EP2719008A1 - Système hybride à pile à combustible et moteur à gaz/diesel alternatif - Google Patents

Système hybride à pile à combustible et moteur à gaz/diesel alternatif

Info

Publication number
EP2719008A1
EP2719008A1 EP12727720.0A EP12727720A EP2719008A1 EP 2719008 A1 EP2719008 A1 EP 2719008A1 EP 12727720 A EP12727720 A EP 12727720A EP 2719008 A1 EP2719008 A1 EP 2719008A1
Authority
EP
European Patent Office
Prior art keywords
fuel cell
stream
hot exhaust
combustion engine
plant according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12727720.0A
Other languages
German (de)
English (en)
Inventor
Mingmin Wang
David James WALKER
Wenhua Li
Roy James Primus
Matthew Alexander Lehar
Bruce Philip Biederman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of EP2719008A1 publication Critical patent/EP2719008A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
    • H01M8/0612Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
    • H01M8/0618Reforming processes, e.g. autothermal, partial oxidation or steam reforming
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M16/00Structural combinations of different types of electrochemical generators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/14Fuel cells with fused electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2250/00Fuel cells for particular applications; Specific features of fuel cell system
    • H01M2250/40Combination of fuel cells with other energy production systems
    • H01M2250/405Cogeneration of heat or hot water
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2250/00Fuel cells for particular applications; Specific features of fuel cell system
    • H01M2250/40Combination of fuel cells with other energy production systems
    • H01M2250/407Combination of fuel cells with mechanical energy generators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02B90/10Applications of fuel cells in buildings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • This invention relates generally to fuel cell power plants, and more particularly to a fuel cell power plant integrated with a Rankine cycle such as an Organic Rankine cycle (ORC), and that employs an internal or external combustion engine downstream of a fuel cell anode, and that is driven by the unconverted fuel exiting the fuel cell to achieve higher total plant efficiencies than that achievable from conventional fuel cell power plants.
  • a Rankine cycle such as an Organic Rankine cycle (ORC)
  • ORC Organic Rankine cycle
  • Fuel cells are electrochemical energy conversion devices that have demonstrated a potential for relatively high efficiency and low pollution in power generation.
  • a fuel cell generally provides a direct current (DC) which may be converted to alternating current (AC) via for example, an inverter.
  • DC direct current
  • AC alternating current
  • the DC or AC voltage can be used to power motors, lights, and any number of electrical devices and systems.
  • Fuel cells may operate in stationary, semi- stationary, or portable applications. Certain fuel cells, such as solid oxide fuel cells (SOFCs), may operate in large-scale power systems that provide electricity to satisfy industrial and municipal needs. Others may be useful for smaller portable applications such as for example, powering cars.
  • SOFCs solid oxide fuel cells
  • a fuel cell produces electricity by electrochemically combining a fuel and an oxidant across an ionic conducting layer.
  • This ionic conducting layer also labeled the electrolyte of the fuel cell, may be a liquid or solid.
  • Common types of fuel cells include phosphoric acid (PAFC), molten carbonate (MCFC), proton exchange membrane (PEMFC), and solid oxide (SOFC), all generally named after their electrolytes.
  • PAFC phosphoric acid
  • MCFC molten carbonate
  • PEMFC proton exchange membrane
  • SOFC solid oxide
  • fuel cells are typically amassed in electrical series in an assembly of fuel cells to produce power at useful voltages or currents. Therefore, interconnect structures may be used to connect or couple adjacent fuel cells in series or parallel.
  • components of a fuel cell include the electrolyte and two electrodes.
  • the reactions that produce electricity generally take place at the electrodes where a catalyst is typically disposed to speed the reactions.
  • the electrodes may be constructed as channels, porous layers, and the like, to increase the surface area for the chemical reactions to occur.
  • the electrolyte carries electrically charged matter from one electrode to the other and is otherwise substantially impermeable to both fuel and oxidant.
  • the fuel cell converts hydrogen (fuel) and oxygen (oxidant) into water to produce electricity.
  • air is employed as the oxidant, the nitrogen in the air is substantially inert and typically passes through the fuel cell.
  • Hydrogen fuel may be provided via local reforming (e.g., on-site steam reforming) of carbon-based feedstocks, such as reforming of the more readily available natural gas and other hydrocarbon fuels and feedstocks.
  • hydrocarbon fuels include natural gas, methane, ethane, propane, methanol, syngas, and other hydrocarbons.
  • the reforming of hydrocarbon fuel to produce hydrogen to feed the electrochemical reaction may be incorporated with the operation of the fuel cell. Moreover, such reforming may occur internal and/or external to the fuel cell.
  • the associated external reformer may be positioned remote from or adjacent to the fuel cell.
  • Fuel cell systems that can reform hydrocarbon internal and/or adjacent to the fuel cell may offer advantages, such as simplicity in design and operation.
  • the steam reforming reaction of hydrocarbons is typically endothermic, and therefore, internal reforming within the fuel cell or external reforming in an adjacent reformer may utilize the heat generated by the typically exothermic electrochemical reactions of the fuel cell.
  • catalysts active in the electrochemical reaction of hydrogen and oxygen within the fuel cell to produce electricity may also facilitate internal reforming of hydrocarbon fuels.
  • SOFCs for example, if nickel catalyst is disposed at an electrode (e.g., anode) to sustain the electrochemical reaction, the active nickel catalyst may also reform hydrocarbon fuel into hydrogen (H 2 ) and carbon monoxide (CO).
  • both hydrogen and CO may be produced when reforming hydrocarbon feedstock.
  • fuel cells such as SOFCs, that can utilize CO as fuel (in addition to hydrogen) are generally more attractive candidates for utilizing reformed hydrocarbon and for internal and/or adjacent reforming of hydrocarbon fuel.
  • An exemplary embodiment of the present invention comprises a hybrid fuel cell plant comprising: a fuel cell; a fuel reformer configured to mix a hydrocarbon fuel and steam together upstream of the fuel cell, and to partly or fully convert the hydrocarbon fuel and steam into a reformed fuel stream comprising hydrogen (H 2 ), carbon monoxide (CO) and carbon dioxide (C0 2 ), wherein the fuel cell receives the reformed fuel stream at or above atmospheric working pressure and further receives an air stream at or above atmospheric working pressure, the air stream comprising oxygen (0 2 ) and nitrogen (N 2 ), wherein the fuel cell generates a hot exhaust stream comprising lean air, unoxidized CO and residual H 2 in response to the reformed fuel stream and the air stream, wherein the lean air comprises an 0 2 molar fraction less than that of the fuel cell inlet air; an internal or external combustion engine configured to generate power in response to the hot exhaust stream generated via the fuel cell; and a Rankine cycle driven via heat recovered from at least one of the hot exhaust stream generated via
  • a method of generating power via a hybrid fuel cell plant comprises: reforming a hydrocarbon based fuel together with a stream of steam upstream of a fuel cell via an external reformer and generating a substantially pure hydrogen fuel stream at or above atmospheric working pressure therefrom; generating a stream of air at or above atmospheric working pressure; generating a hot exhaust stream comprising carbon monoxide and residual hydrogen, and further comprising a lean air stream via a fuel cell in response to the reformed fuel and stream of air, such that the lean air stream has an 0 2 molar fraction less than that of the fuel cell inlet air, wherein the hot exhaust stream is generated above atmospheric pressure when the reformed fuel and stream of air enter the fuel cell above atmospheric pressure; driving a combustion engine in response to the fuel cell hot exhaust stream to generate power; and generating power via a Rankine cycle in response to waste heat recovered from both the fuel cell hot exhaust stream and hot exhaust generated via the combustion engine to provide a fuel cell plant having an efficiency greater than 60%.
  • Figure 1 is a simplified diagram illustrating a hybrid fuel cell power plant that employs a fuel cell running on pressurized reformed fuel to generate a hot exhaust stream including lean air that is employed to feed a downstream combustion engine according to one embodiment in which additional air feeds the combustion engine if the lean air generated via the fuel cell is deficient;
  • FIG. 2 is a simplified diagram illustrating a hybrid fuel cell power plant that employs a fuel cell running on pressurized reformed fuel to generate a hot exhaust stream that is employed to feed a downstream combustion engine and that also employs an Organic Rankine cycle (ORC) driven via exhaust waste gases generated by both the fuel cell and/or the combustion engine to generate additional power according to one embodiment.
  • ORC Organic Rankine cycle
  • Figure 1 is a simplified diagram illustrating a hybrid fuel cell power plant
  • a fuel cell 12 that may comprise for example, without limitation, a solid- oxide fuel cell (SOFC) or molten carbonate fuel cell (MCFC) running on pressurized reformed fuel 17 to generate a hot exhaust stream 14 that ultimately feeds a combustion engine 16 according to one embodiment.
  • the hot exhaust stream 14 may be employed to directly feed the combustion engine 16, or may be first cooled down to remove excess water before feeding the combustion engine 16.
  • the combustion engine 16 may comprise for example, without limitation, a reciprocating 4- stroke, reciprocating 2-stroke, opposed piston 2-stroke or gas turbine.
  • a pressurized hydrocarbon fuel 11 such as CH 4 is combined with pressurized steam 13 in a reformer 18 that functions to partly or fully convert the pressurized hydrocarbon fuel and steam into a pressurized reformed fuel stream 17 comprising hydrogen (H 2 ), carbon monoxide (CO) and carbon dioxide (C0 2 ) upstream of the fuel cell 12.
  • the fuel cell 12 receives the pressurized reformed fuel stream 17 comprising H 2 , CO and C0 2 and further receives a pressurized air stream 15 comprising oxygen (0 2 ) and nitrogen (N 2 ) to generate a hot exhaust stream 14 comprising lean air, unoxidized CO and residual H 2 in response to the pressurized reformed fuel stream 17 and the pressurized air stream 15, while generating electricity.
  • the hot exhaust gas 14 generally comprises substantial amounts of water as a steam phase. Therefore, it is generally better to remove the excess water prior to feeding the hot exhaust gas 14 into the combustion engine 16.
  • a condenser or flash condenser 22 is employed to cool and remove some or all of this water that enters the condenser 22 above atmospheric pressure.
  • a Rankine cycle such as described herein may be employed to recover the waste heat of the fuel cell 12 as well as the combustion engine 16.
  • Hybrid fuel cell power plant 10 further comprises a compressor 20 that functions to compress the condensed exhaust gas stream prior to entering the combustion engine 16 that is disposed downstream of the fuel cell 12.
  • the anode of the fuel cell (SOFC) 12 may utilize about 80% of the pressurized reformed fuel 17 that may include reaction of carbon monoxide.
  • the unconverted H 2 and CO fuel exits the anode of the fuel cell 12 in a pressurized exhaust stream 14.
  • Adding an internal or external combustion engine 16 downstream of the fuel cell 12 such as depicted in Figure 1 allows the unconverted portion of the reformed fuel 17 to be ultimately consumed, producing additional power and significantly increasing the overall conversion efficiency of the fuel cell plant 10.
  • Additional fuel 19 may be added to the fuel cell anode exhaust stream 14 to enrich the stream of fuel entering the combustion engine 16 and optimize the engine performance.
  • Air for the downstream combustion may be drawn from the atmosphere, or optionally from the exhaust of the fuel cell cathode.
  • the fuel cell cathode provides a stream with lower 0 2 concentration than atmospheric air, thus mitigating NOX emissions when used in place of air drawn from the atmosphere in the downstream combustion.
  • the pressure at which combustion occurs in both the anode and the downstream engine 16 may be atmospheric, or elevated above atmospheric. If the pressure is higher than atmospheric, the higher pressure is maintained throughout the fuel cell anode and cathode.
  • atmospheric air is compressed by a turbocharger or compressor-turbine system 40 driven by the exhaust flow from the combustion engine 16 such as depicted in Figure 2.
  • This pressurized air can be used for example, without limitation, to preheat fuel and air and/or to generate power to drive compressors.
  • Oxygen ions transfer from the pressurized air stream to combine with fuel, also at elevated pressure, within the anode, producing a pressurized anode exhaust stream 14 that ultimately feeds into the combustion engine 16 downstream as well as producing electricity.
  • a condenser 22 removes excess water from the exhaust stream 14 as stated herein.
  • a compressor 20 disposed downstream of the condenser 22 further elevates the exhaust stream working pressure prior to its use by the combustion engine 16.
  • a Rankine cycle 32 such as for example, without limitation, a DReSCO-type C0 2 Rankine cycle, recovers heat simultaneously from the anode exhaust stream 14 and the ultimate exhaust stream exiting the downstream combustion engine 16.
  • Figure 2 is a simplified diagram illustrating a hybrid fuel cell power plant 30 that employs a fuel cell 12 running on pressurized reformed fuel 17 to generate a hot exhaust stream 14 that ultimately feeds a combustion engine 16 and that also employs an Organic Rankine cycle (ORC) 32 driven via waste exhaust gases generated by both the fuel cell 12 and/or the combustion engine 16 to generate additional power according to one embodiment.
  • the Rankine cycle 32 cools both streams and produces the additional power.
  • the Rankine cycle 32 may also employ a condenser to remove water from the fuel cell exhaust gas prior to use by the combustion engine 16.
  • hybrid fuel cell plant embodiments 10, 30 have been described herein.
  • Each of these embodiments comprise a fuel cell 12 and a fuel reformer 18 configured to mix a pressurized hydrocarbon fuel 11 and pressurized steam 13 at elevated pressure together upstream of the fuel cell 12, and to partly or fully convert the hydrocarbon fuel 11 and steam 13 into a reformed fuel stream 17 comprising hydrogen (H 2 ), carbon monoxide (CO) and carbon dioxide (C0 2 ).
  • the fuel cell 12 is configured to receive the reformed fuel stream 17 comprising H 2 , CO and C0 2 and further configured to receive a pressurized air stream 15 at elevated pressure comprising oxygen (0 2 ) and nitrogen (N 2 ) and to generate a hot exhaust stream 14 comprising lean air, unoxidized CO and residual H 2 in response to the pressurized reformed fuel stream 17 and the pressurized air stream 15.
  • An internal or external combustion engine 16 that may be a reciprocating gas engine generates power in response to the hot exhaust stream 14 either directly or subsequent to removal of water from the exhaust stream 14 and/or compression of the exhaust stream 14.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Fuel Cell (AREA)

Abstract

L'invention porte sur une installation hybride à pile à combustible qui comprend une pile à combustible et un reformeur de carburant qui mélange un combustible hydrocarbure et de la vapeur en amont de la pile à combustible. Le reformeur convertit partiellement ou totalement le combustible hydrocarbure et la vapeur en un courant de combustible reformé qui comprend de l'hydrogène (H2), du monoxyde de carbone (CO) et du dioxyde de carbone (CO2). La pile à combustible reçoit le courant de combustible reformé à la pression atmosphérique ou à une pression supérieure et elle reçoit aussi un flux d'air à la pression atmosphérique ou à une pression supérieure, qui contient de l'oxygène (O2) et de l'azote (N2) pour produire un courant de sortie chaud de pile à combustible qui contient de l'air pauvre, du CO non oxydé et du H2 résiduel. Le courant d'air pauvre a une fraction molaire de O2 inférieure à celle de l'air d'entrée de la pile à combustible. Le courant d'échappement chaud est produit à une pression supérieure à la pression atmosphérique lorsque le combustible reformé et le courant d'air sont reçus par la pile à combustible à une pression supérieure à la pression atmosphérique. Un moteur à combustion interne ou externe produit directement ou indirectement de l'énergie en réponse au courant d'échappement chaud sous pression de la pile à combustible pour accroître le rendement de la centrale à pile à combustible. Un cycle de Rankine produit de l'énergie en réponse à la chaleur perdue extraite d'au moins un courant d'échappement chaud de la pile à combustible et du gaz d'échappement chaud produit par le moteur à combustion interne, pour accroître encore le rendement de la centrale hybride à pile à combustible pour le faire passer d'un rendement de 50 % à un rendement de plus de 70 %.
EP12727720.0A 2011-06-09 2012-06-05 Système hybride à pile à combustible et moteur à gaz/diesel alternatif Withdrawn EP2719008A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2011101534360A CN102820480A (zh) 2011-06-09 2011-06-09 燃料电池-燃机混合发电系统及通过其发电方法
PCT/US2012/040830 WO2012170375A1 (fr) 2011-06-09 2012-06-05 Système hybride à pile à combustible et moteur à gaz/diesel alternatif

Publications (1)

Publication Number Publication Date
EP2719008A1 true EP2719008A1 (fr) 2014-04-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP12727720.0A Withdrawn EP2719008A1 (fr) 2011-06-09 2012-06-05 Système hybride à pile à combustible et moteur à gaz/diesel alternatif

Country Status (5)

Country Link
EP (1) EP2719008A1 (fr)
JP (1) JP2014519177A (fr)
CN (1) CN102820480A (fr)
RU (1) RU2013153197A (fr)
WO (1) WO2012170375A1 (fr)

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JP5861867B2 (ja) * 2011-10-18 2016-02-16 マツダ株式会社 燃料電池システム
WO2015099417A1 (fr) * 2013-12-23 2015-07-02 김영선 Système de génération de puissance de véhicule électrique
US10361444B2 (en) * 2013-12-31 2019-07-23 General Electric Company Solid-oxide fuel cell systems
EP2963717A1 (fr) 2014-06-30 2016-01-06 Haldor Topsoe A/S Procédé permettant d'augmenter la teneur de vapeur au niveau de l'entrée d'un reformage à la vapeur de carburant pour un système de pile à combustible à oxyde solide avec recyclage d'anode
CN108306027A (zh) * 2017-01-12 2018-07-20 华北电力大学(保定) 一种富氧燃烧与固体氧化物燃料电池混合发电系统
CN107117061A (zh) * 2017-06-22 2017-09-01 重庆桂伦水氢动力科技有限公司 节能系统及节能车
CN107791879A (zh) * 2017-11-28 2018-03-13 厦门大学嘉庚学院 一种高效率甲醇燃料混合动力汽车
CN109273745B (zh) * 2018-10-29 2024-04-12 浙江氢谷新能源汽车有限公司 用于纯电动汽车的一体化燃料电池装置
CN110356216A (zh) * 2019-07-04 2019-10-22 广东索特能源科技有限公司 一种燃料电池与汽缸发动机的混合动力系统及方法
JP2021026896A (ja) * 2019-08-06 2021-02-22 株式会社東芝 燃料電池発電システム及び燃料電池発電システムの制御方法
CN111525154B (zh) * 2020-04-28 2022-03-29 上海发电设备成套设计研究院有限责任公司 一种燃料电池与热机混合发电系统及其工作方法
CN113036178A (zh) * 2021-03-03 2021-06-25 江苏大学 一种发动机和固体氧化物燃料电池联合动力系统
CN115172798A (zh) * 2022-06-24 2022-10-11 天津大学 一种sofc-pdc联合循环系统及其控制方法

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Also Published As

Publication number Publication date
CN102820480A (zh) 2012-12-12
JP2014519177A (ja) 2014-08-07
WO2012170375A1 (fr) 2012-12-13
RU2013153197A (ru) 2015-07-20

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