EP2705183A1 - Reinforcing textile thread for an inflatable sail, and rigging sail comprising such reinforcing textile threads - Google Patents

Reinforcing textile thread for an inflatable sail, and rigging sail comprising such reinforcing textile threads

Info

Publication number
EP2705183A1
EP2705183A1 EP12718250.9A EP12718250A EP2705183A1 EP 2705183 A1 EP2705183 A1 EP 2705183A1 EP 12718250 A EP12718250 A EP 12718250A EP 2705183 A1 EP2705183 A1 EP 2705183A1
Authority
EP
European Patent Office
Prior art keywords
sail
filaments
thickness
reinforcing
width
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12718250.9A
Other languages
German (de)
French (fr)
Other versions
EP2705183B1 (en
Inventor
Laurence Pollet
Cécile ROIBET
Sébastien FERAUDET
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Porcher Industries SA
Original Assignee
Porcher Industries SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Porcher Industries SA filed Critical Porcher Industries SA
Publication of EP2705183A1 publication Critical patent/EP2705183A1/en
Application granted granted Critical
Publication of EP2705183B1 publication Critical patent/EP2705183B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/40Yarns in which fibres are united by adhesives; Impregnated yarns or threads
    • D02G3/404Yarns or threads coated with polymeric solutions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H9/00Marine propulsion provided directly by wind power
    • B63H9/04Marine propulsion provided directly by wind power using sails or like wind-catching surfaces
    • B63H9/06Types of sail; Constructional features of sails; Arrangements thereof on vessels
    • B63H9/061Rigid sails; Aerofoil sails
    • B63H9/0615Inflatable aerofoil sails
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H9/00Marine propulsion provided directly by wind power
    • B63H9/04Marine propulsion provided directly by wind power using sails or like wind-catching surfaces
    • B63H9/06Types of sail; Constructional features of sails; Arrangements thereof on vessels
    • B63H9/067Sails characterised by their construction or manufacturing process
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/40Yarns in which fibres are united by adhesives; Impregnated yarns or threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H9/00Marine propulsion provided directly by wind power
    • B63H9/04Marine propulsion provided directly by wind power using sails or like wind-catching surfaces
    • B63H9/06Types of sail; Constructional features of sails; Arrangements thereof on vessels
    • B63H9/067Sails characterised by their construction or manufacturing process
    • B63H9/0678Laminated sails
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2918Rod, strand, filament or fiber including free carbon or carbide or therewith [not as steel]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2964Artificial fiber or filament
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2964Artificial fiber or filament
    • Y10T428/2967Synthetic resin or polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/2964Artificial fiber or filament
    • Y10T428/2967Synthetic resin or polymer
    • Y10T428/2969Polyamide, polyimide or polyester

Definitions

  • the present invention relates to a reinforcing textile yarn for an inflatable sail, such as a rigging sail or a flying sail. It also relates to a rigging sail, in particular a mainsail, comprising at least one such reinforcing textile thread.
  • the mainsail On a sailboat, the mainsail is generally the lowest sail of the mainmast and the largest when fully deployed. For a long time, this sail was made by a taffeta made of polyester yarn. Recently, particularly in the field of competition rigging, it has been proposed to replace taffeta with lighter, stronger and more efficient complexes for transmitting wind propulsion efforts. These complexes are typically in the form of a membrane including two plastic films, which are laminated to each other, trapping between them a reinforcing grid. This grid consists of a set of son, arranged in a regular pattern, such as a rhombus or a square, which, by repetition, defines the entire grid.
  • the grid is a two-dimensional assembly son, often a weave, which can be associated with a rectilinear main direction and another rectilinear direction, for example perpendicular to the previous, both belonging to the plane of the grid.
  • This structure gives the grid a tear resistance and, more generally, an ability to mechanically strengthen the two contiguous films of the complex, with properties that are not generally identical in all directions of the plane, but which are pre-established relative to to the aforementioned main direction, depending on the pattern of the grid.
  • the service constraints are established along curved stress lines, which generally connect in pairs the vertices and / or the edges of the sail. veil, the aforementioned grid is solicited, within the complex, in directions that change with respect to the main direction of the grid, with local risks of damage to the complex.
  • these individual reinforcing threads induces practical problems. Indeed, given their considerable thickness compared to the thicknesses of the other constituents of the complex, these threads create significant relief discontinuities: in the long term, these discontinuities are delamination primers of the complex, as well as zones of wear of the complex by friction with the wind. These drawbacks are even more pronounced in the vertices of the sail, where the end parts of a large number of these threads are concentrated and superimposed, if necessary leaving free spaces, not occupied by the films or by glue of the complex. The life of the sail is then limited.
  • WO-A-94/1118 proposed to replace these individual threads with strips each consisting of a plurality of parallel monofilaments, which , in a matrix linking them together, are arranged in a single layer whose thickness is equal to the diameter, typically less than 20 ⁇ , monofilaments.
  • the sail obtained thus includes several of these strips so that the monofilaments of each of them extend in respective directions which are inclined relative to each other: within the complex constituting this sail, the intercrossing density of monofilaments are increased.
  • This solution is attractive on paper, but is particularly difficult to implement because it requires the manufacture, including pultrusion, the strips detailed above, having a thickness of a single monofilament.
  • EP-A-0 625 417 discloses a reinforcing thread which includes sheath, within which filaments run in a powder. The aerated structure of this powder is used to give great flexibility to the wire. In practice, this reinforcing thread can not be used within a laminated outer film complex.
  • the purpose of the present invention is to provide individual reinforcing son, which, while ensuring an effective oriented reinforcing effect for an inflatable sail, does not limit the life, especially without inducing premature wear.
  • the subject of the invention is a reinforcing textile yarn for an inflatable sail, as defined in claim 1.
  • the invention also relates to a rigging sail, as defined in claim 13.
  • the reinforcement yarn according to the invention has an oblong cross section, that is to say a longer than wide cross section, whose width, in other words the thickness of the yarn when the latter is considered within an inflatable sail, in particular within the rigging sail according to the invention, is less than 0.06 times its length, that is to say 0.06 times the width of the wire when the latter is considered within the inflatable sail, it being understood that the length of the aforementioned wire corresponds to the dimension of this wire in its longitudinal direction within the inflatable sail.
  • the individual reinforcing threads according to the invention do not induce significant variation in the total thickness of the inflatable sail, in the sense that the small variation of this thickness, in the zones where at least one of these son is accommodated by the rest of the inflatable sail, in particular by the two plastic films of the rigging sail according to the invention, without risk of delamination between these films.
  • the flat threads also have the advantage of giving the inflatable sail a great flexibility, avoiding stiffening locally.
  • the external relief of the inflatable sail, resulting from the presence of the flat reinforcing son is very little pronounced or almost nonexistent, which creates very little or almost no resistance by friction for the wind.
  • the cumulative thickness of the constituents of the inflatable sail remains moderate. : thus, the cohesion between the various reinforcing threads and the grid is maintained without material discontinuity by the two-habant films of the rigging sail according to the invention.
  • the invention also relates to a rig as defined in the claim
  • FIG. 1 is a schematic perspective view of a sailboat equipped with a rig according to the invention
  • FIG. 2 is a schematic exploded perspective view showing the constituents of the circled sail area II in FIG. 1;
  • FIG. 3 is a schematic section along the plane III of Figure 2;
  • FIG. 4 is a schematic view, on a larger scale, of the circled area IV in Figure 3;
  • Figure 5 is a partial schematic section of the sail, in the assembled state, of Figure 2.
  • FIG. 1 a sailboat 1 whose rigging 2 comprises, among other things, a mainsail 3 connected to a mast 4 belonging to the rigging 2, typically by ropes not shown in FIG.
  • the mainsail 3 consists of a tissue complex, corresponding to the superposition of several layers joined together.
  • the mainsail 3 can be made of a single piece of complex or, more frequently, the mainsail consists of several coupons complex, individually shaped flat and assembled to each other to form jointly the mainsail.
  • the mainsail complex 3 comprises at least four superimposed layers, namely two opposing films 5 and 6 constituting the two faces.
  • Z is the rectilinear direction corresponding to the thickness of the mainsail complex 3: thus, one succeeds in this superimposed direction Z, the film 5, the grid 7, the layer 8 of the son 81, 82 and 83, and the film 6.
  • the different layers components of the complex extend generally in a plane perpendicular to the Z direction.
  • the complex in service, that is to say when the mainsail 3 is inflated by the wind for the purpose of propulsion of the boat 1, the complex generally has a three-dimensional geometry, more or less domed shape.
  • the films 5 and 6 are made of plastic material, being noted that, in practice, the same plastic is used for both films.
  • the above-mentioned plastics material is polyester, advantageously treated to resist ultraviolet: it may especially be polyethylene terephthalate (PET), optionally mixed with a fluoropolymer of the PVDF type, such as than polyvinylidene fluoride.
  • PET polyethylene terephthalate
  • the thickness of each film 5, 6 is typically of the order of ten micrometers, for example between 5 and 50 ⁇ .
  • the gate 7 comprises, or as in the embodiment considered in the figures, consists of an assembly of rectilinear son 71 arranged relative to each other by repeating, regularly in the plane of the grid 7, a predetermined basic pattern.
  • this pattern consists of a rhombus completed with one of its diagonals.
  • the various wires 71 constituting the grid 7 are positioned relative to one another according to a pre-established geometry, both in relative orientation and in relative spacing in the plane of the grid.
  • the son 71 are made of polyester, aramid, carbon, etc. Moreover, within the same grid 7, son 71 made of different respective materials and with different respective titles can be mixed.
  • the threads 71 of the grid 7 are interwoven in the manner of a fabric with some of the threads acting as weft threads, while the other threads act as warp threads.
  • the wires 71 do not intersect not, but are superimposed, being divided into at least two superimposed layers. If necessary, the son 71 are, at their intersections or their crossings, glued or welded to each other. As a detailed example, the reader can consult the document EP-A-1 1 1 1 1 14.
  • the thickness of the grid 7 is equal to the thickness of the wires 71 for the most part of this grid, except in the quasi-point areas where at least two of the wires 71 intersect or intersect, overlapping in the direction Z, areas in which the thickness of the grid 7 is locally increased at most as many times as the number of son 71 overlapping.
  • the thickness of the wires 71, and thus the thickness of the grid 7, except for the overlap areas of several wires 71 may be of the order of a hundred or a few hundred micrometers. , or even more, depending in particular on the title of the threads.
  • the function of the grid 7 is to mechanically strengthen the contiguous films 5 and 6, typically by increasing the resistance of the complex to tearing. More generally, as explained in the introductory part of this document, the intercrossing of the wires 71 give the grid 7 mechanical strength properties, which are different in the direction in the plane of the grid, depending on the geometry of the pattern elementary of this interlacing.
  • the wires 81, 82 and 83 of the layer 8 are individual wires, in the sense that, before assembly of the mainsail complex 3, these wires 81, 82 and 83 are mechanically independent of each other.
  • the son 81, 82 and 83 have the function of reinforcing this complex, being oriented along predetermined lines of effort and, in particular, curved stress lines: thus, each of the son 81, 82 and 83 extends in length, in the plane of the mainsail complex 3, in a proper longitudinal direction X81, X82, X83, possibly curved, as shown in FIG.
  • each of these wires 81, 82, 83 thus follows, along its longitudinal direction X81, X82, X83, a prefixed path, along which it has been predetermined, in particular by ad hoc prior calculations, that Significant constraints will apply to the mainsail complex 3 when this mainsail is in service, especially at a given pace.
  • the stresses applied to the mainsail complex 3 are then supported, essentially or almost entirely, by one or more of the wires 81, 82 and 83. which are sized accordingly.
  • the other constituents of the complex that are the films 5 and 6 and the grid 7, can be dimensioned, in terms of mechanical strength, minimally, which, between other, reduces the overall weight of the mainsail 3.
  • at least some of the aforementioned lines of effort connect the vertices of the mainsail 2 in pairs in a curved manner in the plane of the mainsail. complex of this mainsail.
  • the wire 82 comprises, or, as in the example considered here, consists of an assembly body 820 which extends in length in the direction X82, being substantially centered on an axis geometrically materializing the direction X82.
  • the wire 82 does not have, in cross-section along its longitudinal direction X82, a circular profile or even close to a circle, as might be expected for a traditionally used textile reinforcement yarn in the field concerned here.
  • the cross-section of the assembly body 820 of the wire 82 i.e. its section in a geometric plane perpendicular to its longitudinal direction X82, has an oblong shape, i.e. a shape significantly longer than wide.
  • the body 820 has a width significantly greater than its thickness, it being agreed that the thickness of the wire is its dimension considered in the Z direction while its width is its dimension which, in the plane of the mainsail complex 3, is perpendicular to the longitudinal direction X82.
  • the length of the elongated section of the overall body 820 of the wire 82 is noted, while e is the width of this oblong section, respectively with reference to the width and the thickness of the wire 82.
  • the width / wire 82 is significantly smaller than the corresponding dimension of the films 5 and 6, so that, in the assembled state of the complex constituting the mainsail 3, the wire does not cover the entire area with respect to each of the films 5 and 6, but, on the contrary, covers only a limited fraction, which ensures a good flexibility to the complex.
  • the wire 82 may be described as flat or flattened wire, which for the purposes of this document consists in providing that the ratio e // between its thickness and its width, ie the ratio between the maximum width and the length of the oblong section of its overall body 820 is less than 0.06, or preferably less than 0.05.
  • the flat or flattened shape of the overall body 820 of the wire 82 is related to the constitution of this overall body. Indeed, as shown schematically in FIG. 4, the body 820 is not a single piece, but results from the agglutination of a large number of elementary filaments 821: each of these filaments 821 can be individually dissociated from the others and, in this sense, can so be called monofilament. Individually, it can be considered that each of these filaments 821 has, in cross section along the axis X82, a substantially circular section, with a diameter of the order of ten micrometers, in particular between 3 and 30 ⁇ .
  • these filaments 821 are arranged relative to each other to give this overall body 820 the oblong section described above, being noted that several hundreds or even one or a few thousand filaments, in other words at least two hundred, or even at least one thousand filaments, are thus agglutinated to form the overall body 820.
  • the thickness e of the overall body 820 is greater than 50 ⁇ , being in particular of the order of one-tenth of a millimeter, which is to say that, in the direction Z, several filaments 821, in particular one or even several tens of filaments 821 succeed each other over the thickness 820. More precise quantitative examples will be given at the very end of this description.
  • the filaments 821 are made either of an organic material, in particular aramid, polyamide, polyester, especially aromatic polyester, such as VECTRAN (registered trademark), or polyethylene, especially polyethylene high density (HDPE) or polyethylene naphthalate (PEN), such as PENTEX (registered trademark), or a mineral material, especially carbon or glass.
  • organic material in particular aramid, polyamide, polyester, especially aromatic polyester, such as VECTRAN (registered trademark), or polyethylene, especially polyethylene high density (HDPE) or polyethylene naphthalate (PEN), such as PENTEX (registered trademark), or a mineral material, especially carbon or glass.
  • the overall body 820 of the wire 82 is glued, heart and, advantageously, externally. More specifically, as shown schematically in Figure 4, glue or, more generally, a coating material is provided interposed between the filaments 821, thereby forming a bonding binder 822 between these filaments. In addition, a coating material is advantageously provided wrapping around the filaments 821 located at the periphery of the overall body 820, so as to form a coating sheath 823 of this body 820. Although, as a variant not shown, only the binder 822is actually present, this binder 822 and the sheath 823 are advantageously associated, being, in practice, constituted by the same constitutive adhesive, in particular applied by sizing, more generally by coating.
  • the binder 822 and the sheath 823 help to hold the filaments 821 in place within the overall body 820.
  • the binder 822 is specifically designed to function of limiting or even preventing water infiltration by capillarity in the overall body 820.
  • the sheath 823 it specifically has the additional function of facilitating the use of the wire 82, in particular by allowing its winding and / or by improving its physico-chemical integration within the mainsail complex 3, as mentioned below.
  • the coating material or materials used to form the binder 822 and the sheath 823 are advantageously based on a polymer, in particular based on acrylic, polyurethane or polyethylene. Specific references of usable glues are given at the very end of the description.
  • the overall body 820 has a part of its mass of the coating material constituting this binder and, if appropriate, this sheath. It is thus possible to define a coating ratio of the overall body 820, which is defined as a hundred times the ratio between, on the one hand, the difference between the title of the coated wire and the title of the uncoated wire, and, d on the other hand, the title of the uncoated wire. In practice, this coating rate is between 5 and 100%. It is preferably less than 50%, for reasons related in particular to the final weight of the mainsail complex 3.
  • the contour of the cross section of the assembly body 820 has two substantially flat opposed segments 820A and 820B, between which the width of its contour is defined, that is, The thickness e of the overall body 820. This amounts to saying that the segments 820A and 820B extend substantially perpendicularly to the direction Z, being separated from the distance e.
  • These flat segments 820A and 820B are connected in pairs by two opposed segments 820C and 820D of the transverse contour of the assembly body 820, these segments 820C and 820D being convex, in particular by continuously connecting the flat segments 820A and 820B.
  • the segments 820A and 820B are not strictly flat, in the sense that they are defined by a succession of filaments 821 located at the periphery of the overall body 820, where appropriate covered by a portion of the sheath. 823.
  • This embodiment has the advantage that the thickness e of the overall body 820 has a substantially constant value over most of the width of this body, especially without having, in the direction of the width of the body 820 , a local maximum value.
  • the oblong contour of the cross section of the assembly body 820 can correspond substantially to an ellipse or, more generally, to a substantially elliptical contour, which is centered on an axis that geometrically embodies the direction X82 and whose minor axis extends in the direction Z.
  • the ratio between the maximum width and the maximum length of this contour corresponds to the ratio between the small radius and the large radius of the elliptical shape.
  • the ratio between the title of the wire 82 and the width / of its overall body 820 is provided less than a predetermined value. This amounts, for a given yarn, to provide a thickness e of the overall body 820 sufficiently small so that the filaments 821 of this body are distributed over a large width.
  • the aforementioned ratio is advantageously less than 1000 (thousand), by expressing the title of the overall body 820 uncoated in dTex and expressing its width /, that is to say the length of its oblong contour in millimeters.
  • one of these processes consists of starting from a pre-existing wire with a substantially circular cross-section, and then subjecting it to one or more flattening operations, accompanied, where appropriate, by coating operations, in particular sizing, in order to result in the structure of the wire 82 presented in detail above.
  • the reader may, by way of a detailed example, refer to document US-A-2010/0089017.
  • the wire 82 may be manufactured directly from the filaments 821, including arranging them relative to each other to obtain the structure described above.
  • a flattened or flat wire is advantageously capable of being wound and stored for later use, in particular for manufacturing the mainsail complex 3.
  • the manufacture of the mainsail complex 3, that is to say the assembly of the films 5 and 6, the grid 7 and the son 81, 82 and 83 can be achieved by various methods.
  • the grid 7 coming for example from a coil is deposited on it successively, and the wires 81, 82 and 83, the latter being obtained in particular by cutting from a coil of wire as the one mentioned in the previous paragraph, then the film 6 is reported on the semi-complex thus formed, in order to obtain the complete complex.
  • the grid 7 and the son 81, 82 and 83 are initially prepositioned between the films 5 and 6, before constraining the joining of these films, in particular by creating a depression between them.
  • the films 5 and 6 are held together by any appropriate means, especially by gluing, the glue can be made externally or be integrated with one and / or the other of the films.
  • this glue effectively binds to sheath 823.
  • the complex of the mainsail 3 has the schematic configuration of FIG. 5, with, among other things, the wires 71 of the grid 7 and the wire 82 trapped between them. 5 and 6.
  • This schematic representation of FIG. 5 illustrates that the presence of the wire 82 does not induce significant relief discontinuity for the complex, particularly compared to the wires 71 of the grid 7.
  • the thickness e of the assembly body 820 of the wire 82 is advantageously au ns twice smaller than that of the wires 71 of the grid 7 in the direction Z.
  • the complex of the mainsail 3 can include at least one additional layer, in the form of a taffeta, corresponding to a polyester fabric, for example from 40 to 90 g / m 2 ; in practice, this additional layer of taffeta is either interposed between the films 5 and 6, in a position of indifferent interposition vis-à-vis the grid 7 and the layer of reinforcing son 8, or be reported in overlay to Mon and / or the other of films 5 and 6; in all cases, this or these additional layers of taffeta weigh down the complex of the mainsail 3, but give it a more traditional aesthetic, that is to say, an aesthetic pronounced of the mainsails constituted exclusively of such polyester fabric;
  • mainsail 3 such as a spinnaker or a gennaker, can be made in a complex as described so far; and or
  • 83 can be integrated with other inflatable sails that rigging sails, in the sense that such inflatable sails allow, under the action of wind or a gas, to produce a traction effect or levitation vis- a body connected to the inflatable sail; in particular, flight sails, such as paragliding, kite-surfing, hang gliding, kite flying, parachute, aerostat balloon, etc., are advantageously affected.
  • EXAMPLE 1 Reinforcing yarn 81, 82, 83, which includes 2,000 filaments made of aramid, more precisely KEVLAR®, which has a titer of 3,300 dTex, which is coated at 30% by weight. an acrylic adhesive, such as the adhesive marketed under the reference "UCECOAT DW 3134" from CYTEC, and which has a width / equal to 4 mm and a maximum thickness e equal to 0.1 mm.
  • an acrylic adhesive such as the adhesive marketed under the reference "UCECOAT DW 3134" from CYTEC, and which has a width / equal to 4 mm and a maximum thickness e equal to 0.1 mm.
  • this thread has a stiffness of 8.8 TABER stiffness units, ie 0.8 TSU (for "Taber Stiffness Units", corresponding to reference units). being carried out on test pieces of three wires 3 cm long and with a deflection angle of 15%.
  • This measurement reflects a great flexibility for the yarn of Example 1, in particular by comparison with a yarn having the same constituents but substantially round section, whose stiffness was measured at 56.6 TABER stiffness units, or 5 TSU.
  • Example 2 reinforcing thread 81, 82, 83, which includes 1000 filaments of aramid, which has a title of 1 680 dTex, which is coated with 30% of a polyester-polyurethane type glue, such as glue marketed under the reference "PRIMAL NW- 1845K "of the company ROHM-AND-HAAS, and which has a width / equal to 2.7 mm and a maximum thickness e equal to 0.1 mm.
  • a polyester-polyurethane type glue such as glue marketed under the reference "PRIMAL NW- 1845K "of the company ROHM-AND-HAAS, and which has a width / equal to 2.7 mm and a maximum thickness e equal to 0.1 mm.
  • Example 3 reinforcing thread 81, 82, 83, which comprises polyester filaments, more specifically VECTRAN (registered trademark), which has a title of 2530 dTex, which is coated with 21% of an acrylic glue, such as the adhesive sold under the reference "PRIMAL E 941 P" of the company ROHM-AND-HAAS and which has a width / equal to 2.7 mm and a thickness e equal to 0.16 mm.
  • VECTRAN registered trademark
  • an acrylic glue such as the adhesive sold under the reference "PRIMAL E 941 P" of the company ROHM-AND-HAAS and which has a width / equal to 2.7 mm and a thickness e equal to 0.16 mm.
  • Example 4 reinforcing thread 81, 82, 83, which comprises carbon filaments, which has a title of 8 200dTex, which is coated with 25% of a polyether-polyurethane glue, such as the glue marketed under the reference “ IMPRANIL LP RSC 4002 "from Bayer, which has a width / equal to 5 mm and a thickness e equal to 0.18 mm.
  • a polyether-polyurethane glue such as the glue marketed under the reference " IMPRANIL LP RSC 4002 "from Bayer, which has a width / equal to 5 mm and a thickness e equal to 0.18 mm.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Ocean & Marine Engineering (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention relates to a reinforcing textile thread (82) for an inflatable sail, such as a rigging sail or a flight sail, including a plurality of filaments which are agglutinated so as to form an elongate unitary body (820), and a binder (822) which ensures the cohesion among at least some of the filaments (821) of the unitary body (820), and which consists of a coating material. In order to guarantee an effective, directed reinforcement effect within an inflatable sail without limiting the lifespan of said sail, the unitary body has, in the cross-section thereof, an oblong outline, wherein the ratio of the maximum width (e) of said outline, which corresponds to a thickness of the unitary body, to the maximum length (l) of said outline, which corresponds to a width of the unitary body, is less than 0.06, a plurality of filaments (821) being arranged in series over the thickness of the unitary body.

Description

FIL TEXTILE DE RENFORT POUR UNE VOILE GONFLABLE, AINSI QUE  TEXTILE REINFORCING YARN FOR AN INFLATABLE SAIL, AND
VOILE DE GREEMENT COMPORTANT DE TELS FILS TEXTILES DE RENFORT SAILING DEVICE COMPRISING SUCH TEXTILE REINFORCING YARNS
La présente invention concerne un fil textile de renfort pour une voile gonflable, telle qu'une voile de gréement ou une voile de vol. Elle concerne également une voile de gréement, en particulier une grand-voile, comportant au moins un tel fil textile de renfort. The present invention relates to a reinforcing textile yarn for an inflatable sail, such as a rigging sail or a flying sail. It also relates to a rigging sail, in particular a mainsail, comprising at least one such reinforcing textile thread.
Sur un voilier, la grand-voile est généralement la voile la plus basse du grand mât et la plus étendue lorsqu'elle est totalement déployée. Pendant longtemps, cette voile a été réalisée par un taffetas en fils de polyester. Récemment, en particulier dans le domaine des gréements de compétition, on a proposé de remplacer le taffetas par des complexes plus légers, plus résistants et plus efficaces pour transmettre les efforts de propulsion du vent. Ces complexes se présentent typiquement sous la forme d'une membrane incluant deux films en matière plastique, qui sont contrecollés l'un à l'autre, en piégeant entre eux une grille de renfort. Cette grille est constituée d'un ensemble de fils, agencés selon un motif régulier, tel qu'un losange ou un carré, qui, par répétition, définit l'ensemble de la grille. Cela revient à dire que la grille est un assemblage bidimensionnel de fils, souvent un tissage, auquel on peut associer une direction principale rectiligne et une autre direction rectiligne, par exemple perpendiculaire à la précédente, toutes deux appartenant au plan de la grille. Cette structure confère à la grille une résistance à la déchirure et, plus généralement, une capacité à renforcer mécaniquement les deux films accolés du complexe, avec des propriétés qui ne sont généralement pas identiques dans toutes les directions du plan, mais qui sont préétablies par rapport à la direction principale précitée, en fonction du motif de la grille.  On a sailboat, the mainsail is generally the lowest sail of the mainmast and the largest when fully deployed. For a long time, this sail was made by a taffeta made of polyester yarn. Recently, particularly in the field of competition rigging, it has been proposed to replace taffeta with lighter, stronger and more efficient complexes for transmitting wind propulsion efforts. These complexes are typically in the form of a membrane including two plastic films, which are laminated to each other, trapping between them a reinforcing grid. This grid consists of a set of son, arranged in a regular pattern, such as a rhombus or a square, which, by repetition, defines the entire grid. That is to say that the grid is a two-dimensional assembly son, often a weave, which can be associated with a rectilinear main direction and another rectilinear direction, for example perpendicular to the previous, both belonging to the plane of the grid. This structure gives the grid a tear resistance and, more generally, an ability to mechanically strengthen the two contiguous films of the complex, with properties that are not generally identical in all directions of the plane, but which are pre-established relative to to the aforementioned main direction, depending on the pattern of the grid.
Dans la mesure où, au sein d'une voile, notamment d'une grand-voile, les contraintes de service s'établissent selon des lignes d'effort incurvées, qui généralement relient deux à deux les sommets et/ou les bords de la voile, la grille précitée se trouve sollicitée, au sein du complexe, selon des directions changeantes par rapport à la direction principale de la grille, avec des risques locaux d'endommagement du complexe. Pour renforcer le complexe, il est connu d'y ajouter, de manière interposée entre les deux films, une pluralité de fils de renfort individuels, qui sont respectivement orientés, au sein du complexe, selon des lignes d'effort prédéterminées de sorte que, en service, les contraintes subies par la voile sont essentiellement, voire quasi- exclusivement supportées par ces fils de renfort, qui sont dimensionnés en conséquence pour pérenniser la résistance mécanique de la voile, tandis que les autres couches constituant la voile, c'est-à-dire les deux films et la grille, peuvent alors être dimensionnées, en terme de résistance mécanique, de manière minimale : le poids global de la voile s'en trouve diminué. En pratique, les fils de renfort individuels généralement utilisés sont en aramide, en carbone ou en polyester. Insofar as, within a sail, in particular a mainsail, the service constraints are established along curved stress lines, which generally connect in pairs the vertices and / or the edges of the sail. veil, the aforementioned grid is solicited, within the complex, in directions that change with respect to the main direction of the grid, with local risks of damage to the complex. To reinforce the complex, it is known to add thereto, interposed between the two films, a plurality of individual reinforcing threads, which are respectively oriented, within the complex, along predetermined lines of effort so that, in use, the stresses to which the sail is subjected are essentially, or almost exclusively, supported by these reinforcing threads, which are dimensioned accordingly in order to perpetuate the mechanical strength of the sail, while the other layers constituting the sail, that is, to say both films and the grid, can then be dimensioned, in terms of mechanical strength, minimally: the overall weight of the sail is reduced. In practice, the individual reinforcing threads generally used are aramid, carbon or polyester.
Ceci étant dit, l'utilisation de ces fils de renfort individuels induit des problèmes pratiques. En effet, eu égard à leur épaisseur non négligeable par rapport aux épaisseurs des autres constituants du complexe, ces fils créent des discontinuités de relief significatives : sur le long terme, ces discontinuités sont des amorces de délaminage du complexe, ainsi que des zones d'usure du complexe par frottement avec le vent. Ces inconvénients sont encore plus marqués dans les sommets de la voile, où se concentrent et se superposent les parties terminales d'un grand nombre de ces fils, le cas échéant en laissant subsister entre elles des espaces libres, non occupés par les films ou par de la colle du complexe. La durée de vie de la voile s'en trouve alors limitée.  That being said, the use of these individual reinforcing threads induces practical problems. Indeed, given their considerable thickness compared to the thicknesses of the other constituents of the complex, these threads create significant relief discontinuities: in the long term, these discontinuities are delamination primers of the complex, as well as zones of wear of the complex by friction with the wind. These drawbacks are even more pronounced in the vertices of the sail, where the end parts of a large number of these threads are concentrated and superimposed, if necessary leaving free spaces, not occupied by the films or by glue of the complex. The life of the sail is then limited.
Des considérations techniques similaires se retrouvent pour des voiles de gréement autres que la grand-voile, voire pour d'autres types de voile gonflable par le vent, tels que les voiles de vol que sont, entre autres, les voiles de kite-surf, de parapente, etc., lorsqu'on cherche à renforcer de telles voiles gonflables par des fils individuels de renfort orienté.  Similar technical considerations are found for rigging sails other than the mainsail, or even for other types of wind-blown sails, such as flight sails which are, among others, kite-surfing sails, paragliding, etc., when seeking to strengthen such inflatable sails by individual son oriented reinforcement.
Pour contourner les inconvénients expliqués ci-dessus en ce qui concerne les fils de renfort individuels, WO-A-94/1 1 185 a proposé de remplacer ces fils individuels par des bandes qui sont constituées chacune d'une pluralité de monofilaments parallèles, qui, dans une matrice les liant entre eux, sont agencés en une seule couche dont l'épaisseur est égale au diamètre, typiquement inférieur à 20 μηι, des monofilaments. La voile obtenue inclut ainsi plusieurs de ces bandes de manière que les monofilaments de chacune d'elles s'étendent suivant des directions respectives qui sont inclinées les unes par rapport aux autres : au sein du complexe constituant cette voile, la densité d'entrecroisement de monofilaments s'en trouve augmentée. Cette solution est séduisante sur le papier, mais s'avère particulièrement difficile à mettre en œuvre car elle nécessite de fabriquer, notamment par pultrusion, les bandes détaillées ci-dessus, présentant une épaisseur d'un seul monofilament. De plus, cette solution oblige à ce que chacune des bandes occupe toute l'étendue du complexe en représentant ainsi une partie de l'épaisseur totale du complexe dont la souplesse s'en trouve dégradée : par conséquent, il faut prévoir autant de bandes que de directions de lignes d'effort à renforcer, sans d'ailleurs pouvoir renforcer continûment une ligne d'effort à profil incurvé. Par ailleurs, dans un domaine éloigné des voiles gonflables, EP-A-0 625 417 divulgue un fil de renfort qui inclut de gaine, à l'intérieur de laquelle des filaments courent dans une poudre. La structure aérée de cette poudre est mise à profit pour conférer une grande flexibilité au fil. En pratique, ce fil de renfort ne peut pas être utilisé au sein d'un complexe à films externes contrecollés. In order to overcome the disadvantages explained above with regard to the individual reinforcing threads, WO-A-94/1118 proposed to replace these individual threads with strips each consisting of a plurality of parallel monofilaments, which , in a matrix linking them together, are arranged in a single layer whose thickness is equal to the diameter, typically less than 20 μηι, monofilaments. The sail obtained thus includes several of these strips so that the monofilaments of each of them extend in respective directions which are inclined relative to each other: within the complex constituting this sail, the intercrossing density of monofilaments are increased. This solution is attractive on paper, but is particularly difficult to implement because it requires the manufacture, including pultrusion, the strips detailed above, having a thickness of a single monofilament. In addition, this solution requires that each band occupies the entire extent of the complex thus representing a part of the total thickness of the complex whose flexibility is degraded: therefore, it is necessary to provide as many bands as of directions of stress lines to be reinforced, without, moreover, being able to continuously reinforce a line of effort with a curved profile. Furthermore, in a field remote from inflatable sails, EP-A-0 625 417 discloses a reinforcing thread which includes sheath, within which filaments run in a powder. The aerated structure of this powder is used to give great flexibility to the wire. In practice, this reinforcing thread can not be used within a laminated outer film complex.
Le but de la présente invention est de proposer des fils de renfort individuels, qui, tout en garantissant un effet de renfort orienté efficace pour une voile gonflable, n'en limite pas la durée de vie, notamment sans induire son usure prématurée.  The purpose of the present invention is to provide individual reinforcing son, which, while ensuring an effective oriented reinforcing effect for an inflatable sail, does not limit the life, especially without inducing premature wear.
A cet effet, l'invention a pour objet un fil textile de renfort pour une voile gonflable, tel que défini à la revendication 1 ..  For this purpose, the subject of the invention is a reinforcing textile yarn for an inflatable sail, as defined in claim 1.
L'invention a également pour objet une voile de gréement, telle que définie à la revendication 13.  The invention also relates to a rigging sail, as defined in claim 13.
Une des idées à la base de l'invention est de ne pas utiliser des fils de renfort individuels dont la section transversale est ronde ou proche d'un cercle, mais de recourir à des fils de renfort que l'on peut qualifier de plats ou aplatis. Ainsi, le fil de renfort selon l'invention présente une section transversale oblongue, c'est-à-dire une section transversale plus longue que large, dont la largeur, autrement dit l'épaisseur du fil lorsque ce dernier est considéré au sein d'une voile gonflable, en particulier au sein de la voile de gréement conforme à l'invention, est inférieure à 0,06 fois sa longueur, c'est- à-dire 0,06 fois la largueur du fil lorsque ce dernier est considéré au sein de la voile gonflable, étant entendu que la longueur du fil précité correspond à la dimension de ce fil selon sa direction longitudinale au sein de la voile gonflable. Grâce à leur conformation plate, les fils de renfort individuels selon l'invention n'induisent pas de variation significative de l'épaisseur totale de la voile gonflable, dans le sens où la faible variation de cette épaisseur, dans les zones où s'étend au moins un de ces fils, est accommodée par le reste de la voile gonflable, notamment par les deux films plastiques de la voile de gréement selon l'invention, sans risque de délaminage entre ces films. Les fils plats ont également l'avantage de conférer à la voile gonflable une grande souplesse, en évitant de la rigidifier localement. De plus, le relief externe de la voile gonflable, résultant de la présence des fils de renfort plats, est très peu prononcé, voire quasi-inexistant, ce qui ne crée que très peu, voire quasiment pas de résistance par frottement pour le vent. De surcroît, même dans les régions de la voile gonflable où se superposent deux voire davantage de fils de renfort plats, par exemple les sommets de la voile de gréement conforme à l'invention, l'épaisseur cumulée des constituants de la voile gonflable reste modérée : ainsi, la cohésion entre les différents fils de renfort et la grille est maintenue sans discontinuité de matière par les deux films contrecolles de la voile de gréement selon l'invention. One of the ideas underlying the invention is not to use individual reinforcing son whose cross section is round or close to a circle, but to use reinforcing son that can be described as flat or flattened. Thus, the reinforcement yarn according to the invention has an oblong cross section, that is to say a longer than wide cross section, whose width, in other words the thickness of the yarn when the latter is considered within an inflatable sail, in particular within the rigging sail according to the invention, is less than 0.06 times its length, that is to say 0.06 times the width of the wire when the latter is considered within the inflatable sail, it being understood that the length of the aforementioned wire corresponds to the dimension of this wire in its longitudinal direction within the inflatable sail. Due to their flat conformation, the individual reinforcing threads according to the invention do not induce significant variation in the total thickness of the inflatable sail, in the sense that the small variation of this thickness, in the zones where at least one of these son is accommodated by the rest of the inflatable sail, in particular by the two plastic films of the rigging sail according to the invention, without risk of delamination between these films. The flat threads also have the advantage of giving the inflatable sail a great flexibility, avoiding stiffening locally. In addition, the external relief of the inflatable sail, resulting from the presence of the flat reinforcing son, is very little pronounced or almost nonexistent, which creates very little or almost no resistance by friction for the wind. In addition, even in the areas of the inflatable sail where two or more flat reinforcing threads are superimposed, for example the tops of the rigging sail according to the invention, the cumulative thickness of the constituents of the inflatable sail remains moderate. : thus, the cohesion between the various reinforcing threads and the grid is maintained without material discontinuity by the two contrecellant films of the rigging sail according to the invention.
En pratique, divers procédés de fabrication d'un fil de renfort conforme à l'invention, ainsi que divers procédés de fabrication de la voile gonflable intégrant de tels fils de renfort sont envisageables par les spécialistes du domaine, sans sortir du cadre de la présente invention. Il en est de même pour les matériaux constituant les divers composants de la voile gonflable, notamment les matériaux constituant ses fils de renfort.  In practice, various methods of manufacturing a reinforcing thread according to the invention, as well as various methods of manufacturing the inflatable sail incorporating such reinforcement son are possible by the specialists of the field, without departing from the scope of this invention. It is the same for the materials constituting the various components of the inflatable sail, including the materials constituting his reinforcing son.
Des caractéristiques additionnelles avantageuses du fil textile de renfort conforme à l'invention et/ou de la voile de gréement conforme à l'invention, prises isolément ou suivant toutes les combinaisons techniquement possibles, sont spécifiées aux revendications 2 à 12 et 14 à 16.  Additional advantageous features of the reinforcing textile yarn according to the invention and / or the rigging sail according to the invention, taken individually or in any technically possible combination, are specified in claims 2 to 12 and 14 to 16.
L'invention concerne également un gréement tel que défini à la revendication The invention also relates to a rig as defined in the claim
17. 17.
L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple et faite en se référant aux dessins sur lesquels :  The invention will be better understood on reading the description which follows, given solely by way of example and with reference to the drawings in which:
- la figure 1 est une vue schématique en perspective d'un voilier équipé d'un gréement conforme à l'invention ;  - Figure 1 is a schematic perspective view of a sailboat equipped with a rig according to the invention;
- la figure 2 est une vue schématique en perspective éclatée, montrant les constituants de la zone de voile cerclée II sur la figure 1 ;  FIG. 2 is a schematic exploded perspective view showing the constituents of the circled sail area II in FIG. 1;
- la figure 3 est une coupe schématique selon le plan III de la figure 2 ;  - Figure 3 is a schematic section along the plane III of Figure 2;
- la figure 4 est une vue schématique, à plus grande échelle, de la zone cerclée IV sur la figure 3 ; et  - Figure 4 is a schematic view, on a larger scale, of the circled area IV in Figure 3; and
- la figure 5 est une section schématique partielle de la voile, à l'état assemblé, de la figure 2.  - Figure 5 is a partial schematic section of the sail, in the assembled state, of Figure 2.
Sur la figure 1 est représenté un voilier 1 dont le gréement 2 comprend, entre autres, une grand-voile 3 reliée à un mât 4 appartenant au gréement 2, typiquement par des cordages non représentés sur la figure 1 .  In FIG. 1 is shown a sailboat 1 whose rigging 2 comprises, among other things, a mainsail 3 connected to a mast 4 belonging to the rigging 2, typically by ropes not shown in FIG.
Comme montré très schématiquement sur la figure 2, la grand-voile 3 est constituée d'un complexe de tissu, correspondant à la superposition de plusieurs couches solidarisées entre elles. En pratique, on notera que la grand-voile 3 peut être réalisée d'une seule pièce de complexe ou, plus fréquemment, la grand-voile est constituée de plusieurs coupons de complexe, façonnés individuellement à plat puis assemblés les uns aux autres pour constituer conjointement la grand-voile. Comme bien visible sur la figure 2, le complexe de la grand-voile 3 comprend au moins quatre couches superposées, à savoir deux films opposés 5 et 6, constituant les deux faces opposées de la grand-voile, ainsi que, entre ces films 5 et 6, une grille 7 et une couche 8 constituée d'une pluralité de fils individuels, qui sont au nombre de trois dans l'exemple représenté à la figure 2, en étant respectivement référencés 81 , 82 et 83. Sur la figure 2, on note Z, la direction rectiligne correspondant à l'épaisseur du complexe de la grand-voile 3 : ainsi, se succèdent suivant cette direction Z de superposition, le film 5, la grille 7, la couche 8 des fils 81 , 82 et 83, et le film 6. A l'état assemblé du complexe de la grand-voile 3, alors que ce complexe est étendu à plat sur une surface plane, les différentes couches constitutives du complexe s'étendent globalement dans un plan perpendiculaire à la direction Z. As shown very schematically in Figure 2, the mainsail 3 consists of a tissue complex, corresponding to the superposition of several layers joined together. In practice, it will be noted that the mainsail 3 can be made of a single piece of complex or, more frequently, the mainsail consists of several coupons complex, individually shaped flat and assembled to each other to form jointly the mainsail. As can be clearly seen in FIG. 2, the mainsail complex 3 comprises at least four superimposed layers, namely two opposing films 5 and 6 constituting the two faces. opposite of the mainsail, and between these films 5 and 6, a grid 7 and a layer 8 consisting of a plurality of individual son, which are three in number in the example shown in Figure 2, in being respectively referenced 81, 82 and 83. In FIG. 2, Z is the rectilinear direction corresponding to the thickness of the mainsail complex 3: thus, one succeeds in this superimposed direction Z, the film 5, the grid 7, the layer 8 of the son 81, 82 and 83, and the film 6. In the assembled state of the mainsail complex 3, while this complex is laid flat on a flat surface, the different layers components of the complex extend generally in a plane perpendicular to the Z direction.
Bien entendu, en service, c'est-à-dire lorsque la grand-voile 3 est gonflée par le vent à des fins de propulsion du voilier 1 , le complexe présente globalement une géométrie tridimensionnelle, de forme de plus ou moins bombée.  Of course, in service, that is to say when the mainsail 3 is inflated by the wind for the purpose of propulsion of the boat 1, the complex generally has a three-dimensional geometry, more or less domed shape.
Les films 5 et 6 sont réalisés en matière plastique, étant remarqué que, en pratique, la même matière plastique est utilisée pour les deux films. A titre d'exemple non limitatif, la matière plastique précitée est du polyester, avantageusement traité pour résister aux ultra-violets : il peut notamment s'agir de polyéthylène téréphtalate (PET), le cas échéant mélangé à un fluoropolymère de type PVDF, tel que du polyfluorure de vinylidène. Egalement à titre d'exemple non limitatif, l'épaisseur de chaque film 5, 6 est typiquement de l'ordre de la dizaine de micromètres, par exemple comprise entre 5 et 50 μηι.  The films 5 and 6 are made of plastic material, being noted that, in practice, the same plastic is used for both films. By way of non-limiting example, the above-mentioned plastics material is polyester, advantageously treated to resist ultraviolet: it may especially be polyethylene terephthalate (PET), optionally mixed with a fluoropolymer of the PVDF type, such as than polyvinylidene fluoride. Also by way of non-limiting example, the thickness of each film 5, 6 is typically of the order of ten micrometers, for example between 5 and 50 μηι.
La grille 7 comprend, voire comme dans l'exemple de réalisation considéré sur les figures, consiste en un assemblage de fils rectilignes 71 agencés les uns par rapport aux autres en répétant, régulièrement dans le plan de la grille 7, un motif élémentaire préétabli. Ainsi, dans l'exemple de réalisation considéré sur la figure 2, ce motif consiste en un losange complété d'une de ses diagonales. Autrement dit, par répétition régulière du motif précité, dans les deux directions définies par le plan de la grille 7, la totalité de cette grille est obtenue. Ainsi, les différents fils 71 constituant la grille 7 sont positionnés les uns par rapport aux autres suivant une géométrie préétablie, aussi bien en orientation relative qu'en espacement relatif dans le plan de la grille.  The gate 7 comprises, or as in the embodiment considered in the figures, consists of an assembly of rectilinear son 71 arranged relative to each other by repeating, regularly in the plane of the grid 7, a predetermined basic pattern. Thus, in the exemplary embodiment considered in FIG. 2, this pattern consists of a rhombus completed with one of its diagonals. In other words, by regular repetition of the aforementioned pattern, in the two directions defined by the plane of the grid 7, the whole of this grid is obtained. Thus, the various wires 71 constituting the grid 7 are positioned relative to one another according to a pre-established geometry, both in relative orientation and in relative spacing in the plane of the grid.
A titre d'exemple non limitatif, les fils 71 sont réalisés en polyester, en aramide, en carbone, etc. D'ailleurs, au sein de la même grille 7, des fils 71 réalisés en des matériaux respectifs différents et avec des titres respectifs différents peuvent être mélangés.  By way of non-limiting example, the son 71 are made of polyester, aramid, carbon, etc. Moreover, within the same grid 7, son 71 made of different respective materials and with different respective titles can be mixed.
Selon une forme de réalisation préférée, les fils 71 de la grille 7 sont entrecroisés à la façon d'un tissu avec certains des fils faisant fonction de fils de trame, tandis que les autres fils font fonction de fils de chaînes. En variante, les fils 71 ne s'entrecroisent pas, mais se superposent, en étant répartis en au moins deux nappes superposées. Le cas échéant, les fils 71 sont, à leurs entrecroisements ou à leurs croisements, collés ou soudés les uns aux autres. A titre d'exemple détaillé, le lecteur pourra consulter le document EP-A-1 1 1 1 1 14. According to a preferred embodiment, the threads 71 of the grid 7 are interwoven in the manner of a fabric with some of the threads acting as weft threads, while the other threads act as warp threads. As a variant, the wires 71 do not intersect not, but are superimposed, being divided into at least two superimposed layers. If necessary, the son 71 are, at their intersections or their crossings, glued or welded to each other. As a detailed example, the reader can consult the document EP-A-1 1 1 1 1 14.
L'épaisseur de la grille 7 est égale à l'épaisseur des fils 71 pour l'essentiel de cette grille, exceptée dans les zones quasi ponctuelles où s'entrecroisent ou se croisent au moins deux des fils 71 , en se chevauchant suivant la direction Z, zones dans lesquelles l'épaisseur de la grille 7 est localement majorée au maximum d'autant de fois que le nombre de fils 71 se chevauchant. A titre d'exemple non limitatif, l'épaisseur des fils 71 , et donc l'épaisseur de la grille 7, hormis les zones de chevauchement de plusieurs fils 71 , peut être de l'ordre de la centaine ou de quelques centaines de micromètres, voire davantage, notamment en fonction du titre des fils 71 .  The thickness of the grid 7 is equal to the thickness of the wires 71 for the most part of this grid, except in the quasi-point areas where at least two of the wires 71 intersect or intersect, overlapping in the direction Z, areas in which the thickness of the grid 7 is locally increased at most as many times as the number of son 71 overlapping. By way of non-limiting example, the thickness of the wires 71, and thus the thickness of the grid 7, except for the overlap areas of several wires 71, may be of the order of a hundred or a few hundred micrometers. , or even more, depending in particular on the title of the threads.
Au sein du complexe de la grand-voile 3, la grille 7 a pour fonction de renforcer mécaniquement les films accolés 5 et 6, typiquement en augmentant la résistance du complexe à la déchirure. Plus généralement, comme expliqué dans la partie introductive du présent document, l'entrecroisement des fils 71 confèrent à la grille 7 des propriétés de résistance mécanique, qui sont différentes selon la direction dans le plan de la grille, en fonction de la géométrie du motif élémentaire de cet entrecroisement.  Within the complex of the mainsail 3, the function of the grid 7 is to mechanically strengthen the contiguous films 5 and 6, typically by increasing the resistance of the complex to tearing. More generally, as explained in the introductory part of this document, the intercrossing of the wires 71 give the grid 7 mechanical strength properties, which are different in the direction in the plane of the grid, depending on the geometry of the pattern elementary of this interlacing.
A la différence des fils 71 de la grille 7, les fils 81 , 82 et 83 de la couche 8 sont des fils individuels, dans le sens où, avant assemblage du complexe de la grand-voile 3, ces fils 81 , 82 et 83 sont mécaniquement indépendants les uns des autres. Au sein du complexe de la grand-voile 3, les fils 81 , 82 et 83 ont pour fonction de renforcer ce complexe, en étant orientés suivant des lignes d'effort prédéterminées et, en particulier, des lignes d'effort incurvées : ainsi, chacun des fils 81 , 82 et 83 s'étend en longueur, dans le plan du complexe de la grand-voile 3, suivant une direction longitudinale propre X81 , X82, X83, le cas échéant incurvé, comme représenté sur la figure 2. De manière connue en soi, chacun de ces fils 81 , 82, 83 suit ainsi, suivant sa direction longitudinale X81 , X82, X83, une trajectoire préfixée, le long de laquelle il a été prédéterminé, notamment par des calculs préalables ad hoc, que des contraintes significatives vont s'appliquer au complexe de la grand-voile 3 lorsque cette grand-voile est en service, notamment sous une allure donnée. Ainsi, comme expliqué dans la partie introductive du présent document, les contraintes appliquées au complexe de la grand-voile 3 sont alors supportées, pour l'essentiel, voire en quasi-totalité, par un ou plusieurs des fils 81 , 82 et 83, qui sont dimensionnés en conséquence. L'avantage est alors que les autres constituants du complexe, que sont les films 5 et 6 et la grille 7, peuvent être dimensionnés, en terme de résistance mécanique, de manière minimale, ce qui, entre autres, diminue le poids global de la grand-voile 3. A titre d'exemple non limitatif, au moins certaines des lignes d'effort précitées relient deux à deux les sommets de la grand-voile 3, de manière incurvée dans le plan du complexe de cette grand-voile. Unlike the wires 71 of the grid 7, the wires 81, 82 and 83 of the layer 8 are individual wires, in the sense that, before assembly of the mainsail complex 3, these wires 81, 82 and 83 are mechanically independent of each other. Within the complex of mainsail 3, the son 81, 82 and 83 have the function of reinforcing this complex, being oriented along predetermined lines of effort and, in particular, curved stress lines: thus, each of the son 81, 82 and 83 extends in length, in the plane of the mainsail complex 3, in a proper longitudinal direction X81, X82, X83, possibly curved, as shown in FIG. in a manner known per se, each of these wires 81, 82, 83 thus follows, along its longitudinal direction X81, X82, X83, a prefixed path, along which it has been predetermined, in particular by ad hoc prior calculations, that Significant constraints will apply to the mainsail complex 3 when this mainsail is in service, especially at a given pace. Thus, as explained in the introductory part of this document, the stresses applied to the mainsail complex 3 are then supported, essentially or almost entirely, by one or more of the wires 81, 82 and 83. which are sized accordingly. The advantage is then that the other constituents of the complex, that are the films 5 and 6 and the grid 7, can be dimensioned, in terms of mechanical strength, minimally, which, between other, reduces the overall weight of the mainsail 3. As a non-limiting example, at least some of the aforementioned lines of effort connect the vertices of the mainsail 2 in pairs in a curved manner in the plane of the mainsail. complex of this mainsail.
Par la suite, on va décrire plus en détail, notamment en regard des figures 3 à 5, le fil 82, étant entendu que les considérations qui vont suivre s'appliquent aux autres fils 81 et 83 de la couche 8. Bien entendu, on comprend que, en pratique, le nombre total de fils de renfort, similaires aux fils 81 , 82 et 83, au sein du complexe de la grand-voile 3 est généralement bien plus grand que trois.  Subsequently, we will describe in more detail, especially with reference to FIGS. 3 to 5, the wire 82, it being understood that the following considerations apply to the other wires 81 and 83 of the layer 8. Of course, understands that, in practice, the total number of reinforcing threads, similar to threads 81, 82 and 83, within the mainsail complex 3 is generally much larger than three.
Ainsi, le fil 82 comprend, voire, comme dans l'exemple considéré ici, consiste en un corps d'ensemble 820 qui s'étend en longueur suivant la direction X82, en étant sensiblement centré sur un axe matérialisant géométriquement la direction X82.  Thus, the wire 82 comprises, or, as in the example considered here, consists of an assembly body 820 which extends in length in the direction X82, being substantially centered on an axis geometrically materializing the direction X82.
Comme bien visible sur la figure 3, le fil 82 ne présente pas, en coupe transversale à sa direction longitudinale X82, un profil circulaire ou même proche d'un cercle, comme on pourrait s'y attendre pour un fil textile de renfort traditionnellement utilisé dans le domaine concerné ici. Au contraire, la section transversale du corps d'ensemble 820 du fil 82, c'est-à-dire sa section dans un plan géométrique perpendiculaire à sa direction longitudinale X82, présente une forme oblongue, c'est-à- dire une forme significativement plus longue que large. En considérant le fil 82 suivant son volume d'ensemble, cela revient à dire que le corps 820 présente une largeur significativement plus grande que son épaisseur, étant convenu que l'épaisseur du fil est sa dimension considérée dans la direction Z tandis que sa largeur est sa dimension qui, dans le plan du complexe de la grand-voile 3, est perpendiculaire à la direction longitudinale X82. Ainsi, sur la figure 3, on note / la longueur de la section oblongue corps d'ensemble 820 du fil 82, tandis qu'on note e la largeur de cette section oblongue, respectivement en référence à la largeur et à l'épaisseur du fil 82. Bien entendu, par définition, la largeur / du fil 82 est significativement plus petite que la dimension correspondante des films 5 et 6, de sorte que, à l'état assemblé du complexe constituant la grand-voile 3, le fil ne couvre pas la totalité de la surface en regard de chacun des films 5 et 6, mais, au contraire, n'en couvre qu'une fraction limitée, ce qui assure une bonne souplesse au complexe.  As can be clearly seen in FIG. 3, the wire 82 does not have, in cross-section along its longitudinal direction X82, a circular profile or even close to a circle, as might be expected for a traditionally used textile reinforcement yarn in the field concerned here. In contrast, the cross-section of the assembly body 820 of the wire 82, i.e. its section in a geometric plane perpendicular to its longitudinal direction X82, has an oblong shape, i.e. a shape significantly longer than wide. Considering the wire 82 according to its overall volume, this amounts to saying that the body 820 has a width significantly greater than its thickness, it being agreed that the thickness of the wire is its dimension considered in the Z direction while its width is its dimension which, in the plane of the mainsail complex 3, is perpendicular to the longitudinal direction X82. Thus, in FIG. 3, the length of the elongated section of the overall body 820 of the wire 82 is noted, while e is the width of this oblong section, respectively with reference to the width and the thickness of the wire 82. Of course, by definition, the width / wire 82 is significantly smaller than the corresponding dimension of the films 5 and 6, so that, in the assembled state of the complex constituting the mainsail 3, the wire does not cover the entire area with respect to each of the films 5 and 6, but, on the contrary, covers only a limited fraction, which ensures a good flexibility to the complex.
Ainsi, le fil 82 peut être qualifié de fil plat ou aplati, ce qui, au sens du présent document, consiste à prévoir que le rapport e// entre son épaisseur et sa largeur, c'est- à-dire le rapport entre la largeur maximale et la longueur de la section oblongue de son corps d'ensemble 820 est inférieur à 0,06, voire de préférence inférieur à 0,05.  Thus, the wire 82 may be described as flat or flattened wire, which for the purposes of this document consists in providing that the ratio e // between its thickness and its width, ie the ratio between the maximum width and the length of the oblong section of its overall body 820 is less than 0.06, or preferably less than 0.05.
En pratique, la forme plate ou aplatie du corps d'ensemble 820 du fil 82 est liée à la constitution de ce corps d'ensemble. En effet, comme représenté schématiquement sur la figure 4, le corps 820 n'est pas une pièce monobloc, mais résulte de l'agglutination d'un grand nombre de filaments élémentaires 821 : chacun de ces filaments 821 peut être individuellement dissocié des autres et, en ce sens, peut donc être qualifié de monofilament. Individuellement, on peut considérer que chacun de ces filaments 821 présente, en coupe transversale à l'axe X82, une section sensiblement circulaire, avec un diamètre de l'ordre de la dizaine de micromètres, en particulier compris entre 3 et 30 μηι. Lorsqu'on considère ces filaments 821 à l'état agglutiné au sein du corps d'ensemble 820, ces filaments 821 sont agencés les uns par rapport aux autres pour conférer à ce corps d'ensemble 820 la section oblongue décrite plus haut, étant remarqué que plusieurs centaines, voire un ou quelques milliers de filaments, autrement dit au moins deux cents, voire au moins mille filaments, sont ainsi agglutinés pour former le corps d'ensemble 820. Il en résulte que l'épaisseur e du corps d'ensemble 820 est supérieure à 50 μηι, en étant notamment de l'ordre du dixième de millimètres, ce qui revient à dire que, suivant la direction Z, plusieurs filaments 821 , notamment une, voire plusieurs dizaines de filaments 821 se succèdent sur l'épaisseur du corps d'ensemble 820. Des exemples quantitatifs plus précis seront donnés à la toute fin de la présente description. In practice, the flat or flattened shape of the overall body 820 of the wire 82 is related to the constitution of this overall body. Indeed, as shown schematically in FIG. 4, the body 820 is not a single piece, but results from the agglutination of a large number of elementary filaments 821: each of these filaments 821 can be individually dissociated from the others and, in this sense, can so be called monofilament. Individually, it can be considered that each of these filaments 821 has, in cross section along the axis X82, a substantially circular section, with a diameter of the order of ten micrometers, in particular between 3 and 30 μηι. When considering these filaments 821 in the agglutinated state within the assembly body 820, these filaments 821 are arranged relative to each other to give this overall body 820 the oblong section described above, being noted that several hundreds or even one or a few thousand filaments, in other words at least two hundred, or even at least one thousand filaments, are thus agglutinated to form the overall body 820. As a result, the thickness e of the overall body 820 is greater than 50 μηι, being in particular of the order of one-tenth of a millimeter, which is to say that, in the direction Z, several filaments 821, in particular one or even several tens of filaments 821 succeed each other over the thickness 820. More precise quantitative examples will be given at the very end of this description.
Suivant des modes de réalisation préférés, les filaments 821 sont réalisés soit en une matière organique, en particulier en aramide, en polyamide, en polyester, notamment en polyester aromatique, tel que le VECTRAN (marque déposée), ou en polyéthylène, notamment en polyéthylène haute densité (PEHD) ou en polyéthylène naphtalate (PEN), tel que le PENTEX (marque déposée), soit en une matière minérale, notamment en carbone ou en verre.  According to preferred embodiments, the filaments 821 are made either of an organic material, in particular aramid, polyamide, polyester, especially aromatic polyester, such as VECTRAN (registered trademark), or polyethylene, especially polyethylene high density (HDPE) or polyethylene naphthalate (PEN), such as PENTEX (registered trademark), or a mineral material, especially carbon or glass.
Suivant le mode de réalisation représenté sur les figures 3 et 4, le corps d'ensemble 820 du fil 82 est encollé, à cœur et, avantageusement, extérieurement. Plus précisément, comme représenté schématiquement sur la figure 4, de la colle ou, plus généralement, une matière d'enduction est prévue de manière interposée entre les filaments 821 , en formant ainsi un liant 822 de cohésion entre ces filaments. De plus, une matière d'enduction est avantageusement prévue de manière enveloppante autour des filaments 821 situés à la périphérie du corps d'ensemble 820, de manière à former une gaine 823 d'enrobage de ce corps 820. Bien que, à titre de variante non représentée, seul le liant 822est effectivement présent, ce liant 822 et la gaine 823 sont avantageusement associés, en étant, en pratique, constitués par la même colle constitutive, notamment appliquée par encollage, plus généralement par enduction.  According to the embodiment shown in Figures 3 and 4, the overall body 820 of the wire 82 is glued, heart and, advantageously, externally. More specifically, as shown schematically in Figure 4, glue or, more generally, a coating material is provided interposed between the filaments 821, thereby forming a bonding binder 822 between these filaments. In addition, a coating material is advantageously provided wrapping around the filaments 821 located at the periphery of the overall body 820, so as to form a coating sheath 823 of this body 820. Although, as a variant not shown, only the binder 822is actually present, this binder 822 and the sheath 823 are advantageously associated, being, in practice, constituted by the same constitutive adhesive, in particular applied by sizing, more generally by coating.
Le liant 822 et la gaine 823 participent au maintien en place des filaments 821 au sein du corps d'ensemble 820. De surcroît, le liant 822 a spécifiquement pour fonction de limiter, voire d'empêcher les infiltrations d'eau par capillarité dans le corps d'ensemble 820. Quant à la gaine 823, elle a spécifiquement pour fonction additionnelle de faciliter l'utilisation du fil 82, notamment en permettant son bobinage et/ou en améliorant son intégration physico-chimique au sein du complexe de la grand-voile 3, comme évoqué plus loin. The binder 822 and the sheath 823 help to hold the filaments 821 in place within the overall body 820. In addition, the binder 822 is specifically designed to function of limiting or even preventing water infiltration by capillarity in the overall body 820. As for the sheath 823, it specifically has the additional function of facilitating the use of the wire 82, in particular by allowing its winding and / or by improving its physico-chemical integration within the mainsail complex 3, as mentioned below.
La ou les matières d'enduction utilisées pour constituer le liant 822 et la gaine 823 sont avantageusement à base polymère, notamment à base acrylique, polyuréthane ou polyéthylène. Des références précises de colles utilisables sont données à la toute fin de la description.  The coating material or materials used to form the binder 822 and the sheath 823 are advantageously based on a polymer, in particular based on acrylic, polyurethane or polyethylene. Specific references of usable glues are given at the very end of the description.
De par la présence du liant 822 et, avantageusement, de la gaine 823, le corps d'ensemble 820 a une partie de sa masse de la matière d'enduction constituant ce liant et, le cas échéant, cette gaine. On peut ainsi définir un taux d'enduction du corps d'ensemble 820, qui est défini comme cent fois le rapport entre, d'une part, la différence entre le titre du fil enduit et le titre du fil non enduit, et, d'autre part, le titre du fil non enduit. En pratique, ce taux d'enduction est compris entre 5 et 100%. Il est préférentiellement inférieur à 50%, pour des raisons liées notamment au poids final du complexe de la grand-voile 3.  Because of the presence of the binder 822 and, advantageously, the sheath 823, the overall body 820 has a part of its mass of the coating material constituting this binder and, if appropriate, this sheath. It is thus possible to define a coating ratio of the overall body 820, which is defined as a hundred times the ratio between, on the one hand, the difference between the title of the coated wire and the title of the uncoated wire, and, d on the other hand, the title of the uncoated wire. In practice, this coating rate is between 5 and 100%. It is preferably less than 50%, for reasons related in particular to the final weight of the mainsail complex 3.
En pratique, diverses géométries sont envisageables pour la section transversale du corps d'ensemble 820, du moment que ces géométries présentent un contour oblong. Ainsi, dans le mode de réalisation illustré schématiquement à la figure 3, le contour de la section transversale du corps d'ensemble 820 présente deux segments opposés 820A et 820B sensiblement plats, entre lesquels est définie la largeur de son contour, autrement dit, l'épaisseur e du corps d'ensemble 820. Cela revient à dire que les segments 820A et 820B s'étendent sensiblement à la perpendiculaire de la direction Z, en étant écartés de la distance e. Les extrémités respectives de ces segments plats 820A et 820B sont reliés deux à deux par deux segments opposés 820C et 820D du contour transversal du corps d'ensemble 820, ces segments 820C et 820D étant convexes, notamment en reliant continûment les segments plats 820A et 820B. Bien entendu, les segments 820A et 820B ne sont pas rigoureusement plats, dans le sens où ils sont définis par une succession des filaments 821 situés à la périphérie du corps d'ensemble 820, le cas échéant en étant recouverts par une portion de la gaine 823. Cette forme de réalisation a l'avantage que l'épaisseur e du corps d'ensemble 820 présente une valeur sensiblement constante sur l'essentiel de la largeur de ce corps, notamment sans présenter, suivant la direction de la largeur du corps 820, une valeur maximale locale. Cela revient à dire que la forme plate ou aplatie selon l'invention est ainsi optimisée. Ceci étant dit, à titre de variante non représentée, le contour oblong de la coupe transversale du corps d'ensemble 820 peut correspondre sensiblement à une ellipse ou, plus généralement, à un contour sensiblement elliptique, qui est centré sur un axe matérialisant géométriquement la direction X82 et dont le petit axe s'étend suivant la direction Z. Dans ce cas, le rapport entre la largeur maximale et la longueur maximale de ce contour correspond au rapport entre le petit rayon et le grand rayon de la forme elliptique. In practice, various geometries are possible for the cross section of the overall body 820, provided that these geometries have an oblong contour. Thus, in the embodiment illustrated schematically in FIG. 3, the contour of the cross section of the assembly body 820 has two substantially flat opposed segments 820A and 820B, between which the width of its contour is defined, that is, The thickness e of the overall body 820. This amounts to saying that the segments 820A and 820B extend substantially perpendicularly to the direction Z, being separated from the distance e. The respective ends of these flat segments 820A and 820B are connected in pairs by two opposed segments 820C and 820D of the transverse contour of the assembly body 820, these segments 820C and 820D being convex, in particular by continuously connecting the flat segments 820A and 820B. . Of course, the segments 820A and 820B are not strictly flat, in the sense that they are defined by a succession of filaments 821 located at the periphery of the overall body 820, where appropriate covered by a portion of the sheath. 823. This embodiment has the advantage that the thickness e of the overall body 820 has a substantially constant value over most of the width of this body, especially without having, in the direction of the width of the body 820 , a local maximum value. This amounts to saying that the flat or flattened shape according to the invention is thus optimized. That being said, as a variant not shown, the oblong contour of the cross section of the assembly body 820 can correspond substantially to an ellipse or, more generally, to a substantially elliptical contour, which is centered on an axis that geometrically embodies the direction X82 and whose minor axis extends in the direction Z. In this case, the ratio between the maximum width and the maximum length of this contour corresponds to the ratio between the small radius and the large radius of the elliptical shape.
Plus généralement, d'autres géométries que celles évoquées ci-dessus sont envisageables pour le contour oblong transversal du corps d'ensemble 820.  More generally, other geometries than those mentioned above are conceivable for the transverse oblong contour of the overall body 820.
Suivant un aspect avantageux, dans le cas où les filaments 821 sont en aramide, le ratio entre le titre du fil 82 et la largeur / de son corps d'ensemble 820 est prévu inférieur à une valeur prédéterminée. Cela revient, pour un titre de fil donné, à prévoir une épaisseur e du corps d'ensemble 820 suffisamment petite pour que les filaments 821 de ce corps se répartissent sur une grande largeur /. Ainsi, le ratio précité est avantageusement prévu inférieur à 1 000 (mille), en exprimant le titre du corps d'ensemble 820 non enduit en dTex et en exprimant sa largeur /, c'est-à-dire la longueur de son contour oblong, en millimètres.  According to an advantageous aspect, in the case where the filaments 821 are aramid, the ratio between the title of the wire 82 and the width / of its overall body 820 is provided less than a predetermined value. This amounts, for a given yarn, to provide a thickness e of the overall body 820 sufficiently small so that the filaments 821 of this body are distributed over a large width. Thus, the aforementioned ratio is advantageously less than 1000 (thousand), by expressing the title of the overall body 820 uncoated in dTex and expressing its width /, that is to say the length of its oblong contour in millimeters.
Comme évoqué plus haut, divers procédés sont envisageables pour fabriquer le fil 82.  As mentioned above, various methods can be envisaged to manufacture the wire 82.
A titre d'exemple, l'un de ces procédés consiste à partir d'un fil préexistant à section sensiblement circulaire, puis à lui faire subir une ou plusieurs opérations d'aplatissement, accompagnées le cas échéant d'opérations d'enduction, notamment d'encollage, afin d'aboutir à la structure du fil 82 présenté en détail ci-dessus. Pour ce qui concerne l'encollage, le lecteur pourra, à titre d'exemple détaillé, se reporter au document US-A-2010/0089017. A titre d'alternative, le fil 82 peut être fabriqué directement à partir des filaments 821 , notamment en les agençant les uns par rapport aux autres pour obtenir la structure décrite plus haut. Dans tous les cas, on dispose d'un fil aplati ou plat, avantageusement à même d'être bobiné et stocké en vue de son utilisation ultérieure, en particulier pour fabriquer le complexe de la grand-voile 3.  By way of example, one of these processes consists of starting from a pre-existing wire with a substantially circular cross-section, and then subjecting it to one or more flattening operations, accompanied, where appropriate, by coating operations, in particular sizing, in order to result in the structure of the wire 82 presented in detail above. With regard to sizing, the reader may, by way of a detailed example, refer to document US-A-2010/0089017. Alternatively, the wire 82 may be manufactured directly from the filaments 821, including arranging them relative to each other to obtain the structure described above. In all cases, a flattened or flat wire is advantageously capable of being wound and stored for later use, in particular for manufacturing the mainsail complex 3.
De même, la fabrication du complexe de la grand-voile 3, c'est-à-dire l'assemblage des films 5 et 6, de la grille 7 et des fils 81 , 82 et 83, peut être réalisé par divers procédés. A titre d'exemple, à partir du film 5, on dépose sur celui-ci successivement la grille 7, provenant par exemple d'une bobine, et les fils 81 , 82 et 83, ces derniers étant notamment obtenus par découpage depuis une bobine de fil telle que celle évoquée dans le paragraphe précédent, puis le film 6 est rapporté sur le semi- complexe ainsi formé, afin d'obtenir le complexe complet. A titre d'alternative, la grille 7 et les fils 81 , 82 et 83 sont initialement prépositionnés entre les films 5 et 6, avant de contraindre l'accolement de ces films, notamment en créant une dépression entre eux. Les films 5 et 6 sont maintenus entre eux par tout moyen approprié, notamment par collage, la colle pouvant être apportée extérieurement ou être intégrée à l'un et/ou l'autre des films. Avantageusement, cette colle se lie efficacement à la gaine 823. Similarly, the manufacture of the mainsail complex 3, that is to say the assembly of the films 5 and 6, the grid 7 and the son 81, 82 and 83, can be achieved by various methods. By way of example, from the film 5, the grid 7, coming for example from a coil, is deposited on it successively, and the wires 81, 82 and 83, the latter being obtained in particular by cutting from a coil of wire as the one mentioned in the previous paragraph, then the film 6 is reported on the semi-complex thus formed, in order to obtain the complete complex. As an alternative, the grid 7 and the son 81, 82 and 83 are initially prepositioned between the films 5 and 6, before constraining the joining of these films, in particular by creating a depression between them. The films 5 and 6 are held together by any appropriate means, especially by gluing, the glue can be made externally or be integrated with one and / or the other of the films. Advantageously, this glue effectively binds to sheath 823.
Dans tous les cas, à l'issue du procédé de fabrication, le complexe de la grand- voile 3 présente la configuration schématique de la figure 5, avec, entre autres, les fils 71 de la grille 7 et le fil 82 piégés entre les films 5 et 6. Cette représentation schématique de la figure 5 illustre bien que la présence du fil 82 n'induit pas de discontinuité de relief significative pour le complexe, notamment comparativement aux fils 71 de la grille 7. En particulier, quand bien même le procédé de fabrication de la grille 7 et/ou le procédé de fabrication du complexe tendraient à ovaliser la section transversale des fils 71 , en écrasant légèrement ces derniers suivant la direction Z, le contour oblong de la section transversale du fil 82 se distingue nettement de la section transversale des fils 71 , dans le sens où, à titres respectifs sensiblement identiques pour les fils 71 et pour les fils 82, l'épaisseur e du corps d'ensemble 820 du fil 82 est avantageusement au moins deux fois plus petite que celle des fils 71 de la grille 7 suivant la direction Z.  In any case, at the end of the manufacturing process, the complex of the mainsail 3 has the schematic configuration of FIG. 5, with, among other things, the wires 71 of the grid 7 and the wire 82 trapped between them. 5 and 6. This schematic representation of FIG. 5 illustrates that the presence of the wire 82 does not induce significant relief discontinuity for the complex, particularly compared to the wires 71 of the grid 7. In particular, even though method of manufacturing the grid 7 and / or the method of manufacturing the complex would tend to ovalize the cross section of the son 71, slightly crushing the latter in the Z direction, the oblong contour of the cross section of the wire 82 is clearly distinguishable from the cross section of the son 71, in the sense that, for respective titles substantially identical for the son 71 and the son 82, the thickness e of the assembly body 820 of the wire 82 is advantageously au ns twice smaller than that of the wires 71 of the grid 7 in the direction Z.
On notera que, eu égard à la forme aplatie ou plate qu'ont les fils 81 , 82 ou 83 avant leur assemblage au reste du complexe de la grand-voile 3, leur épaisseur maximale e, autrement dit la largeur maximale de leur contour transversal oblong, n'est pas modifiée lors de la fabrication du complexe, si ce n'est dans des proportions marginales, non significatives vis-à-vis des dimensions du corps d'ensemble 820, notamment vis-à-vis du rapport e//. De plus, comme évoqué plus haut, plusieurs des fils 81 , 82 et 83 peuvent partiellement être superposés suivant la direction Z : une telle superposition résulte du tracé des lignes d'effort respectivement le long desquelles courent ces fils. C'est typiquement le cas aux sommets de la grand-voile 3.  Note that, given the flattened or flat shape that son 81, 82 or 83 before assembly to the rest of the mainsail complex 3, their maximum thickness e, in other words the maximum width of their transverse contour oblong, is not modified during the manufacture of the complex, except in marginal proportions, not significant vis-à-vis the dimensions of the overall body 820, especially vis-à-vis the ratio e / /. In addition, as mentioned above, several of the son 81, 82 and 83 can partially be superimposed in the direction Z: such a superposition results from the drawing of the lines of effort respectively along which run these son. This is typically the case at the tops of the mainsail 3.
Avant de présenter ci-dessous des exemples spécifiques de réalisation, on notera que divers aménagements et variantes au complexe de la grand-voile 3, en particulier aux fils de renfort 81 , 82, 83, sont envisageables :  Before presenting specific examples of embodiments below, it will be noted that various arrangements and variants to the complex of the mainsail 3, in particular to the reinforcing threads 81, 82, 83, are conceivable:
- Par exemple, le complexe de la grand-voile 3 peut inclure au moins une couche supplémentaire, sous la forme d'un taffetas, correspondant à un tissu polyester, par exemple de 40 à 90 g/m2 ; en pratique, cette couche additionnelle de taffetas est soit interposée entre les films 5 et 6, en une position d'interposition indifférente vis-à-vis de la grille 7 et de la couche de fils de renfort 8, soit être rapportée en surcouche à l'un et/ou l'autre des films 5 et 6 ; dans tous les cas, cette ou ces couches additionnelles de taffetas alourdissent le complexe de la grand-voile 3, mais lui confèrent une esthétique plus traditionnelle, c'est-à-dire une esthétique rappelant les grands-voiles constituées exclusivement d'un tel tissu polyester ; For example, the complex of the mainsail 3 can include at least one additional layer, in the form of a taffeta, corresponding to a polyester fabric, for example from 40 to 90 g / m 2 ; in practice, this additional layer of taffeta is either interposed between the films 5 and 6, in a position of indifferent interposition vis-à-vis the grid 7 and the layer of reinforcing son 8, or be reported in overlay to Mon and / or the other of films 5 and 6; in all cases, this or these additional layers of taffeta weigh down the complex of the mainsail 3, but give it a more traditional aesthetic, that is to say, an aesthetic reminiscent of the mainsails constituted exclusively of such polyester fabric;
- Aux sommets de la grand-voile 3, des pièces de tissu additionnelles peuvent rapportées de manière superposée au complexe, à des fins de renfort local ;  - At the tops of the mainsail 3, additional pieces of fabric can reported in a manner superimposed on the complex, for local reinforcement purposes;
- Bien entendu, d'autres voiles de gréement que la grand-voile 3, comme un spinnaker ou un gennaker, peuvent être réalisées en un complexe tel que décrit jusqu'ici ; et/ou  - Of course, other rigging sails that mainsail 3, such as a spinnaker or a gennaker, can be made in a complex as described so far; and or
- Les fils individuels de renfort orienté décrits jusqu'ici, tels que les fils 81 , 82 et The individual reinforcing threads described heretofore described, such as the threads 81, 82 and
83, peuvent être intégrés à d'autres voiles gonflables que des voiles de gréement , dans le sens où de telles voiles gonflables permettent, sous l'action du vent ou d'un gaz, de produire un effet de traction ou de sustentation vis-à-vis d'un corps relié à la voile gonflable ; en particulier, sont avantageusement concernées les voiles de vol, telles que les voiles de parapente, de kite-surf, de deltaplane, de cerf-volant, de parachute, de ballon d'aérostat, etc. 83, can be integrated with other inflatable sails that rigging sails, in the sense that such inflatable sails allow, under the action of wind or a gas, to produce a traction effect or levitation vis- a body connected to the inflatable sail; in particular, flight sails, such as paragliding, kite-surfing, hang gliding, kite flying, parachute, aerostat balloon, etc., are advantageously affected.
Exemples de réalisation Exemple 1 : fil de renfort 81 , 82, 83, qui inclut 2 000 filaments constitués d'aramide, plus précisément de KEVLAR (marque déposée), qui présente un titre de 3 300 dTex, qui est enduit à 30 % d'une colle acrylique, telle que la colle commercialisée sous la référence « UCECOAT DW 3134 » de la société CYTEC, et qui présente une largeur /égale à 4 mm et une épaisseur maximale e égale à 0,1 mm. EXAMPLES EXAMPLE 1 Reinforcing yarn 81, 82, 83, which includes 2,000 filaments made of aramid, more precisely KEVLAR®, which has a titer of 3,300 dTex, which is coated at 30% by weight. an acrylic adhesive, such as the adhesive marketed under the reference "UCECOAT DW 3134" from CYTEC, and which has a width / equal to 4 mm and a maximum thickness e equal to 0.1 mm.
A l'aide d'un rigidimètre TABER, on mesure que ce fil a une raideur de 8,8 unités de raideur TABER, soit 0,8 TSU (pour « Taber Stiffness Units », correspondant à des unités de référence), les mesures étant effectuées sur des éprouvettes de trois fils de 3 cm de long et avec un angle de déflexion de 15%. Cette mesure traduit une grande souplesse pour le fil de l'Exemple 1 , notamment par comparaison à un fil présentant les mêmes constituants mais à section sensiblement ronde, dont la raideur a été mesurée à 56,6 unités de raideur TABER, soit 5 TSU.  With the aid of a TABER stiffness meter, it is measured that this thread has a stiffness of 8.8 TABER stiffness units, ie 0.8 TSU (for "Taber Stiffness Units", corresponding to reference units). being carried out on test pieces of three wires 3 cm long and with a deflection angle of 15%. This measurement reflects a great flexibility for the yarn of Example 1, in particular by comparison with a yarn having the same constituents but substantially round section, whose stiffness was measured at 56.6 TABER stiffness units, or 5 TSU.
Exemple 2 : fil de renfort 81 , 82, 83, qui inclut 1 000 filaments d'aramide, qui présente un titre de 1 680 dTex, qui est enduit à 30 % d'une colle de type polyester- polyuréthane, telle que la colle commercialisée sous la référence « PRIMAL NW- 1845K » de la société ROHM-AND-HAAS, et qui présente une largeur / égale à 2,7 mm et une épaisseur maximale e égale à 0,1 mm. Example 2: reinforcing thread 81, 82, 83, which includes 1000 filaments of aramid, which has a title of 1 680 dTex, which is coated with 30% of a polyester-polyurethane type glue, such as glue marketed under the reference "PRIMAL NW- 1845K "of the company ROHM-AND-HAAS, and which has a width / equal to 2.7 mm and a maximum thickness e equal to 0.1 mm.
Exemple 3 : fil de renfort 81 , 82, 83, qui comprend des filaments de polyester, plus précisément de VECTRAN (marque déposée), qui présente un titre de 2530 dTex, qui est enduit à 21 % d'une colle acrylique, telle que la colle commercialisée sous la référence « PRIMAL E 941 P » de la société ROHM-AND-HAAS et qui présente une largeur /égale à 2,7 mm et une épaisseur e égale à 0,16 mm. Example 3: reinforcing thread 81, 82, 83, which comprises polyester filaments, more specifically VECTRAN (registered trademark), which has a title of 2530 dTex, which is coated with 21% of an acrylic glue, such as the adhesive sold under the reference "PRIMAL E 941 P" of the company ROHM-AND-HAAS and which has a width / equal to 2.7 mm and a thickness e equal to 0.16 mm.
Exemple 4 : fil de renfort 81 , 82, 83, qui comprend des filaments de carbone, qui présente un titre de 8 200dTex, qui est enduit à 25% d'une colle polyéther-polyuréthane, telle que la colle commercialisée sous la référence « IMPRANIL LP RSC 4002 » de la société BAYER, et qui présente une largeur / égale à 5 mm et une épaisseur e égale à 0,18 mm. Example 4: reinforcing thread 81, 82, 83, which comprises carbon filaments, which has a title of 8 200dTex, which is coated with 25% of a polyether-polyurethane glue, such as the glue marketed under the reference " IMPRANIL LP RSC 4002 "from Bayer, which has a width / equal to 5 mm and a thickness e equal to 0.18 mm.

Claims

REVENDICATIONS
1 . - Fil textile de renfort (81 , 82, 83) pour une voile gonflable, telle qu'une voile de gréement (3) ou une voile de vol, 1. Reinforcement textile yarn (81, 82, 83) for an inflatable sail, such as a rigging sail (3) or a flying sail,
comprenant une pluralité de filaments (821 ), qui sont agglutinés pour former un corps d'ensemble (820) allongé, et un liant (822) de cohésion entre au moins certains des filaments (821 ) du corps d'ensemble (820), qui est constitué d'une matière d'enduction, caractérisé en ce que, en coupe transversale, le corps d'ensemble (820) présente un contour oblong dont le rapport entre sa largeur maximale (e), qui correspond à une épaisseur du corps d'ensemble et sa longueur maximale (ή, qui correspond à une largeur du corps d'ensemble, est inférieure à 0,06, plusieurs filaments (821 ) se succédant sur l'épaisseur du corps d'ensemble. comprising a plurality of filaments (821), which are agglutinated to form an elongated body assembly (820), and a binder (822) for cohesion between at least some of the filaments (821) of the assembly body (820), which consists of a coating material, characterized in that, in cross section, the overall body (820) has an oblong contour whose ratio between its maximum width (e), which corresponds to a thickness of the body overall and its maximum length (ή, which corresponds to a width of the overall body, is less than 0.06, several filaments (821) succeeding one another over the thickness of the overall body.
2. - Fil suivant la revendication 1 , caractérisé en ce que l'épaisseur du corps d'ensemble (820) est supérieure à 50 μηι. 2. - Thread according to claim 1, characterized in that the thickness of the overall body (820) is greater than 50 μηι.
3. - Fil suivant l'une des revendications 1 ou 2, caractérisé en ce que une dizaine de filaments (821 ) se succèdent sur l'épaisseur du corps d'ensemble (820). 3. - Thread according to one of claims 1 or 2, characterized in that a dozen filaments (821) succeed each other over the thickness of the overall body (820).
4.- Fil suivant l'une des revendications 1 ou 2, caractérisé en ce que plusieurs dizaines de filaments (821 ) se succèdent sur l'épaisseur du corps d'ensemble (820). 4. Wire according to one of claims 1 or 2, characterized in that several tens of filaments (821) succeed each other over the thickness of the overall body (820).
5. - Fil suivant l'une quelconque des revendications précédentes, caractérisé en ce qu'il comprend en outre une gaine (823) d'enrobage du corps d'ensemble (820). 5. - Thread according to any one of the preceding claims, characterized in that it further comprises a sheath (823) for coating the assembly body (820).
6. - Fil suivant la revendication 5, caractérisé en ce que la gaine (823) est constituée d'une matière d'enduction qui est identique à celle constituant le liant (822). 6. - Thread according to claim 5, characterized in that the sheath (823) consists of a coating material which is identical to that constituting the binder (822).
7. - Fil suivant l'une des revendications 5 ou 6, caractérisé en ce que la matière d'enduction constituant le liant (822) et/ou une matière d'enduction constituant la gaine7. - Thread according to one of claims 5 or 6, characterized in that the coating material constituting the binder (822) and / or a coating material constituting the sheath
(823) sont chacune à base polymère, notamment à base acrylique, polyuréthane ou polyéthylène. (823) are each based on a polymer, in particular based on acrylic, polyurethane or polyethylene.
8. - Fil suivant l'une quelconque des revendications précédentes, caractérisé en ce que le contour oblong du corps d'ensemble (820) présente deux segments opposés8. - Thread according to any one of the preceding claims, characterized in that the oblong contour of the assembly body (820) has two opposite segments.
(820A, 820B) sensiblement plats, entre lesquels est définie la largeur (e) du contour. (820A, 820B) substantially flat, between which is defined the width (e) of the contour.
9. - Fil suivant l'une quelconque des revendications précédentes, caractérisé en ce que les filaments (821 ) sont réalisés en une matière organique, notamment en aramide, en polyamide, en polyester ou en polyéthylène, ou en une matière minérale, notamment en carbone ou en verre. 9. - Thread according to any one of the preceding claims, characterized in that the filaments (821) are made of an organic material, in particular aramid, polyamide, polyester or polyethylene, or a mineral material, especially in carbon or glass.
10. Fil suivant l'une quelconque des revendications précédentes, caractérisé en ce que le taux d'enduction du corps d'ensemble (820) est compris entre 5 et 100 %. 10. Thread according to any one of the preceding claims, characterized in that the coating rate of the overall body (820) is between 5 and 100%.
1 1 . Fil suivant la revendication 10, caractérisé en ce que le taux d'enduction du corps d'ensemble (820) est compris entre 5 et 50 %. 1 1. Yarn according to claim 10, characterized in that the coating rate of the overall body (820) is between 5 and 50%.
12. - Fil suivant la revendication 1 1 , caractérisé en ce que, dans le cas où les filaments (821 ) sont réalisés en aramide, le corps d'ensemble (820) présente un ratio entre, d'une part, son titre exprimé en dTex, et, d'autre part, la longueur maximale (ή de son contour oblong, exprimée en millimètres, dont la valeur est inférieure à 1 000. 12. - Thread according to claim 1 1, characterized in that, in the case where the filaments (821) are made of aramid, the body assembly (820) has a ratio between, on the one hand, its expressed title in dTex, and, on the other hand, the maximum length (ή of its oblong contour, expressed in millimeters, whose value is less than 1000.
13. - Voile de gréement (3), 13. - Rigging sail (3),
comportant deux films en matière plastique (5, 6), qui sont contrecollés l'un à l'autre et entre lesquels sont interposés, suivant une direction de superposition (Z) définie par l'épaisseur des films, à la fois une grille de renfort (7), qui présente un motif de répétition préétabli, et au moins un fil textile de renfort individuel (81 , 82, 83), qui est orienté selon une ligne d'effort prédéterminée, comprising two plastic films (5, 6), which are laminated to one another and between which are interposed, in a superposition direction (Z) defined by the thickness of the films, both a grid of reinforcement (7), which has a predetermined pattern of repetition, and at least one individual reinforcing textile thread (81, 82, 83), which is oriented along a predetermined line of effort,
caractérisée en ce que le ou chaque fil textile de renfort (81 , 82, 83) est conforme à l'une quelconque des revendications précédentes et est agencé de sorte que, en coupe transversale, la largeur (e) du contour oblong de son corps d'ensemble (820) s'étend selon la direction de superposition (Z). characterized in that the or each reinforcing textile yarn (81, 82, 83) is in accordance with any one of the preceding claims and is arranged so that, in cross-section, the width (e) of the oblong contour of its body assembly (820) extends in the direction of superposition (Z).
14. - Voile suivant la revendication 13, caractérisée en ce que le ou chaque fil de renfort (81 , 82, 83) ne couvre qu'une fraction limitée de la surface en regard de chacun des deux films (5, 6). 14. - Sail according to claim 13, characterized in that the or each reinforcing wire (81, 82, 83) covers only a limited fraction of the surface facing each of the two films (5, 6).
15. - Voile suivant la revendication 13 ou la revendication 14, caractérisée par plusieurs fils textiles de renfort (81 , 82, 83), dont au moins deux sont partiellement superposés suivant la direction de superposition (Z). 15. - Sail according to claim 13 or claim 14, characterized by a plurality of reinforcing textile threads (81, 82, 83), at least two of which are partially superimposed in the direction of superposition (Z).
16.- Voile suivant l'une quelconque des revendications 13 à 15, caractérisée en ce que, dans le cas où la grille de renfort (7) est constituée essentiellement de fils (71 ) dont le titre est sensiblement identique à celui du corps d'ensemble (820) du ou de chaque fil textile de renfort (81 , 82, 83), la largeur (e) du contour oblong du corps d'ensemble (820) est au moins deux fois plus petite que la dimension correspondante des fils (71 ) de la grille de renfort (7) suivant la direction de superposition (Z). 16.- Sail according to any one of claims 13 to 15, characterized in that, in the case where the reinforcing grid (7) consists essentially of son (71) whose title is substantially identical to that of the body d together (820) of the or each reinforcing textile yarn (81, 82, 83), the width (e) of the oblong contour of the assembly body (820) is at least two times smaller than the corresponding dimension of the yarns (71) of the reinforcing grid (7) in the superposition direction (Z).
17.- Gréement, caractérisé en ce qu'il comporte une grand-voile (3) conforme à l'une quelconque des revendications 13 à 16. 17. Rigging, characterized in that it comprises a mainsail (3) according to any one of claims 13 to 16.
EP12718250.9A 2011-05-05 2012-05-04 Rigging sail comprising reinforcing textile threads Active EP2705183B1 (en)

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FR1153864A FR2974819B1 (en) 2011-05-05 2011-05-05 TEXTILE REINFORCING YARN FOR AN INFLATABLE SAIL, AS WELL AS A SAILING CURTAIN COMPRISING SUCH TEXTILE REINFORCING YARNS
PCT/EP2012/058238 WO2012150334A1 (en) 2011-05-05 2012-05-04 Reinforcing textile thread for an inflatable sail, and rigging sail comprising such reinforcing textile threads

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PT2705183T (en) 2019-11-26
FR2974819A1 (en) 2012-11-09
WO2012150334A1 (en) 2012-11-08
US9234305B2 (en) 2016-01-12
CN103534395B (en) 2016-10-26
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FR2974819B1 (en) 2014-08-22
DK2705183T3 (en) 2019-11-25

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