EP2686614B1 - Regelungsverfahren für ein gasgerät oder einen boiler - Google Patents
Regelungsverfahren für ein gasgerät oder einen boiler Download PDFInfo
- Publication number
- EP2686614B1 EP2686614B1 EP12710318.2A EP12710318A EP2686614B1 EP 2686614 B1 EP2686614 B1 EP 2686614B1 EP 12710318 A EP12710318 A EP 12710318A EP 2686614 B1 EP2686614 B1 EP 2686614B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- burner
- combustion
- boiler
- control valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 25
- 238000002485 combustion reaction Methods 0.000 claims description 34
- 238000009434 installation Methods 0.000 claims description 4
- 230000003213 activating effect Effects 0.000 claims description 2
- 239000003344 environmental pollutant Substances 0.000 claims description 2
- 231100000719 pollutant Toxicity 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 66
- 238000006243 chemical reaction Methods 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/002—Regulating fuel supply using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/02—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
- F23N5/12—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using ionisation-sensitive elements, i.e. flame rods
- F23N5/123—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using ionisation-sensitive elements, i.e. flame rods using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2229/00—Flame sensors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/12—Fuel valves
- F23N2235/24—Valve details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2237/00—Controlling
- F23N2237/08—Controlling two or more different types of fuel simultaneously
Definitions
- the present invention relates to a method in accordance with the preamble of claim 1.
- the invention also relates to a gas appliance in accordance with the preamble of claim 4.
- Such a method and gas appliance are known from document DE 100 01 251 A1 .
- the gas is fed to the burner/burners via calibrated holes or orifices which, in combination with the value of the pressure at the outlet of the gas valve, define the correct gas flow rate corresponding to the appliance working power.
- the calibrated hole or orifice is normally an independent component which is added to the gas feed line or directly to the burner, such that it can be replaced if the appliance is to be adapted to a different fuel gas type.
- the need for the orifice or calibrated hole arises mainly because of the need to adapt the gas outlet pressures (from the burner feed lines) to the normal operating ranges of commercially available gas valves, because of the normal presence of a pressure regulation downstream of the cylinder in the case of LPG gas, because of the need to obtain correct gas-air mixing (by virtue of a predefined gas exit velocity from each individual orifice) and because of the impossibility of traditional systems to assess the respective situation.
- An object of the present invention is to provide a method and an appliance in which this method is implemented, which represent improvements on corresponding known methods and appliances.
- a particular object of the invention is to provide a method for controlling a gas appliance which enables this latter to be used with any type of gas, without it being necessary to "mechanically” modify or adapt said appliance (or boiler) to a particular gas or gas family.
- Another object is to provide a method of the stated type by which the boiler can operate in accordance with optimal combustion parameters for every type of gas and enables combustion situations with parameters not accepted by regulations to be avoided, but always with parameters such as to achieve a non-pollutant combustion.
- a further object is to provide a method of the stated type which enables the boiler to operate correctly and safely.
- Another object is to provide a gas appliance or boiler in which the aforeindicated method is implemented and which has low production and installation costs.
- FIG. 1 shows a simplified block diagram of some elements (useful for understanding the present invention) of a gas boiler or appliance formed in accordance with the invention.
- the boiler comprises a burner 1 in proximity to which an electrode (or equivalent member) 2 is positioned to sense the flame level of the burner 1.
- This sensing electrode or member 2 is associated with its own known electronic circuitry (not shown), and operates by generating an electrical signal corresponding to the combustion "quality", i.e. by sensing if it takes place without generating pollution and is within regulation limits.
- the electrode 2 is connected to a preferably microprocessor unit 5 adapted to control the correct operation of the boiler. More specifically, this control by the unit 5 takes place via the flame signal (originating from the electrode) used as feedback for a control loop which also comprises an actuator 6 for a modulating valve 7 (i.e. for shut-off and/or turndown) for the gas flow towards the burner and positioned in a gas feed line 8 to the burner.
- This feed line 8 is connected to one or more gas feed conduits (not shown) associated with the burner.
- Each gas feed line is without orifices specifically arranged for a particular gas type with which the boiler can operate. If the burner is provided with a plurality of gas feed lines, all of them are not provided with specific gas orifices, but instead comprise a simple calibrated hole usable with any gas fed to the burner.
- the method of the invention comprises activating a combustion control algorithm (block 11). This control is implemented, in known manner, on the basis of monitoring the flame via the electrode 2.
- control can also be carried out in accordance with PCT application No. PCT/IT2010/000126 in the name of the same Applicant, according to which the control unit 5 cooperates with a memory unit (not shown) in which a plurality of optimum boiler working conditions are stored, conditions which are functions of characteristics related to the flame, to the thermal power and to the lambda value, and are represented on operating curves.
- the boiler operating point is determined on one of these curves, the combustion air/gas ratio is modified starting from a current operating value, displacing this operating point along the curve, checking if that ratio variation arrives at a predefined value, and if this is the case then restoring a preceding air-gas ratio of correct operation, whereas if this is not the case the gas flow is modified to achieve an optimal combustion ratio.
- the subsequent block 12 evaluates whether combustion has started and is within the parameters and is non-polluting or whether it is found to be outside these parameters.
- the gas flow to the burner is increased by acting via the unit 5 on the valve 7 (block 13) to at most a predetermined maximum value, and the process then terminates (block 14).
- the gas flow is decreased (block 15) and it evaluates whether a minimum flow value has been reached (block 16). If it is in this condition, possibly after a succession of flow modifications, the burner is halted (block 17), because a malfunction condition is sensed such as to make it opportune to block or halt the appliance to avoid potential damage or danger, and maintenance is requested. If it is not in this condition and the gas flow reduction by the actuator 6 of the valve 7 brings the boiler into an operating condition within accepted limits, the achieved situation is maintained as operation is taking place correctly. The procedure hence terminates (block 14).
- the control unit 5 maintains the valve 7 in the attained position as long as the gas within the system or appliance remains at a flow rate such as to enable correct combustion with the passage of time.
- the same boiler model or a defined power of a gas appliance can be used for all gas types, without the need to modify the orifices on the basis of the gas fed to the appliance.
- the interchangeable orifices are totally replaced by substituting them with a simple calibrated hole on the gas feed side to obtain maximum cost advantage during boiler production.
- an automatic combustion control system controlling the air/gas ratio
- the presence of a different gas type during installation can be indicated by monitoring the gas valve control parameters or the flame signal dynamics, based on a definite working power or combustion value (greater or lesser gas valve opening to obtain the same combustion datum or greater or lesser flame signal dynamics for equal working conditions), so warning the installer of the need to modify the gas family configuration parameter.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
- Feeding And Controlling Fuel (AREA)
- Control Of Steam Boilers And Waste-Gas Boilers (AREA)
Claims (4)
- Verfahren zum Steuern eines mit einem Brenner (1) versehenen Gasheizkessels, der ein Steuerventil (7) für das dem Brenner (1) zugeführte Gas, ein Mittel (2) zum Erfassen einer Flamme in diesem letzteren und Erzeugen eines Signals zum Ermitteln eines Verbrennungsmesswerts, und ein Steuermittel (5) zum Steuern von Funktionselementen des Kessels einschließlich des Steuerventils (7) umfasst, wobei dieses letztere in einer Leitung (8) angeordnet ist, die mindestens einer Gaszuleitung Gas zuführt, die mit dem Brenner verbunden ist, wobei das Verfahren eine Steuerung der Gasverbrennung im Brenner (1) und einen Eingriff am Steuerventil (7) auf der Grundlage des ermittelten Verbrennungsmesswerts umfasst, um den Gasstrom zum Brenner (1) immer dann zu modifizieren, wenn der Verbrennungsmesswert eine fehlerhafte Verbrennung angibt, und den Verbrennungsmesswert in vordefinierte Parameter, die eine korrekte Verbrennung darstellen, zurückzubringen, wobei die Steuerung unabhängig von dem Gas, das dem Brenner zugeführt wird, und der jeweiligen Einstellung des Brenners zum Betrieb mit einer bestimmten Gasart implementiert wird, wobei das Verfahren gekennzeichnet ist durch das Ersetzen jeder speziell für eine bestimmte Gasart vorgesehenen Öffnung einer entsprechenden mit dem Brenner verbundenen Gaszuleitung mit einem kalibrierten Loch, wobei das Loch unabhängig von der Gasart ist, die dem Brenner zugeführt wird, und ferner gekennzeichnet durch, nach dem Einbau des Kessels, Aktivieren des Brenners (1), Verifizieren der Betriebsparameter des Steuerventils (7) und/oder der Variation in dem Signal von dem Flammenerfassungsmittel (2), und Identifizieren der Gaszufuhrart, dann, als ein Ergebnis davon, automatisches oder manuelles Eingreifen an den Brennerbetriebsparametern durch Einwirken auf die Konfiguration des Steuermittels (5) auf der Grundlage des ermittelten Verbrennungsmesswerts.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Verbrennungssteuerung erfolgt, indem der Kesselbetriebspunkt auf einer Betriebskurve davon unter Betriebsbedingungen ermittelt wird und das Verhältnis Verbrennungsluft/Gas ausgehend von einem aktuellen oder Istwert modifiziert wird, derart, dass dieser Betriebspunkt entlang der Kurve verschoben wird, dann geprüft wird, ob diese Verhältnisvariation einen vordefinierten Wert erreicht, und in diesem Fall die Verbrennung bei diesem Betriebspunkt als korrekt betrachtet wird und dass vorherige Luft das Betriebsverhältnis Verbrennungsluft/Gas wiederhergestellt wird oder, im umgekehrten Fall, der Gasstrom modifiziert wird, um einen Betriebspunkt schadstoffarmer Verbrennung zu erreichen, oder fortgefahren wird, indem das Gerät angehalten wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der Eingriff am Steuerventil (7) durch Einwirken auf ein Stellglied (6) des Ventils erfolgt.
- Vorrichtung zum Steuern eines mit einem Brenner (1) versehenen Gasheizkessels, der ein Steuerventil (7) für das Gas, das dem Brenner (1) zugeführt wird, ein Mittel (2) zum Erfassen der Flamme in diesem letzteren und ein Mittel (5) zum Steuern der Funktionselemente des Kessels einschließlich des Steuerventils (7), umfasst wobei dieses letztere in einer Leitung (8) angeordnet ist, die mindestens einer Gaszuleitung, die mit dem Brenner verbunden ist, Gas zuführt, gekennzeichnet durch ein kalibriertes Loch in der Zuleitung, das für jede Gaszufuhr verwendbar ist, wobei die Vorrichtung für den Betrieb gemäß dem Verfahren nach Anspruch 1 konfiguriert ist.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12710318T PL2686614T3 (pl) | 2011-03-15 | 2012-03-06 | Sposób sterowania dla urządzenia gazowego lub kotła |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000411A ITMI20110411A1 (it) | 2011-03-15 | 2011-03-15 | Metodo perfezionato di controllo di un apparecchio o caldaia a gas |
PCT/IB2012/000447 WO2012123798A2 (en) | 2011-03-15 | 2012-03-06 | Improved control method for a gas appliance or boiler |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2686614A2 EP2686614A2 (de) | 2014-01-22 |
EP2686614B1 true EP2686614B1 (de) | 2019-10-16 |
Family
ID=43977080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12710318.2A Active EP2686614B1 (de) | 2011-03-15 | 2012-03-06 | Regelungsverfahren für ein gasgerät oder einen boiler |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP2686614B1 (de) |
CN (1) | CN103443546B (de) |
EA (1) | EA029136B1 (de) |
ES (1) | ES2765022T3 (de) |
IT (1) | ITMI20110411A1 (de) |
PL (1) | PL2686614T3 (de) |
WO (1) | WO2012123798A2 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103900103B (zh) * | 2014-04-16 | 2016-01-06 | 上海禾森机电有限公司 | 一种鼓风式燃烧器的控制方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10001251A1 (de) * | 2000-01-14 | 2001-07-19 | Bosch Gmbh Robert | Gasbrenner |
JP2006118757A (ja) * | 2004-10-20 | 2006-05-11 | Rinnai Corp | ガス種判別方法及びそれを用いる燃焼装置 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0293206A (ja) * | 1988-09-29 | 1990-04-04 | Toshiba Corp | 燃焼装置 |
EP0770824B1 (de) * | 1995-10-25 | 2000-01-26 | STIEBEL ELTRON GmbH & Co. KG | Verfahren und Schaltung zur Regelung eines Gasbrenners |
DE19734574B4 (de) * | 1997-08-09 | 2006-06-14 | Robert Bosch Gmbh | Verfahren und Vorrichtung zum Regeln eines Brenners, insbesondere eines vollvormischenden Gasbrenners |
DE19918901C1 (de) * | 1999-04-26 | 2001-05-03 | Franz Durst | Vorrichtung zur Einstellung des Oxydationsmittel/Brennstoffgemisches in der Zuleitung eines Brenners |
DE10045270C2 (de) * | 2000-08-31 | 2002-11-21 | Heatec Thermotechnik Gmbh | Feuerungseinrichtung und Verfahren zum Regeln derselben |
CN1580631A (zh) * | 2003-07-31 | 2005-02-16 | 若泽·费尔南德斯·多斯·桑托斯 | 气体燃烧设备 |
ATE534871T1 (de) * | 2003-10-08 | 2011-12-15 | Vaillant Gmbh | Verfahren zur regelung eines gasbrenners, insbesondere bei heizungsanlagen mit gebläse |
DE102004055716C5 (de) * | 2004-06-23 | 2010-02-11 | Ebm-Papst Landshut Gmbh | Verfahren zur Regelung einer Feuerungseinrichtung und Feuerungseinrichtung (Elektronischer Verbund I) |
ES1059642Y (es) * | 2005-02-10 | 2005-09-01 | Fagor S Coop | Valvula rotatoria montada en un aparato de coccion multi-gas |
-
2011
- 2011-03-15 IT IT000411A patent/ITMI20110411A1/it unknown
-
2012
- 2012-03-06 EP EP12710318.2A patent/EP2686614B1/de active Active
- 2012-03-06 PL PL12710318T patent/PL2686614T3/pl unknown
- 2012-03-06 ES ES12710318T patent/ES2765022T3/es active Active
- 2012-03-06 WO PCT/IB2012/000447 patent/WO2012123798A2/en active Application Filing
- 2012-03-06 CN CN201280013328.6A patent/CN103443546B/zh active Active
- 2012-03-06 EA EA201391308A patent/EA029136B1/ru not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10001251A1 (de) * | 2000-01-14 | 2001-07-19 | Bosch Gmbh Robert | Gasbrenner |
JP2006118757A (ja) * | 2004-10-20 | 2006-05-11 | Rinnai Corp | ガス種判別方法及びそれを用いる燃焼装置 |
Also Published As
Publication number | Publication date |
---|---|
WO2012123798A3 (en) | 2012-11-08 |
EA029136B1 (ru) | 2018-02-28 |
ES2765022T3 (es) | 2020-06-05 |
CN103443546A (zh) | 2013-12-11 |
EP2686614A2 (de) | 2014-01-22 |
EA201391308A1 (ru) | 2014-01-30 |
CN103443546B (zh) | 2017-03-22 |
ITMI20110411A1 (it) | 2012-09-16 |
PL2686614T3 (pl) | 2020-04-30 |
WO2012123798A2 (en) | 2012-09-20 |
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