EP2685573B1 - Crimpwerkzeug für gedrehte Kontakte - Google Patents

Crimpwerkzeug für gedrehte Kontakte Download PDF

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Publication number
EP2685573B1
EP2685573B1 EP13175961.5A EP13175961A EP2685573B1 EP 2685573 B1 EP2685573 B1 EP 2685573B1 EP 13175961 A EP13175961 A EP 13175961A EP 2685573 B1 EP2685573 B1 EP 2685573B1
Authority
EP
European Patent Office
Prior art keywords
crimping
crimping tool
spring
swage
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13175961.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2685573A2 (de
EP2685573A3 (de
Inventor
Christoph Dierks
Günther Hanning
Detlev Hetland
David Keller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weidmueller Interface GmbH and Co KG
Original Assignee
Weidmueller Interface GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weidmueller Interface GmbH and Co KG filed Critical Weidmueller Interface GmbH and Co KG
Priority to PL13175961T priority Critical patent/PL2685573T3/pl
Publication of EP2685573A2 publication Critical patent/EP2685573A2/de
Publication of EP2685573A3 publication Critical patent/EP2685573A3/de
Application granted granted Critical
Publication of EP2685573B1 publication Critical patent/EP2685573B1/de
Priority to HRP20192290TT priority patent/HRP20192290T1/hr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0424—Hand tools for crimping with more than two radially actuated mandrels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53222—Means comprising hand-manipulatable implement
    • Y10T29/53226—Fastening by deformation

Definitions

  • the present invention relates to a crimping tool for turned contacts on electrical conductors.
  • a crimping tool for rotated contacts in which a missing force-displacement compensator must be compensated by manually unlocking a pawl in the grip part of the pliers, after which the crimping die was crimped onto a conductor during crimping of a turned contact.
  • the tool must be set exactly to the crimping cross section before crimping.
  • a crimping tool for turned contacts is desirable that has an automatically acting force-displacement compensation, so that the manual unlocking or adjusting the crimping tool is eliminated and also allows the crimping of turned contacts on conductors in the largest possible diameter range, so that the widest possible range of conductor cross-sections can be provided with turned contacts with a single crimping tool.
  • the first spring is structurally realized in each case by a part of the base plate, which is limited by an incision. It is advantageous that the first spring has substantially a geometry in the form of an arcuate, in particular a circular arc segment-shaped leaf spring.
  • the incision runs substantially parallel to the outer contour of the base plate.
  • the end point of the incision is preferably made rounded.
  • the incision circulates in its contour advantageously the hinge pin and opens at the top of the handle from the base plate.
  • the spring is thus preferably substantially each given a geometry in the form of an arcuate or Vietnamesebogenabitessförmigen leaf spring.
  • the incision is preferably made correspondingly long and wide. The thus realized spring is thus outside the handle.
  • the arrangement of the incision in the two base plates thus results in a parallel connection of the two springs.
  • the crimping tool has a pressure ring for accommodating the crimping dies of a particularly compact design and advantageous, wherein the pressure ring in turn has an opening in the form of a "lemon stocking".
  • the term "twisted contact” is understood to mean contacts based on flexible conductors whose flexibility is based on the combination of a multiplicity of thin conductor wires that are combined to form a conductor through a sheath of the conductor. If such conductors, for example, integrated into plugs, usually corresponding contacts are used, which consist on the one hand of a sleeve which record the stripped conductor in the uncrimped state and form a solid contact on the other side, for example, integrated into a plug with multiple contacts become can. Such contacts are made, for example, as an automatic lathe, so that the term "rotated contact” in a noticeable manner about a possible manufacturing technology of such a contact information, so that such contacts are known in this term to a corresponding expert in the art.
  • a crimping tool 101 for crimping turned contacts on electrical conductors 3 (not shown) is shown.
  • the hand-operated crimping tool 101 in the form of a pliers comprises a crimping die 104 with automatic adjustment to the crimping sleeve and conductor cross-section to be processed, which is formed from a plurality of crimping dies 105.
  • a compressed rotated contact 102 may be implemented as a three or n-point crimp.
  • the crimping tool 101 has two base plates 106, between which essential components of the crimping tool 101 are mounted. Between two base plates 106, coaxial with a circular opening 107 (not shown) in the base plates 106, which serve to pass a conductor 103 to be crimped with a turned contact 102, there is a pressure ring 139.
  • the pressure ring 139 takes three or more Crimp stamp 105 formed Crimpgesenk 104.
  • the crimping dies 105 are each arranged and guided in a punch holder 141 radially to the opening 107 of the crimping die 104.
  • the punch holder 141 is fixedly connected to the base plate 106 via bolts 140.
  • a rotational angle limit on the pressure ring 139 formed by a pin 112 and a recess 113 that is movable relative to the stationary pin 112 defines the maximum angle of rotation of the pressure ring 139 and thus the minimum and maximum opening of the crimping die 104.
  • the two base plates 106 are bolted together by the bolt 112.
  • the crimping tool 101 has a toggle kinematics 114.
  • the toggle kinematics 114 is clamped between two hinge pins 115, 116 and an eccentric pin 117.
  • the hinge points, which form the two hinge pins 115, 116 are connected by a push bar 118, wherein the hinge pin 115 is additionally connected to the base plates 106 and the hinge pin 116 in addition to a movable lever 119.
  • the lever 119 can be provided with a handle 126 (not shown here).
  • the pushrod 118 is supported at rest on a rounded projection 120 (not shown), which is an integral part of the pressure ring 139.
  • the eccentric pin 117 By turning the eccentric pin 117, the basic position of the crimping die 104 can be changed. Thereby, the opening degree of the opened crimping die 104 can be adjusted to the diameter of the rotated contact 102 before crimping, so that a substantial part of the working stroke of the crimping die 104 is prevented from having to be carried out only as an unproductive idle stroke until the crimp die 104 rotates with the rotated crimping die 104 Contact 102 comes into contact.
  • An adjusting disk 121 and a flat-head screw 122 fix the eccentric pin 117 in the set position.
  • the eccentric pin 117 serves only for basic adjustment and possibly the compensation of manufacturing tolerances. Usually, the eccentric pin 117 is not adjusted by the user of the crimping tool.
  • the thrust strut 118 has a toothing 123 into which a catch 124 engages, thus preventing premature opening of the crimping die 104.
  • a compression spring 125 provides for the self-opening of the crimping die 104 after the crimped contact 102 has been crimped.
  • a rotated contact 102 is shown inserted into the opened crimp die 104.
  • the rotated contact 102 on the conductor 103 (not shown) is crimped.
  • the handles 126, 127 or the components 119, 106 enclosed by the handles 126, 127 have no local cross-sectional reductions or weakenings, eg in the form of a constriction, from which an increased elasticity or an increased spring action would result.
  • Fig. 4 or 5 the drive mechanism of a crimping tool 101 according to the invention for rotated contacts 102 is illustrated.
  • the toggle kinematics 114 is further brought into the extended position, whereby the pressure ring 139 performs a rotary movement in a clockwise direction.
  • the pressure ring 139 slides along the crimping dies 105 and radially moves the crimping dies 105 toward the contact in the opening 107.
  • the opening of the pressure ring 139 has to receive the punch holder 141 and the crimping die 105 has an opening whose geometry is reminiscent of the bore of a hydrodynamic sliding bearing in which a circular bore with two or more arc-like surfaces is extended, in which a lubricating wedge can form , Such plain bearings are known in the trade as "lemon rack".
  • the contact area S in the pressure ring 139 can be designed as a curve with a constant slope or as a curve with a specially tuned pitch for optimizing manual and pressing forces.
  • the crimping dies 105 are stored in the punch holder 141 for radial movement.
  • the compression spring 142 moves the crimping dies 105 back to the starting position after the crimping process along the curve S.
  • a force-displacement compensating device in the form of a cascade spring 129 is integrated in each case in the base plate 106, which makes it possible to escape the rearward knee-joint fulcrum in the direction of the arrow (see FIG Fig. 6 or 7).
  • a second or other spring 131 of the cascade spring 129 is driven via a cylindrical pin 130.
  • the spring 131 is located on the same plane as the thrust strut 118 located between the two base bleachers 106 and, like the thrust strut 118, has a thickness that is virtually identical to the gap between the base plates 106.
  • the second or other spring 131 is attached as a single part to a lever-like extension of the base plates 106. In Fig. 1 if this is an example-simple and thus advantageously realized by two bolts 148.
  • the attachment of the second or other spring 131 can also be realized in a different manner. Due to the advantageous spring action of the interaction of two springs, a first spring 132 and a second or other spring 131, an increased force and an enlarged path for the force-displacement compensating device for the crimping tool to be created are provided.
  • the cascade spring 129 takes on the required residual stroke of the crimping die 104 as elastic deformation work, when the crimping die 104 has already moved to block when crimping a turned contact 102, but still has to travel, so that the barrier 124 releases the opening of the crimping die 104.
  • the crimping tool 101 thus automatically adjusts itself to the cross section of the turned contacts 102 and the conductor cross section to be crimped. This makes it possible to cover the crimping of conductor cross sections of 0.08 mm 2 to 6.0 mm 2 steplessly with only one crimping die 104.
  • the crimping tool 101 can be closed until the lock 124 is skipped and opens automatically.
  • first spring 132 of the cascade spring 129 as a parallel-connected leaf spring in the base plates 106 allows a compact design of the crimping tool 101 while precise tuning to the required force-displacement compensation. Compared to other designs, less space is required for the same performance.
  • the first spring 132 is bounded or realized respectively in the basic bleach 106 by an incision 137 running essentially parallel to the outer contour of the base metal sheet 106 into the base metal sheet 106.
  • the end point 138 of the incision 137 is made rounded.
  • the incision 137 circumscribes the hinge pin 115 in its contour, so that the hinge pin 115 is located in each case in the region of the base plate 106 in the spring 132 and otherwise in the push bar 118, and opens at the top of the handle 127 respectively from the base plate 106.
  • the spring 132 thus essentially receives in each case a geometry in the form of an arcuate or circular arc segment-shaped leaf spring, which is formed by the outer contour of the base plates 106 and the respective incision 137.
  • the incision 137 is designed in each case correspondingly long and wide. The spring 132 is thus outside the handle 127th
  • the base plates 106 each have a high rigidity cross section in the region M. Deformation of the base sheets 106 below Load is thus prevented and realized a constant reproducible force-displacement.
  • a crimping tool 101 is shown with a rotated contact locator 143.
  • the locator 143 is set to the type of contact to be processed and engages via a toothing 144 in the set position.
  • the contact 102 (not shown) is inserted into the opened crimp die 104 and held in crimping position by the locator 143. Simple handling and crimping at the intended location of the contact 102 is thus realized in a process-reliable manner.
  • the handle 126 or 119 of the tool 101 By operating the handle 126 or 119 of the tool 101, the contact 102 is crimped on the conductor 103 (not shown).
  • a conductor 103 is shown, on the stripped end of a rotated contact 102 has been pressed.
  • the rotated contact 102 was crimped with a four-point crimp.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
EP13175961.5A 2012-07-11 2013-07-10 Crimpwerkzeug für gedrehte Kontakte Active EP2685573B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL13175961T PL2685573T3 (pl) 2012-07-11 2013-07-10 Narzędzie zaciskające dla toczonych styków
HRP20192290TT HRP20192290T1 (hr) 2012-07-11 2019-12-19 Alat za krimpanje namijenjen za izvrnute kontakte

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202012102562 2012-07-11

Publications (3)

Publication Number Publication Date
EP2685573A2 EP2685573A2 (de) 2014-01-15
EP2685573A3 EP2685573A3 (de) 2014-05-07
EP2685573B1 true EP2685573B1 (de) 2019-10-30

Family

ID=48790222

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13175961.5A Active EP2685573B1 (de) 2012-07-11 2013-07-10 Crimpwerkzeug für gedrehte Kontakte

Country Status (10)

Country Link
US (1) US9564727B2 (pl)
EP (1) EP2685573B1 (pl)
CN (1) CN103545691B (pl)
DE (1) DE202013103070U1 (pl)
DK (1) DK2685573T3 (pl)
ES (1) ES2777348T3 (pl)
HR (1) HRP20192290T1 (pl)
HU (1) HUE047071T2 (pl)
PL (1) PL2685573T3 (pl)
RU (1) RU2636652C2 (pl)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2899708B1 (en) * 2014-01-28 2017-05-17 Siemens Schweiz AG Combination of buses for a danger management system
DE202014101650U1 (de) 2014-04-08 2015-07-09 Weidmüller Interface GmbH & Co. KG Selbsteinstellendes Crimpwerkzeug
DE202014103292U1 (de) * 2014-07-17 2015-10-21 Weidmüller Interface GmbH & Co. KG Werkzeug zum Abmanteln eines Kabels
USD838564S1 (en) * 2015-03-02 2019-01-22 Phoenix Contact Gmbh & Co. Kg Tool
CN107706692B (zh) * 2016-08-23 2023-12-19 昆山科森科技股份有限公司 一种电线压接端子压合机
CN108075341B (zh) * 2017-01-18 2019-09-03 南昌友星电子电器有限公司 一种线束端子的压接方法和压接模具
RU196862U1 (ru) * 2019-12-23 2020-03-18 Акционерное общество "Военно-промышленная корпорация "Научно-производственное объединение машиностроения" Универсальный ручной обжимной инструмент
USD901271S1 (en) * 2020-07-23 2020-11-10 Shenzhenshi Qinbaokeji Youxiangongsi Crimping tool
CN113474471B (zh) * 2021-03-18 2023-06-20 上海精智实业股份有限公司 柔性夹持装置
DE102021134355A1 (de) 2021-12-22 2023-06-22 Weidmüller Interface GmbH & Co. KG Handbetätigbares Zangenwerkzeug

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US3063313A (en) 1959-09-29 1962-11-13 Buchanan Electrical Prod Corp Locator controlled crimping tool
US3459029A (en) * 1967-02-28 1969-08-05 Buchanan Electric Products Cor Adjustable crimping tool
SU1403172A1 (ru) * 1986-06-26 1988-06-15 Предприятие П/Я М-5671 Устройство дл обжима контактов электрических соединений с проводами
ATE86896T1 (de) 1988-06-30 1993-04-15 Karl Sauder Radialpresse fuer im wesentlichen zylindrische werkstuecke.
DE9305607U1 (de) * 1993-04-14 1993-06-17 Minnesota Mining And Manufacturing Co., Saint Paul, Minn. Werkzeug zum Verpressen von isolierten Leitern in einem elektrischen Verbinder
DE19507347C1 (de) 1995-03-02 1996-09-12 Rennsteig Werkzeuge Gmbh Preßzange für Aderendhülsen
DE29806179U1 (de) * 1998-04-03 1998-10-08 Connectool GmbH & Co., 32758 Detmold Crimpzange
DE10060165A1 (de) * 2000-12-04 2002-06-20 Rennsteig Werkzeuge Gmbh Justier und Stelleinrichtung für Crimpzangen
DE102004009489B4 (de) * 2004-02-27 2013-09-05 Gesellschaft für Fertigungstechnik und Entwicklung mbH Verfahren zum Betrieb einer Crimpzange
FR2873504B1 (fr) * 2004-07-26 2007-04-13 Airbus France Sas Outil et procede de sertissage d'un contact sur un cable
DE102005003617B3 (de) 2005-01-26 2006-06-14 Wezag Gmbh Werkzeugfabrik Presszange zm Einpressen mehrerer Kerben auf dem Umfang eines Kontaktelementes
DE102005042450B4 (de) * 2005-09-06 2008-01-17 Airbus France Doppelcrimpwerkzeug
SE529618C2 (sv) * 2006-02-21 2007-10-09 Pressmaster Ab Länk för krimpverktyg
DE102007005176B4 (de) 2007-01-29 2009-10-08 Rennsteig Werkzeuge Gmbh Positionierungseinrichtung für Crimpwerkzeuge
DE102007063669B4 (de) 2007-01-29 2011-04-28 Rennsteig Werkzeuge Gmbh Crimpeinsatz für ein Crimpwerkzeug
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DE102009026470A1 (de) * 2009-05-26 2010-12-09 Rennsteig Werkzeuge Gmbh Verfahren zur Überwachung des Verschleißes einer Handzange und Vorrichtung hierfür

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Also Published As

Publication number Publication date
DE202013103070U1 (de) 2013-10-14
US20140013594A1 (en) 2014-01-16
PL2685573T3 (pl) 2020-05-18
CN103545691B (zh) 2017-03-01
RU2013130352A (ru) 2015-01-10
CN103545691A (zh) 2014-01-29
US9564727B2 (en) 2017-02-07
ES2777348T3 (es) 2020-08-04
EP2685573A2 (de) 2014-01-15
RU2636652C2 (ru) 2017-11-27
EP2685573A3 (de) 2014-05-07
DK2685573T3 (da) 2020-02-03
HUE047071T2 (hu) 2020-04-28
HRP20192290T1 (hr) 2020-03-20

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