EP2682344B1 - Procédé d'emballage dans un suremballage avec un insert - Google Patents

Procédé d'emballage dans un suremballage avec un insert Download PDF

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Publication number
EP2682344B1
EP2682344B1 EP13175102.6A EP13175102A EP2682344B1 EP 2682344 B1 EP2682344 B1 EP 2682344B1 EP 13175102 A EP13175102 A EP 13175102A EP 2682344 B1 EP2682344 B1 EP 2682344B1
Authority
EP
European Patent Office
Prior art keywords
inlay
stapling
outer packaging
side walls
packaging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP13175102.6A
Other languages
German (de)
English (en)
Other versions
EP2682344A1 (fr
Inventor
Achim Heyne
Michael Gawehn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
api Computerhandels GmbH
Original Assignee
api Computerhandels GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by api Computerhandels GmbH filed Critical api Computerhandels GmbH
Publication of EP2682344A1 publication Critical patent/EP2682344A1/fr
Application granted granted Critical
Publication of EP2682344B1 publication Critical patent/EP2682344B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842—Securing closures on containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/04—Applying separate sealing or securing members, e.g. clips
    • B65B51/05—Stapling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003—Arrangements to enable adjustments related to the packaging material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/02—Arrangements to enable adjustments to be made while the machine is running
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills

Definitions

  • the invention relates to a method for packaging material to be packaged in an outer packaging of cardboard with a bottom, with parallel and spaced from the bottom lid and with the bottom and the lid interconnecting side walls.
  • the invention relates to an outer packaging of cardboard for receiving packaged goods with a bottom, a parallel and spaced from the bottom lid, the bottom and the lid interconnecting side walls and a cavity in the interior of the outer packaging above the packaged goods, the interior of the Depending on the degree of filling, the outer packaging more or less fills.
  • the standardized outer packaging has, for example, dimensions (L x W x H) of 30 x 16 x 13 cm to 70 x 60 x 45 cm.
  • a cavity inside the outer packaging When using standardized outer packaging regularly remains above the packaged a cavity inside the outer packaging. In order to protect the packaged goods during transport from damage, at least this cavity is usually filled with a packaging pad.
  • a packaging pad for example, paper, wood wool or bubble wrap for cavity filling into consideration.
  • the DE 20 2012 004 391 relates to a device for securing articles in an open-topped container by means of an inlay.
  • the inlay Before inserting the inlay in the 3e discloseer the objects in it are measured in height. Then the inlay is pushed into the container until just above the measured height.
  • the side flaps of the inlay are thereby fixed by lateral suction cups and held at an angle of less than 90 degrees to the inner blanking surface, so that the stitching tabs form an acute angle with the side walls of the outer packaging.
  • the suction cups are then extended to print the side flaps against the inside of the container wall.
  • the glue is pressed and the inlay is connected to the container wall.
  • the invention is therefore based on the object to provide a method of the type mentioned for packaging of packaged goods, in which a sufficient protection of the packaged goods with only partial use of the interior of the outer packaging without packaging pad or is achieved with a smaller amount of packaging cushion.
  • the flat inlay fixes the packaged goods between the floor and inlay. This prevents that the packaged goods can move uncontrollably in a cavity in the interior of the outer packaging above the packaged goods.
  • the enclosed between the inlay and the bottom of the outer packaging can be filled in addition to protecting the packaged goods with small amounts of packaging pad.
  • the inlay is preferably arranged parallel to the bottom surface of the cubic outer packaging. However, it can also be arranged obliquely relative to the floor surface. Also in this case, the inlay preferably fills the entire cross section of the outer packaging, in order to ensure a complete separation between packaged goods and the cavity above.
  • the detection of the position of the inlay is carried out in particular with a button.
  • a probe detects the position of the inlay.
  • At least one stapling tool is controlled by means of a positioning device.
  • the measuring device can detect the size of the outer packaging in order, in particular automatically to bring about the size of the outer packaging of each stapling tool to the outside of the carton and / or to determine the number of stapling.
  • the positioning device may be a conventional slide-guided multi-axis system.
  • the positioning takes place on the outside of the side walls of the outer packaging in the areas which are deposited by the previously aligned stapling straps of the inlay. After positioning a continuous adhesion is carried out with the help of each stapling tool. In the continuous stapling stapling is done by means of a staple anvil, which is positioned in the interior of the outer packaging relative to the staple stamp of stapling tools.
  • the lid of the outer packaging which regularly comprises a plurality of lid flaps, is automatically closed after the insertion of the flat inlay.
  • An outer packaging (1) made of cardboard has a rectangular bottom (2), a lid (3) arranged parallel to and spaced from the bottom (2), a total of 4 cover flaps, and the base (2) and the lid (3) interconnecting Side walls (4) on.
  • the planar inlay (5) has approximately the size of the surface of the Soil (2).
  • fastening tabs (8) are articulated by means of film hinges (7), which are alignable by bending parallel to the side walls (4).
  • the inlay (6) is connected to the side walls (4) in that each stitching tab (8) from the outer width of the outer packaging (1) with a plurality of staples (9) by means of a blind stitching (10) is connected.
  • the filling of the outer packaging (1), the insertion of the flat inlay (6) parallel to the bottom (2) of the outer packaging (1), the alignment of the fastening tabs (8), measuring the distance (11) of the inlay (6) from the upper, through the lid closable opening, the positioning of the four stapling tools in the embodiment (12) and the activation of the stapling tools (12) for fixing the stapling tabs (8) on the side walls (4) is carried out with the schematically in the FIGS. 1 and 2 illustrated arrangement (13).
  • the assembly (13) comprises a measuring device (14) for measuring the distance of the inlay (6) from the upper opening.
  • the arrangement (13) comprises positioning means for positioning the stapling tools (12) as a function of the previously measured distance (11) of the inlay (6) from the upper opening. Further, the assembly (13) comprises a controller, not shown, which causes each stapling tool (12), after its positioning, to perform the blind stitching (10) for fastening the stapling tabs (8) to the side walls (4).
  • FIG. 5 shows a device (17) for performing, the method according to the invention, wherein the stapling tool performs a continuous stapling.
  • a conveyor (19) is arranged, which extends from an inlet side (20) to an outlet side (21) of the device (17).
  • the conveyor (19) is designed as a roller conveyor or roller conveyor.
  • a multi-axis positioning system (22) for two stapling tools (23) is fastened to the device (17) on the upper ridge bars of the setting frame (18).
  • the three-axis positioning system (22) allows movement of the two stapling tools (23) in the X, Y and Z directions.
  • the Z-direction corresponds to the conveying direction of the conveyor (19), the Y-direction runs perpendicular to the conveyance plane (19) spanned by the conveyor (19).
  • the X-direction verläufz in the conveying plane transverse to the Y-direction.
  • the Y-direction defines the height, the X-direction the width and the Z-direction the length of the on the conveyor (19) located outer packaging (1).
  • stop means (24a, b) which can be brought into and out of action by means of unillustrated actuators.
  • the outer package (1) In the reading position (25) is the outer package (1) in the detection range of a reading device (27), for example in the form of a camera that reads a printed or attached to the outer packaging or the inserted planar inlay (6) code.
  • This code contains at least information about the length and width of the outer packaging.
  • stapling position (26) In the stapling position (26) is the outer packaging in the range of movement of the positioning system (22) for the stapling tools (23).
  • the structure of the positioning system (22) is described below with reference to FIG. 8 explained in more detail.
  • the positioning system (22) consists of a movable in the Z direction portal (28). At the portal (28) two movable in the X direction tool holders (29) are arranged. On each of the two tool holders (29) one of the two stapling tools (23) is arranged movable in the Y direction.
  • Each stapling tool (23) comprises a stapling punch (31) arranged on a carriage (30) which can travel in the Y direction and points in the direction of one of the side walls (4) of the outer packaging (1).
  • An L-shaped support element (33) displaceable in the X direction relative to the carriage (30) is displaceably arranged on an upper, horizontal portion of the carriage (30) which extends in the X direction.
  • the drive (34) is designed in particular as a linear drive.
  • the staple anvil (32) causes the staple to be bent outside the tab (8) to be joined to the side wall (4) of the outer wrapping (1) during the continuous stapling operation.
  • the guides in the stitching anvil (32) can be stirred so that the legs of the staple are bent inwards or outwards.
  • a pressure element (35) is arranged, which can be brought to bear on the inlay within the outer packaging.
  • the pressure element also actuates a switching element as soon as the pressure element touches the inlay (6).
  • a sensor in particular an optoelectronic sensor, is arranged on at least one carriage (30) in order to determine the height of the outer packaging (1) in the stapling position (26).
  • the device (17) described above for continuously carrying out the method according to the invention operates as follows:
  • the outer packaging (1) are supplied to the device with the lid (3) open.
  • the supplied outer packaging (1) are already filled and the flat inlay (6) is inserted into the outer packaging.
  • the inlay (6) can be arranged parallel to the bottom of the outer packaging (1) or even at an acute angle to the bottom of the outer packaging (1) both in the X and Z directions above the packaged goods.
  • the fastening tabs (8) are all aligned in the direction of the opening of the outer packaging.
  • On the inlay (6) the code with information about the length and width of the outer packaging (1) is printed. This code is read in the reading position (25) by the reading device (27) designed as a camera and transmitted to the control (not shown) of the device (17).
  • the stop (24a) is momentarily deactivated by retracting the stop below the level of the conveying plane.
  • the packing containers (1) are conveyed by the conveyor (19) further in the direction of the outlet side (21) until they are stopped by the activated stop (24b) in the stapling position (26).
  • the further transport of the outer packaging (1) from the reading position (25) is controlled such that the stop means (24a) is deactivated only when the outer packaging (1) located further forward in the conveying direction leaves the stapling position (26) and the stop means (24b ) has been reactivated.
  • FIG. 6 shows an in the stapling position (26) on the stop means (24b) with the front side wall (4) adjacent outer packaging (1).
  • centering means (40) are arranged above the conveying plane in the stapling position (26) (cf. FIG. 7 ).
  • the centering means (40) comprise two Z-directionally extending, in the direction of the inlet side (20) widening guide rails (41 a, b), the mize Vietnamese a drive synchronously with respect to the extending in the 2-direction center line of the conveyor (19) a starting position in an end position and vice versa are movable.
  • the two stapling tools (23) are at this time completely in the conveying direction before the outer packaging (1). This position of the stapling tools (23) is in particular also off FIG. 8 recognizable.
  • the two stapling tools (23) are at this time in a lowered position in the Y direction.
  • the controller is due to the reading of the code, the length and width of the in the stapling position (26) located outer package (1) known.
  • the tool holder (29) is moved in the X direction to align the projecting in the direction of the inlet side, sword-shaped carrier (36) parallel to the side walls (4) in the 2-direction.
  • the drivers (36) reach between the side walls oriented parallel to the Z direction and the flaps (39) resting against them, whereby the flaps are set up in the vertical direction.
  • the height of the outer packaging (1) is scanned by means of the sensor (38) and the determined value is transmitted to the controller.
  • the tool holder (29) is lifted based on the detected height of the outer package so far that the vertical portion of the support element (33) with the stitching anvil (32) can dive into the inner of the outer packaging until the pressure element (35) on the inlay (6 ) is present.
  • the integrated into the pressure element (35) switch is triggered and signals the controller, the position of the stapling tool (23).
  • the actuator (34) of each stapling tool (23) in each case one of the tabs (8) is pressed against the inside of a side wall (4). This ensures that the tab rests flush against the inner surface of the side wall (4), so that the staple securely connects both cardboard layers together.
  • the control of the device (17) determines the number of stitches between the side walls (4) and the tabs (8) of the inlay (6).
  • the portal (28) is moved in the Z direction after each stitching, in order then to activate the stapling tools (23) again.
  • the procedure of the portal in the Z direction is in FIG. 12 recognizable.
  • the device described above can also be used with stapling tools for setting a blind stitching use.
  • the stapling tool (23) differs in so far as a support element (33) with staple anvil (32) and the actuator (34) are dispensable.
  • the tactile switch for detecting the position of the stapling tool (23) detected in the pressing element (35) must in this case be replaced by a suitable other sensor which is suitable for detecting the position of the inlay (6) in the outer packaging (1).
  • optoelectronic distance measuring devices which are arranged above the stapling position (26) on the frame of the device (17) and detect the position of the inlay (6) by measuring the distance between the inlay (6) and a fixed reference point are possible.
  • the blind stitching is carried out with such a device (17), in particular with relatively thin cardboard layers to be joined together, while thicker cardboard layers are preferably connected to one another with the described continuous stitching.
  • a device (17) in particular with relatively thin cardboard layers to be joined together, while thicker cardboard layers are preferably connected to one another with the described continuous stitching.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Container Filling Or Packaging Operations (AREA)

Claims (4)

  1. Procédé destiné à emballer un produit (5) à emballer dans un suremballage (1) en carton avec un fond (2), avec un couvercle placé à la parallèle et avec un écart par rapport au fond (2) et des parois latérales (4) reliées avec le fond (2), comprenant les étapes :
    - remplissage du suremballage (1) avec du produit (5) à emballer, le couvercle étant ouvert,
    - insertion dans le suremballage (1) d'un inlay (6) plan avec au moins deux pattes à agrafer placées sur des faces longitudinales opposées de l'inlay,
    - orientation de pattes à agrafer (8) de l'inlay (6) à la parallèle des parois latérales (4) du suremballage (1),
    - détection automatisée de la position de l'inlay (6) dans le suremballage (1), la détection automatisée de la position de l'inlay (6) s'effectuant au moyen d'une élément de commutation déplaçable dans la direction (Y) de l'inlay (6), qui est actionné lors du contact avec l'inlay (6), sans rapprochement vers l'inlay (6),
    - positionnement d'au moins un outil d'agrafage (12, 23) en fonction de la position détectée de l'inlay (6) sur la face extérieure des parois latérales (4) du suremballage (1), au niveau des pattes à agrafer (8), le positionnement de l'au moins un outil d'agrafage (12, 23) s'effectuant au moyen d'un système de positionnement (15) qui est commandé en fonction de la position (11) détectée de l'inlay (6),
    - positionnement d'au moins une enclume (32), en fonction de la position détectée de l'inlay (6) sur la face intérieure de l'une des parois latérales (4) du suremballage (1), au niveau des pattes à agrafer (8) et
    - activation de l'outil d'agrafage (12, 23) pour fixer les pattes à agrafer (8) sur les parois latérales (4), après le positionnement de l'enclume (32), chaque outil d'agrafage (12, 23) procédant à un agrafage (10) continu.
  2. Procédé selon la revendication 1, caractérisé en ce qu'après l'insertion de l'inlay (6) plan, le couvercle (3) du suremballage (1) se ferme automatiquement.
  3. Procédé selon la revendication 1 ou la revendication 2, caractérisé en ce que
    - le suremballage (1) rempli est transporté avec l'inlay (6) inséré le long d'un trajet de transport vers une position de lecture (25) et ensuite vers une position d'agrafage (26),
    - dans la position de lecture (25), la largeur et la longueur du suremballage (1) sont détectées,
    - le suremballage (1) est arrêté dans la position d'agrafage (26) et centré par rapport à une ligne médiane du trajet de transport, de telle sorte que la ligne médiane du trajet de transport recoupe au centre la largeur du suremballage (1),
    - dans la position d'agrafage (26), la position de l'inlay (6) est détectée et avec un système de positionnement (22) multiaxes, chaque outil d'agrafage (23) est positionné plusieurs fois sur la face extérieure d'au moins l'une des parois latérales (4), en fonction de la largeur et / ou de la longueur détectées du suremballage (1) et activé,
    - après l'achèvement de l'ensemble des agrafages, le suremballage (1) est transporté plus loin.
  4. Procédé selon la revendication 3, caractérisé en ce que le suremballage (1) rempli avec l'inlay (6) inséré est arrêté dans la position de lecture (25) et la largeur et la longueur du suremballage sont détectées par lecture d'un code apposé sur le suremballage (1) et/ou sur l'inlay (6).
EP13175102.6A 2012-07-06 2013-07-04 Procédé d'emballage dans un suremballage avec un insert Not-in-force EP2682344B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012106070 2012-07-06

Publications (2)

Publication Number Publication Date
EP2682344A1 EP2682344A1 (fr) 2014-01-08
EP2682344B1 true EP2682344B1 (fr) 2016-05-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP13175102.6A Not-in-force EP2682344B1 (fr) 2012-07-06 2013-07-04 Procédé d'emballage dans un suremballage avec un insert

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EP (1) EP2682344B1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11969966B2 (en) 2018-01-23 2024-04-30 Homag Automation Gmbh Device and method for applying a protective element to a packaging

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3051774B1 (fr) * 2016-05-27 2020-10-09 Gp System Dispositif d'empaquetage d'element de calage dans un carton
CN108423216B (zh) * 2018-03-16 2020-10-27 广州市美唯乳业有限公司 一种礼盒牛奶箱自动封箱机构

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Publication number Priority date Publication date Assignee Title
DE19745163A1 (de) * 1997-09-18 1999-03-25 4 P Nicolaus Kempten Gmbh Verfahren zum Programmieren einer Maschine
FR2815014B1 (fr) * 2000-10-10 2003-03-21 Plus Dev B Procede et machine pour le calage des objets dans une caisse a section carree ou rectangulaire
DE20204975U1 (de) * 2002-03-28 2003-07-31 Redl, Hermann M., 86899 Landsberg Einsatz für eine Faltschachtel
DE202012004391U1 (de) * 2012-05-07 2012-06-13 Pca Roboter- Und Verpackungstechnik Gmbh Vorrichtung zum Sichern von Gegenständen in einem oben offenen Behälter mit Hilfe eines planen Zuschnitts

Non-Patent Citations (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11969966B2 (en) 2018-01-23 2024-04-30 Homag Automation Gmbh Device and method for applying a protective element to a packaging

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