EP2679104A1 - Élément de format et installation de format d'une machine de fabrication de tiges de l'industrie de traitement du tabac - Google Patents

Élément de format et installation de format d'une machine de fabrication de tiges de l'industrie de traitement du tabac Download PDF

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Publication number
EP2679104A1
EP2679104A1 EP12173359.6A EP12173359A EP2679104A1 EP 2679104 A1 EP2679104 A1 EP 2679104A1 EP 12173359 A EP12173359 A EP 12173359A EP 2679104 A1 EP2679104 A1 EP 2679104A1
Authority
EP
European Patent Office
Prior art keywords
format
strand
scraper
cross
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12173359.6A
Other languages
German (de)
English (en)
Other versions
EP2679104A9 (fr
Inventor
Mike Möller
Hartmut Meis
André Waldmann
Helmut Voss
Fritz Leibundgut
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koerber Technologies GmbH
Original Assignee
Hauni Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hauni Maschinenbau GmbH filed Critical Hauni Maschinenbau GmbH
Priority to EP12173359.6A priority Critical patent/EP2679104A1/fr
Priority to CN201310254888.7A priority patent/CN103504467A/zh
Publication of EP2679104A1 publication Critical patent/EP2679104A1/fr
Publication of EP2679104A9 publication Critical patent/EP2679104A9/fr
Withdrawn legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/14Machines of the continuous-rod type
    • A24C5/18Forming the rod
    • A24C5/1807Forming the rod with compressing means, e.g. garniture

Definitions

  • the invention relates to a format part of a strand machine of the tobacco-processing industry, with a strangfizhrenden and / or strand-forming scraper and a strand-forming and / or strand-guiding molding, wherein the cross section of both the scraper and the molding in the longitudinal direction, ie in the conveying direction T of the strand-like fiber material , changed on the fiber material side facing.
  • the invention relates to a format device of a strand machine of the tobacco-processing industry.
  • a format device usually comprises, in addition to the format part, a format bed which, together with the format part, forms a channel for the strand of fiber material.
  • the fiber material is jerked on or on a suction belt conveyor, such that the fiber material is transported hanging on a suction belt of the suction belt conveyor.
  • a (quasi endless) strand of fiber material with a substantially rectangular cross-section and a cross-sectional area X.
  • the format part with the scraper first ensures that the strand of fiber material is completely stripped off the suction belt, so that all fiber particles of the strand are conveyed into the downstream in the conveying direction T molding.
  • the format part and in particular of the molded part By means of the format part and in particular of the molded part, the strand having the originally substantially rectangular cross-section and the cross-sectional area X - in conjunction with a channel forming a format bed or the like - into a strand having a substantially round cross-section and a cross-sectional area Y ⁇ X transformed. Accordingly, the format parts and format devices are basically in direct contact with the fiber materials.
  • Known format parts such as those in the DE 102 02 847 A1 Therefore, comprise a strand-guiding and / or strand-forming scraper and a strand-forming and / or strand-guiding molding.
  • the cross section of both the scraper part and the molded part changes in the longitudinal direction of the format part.
  • the cross section of the format part in the conveying direction T of the strand-shaped fibrous material changes with respect to the contour and the circumference.
  • the contour change takes place, in particular in the doctoring part, based on the length of the doctoring part, predominantly in the last third thereof, whereby the reduction of the cross section in the doctoring part takes place abruptly.
  • This disadvantageous shaping of the scraper part on the one hand leads to a high load on the fiber material.
  • the unfavorable change in the contour of the surface of the scraper part facing the fibrous material or of the unfavorable cross-sectional profile a so-called displacement of the fiber material occurs.
  • the known format part is designed in several parts. This means that there is a connecting joint between the scraper part, which is detachably fastened to the molded part, and the molded part.
  • This joint forms a joint which impedes the continuous flow of fiber material during cross-sectional forming.
  • This also leads to a shift of the fiber material with disadvantages for the product quality.
  • the example of cigarette manufacturing lead to the mentioned disadvantages, for example to head loss.
  • the known format parts are exposed by the described shape of the format part as a whole and the scraper part in particular a high wear.
  • the invention is therefore an object of the invention to provide a wear-resistant format part, which ensures a gentle transformation of a strand of fiber material.
  • the cross-sectional change of the scraper continuously extends from the front edge of the scraper to the rear edge of the scraper.
  • Idealome run the straight lines connecting the front edge and the rear edge in plan view in parallel.
  • a preferred embodiment of the invention is characterized in that the cross-sectional change over the entire length of the format part, namely the scraper part and the molded part, linear. This ensures a particularly uniform and gentle deformation or cross-sectional change of the fiber material strand.
  • the ratio of the lengths of scraper part to molded part is at least 0.5.
  • the length refers to the respective forming section of scraper part and molded part, on which an active deformation and / or guidance of the strand of fiber material takes place.
  • the transition region between the scraper part and the molded part is barrier-free. This means that neither a recess nor an elevation is formed between the scraper part and the molded part. In other words, a flat and planar transition is created.
  • the format part is integrally formed.
  • scraper part and molded part are integrally formed as a one-piece unit.
  • a completely barrier-free transition between the individual sections is achieved in a particularly simple and precise manner.
  • a particularly simple and consistent channel formation can be achieved.
  • both the scraper part and the molded part are provided with a hemispherical coating at least on the side facing the strand.
  • the format part has a particularly slippery and abrasion-resistant surface in the areas with which it comes in contact or comes into contact with the fiber material.
  • the diameters of the hemispheres can be within a coating and / or coating to Vary coating. This type of coating ensures low-friction transport of the fiber material through or along the format part.
  • the coating consists of a structured hard chrome layer or a titanium-aluminum-oxide ceramic layer.
  • a particularly wear-resistant surface is created, which allows a long service life.
  • the coating has a roughness greater than 5 microns. This means that the coating or its surface is expressly not smooth. Preferably, the coating has a roughness between 5 microns and 14 microns. With such a surface structure, which has a significant influence on the product quality, the friction can be further reduced.
  • An embodiment of the invention is characterized in that the thickness of the coating is less than 0.3 mm. Preferably, the thickness of the coating is between 0.1mm and 0.2mm. This provides a precise and highly wear-resistant surface.
  • the invention will be explained with reference to a format part, for example a so-called scraper finger, in a cigarette rod machine.
  • a format part for example a so-called scraper finger
  • the invention is also applicable to other format parts e.g. applicable in a filter rod machine.
  • a format device 10 which comprises a format bed 11 and a format part 12.
  • the format part 12 in an extrusion machine of the tobacco-processing industry comprises a strand-guiding and / or strand-forming scraper part 13 and a strand-forming and / or strand-guiding molded part 14.
  • the cross-section of both the scraper part 13 and the molded part 14 changes in the longitudinal direction, ie in the conveying direction T of strand-shaped fiber material, on the fiber material side facing.
  • strand guide surfaces 15 and 16 respectively of the format bed 11 and format part 12 are concavely curved in cross section and tapered in the conveying direction T that a strand of fiber material arriving from the conveying direction T through the channel-forming interaction of format bed 11 and format part 12 to a cylindrical strand of fiber material is deformed.
  • the change in cross section of at least the scraper part 13 is linear.
  • the scraper part 13 thus has a continuous, jump-free deformation contour or a corresponding deformation cross-section in the conveying direction T.
  • the change in cross section of the scraper part 13 runs continuously from the front edge 17 of the scraper part 13 to the rear edge 18 of the scraper part.
  • the linear cross-sectional change therefore extends in the conveying direction T of the strand over the entire length of the scraper part 13.
  • the cross-sectional change of the scraper part 13, ie the deformation of the cross-sectionally initially rectangular strand of fiber material is distributed in a round or cylindrical strand Fiber material, over a longer distance, so that the load on the strand is reduced.
  • the change in cross section over the entire length of the format part 12, namely the scraper part 13 and the molded part 13 is linear. This means that the strand of fiber material is uniformly and linearly changed from the entry into the format part 12 to the exit from the format part 12 over the entire length of the strand guide surface 16 from large and rectangular to small and round.
  • the scraper part 13 can be made significantly shorter than the molded part 14.
  • the ratio of the lengths of scraper part 13 to molded part 14 may be 0.25.
  • the ratio of the lengths of scraper part 13 to molded part 14 is preferably at least 0.5.
  • the scraper part 13 can also be as long as the molded part 14 or even longer.
  • the scraper part 13 and the molded part 14 form a forming and guiding unit.
  • the transition region between the scraper part 13 and the molded part 14 is barrier-free. The transition region is therefore free of e.g. joints formed by joints, edges or the like.
  • the forming and guiding unit can be designed in several parts.
  • the format part 12 is integrally formed as a forming and guiding unit.
  • the format part 12 consists in one embodiment of steel or steel alloys, although other materials with comparable properties can be used.
  • both the scraper part 13 and the molded part 14 are provided with a hemispherical coating at least on the side facing the strand.
  • the strand guide surfaces 16 of the format part 14 are surface-coated.
  • the diameters of the spheres or hemispheres forming the coating can vary. Particularly preferred is a coating of a structured hard chrome layer, which is applied, for example, with the TOPOCROM ® method, wherein the coating may be formed in a single-layered or multi-layered.
  • the coating can also be made of a spray ceramic or the like.
  • the scraper part 13 and the format part 14 may also be coated with a titanium-aluminum oxide ceramic layer.
  • the coating therefore preferably has a roughness of greater than 5 ⁇ m and particularly preferably between 5 ⁇ m and 14 ⁇ m. It is clear that the surface is not smooth.
  • the coating thickness is optionally less than 0.3 mm and preferably between 0.1 mm and 0.2 mm.
  • the invention also encompasses the format device 10 with a previously described format part 12.
  • a Saugstrangmer 19 shown in the region of the front edge 17 of the doctoring part 13 in parts a Saugstrangier 19 shown.
  • the strand (not shown) of tobacco fibers and / or filter fibers is transported in the conveying direction T for delivery or transfer to the format device 10.
  • the scraper part 13 the strand of fibrous material, which is still rectangular in cross section on the suction belt 20 and having a cross-sectional area X, is released from the suction belt 20 and guided into the format part 12.
  • the deformation begins to form a cross-sectionally round strand of fiber material with a cross-sectional area Y ⁇ X.
  • This linear deformation is continued in the region of the channel 21, which is continued through the molded part 14 and the format bed 11, until the desired strand shape or the desired strand cross-section is reached.
  • the strand opens into a strand channel 23 formed in a format element 22.
  • the scraper part 13 has a suction tip conveyor 19 facing the scraper tip 24 which is integrally formed with the scraper part 13.
  • the scraper tip 24 is made of a hardened material and can also be releasably attached to the scraper part 13 as a separate replacement part.

Landscapes

  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
EP12173359.6A 2012-06-25 2012-06-25 Élément de format et installation de format d'une machine de fabrication de tiges de l'industrie de traitement du tabac Withdrawn EP2679104A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP12173359.6A EP2679104A1 (fr) 2012-06-25 2012-06-25 Élément de format et installation de format d'une machine de fabrication de tiges de l'industrie de traitement du tabac
CN201310254888.7A CN103504467A (zh) 2012-06-25 2013-06-25 烟草加工工业的制棒机的烟枪部分和烟枪装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12173359.6A EP2679104A1 (fr) 2012-06-25 2012-06-25 Élément de format et installation de format d'une machine de fabrication de tiges de l'industrie de traitement du tabac

Publications (2)

Publication Number Publication Date
EP2679104A1 true EP2679104A1 (fr) 2014-01-01
EP2679104A9 EP2679104A9 (fr) 2014-03-19

Family

ID=46384213

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12173359.6A Withdrawn EP2679104A1 (fr) 2012-06-25 2012-06-25 Élément de format et installation de format d'une machine de fabrication de tiges de l'industrie de traitement du tabac

Country Status (2)

Country Link
EP (1) EP2679104A1 (fr)
CN (1) CN103504467A (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3498111A1 (fr) 2017-12-13 2019-06-19 Max Schlatterer Gmbh&Co. Kg Bande de garniture

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5339836A (en) * 1991-01-31 1994-08-23 Fabriques De Tabac Reunies Sa Cigarette-making machine with transfer device
EP0803205A1 (fr) * 1996-04-26 1997-10-29 Japan Tobacco Inc. Dispositif de moulage compression du tabac pour une machine à fabriquer les cigarettes
EP0897674A1 (fr) * 1997-08-20 1999-02-24 Japan Tobacco Inc. Dispositif pour le moulage par compréssion d'un courant de remplissage pour tige de tabac
DE10202847A1 (de) 2002-01-24 2003-08-07 Hauni Maschinenbau Ag Einlauffinger einer Formateinrichtung
EP1764335A2 (fr) * 2005-09-20 2007-03-21 Inventio Ag Ascenseur avec disque d'entraînement et moyen de support du type courroie

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2150730Y (zh) * 1993-01-16 1993-12-29 南通烟滤嘴实验工厂 过滤嘴成型机
CN201182194Y (zh) * 2007-12-27 2009-01-21 武汉烟草(集团)有限公司 制造方形烟的设备
CN201451332U (zh) * 2009-08-27 2010-05-12 常德芙蓉大亚化纤有限公司 一种卷烟滤嘴成型机的烟枪舌头
CN201789912U (zh) * 2010-08-09 2011-04-13 宁国市安泰烟草机械配件有限公司 一种卷烟机用烟枪
CN202154019U (zh) * 2011-06-10 2012-03-07 宁波精马机械有限公司 卷烟机烟枪改良结构
CN202232954U (zh) * 2011-09-29 2012-05-30 湖南常德华益实业有限公司 一种烟支成型装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5339836A (en) * 1991-01-31 1994-08-23 Fabriques De Tabac Reunies Sa Cigarette-making machine with transfer device
EP0803205A1 (fr) * 1996-04-26 1997-10-29 Japan Tobacco Inc. Dispositif de moulage compression du tabac pour une machine à fabriquer les cigarettes
EP0897674A1 (fr) * 1997-08-20 1999-02-24 Japan Tobacco Inc. Dispositif pour le moulage par compréssion d'un courant de remplissage pour tige de tabac
DE10202847A1 (de) 2002-01-24 2003-08-07 Hauni Maschinenbau Ag Einlauffinger einer Formateinrichtung
EP1764335A2 (fr) * 2005-09-20 2007-03-21 Inventio Ag Ascenseur avec disque d'entraînement et moyen de support du type courroie

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3498111A1 (fr) 2017-12-13 2019-06-19 Max Schlatterer Gmbh&Co. Kg Bande de garniture

Also Published As

Publication number Publication date
CN103504467A (zh) 2014-01-15
EP2679104A9 (fr) 2014-03-19

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