EP2667969A1 - Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung - Google Patents

Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung

Info

Publication number
EP2667969A1
EP2667969A1 EP12739695.0A EP12739695A EP2667969A1 EP 2667969 A1 EP2667969 A1 EP 2667969A1 EP 12739695 A EP12739695 A EP 12739695A EP 2667969 A1 EP2667969 A1 EP 2667969A1
Authority
EP
European Patent Office
Prior art keywords
precursor compounds
pyrolysis
lanthanum
zirconium
catalyst particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12739695.0A
Other languages
German (de)
English (en)
French (fr)
Inventor
Stefan Hannemann
Dieter Stuetzer
Goetz-Peter Schindler
Peter Pfab
Frank Kleine Jaeger
Dirk Grossschmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Priority to EP12739695.0A priority Critical patent/EP2667969A1/de
Publication of EP2667969A1 publication Critical patent/EP2667969A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/349Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of flames, plasmas or lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/58Platinum group metals with alkali- or alkaline earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/391Physical properties of the active metal ingredient
    • B01J35/393Metal or metal oxide crystallite size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • B01J35/45Nanoparticles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/61310-100 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/70Catalysts, in general, characterised by their form or physical properties characterised by their crystalline properties, e.g. semi-crystalline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/70Catalysts, in general, characterised by their form or physical properties characterised by their crystalline properties, e.g. semi-crystalline
    • B01J35/77Compounds characterised by their crystallite size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0072Preparation of particles, e.g. dispersion of droplets in an oil bath
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/32Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
    • C07C5/327Formation of non-aromatic carbon-to-carbon double bonds only
    • C07C5/333Catalytic processes
    • C07C5/3335Catalytic processes with metals
    • C07C5/3337Catalytic processes with metals of the platinum group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2235/00Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties
    • B01J2235/15X-ray diffraction
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • C07C2521/08Silica
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
    • C07C2523/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
    • C07C2523/56Platinum group metals
    • C07C2523/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
    • C07C2523/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
    • C07C2523/56Platinum group metals
    • C07C2523/63Platinum group metals with rare earths or actinides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the invention relates to catalyst particles, to a process for their preparation and to the use of the catalyst particles as dehydrogenation catalyst.
  • DE-A 196 54 391 describes the preparation of a dehydrogenation catalyst by impregnation of essentially monoclinic ZrO 2 with a solution of Pt (NO 3 ) 2 and Sn (OAc) 2 or by impregnation of ZrO 2 with a first solution of Pt (NO 3 ) 2 and then a second solution of La (NO 3 ) 3 .
  • the impregnated carriers are dried and then calcined.
  • the catalysts thus obtained are used as dehydrogenation catalysts for the dehydrogenation of propane to propene.
  • the object of the present invention is to provide a cost-effective and time-saving process for the preparation of dehydrogenation catalysts, wherein the dehydrogenation catalysts obtained should be comparable in activity and selectivity to the prior art catalysts prepared by impregnation or spray-drying.
  • the object is achieved by a method for producing catalyst particles comprising platinum and tin and at least one further element selected from lanthanum and cesium on a zirconia-containing carrier, comprising the steps
  • (V) deposition of the particles formed from the pyrolysis gas The metal compounds and oxide-forming precursor compounds are fed to the pyrolysis zone as an aerosol. It is convenient to supply to the pyrolysis zone an aerosol which has been obtained by nebulization of only one solution containing all metal compounds and oxide-forming precursor compounds. In this way it is ensured in any case that the composition of the particles produced is homogeneous and constant.
  • the individual components are therefore preferably selected such that the oxide-forming precursors present in the solution and the noble metal compounds used are present in homogeneously dissolved state until the solution is atomized.
  • solution or solutions which on the one hand contain the oxide-forming precursors and, on the other hand, the active or promoter metal compounds, to be used.
  • the solution or solutions may contain both polar and non-polar solvents or solvent mixtures.
  • the decomposition of the noble metal compound to the noble metal and the decomposition and / or oxidation of the oxide precursors with the formation of the oxide occurs. Under certain circumstances, a part of the noble metal evaporates in order to re-deposit in colder zones on already formed carrier particles. As a result of the pyrolysis, spherical particles with varying surface area are obtained.
  • the temperature in the pyrolysis zone is above the decomposition temperature of the noble metal compounds at a temperature sufficient for oxide formation, usually in the range between 500 and 2000 ° C. Preferably, the pyrolysis is carried out at a temperature of 900 to 1500 ° C.
  • the pyrolysis reactor can be indirectly heated from the outside, for example by means of an electric furnace. Because of the temperature required for indirect heating From outside to inside, the furnace must be much hotter than the temperature required for pyrolysis. Indirect heating requires a temperature-stable furnace material and a complex reactor design, the required total amount of gas is, on the other hand, lower than in the case of a flame reactor.
  • the pyrolysis zone is heated by a flame (flame spray pyrolysis).
  • the pyrolysis zone then comprises an ignition device.
  • conventional fuel gases can be used, but preferably hydrogen, methane or ethylene are used.
  • the temperature can be adjusted in the pyrolysis zone targeted.
  • the pyrolysis zone instead of air as the source of 0 2 for the combustion of the fuel gas and pure oxygen can be supplied.
  • the total amount of gas also includes the carrier gas for the aerosol and the vaporized solvent of the aerosol.
  • the one or more of the pyrolysis zone supplied aerosols are conveniently passed directly into the flame.
  • the carrier gas for the aerosol While air is usually preferred as the carrier gas for the aerosol, it is also possible to use nitrogen, CO 2 , O 2 or a fuel gas, for example hydrogen, methane, ethylene, propane or butane.
  • the pyrolysis zone is heated by an electrical plasma or an inductive plasma.
  • the catalytically active noble metal particles precipitate on the surface of the carrier particles and are fixed firmly thereon.
  • a flame spray pyrolysis device generally comprises a reservoir for the liquid to be atomized, feed lines for carrier gas, fuel gas and oxygen-containing gas, a central aerosol nozzle and an annular burner arranged around it, a device for gas-solid separation comprising a filter element and a removal device for the solid and an outlet for the exhaust gas.
  • the cooling of the particles takes place by means of a quenching gas, for example nitrogen or air.
  • the pyrolysis zone comprises a so-called pre-dryer, which pre-dries the aerosol before it enters the pyrolysis reactor, for example in a flow tube with a heating unit arranged around it. If pre-drying is dispensed with, there is a risk that a product with a broader grain spectrum and, in particular, too much fines will be obtained.
  • the temperature of the pre-dryer depends on the nature of the dissolved precursors and their concentration. Usually, the temperature in the pre-dryer is above the boiling point of the solvent to 250 ° C; in the case of water as solvent, the temperature in the pre-dryer is preferably between 120 and 250 ° C., in particular between 150 and 200 ° C.
  • the pre-dried aerosol fed via a line to the pyrolysis reactor then enters the reactor via an outlet nozzle.
  • the combustion chamber which is preferably tubular, is thermally insulated.
  • a pyrolysis gas containing spherical particles of varying specific surface area is obtained.
  • the size distribution of the pigment particles obtained results essentially directly from the droplet spectrum of the pyrolysis zone supplied aerosol and the concentration of the solution or solutions used.
  • the pyrolysis gas is cooled sufficiently before deposition of the particles formed from the pyrolysis gas so that co-sintering of the particles is excluded.
  • the pyrolysis zone preferably comprises a cooling zone which adjoins the combustion chamber of the pyrolysis reactor.
  • a cooling of the pyrolysis gas and the catalyst particles contained therein to a temperature of about 100-500 ° C is required, depending on the filter element used.
  • a cooling to about 100 - 150 ° C instead.
  • a quenching gas for example nitrogen, air or air humidified with water is introduced.
  • Suitable zirconia-forming precursor compounds are alcoholates such as zirconium (IV) ethanolate, zirconium (IV) n-propoxide, zirconium (IV) isopropoxide, zirconium (IV) n-butoxide, and zirconium (IV) -tert butoxide.
  • zirconium (IV) propoxide which is preferably in the form of a solution in n-propanol, is used as the ZrO 2 precursor compound.
  • Suitable zirconia-forming precursor compounds are also carboxylates such as zirconium acetate, zirconium propionate, zirconium oxalate, zirconium octoate, zirconium 2-ethylhexanoate, zirconium acetate, zirconium propionate, zirconium oxalate, zirconium octanoate, zirconium 2-ethylhexanoate, zirconium neodecanoate, zirconium stearate and zirconium propionate.
  • zirconium (IV) acetylacetonate is used as precursor compound.
  • the precursor compounds additionally comprise a silica precursor compound.
  • Suitable precursors for silicon dioxide are organosilanes and reaction products of SiCl 4 with lower alcohols or lower carboxylic acids. It is also possible to use condensates of the stated organosilanes or silanols with Si-O-Si members. Preference is given to using siloxanes. The use of Si0 2 is also possible.
  • the precursor compounds comprise, as the silica-forming precursor compound, hexamethyldisiloxane.
  • the catalyst particles according to the invention furthermore contain platinum and tin and at least one further element selected from lanthanum and cesium.
  • the loading of Pt is 0.05 to 1% by weight and the loading of Sn is 0.05 to 2% by weight.
  • Preferred precursor compounds for lanthanum or cesium are carboxylates and nitrates, for example corresponding to the carboxylates mentioned above in connection with zirconium.
  • the precursor compounds comprise lanthanum (III) acetylacetonate and / or cesium acetate.
  • the precursor compounds comprise lanthanum (III) 2-ethylhexanoate.
  • Preferred precursor compounds for tin are carboxylates and nitrates, for example corresponding to the carboxylates mentioned above in connection with zirconium.
  • the precursor compounds comprise tin 2-ethylhexanoate.
  • Preferred precursor compounds for platinum are carboxylates and nitrates, for example corresponding to the carboxylates and ammonium platinates mentioned above in connection with zirconium.
  • the precursor compounds comprise platinum acetylacetonate. To prepare the solution or solutions required for aerosol formation, it is possible to use both polar and apolar solvents or solvent mixtures.
  • Preferred polar solvents are water, methanol, ethanol, n-propanol, isopropanol, n-butanol, tert-butanol, n-propanone, n-butanone, diethyl ether, tert-butyl methyl ether, tetrahydrofuran, CrC 8 -Carboxylic acids, ethyl acetate and mixtures thereof.
  • one or more precursor compounds are dissolved in a mixture of acetic acid, ethanol and water.
  • this contains Mixture 30 to 75 wt .-% acetic acid, 30 to 75 wt .-% ethanol and 0 to 20 wt .-% water.
  • zirconium (IV) acetylacetonate, hexamethyldisiloxane, tin 2-ethylhexanoate, platinum acetylacetonate, lanthanum (II) acetylacetonate and cesium acetate are dissolved in a mixture of acetic acid, ethanol and water.
  • Preferred apolar solvents are toluene, xylene, n-heptane, n-pentane, octane, isooctane, cyclohexane, methyl, ethyl or butyl acetate or mixtures thereof. Hydrocarbons or mixtures of hydrocarbons with 5 to 15 carbon atoms are also suitable. Especially preferred is xylene.
  • Zr (IV) propylate, hexamethyldisiloxane, tin 2-ethylhexanoate, platinum acetylacetonate and lanthanum (III) acetylacetonate are dissolved in xylene.
  • the present invention also provides the catalyst particles obtainable by the process according to the invention. These preferably have a specific surface area of 36 to 70 m 2 / g.
  • the catalyst particles have the following percentage composition: 30 to 99.5 wt .-% Zr0 2 and 0.5 to 25 wt .-% Si0 2 as a carrier, 0.1 to 1 wt .-% Pt, 0 , 1 to 10 wt .-% Sn, La and / or Cs, based on the mass of the carrier, wherein at least Sn and La or Cs are included.
  • the present invention also relates to the use of the catalyst particles as hydrogenation catalysts or dehydrogenation catalysts.
  • Alkanes such as butane and propane, but also ethylbenzene are preferably dehydrated.
  • catalysts of the invention for the dehydrogenation of propane to propene.
  • the invention is further illustrated by the following examples.
  • HMDSO Hexamethyldisiloxane
  • the solvent is HoAc: EtOH: H 2 O in the mass ratio 4.6 to 4.6 to 1.
  • the acetic acid-ethanol mixture is freshly prepared. This dissolves the precursor compounds for Sn, Cs, La, Si, Pt and Zr.
  • composition of the polar solutions of the precursor compounds for Examples 1, 2, 3, 9 and 10 can be found in Table 1.
  • Table 1 Compositions of solutions of precursor compounds for polar
  • Table 2 Compositions of solutions of precursor compounds for apolar
  • the solution containing the precursor compounds was fed by means of a piston pump via a two-fluid nozzle and sprayed with an appropriate amount of air.
  • a support flame was partially used from an ethylene-air mixture, which was metered via a ring burner located around the nozzle.
  • the pressure drop was kept constant at 1, 1 bar.
  • Table 3 summarizes the flame synthesis conditions.
  • GLMR gas to liquid mass ratio.
  • a baghouse filter was used to separate the particles. To clean these filters, the filter bags were subjected to 5 bar pressure surges of nitrogen.
  • Particle characterization was performed by X-ray diffractometry (XRD) and BET measurement and elemental analysis. The crystallite size of the formed catalyst particles using the solution of the precursor compounds 3 and 4 are shown in Table 4. Table 4: X-ray powder diffractometry for the characterization of Zr0 2
  • the BET surface area was investigated as a function of the combustion chamber temperature.
  • the solutions containing the precursor compounds were compared with regard to their solvent (acetic acid versus xylene). There was no clear trend in the acetic acid mixtures.
  • the xylene approaches showed an increasing BET surface area with increasing temperature, which can be attributed to a shorter residence time, which limits particle growth.
  • the propane dehydrogenation was carried out at approx. 600 ° C. (Rivers at 20 ml Cat volume, see table 5 for mass): 21 Nl / h total gas (20 Nl / h propane, 1 Nl / h nitrogen as internal standard), 5 g / h water.
  • the regeneration is carried out at 400 ° C as follows: 2 hours 21 Nl / h N 2 + 4 Nl / h air; 2 hours 25 Nl / h air; 1 hour 25 Nl / h of hydrogen.
  • the support of the reference catalyst from the hydrothermal synthesis (Zr0 2 ) followed by spray drying consists of 95% Zr0 2 and 5% Si0 2 .
  • the active / promoter metals are 0.5% Pt, 1% Sn, 3% La, 0.5% Cs and 0.2% K and were wet-chemically impregnated by the procedure according to EP 1 074 301, Example 4 applied the carrier.
  • Figure 1 shows activities and selectivities of the flame-synthesized catalysts ( ⁇ Example 13, ⁇ Example 17) and the reference catalyst (-) in the autothermal dehydrogenation of propane to propene.
  • the catalyst ( ⁇ ) only the carrier was prepared by pyrolysis and the carrier was then wet-chemically impregnated as in the case of the reference catalyst.
  • the abscissa shows the time in hours, the ordinate shows turnover (40 to 50%) and selectivities (> 80%). It shows a comparable performance of the three catalysts.
  • the reference catalyst has lower initial selectivities. However, over the experimental cycles of a few weeks, it adapts to the catalysts according to the invention. Thus, the flame-synthesized catalyst behaves like an aged catalyst, which was prepared conventionally wet-chemically.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Dispersion Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Toxicology (AREA)
  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
EP12739695.0A 2011-01-25 2012-01-23 Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung Withdrawn EP2667969A1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12739695.0A EP2667969A1 (de) 2011-01-25 2012-01-23 Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP11151937 2011-01-25
EP12739695.0A EP2667969A1 (de) 2011-01-25 2012-01-23 Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung
PCT/IB2012/050302 WO2012101566A1 (de) 2011-01-25 2012-01-23 Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung

Publications (1)

Publication Number Publication Date
EP2667969A1 true EP2667969A1 (de) 2013-12-04

Family

ID=46580265

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12739695.0A Withdrawn EP2667969A1 (de) 2011-01-25 2012-01-23 Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung

Country Status (6)

Country Link
EP (1) EP2667969A1 (enExample)
JP (1) JP2014511258A (enExample)
KR (1) KR20140010050A (enExample)
CN (1) CN103379958A (enExample)
BR (1) BR112013019046A2 (enExample)
WO (1) WO2012101566A1 (enExample)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8933262B2 (en) 2011-05-24 2015-01-13 Basf Se Process for preparing polyisocyanates from biomass
DE102015112612A1 (de) * 2015-07-31 2017-02-02 Leibniz-Institut Für Katalyse E.V. An Der Universität Rostock Verfahren zur Herstellung von Olefinen sowie Katalysator
JP2018177750A (ja) * 2017-04-21 2018-11-15 Jxtgエネルギー株式会社 不飽和炭化水素の製造方法及び脱水素触媒の再生方法
JP7064897B2 (ja) * 2018-02-15 2022-05-11 Eneos株式会社 不飽和炭化水素の製造方法
JP7064896B2 (ja) * 2018-02-15 2022-05-11 Eneos株式会社 不飽和炭化水素の製造方法
JP2023078980A (ja) * 2021-11-26 2023-06-07 住友金属鉱山株式会社 複合タングステン酸化物粒子の製造方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19654391A1 (de) * 1996-12-27 1998-07-02 Basf Ag Katalysator zur selektiven Herstellung von Propylen aus Propan
DE19937107A1 (de) * 1999-08-06 2001-02-08 Basf Ag Katalysator mit bimodaler Porenradienverteilung
DE10333755A1 (de) * 2003-07-24 2005-03-31 Basf Ag Verfahren zur Dehydrierung von Carbonylverbindungen
CN101164690A (zh) * 2006-10-20 2008-04-23 中国科学院大连化学物理研究所 一种负载型铂基三元催化剂及制法和应用
CN102427878B (zh) * 2009-05-20 2014-10-15 巴斯夫欧洲公司 整料催化剂及其用途
CN101773850B (zh) * 2010-01-28 2012-02-15 清华大学 一种低碳烷烃脱氢制烯烃催化剂及其应用

Also Published As

Publication number Publication date
CN103379958A (zh) 2013-10-30
BR112013019046A2 (pt) 2017-05-02
KR20140010050A (ko) 2014-01-23
JP2014511258A (ja) 2014-05-15
WO2012101566A1 (de) 2012-08-02

Similar Documents

Publication Publication Date Title
EP2667968A2 (de) Katalysatorträger aus der flammen-spraypyrolyse und katalysator für die autotherme propandehydrierung
EP2667969A1 (de) Katalysator aus der flammen-spraypyrolyse für die autotherme propandehydrierung
DE69515209T2 (de) Hoch reduzierbare Alumine, Ceroxid und Zirconiumoxid Zusammensetzungen, Verfahren zu deren Herstellung und ihre Verwendung zur Herstellung von Katalysatoren
EP1074301B1 (de) Katalysator mit bimodaler Porenradienverteilung
DE69205663T2 (de) Kobaltkatalysator auf Titaniumoxidträgern.
EP1651588A1 (de) Verfahren zur dehydrierung von carbonylverbindungen
EP1473083B1 (de) Verfahren zur Herstellung von aktivierten Methathesekatalysatoren
DE10060099A1 (de) Regenerierung eines Dehydrierkatalysators
EP1074299A2 (de) Multikomponenten-Dehydrierungskatalysatoren
DE10107777A1 (de) Kontinuierlicher Prozess für die Synthese von nanoskaligen Edelmetallpartikeln
EP0729453A1 (de) Verfahren zur herstellung von caprolactam
WO2016062853A1 (de) Hochtemperatursynthese von aluminaten durch flammen-sprühpyrolyse
WO2016083139A1 (de) Verfahren zur herstellung metalloxiden mittels spraypyrolyse
EP0957064B1 (de) Verfahren zur Herstellung von pulverförmigen heterogenen Stoffen
EP1074298A2 (de) Oxidkatalysatoren enthaltend zumindest Silika und Gruppe IVB Oxid
US8680005B2 (en) Catalyst from flame-spray pyrolysis and catalyst for autothermal propane dehydrogenation
DE69810573T2 (de) Katalytische Hydroreformierungsverfahren
EP3006107A1 (de) Katalysatorsystem zur herstellung von ketonen aus epoxiden
US20120190537A1 (en) Catalyst support from flame-spray pyrolysis and catalyst for autothermal propane dehydrogenation
EP1004357B1 (de) Trägerkatalysator und dessen Einsatz in der Hydrierung
DE10226131A1 (de) Thermisch stabile Materialien mit hoher spezifischer Oberfläche
WO1999029426A1 (de) Formkörper umfassend einen inerten träger und mindestens ein poröses oxidisches material
WO2002051543A1 (de) Multikomponenten-katalysatoren
WO1996033802A1 (de) Katalysator zur selektiven dehydrierung und aromatisierung von aliphatischen oder alicyclischen kohlenwasserstoffen, herstellungsverfahren und verwendung
WO2002051540A1 (de) Oxidkatalysatoren enthaltend zuminest silika und gruppe ivp oxid

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20130826

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

DAX Request for extension of the european patent (deleted)
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20160802