EP2649627B1 - Padlock for securing and monitoring a switch - Google Patents
Padlock for securing and monitoring a switch Download PDFInfo
- Publication number
- EP2649627B1 EP2649627B1 EP12701447.0A EP12701447A EP2649627B1 EP 2649627 B1 EP2649627 B1 EP 2649627B1 EP 12701447 A EP12701447 A EP 12701447A EP 2649627 B1 EP2649627 B1 EP 2649627B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- padlock
- rfid transponder
- lock
- housing
- switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012544 monitoring process Methods 0.000 title claims description 24
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000012423 maintenance Methods 0.000 description 13
- 230000000903 blocking effect Effects 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 206010000372 Accident at work Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/20—Interlocking, locking, or latching mechanisms
- H01H9/28—Interlocking, locking, or latching mechanisms for locking switch parts by a key or equivalent removable member
- H01H9/285—Locking mechanisms incorporated in the switch assembly and operable by a key or a special tool
Definitions
- the invention relates to a padlock for securing and monitoring a switch of an industrial plant.
- the invention further relates to a safety and monitoring system for a switch of an industrial plant comprising at least one padlock.
- a special area of application of a padlock is in the field of occupational safety.
- industrial equipment such as a production machine
- the aforesaid switch is typically a power supply switch, for example, a main electrical switch of a controller or an industrial plant power supply (e.g., power switch box).
- the switch mentioned may be, for example, a valve of a liquid or gas line.
- each maintenance person hangs before the start of their work on the said switch or on a Switch assigned locking device a padlock and locks it.
- the switch is thereby secured in its OFF position, ie the switch can not be accidentally returned to an ON position by another person.
- the maintenance person finishes their work they unlock their padlock and release it from the switch.
- Each maintenance person is usually assigned his own individual padlock (or several individual padlocks).
- lockout lock This procedure is also called lockout. Accordingly, the padlock used is referred to as lockout lock.
- the document US 5,449,867 shows such a backup of an electrical toggle switch by means of a padlock. From the document US 3,171,908 It is known to secure the position of a rotary switch by means of a padlock.
- receptacles for example, eyelets
- a securing claw can be used, which is hooked into the relevant eyelet of the switch or the associated locking device and in turn has several hooks for a respective padlock. Only when the last padlock has been removed from the safety claw, the safety claw can be removed from the switch, so that it can be brought back into the ON position.
- a securing claw for use on an electrical control box is for example from the documents US 6,396,008 . US 5,365,757 and US 3,667,259 known.
- the lockout lock used with a plastic housing, wherein a bracket is held displaceably on the lock housing, and wherein a lock cylinder is arranged in the lock housing.
- the lock cylinder can be selectively brought from an open position to a locking position to lock the bracket to the lock housing after the bracket has been hung, for example, in an eye of the switch.
- the design of the lock housing made of plastic results in a particularly lightweight padlock, which is advantageous when used as a lockout lock, since the maintenance personnel sometimes carry several lockout locks simultaneously.
- a plastic housing may also contribute to a desired electrical insulation. Furthermore, by using a plastic housing a particularly simple way of color marking the padlock.
- a security system for an industrial installation that includes a lock for locking a lever and an associated key that may be provided with an RFID transponder.
- the key can be recorded in a central unit to read an electronic code from the RFID transponder.
- the padlock used can have a simple mechanical structure, since the RFID transponder can be used as a separate, autonomous unit in the padlock.
- the padlock can thus have a purely mechanical locking device, which is independent of the electronics of the RFID transponder. Due to the arrangement of the RFID transponder in a plastic housing, radio communication with an associated reading device can take place essentially undisturbed. At the same time, the RFID transponder is reliably protected against damage and contamination.
- the padlock as a lockout lock, since the padlock may be subject to severe impact and / or abrasion stress when placed on a switch of an industrial facility and even while it is not in use by the service person is carried along (hanging on a belt, for example).
- the arrangement of the RFID transponder in the lock housing can be done in many ways.
- the lock housing form an outer shell, in which the RFID transponder is integrated, in particular by encapsulation or encapsulation.
- An RFID transponder is a receiving and transmitting device that receives an interrogation signal at a predetermined radio frequency and then transmits a predetermined identification signal (for example, an identification number coded in a radio signal).
- This method is called Radio Frequency Identification (English: radio-frequency identification).
- the RFID transponder has at least one antenna, an electronic circuit coupled thereto and a nonvolatile memory in which the predetermined identification number is stored. If an associated reading device generates an electromagnetic alternating field with a suitable frequency and transmits it to the RFID transponder (interrogation signal), the antenna of the RFID transponder receives the electromagnetic energy of the alternating field, whereby the emission of said identification signal (again via the antenna) is triggered becomes.
- the electronic circuit of the RFID transponder does not have its own power supply, but he can remove the required electrical energy of the received alternating field.
- the emitted identification signal is impressed by field weakening in such a way in the alternating field generated by the reader that the reader can decode the identification signal of the RFID transponder.
- Such an RFID transponder is for example from the document US Pat. No. 7,205,899 known.
- the lock cylinder of the padlock has a longitudinal shape with a longitudinal axis, which typically corresponds to the axis of rotation of a rotatable cylinder core of the lock cylinder.
- the lock cylinder can be designed, for example, as a profile cylinder, in particular as an exchangeable profile cylinder.
- the RFID transponder is curved with respect to the longitudinal axis of the lock cylinder. In other words, the RFID transponder extends in a curved manner (in a normal plane to said longitudinal axis) around the lock cylinder. This results in a particularly advantageous angular characteristic of the RFID transponder, ie, the RFID transponder can interact with a dedicated reader in a wide range of angles.
- this can be a reliable communication be achieved with an associated RFID reader regardless of whether the RFID reader facing the front or the back of the padlock.
- the lock cylinder which is typically made of metal, does not prove to be disturbing because the lock cylinder can be arranged inside the curvature formed by the RFID transponder, ie the RFID transponder can completely or partially surround the lock cylinder in a circumferential manner.
- the RFID transponder is enclosed on all sides within the lock housing. This ensures a particularly effective protection of the RFID transponder from mechanical damage and / or contamination.
- the all-round enclosing of the RFID transponder is preferably carried out by interaction of the lock housing with another part of the padlock, in particular with a further housing part (for example inner housing or outer housing part).
- the RFID transponder may extend along at least part of the length of the lock cylinder and along at least part of the circumference of the lock cylinder.
- the RFID transponder does not touch the lock cylinder, but is preferably spaced from this (in the radial direction relative to the longitudinal axis of the lock cylinder).
- the RFID transponder is arranged at a distance from the lock cylinder. Investigations have shown that a particularly good angle characteristic of the RFID transponder is achieved when the RFID transponder is not directly adjacent to the lock cylinder, but is arranged at a certain distance from the lock cylinder. This is especially true when the RFID transponder is curved with respect to the longitudinal axis of the lock cylinder, as explained above.
- the padlock in addition to the lock housing has a further housing part, this can be secured in (eg, received in) the lock housing, wherein the RFID transponder is disposed in a space between the lock housing and the other housing part.
- This allows a particularly simple and fast attachment of the RFID transponder in the lock housing, since the RFID transponder must be inserted only in the lock housing or the other housing part before the lock housing and the housing part are secured together and the RFID transponder thus in the lock housing is caught.
- this can be realized in a simple manner, an advantageous distance between the RFID transponder and the lock cylinder.
- the RFID transponder can be accommodated in a form-fitting manner in a recess of the lock housing or of the further housing part provided in order to ensure a substantially backlash-free fit of the RFID transponder in the lock housing.
- said further housing part it is preferred if this also consists of plastic. As a result, a long range and a wide angle characteristic of the RFID transponder are still better supported.
- said housing part made of metal, provided electrical insulation is ensured by the components of the RFID transponder (for example, by a plastic covering of the RFID transponder).
- the lock housing and said further housing part are secured to each other by means of a detachable securing device (for example a screw), wherein the RFID transponder is caught between the lock housing and the housing part, as long as the lock housing and the housing part secured together by means of said securing means are.
- a detachable securing device for example a screw
- the RFID transponder is reliably secured captive in the lock housing. Nevertheless, the RFID transponder can be exchanged later, for example to assign a different identification number to the relevant lockout lock.
- the said safety device is only accessible when the authorized user has brought the lock cylinder by means of an associated key in the open position. This makes it possible for the authorized user to exchange the RFID transponder as needed.
- the RFID transponder between the lock housing and the housing part is caught unreachable, so that with regard to the assignment of a predetermined RFID transponder to the respective padlock a high Tampering security is ensured.
- the RFID transponder it is preferred if it has two antennas. As a result, the sensitivity and the angle characteristic of the RFID transponder can be further improved.
- a safety and monitoring system for a switch of an industrial plant comprising at least one padlock with the features of claim 1, wherein the padlock can be attached to the switch of the industrial plant, wherein the safety and Monitoring system further comprises a permanently mounted in the vicinity of the switch reference RFID transponder and a mobile RFID reader, which is adapted to read the RFID transponder of the padlock and the fixed in the vicinity of the switch reference RFID transponder.
- said RFID reader can be designed to store an identification information read from the RFID transponder of the lockout lock and an identification information read from the reference RFID transponder together with time information (date / time), in particular in a non-volatile manner Storage.
- time information can be derived, for example, from an integrated clock of the RFID reader.
- a safety and monitoring system for a switch of an industrial plant comprising at least one padlock with the features of claim 1, wherein the padlock can be attached to the switch of the industrial plant, and wherein the safety and monitoring system has a permanently mounted in the vicinity of the switch RFID reader, which is adapted to read the RFID transponder of the padlock at predetermined times.
- an RFID reader permanently mounted near the switch can detect the presence of one or more lockout locks on the switch by automatically checking at regular time intervals.
- the permanently mounted RFID reader can be designed to store an identification information read from the RFID transponder of the lockout lock together with time information, in particular in a nonvolatile memory. hereby is a particularly reliable and complete documentation of possible, at what times which lockout locks were on the switch.
- the information read out of the RFID transponder of the lockout lock can be transmitted to a central storage and / or evaluation device.
- the central storage and / or evaluation device can in this case receive the signals from a plurality of stationary RFID readers, which are assigned to various switches of the industrial plant.
- the respective padlock may be developed in accordance with one of the embodiments which have also been explained above for a lockout lock according to the invention.
- FIG. 1 shown padlock has a lock body 11 and a bracket 13.
- the bracket 13 has a U-shape with a shorter leg and a longer leg.
- an inwardly facing locking recess 15 is formed on both legs of the bracket 13, an inwardly facing locking recess 15 is formed.
- an annular groove 17 is further provided with an abutment head 19 adjacent thereto.
- the lock body 11 has a lock housing 21 and a further housing part, which is formed in the embodiment shown as an inner housing 23.
- the lock housing 21 and the inner housing 23 are made of plastic.
- the inner housing 23 can be inserted into the lock housing 21 and fixed to the lock housing 21 by means of a locking screw 25, as will be explained below.
- the lock housing 21 and the inner housing 23 accommodate a lock cylinder 27 and a locking mechanism 29, via which the lock cylinder 27 cooperates with the bracket 13.
- the lock cylinder 27 has a cylinder core 31 with a keyway 33.
- the cylinder core 31 is within a cylinder housing 35 with respect to a rotation axis A (FIG. Fig. 2 ), wherein a rotary operation is only possible if an associated key is inserted into the keyway 33.
- a driver extension 37th At the back of the cylinder core 31 has a driver extension 37th
- the locking mechanism 29 comprises a rotary latch 39 and two blocking balls 41.
- the rotary latch 39 has a substantially hollow cylindrical Form with an inside engagement lug 43, which allows a rotationally fixed coupling with the driver extension 37 of the lock cylinder 27.
- the rotary latch 39 On its outer side, the rotary latch 39 has two receiving recesses 45, which can partially receive the blocking balls 41 during an opening operation of the lock cylinder 27 and thus of the rotary latch 39. Envelope adjacent to each of the receiving recesses 45 of the rotary latch 39 forms locking portions 47, by which the blocking balls 41 can be held in a blocking engagement with the locking recesses 15 of the bracket 13.
- FIG. 1 shown by appropriate operation of the lock cylinder 17 selectively locking the bracket 13 on the lock body 11 (locking position of the lock cylinder 27) or the release of the shorter leg of the bracket 13 from the lock body 11 (open position of the lock cylinder 27), for example, the bracket 13 in a Insert eyelet or remove it.
- the padlock shown is particularly suitable for use as a lockout lock.
- an RFID transponder 48 is arranged within the lock housing 21, which in the exemplary embodiment shown here is designed as a flexible unit whose antenna and electronic components are accommodated in a flexible film.
- the RFID transponder 48 is thus U-shaped in cross-section and with respect to the longitudinal axis of the lock cylinder 27 (rotation axis A in FIG Fig. 2 ) arched.
- the RFID transponder 48 is in this case arranged radially spaced from the lock cylinder 27.
- the RFID transponder 48 is thus functionally independent of the lock cylinder 27, the locking mechanism 29 and the bracket 13, ie the operation and the functionality of the RFID transponder 48 are independent of the position and the operability of the lock cylinder 27, the lock mechanism 29, and the bracket 13.
- the generation of an identification signal by the RFID transponder 48 is solely in response to an interrogation signal from an RFID reader 69, 79, as will be explained below.
- Fig. 2 shows a cross-sectional view of a possible embodiment of a padlock according to Fig. 1 in the assembled state and locked bracket 13.
- the inner housing 23 is inserted into the lock housing 21 and fixed to the lock housing 21 by means of the locking screw 25.
- the fastening screw 25 cooperates with a nut 49 which is non-rotatably inserted into the inner housing 23.
- the fastening screw 25 is inserted into a bracket receiving channel 51 of the lock housing 21, which is closed by the bracket 13 when the bracket 13 - as in Fig. 2 shown - is locked on the lock body 11.
- the nut 49 is covered by a cover 53.
- the locking screw 25 can be released again from the nut 49 to remove the inner housing 23 of the lock housing 21. As a result, therefore, the RFID transponder 48 can also be replaced later.
- Fig. 2 shows a state of the padlock, in which the bracket 13 is locked and thus secured against removal from the lock body 11.
- the bracket 13 is locked and thus secured against removal from the lock body 11.
- the locking portions 47 of the rotary bracket 39 the blocking balls 41 in a locking engagement with the locking recesses 15 of the bracket 13.
- an opening rotation operation by means of an associated key 55 is required.
- the driver extension 37 of the lock cylinder 27 and the rotary latch 39 are rotated by 90 °, so that a respective receiving recess 45 of the rotary latch 39 is rotated in the region of the blocking balls 41.
- the blocking balls 41 can thus escape from the locking recesses 15 of the bracket 13.
- the bracket 13 can now be pulled axially out of the lock body 11 until the stopper head 19 of the longer stirrup leg strikes against the respective blocking ball 41.
- the shorter leg of the bracket 13 protrudes now already out of the lock body 11.
- the bracket 13 can now be rotated about the longitudinal axis of the longer stirrup leg. A renewed locking of the bracket 13 on the lock body 11 takes place in the reverse order.
- the cross-sectional view according to Fig. 2 indicates that the RFID transponder 48 is received positively in a recess 57 of the inner housing 23.
- Fig. 3 shows a perspective view of a possible embodiment of an inner housing 23 of the padlock in accordance with Fig. 1 or Fig. 2 , Shown is the U-shaped RFID transponder 48 which is inserted positively into an outer recess 57 of the inner housing 23. in this connection surrounds the RFID transponder 48 at a certain radial distance a central recess 59 of the inner housing 23, which is provided for the positive reception of a lock cylinder 27 in the assembled state of the padlock.
- the RFID transponder then - in radial projection with respect to the axis of rotation A according to Fig. 2 viewed along a portion of the length of the lock cylinder 27 and along a portion of the circumference of the lock cylinder 27 extends.
- the padlock By the respective padlock according to Fig. 1 and 2 is provided with an RFID transponder 48, by means of an associated RFID reader, if necessary, an identification information from the RFID transponder 48 can be read, which allows reliable identification and localization of the respective padlock.
- the padlock is particularly well suited for use as a lockout lock for securing an electrical or other switch of an industrial plant. For one thing, namely by means of the locked bracket 13, a switch position can be blocked.
- the identification information stored in the padlock it is possible to monitor and document which padlock was or was located at the switch at what point in time. This will be explained in more detail below with reference to two possible embodiments.
- Fig. 4 shows a fuse and monitoring system for a switch 61 an industrial plant.
- This safety and monitoring system comprises a padlock 63, the bracket 13 is mounted in a blocking device 65 of the switch 61, for example in an eyelet.
- the padlock 63 has an RFID transponder 48, as associated with Fig. 1 to 3 explained.
- the safety and monitoring system further comprises a reference RFID transponder 67 permanently mounted to the switch 61 or near the switch 61.
- the security and monitoring system comprises a mobile RFID reader 69. This has a transmit and receive antenna 71, a controller coupled thereto - And evaluation 73, a non-volatile memory 75 and a power supply device 77 (eg, electric battery).
- an interrogation signal can be transmitted, which is an electromagnetic alternating field of a predetermined frequency.
- both the RFID transponder 48 of the padlock 63 and the reference RFID transponder 67 emit a respective identification signal, which contains an individual identification information for the respective RFID transponder 48 or 67.
- the respective identification signal may be received and decoded by the mobile RFID reader 69.
- the respective received and decoded identification information is stored in the nonvolatile memory 75, preferably together with associated time information.
- the switch 61 can be monitored to determine whether at a time when the RFID reader identifies the reference RFID transponder 67, the padlock 63 with the RFID transponder 48 (and / or another padlock) is detected.
- the fuse state of the switch 61 can be documented, for example in the event of a fault or an accident.
- Fig. 5 shows one opposite Fig. 4 modified embodiment of a safety and monitoring system for a switch 61 an industrial plant.
- This security and monitoring system includes a padlock 63 with an RFID transponder 48, as associated with Fig. 1 to 3 explained.
- the bracket 13 of the padlock 63 is mounted in a blocking device 65 of the switch 61.
- a stationary RFID reader 79 is arranged on the switch 61 or in the vicinity of the switch 61, ie the RFID reader 79 is permanently attached to the switch 61 or in the vicinity of the switch 61 for its operation.
- an interrogation signal can be automatically triggered, which is converted in the RFID transponder 48 of the padlock 63 into an identification signal.
- This identification signal which is characteristic for the RFID transponder 48 and thus for the padlock 63, can be received and decoded by the stationary RFID reader 79.
- the identification information obtained therefrom is then stored in a non-volatile memory 75 of the stationary RFID reader 79, preferably together with time information.
- the fuse state of the switch 61 is monitored so that it can be checked by reading the non-volatile memory 75, which padlock 63 has been arranged on the switch 61 or arranged at an earlier time.
- lock housing 21 and inner housing 23 may be provided, for example, a multi-part outer lock housing made of plastic, in particular in the manner of an open housing with an associated lid, or in the manner of a two-piece Lock housing with a central dividing plane as from the document mentioned above US 5 755 121 known.
- a multi-part lock housing made of plastic may optionally be additionally provided an inner housing.
- a padlock with a U-shaped bracket for example, a padlock with a curved turntable can be used.
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Description
Die Erfindung betrifft ein Hangschloss zum Sichern und Überwachen eines Schalters einer industriellen Anlage. Die Erfindung betrifft ferner ein Sicherungs- und Überwachungssystem für einen Schalter einer industriellen Anlage, das wenigstens ein Hangschloss umfasst.The invention relates to a padlock for securing and monitoring a switch of an industrial plant. The invention further relates to a safety and monitoring system for a switch of an industrial plant comprising at least one padlock.
Ein besonderer Anwendungsbereich eines Hangschlosses liegt im Gebiet der Arbeitssicherheit. Im Zusammenhang mit der Wartung von industriellen Anlagen, beispielsweise einer Produktionsmaschine, besteht die Gefahr, dass die zum Zwecke der Wartungsarbeiten deaktivierte industrielle Anlage versehentlich wieder aktiviert wird, während die Wartungsarbeiten noch andauern. Hieraus kann eine erhebliche Gefährdung des Wartungspersonals resultieren. Es ist deshalb üblich, dass das Wartungspersonal einen der industriellen Anlage zugeordneten Schalter für die Dauer der Wartungsarbeiten in eine AUS-Stellung bringt und in dieser Stellung sichert, d.h. der Schalter wird unmittelbar blockiert oder der Zugang zu dem Schalter wird gesperrt. Bei dem genannten Schalter handelt es sich typischerweise um einen Energieversorgungsschalter, beispielsweise um einen elektrischen Hauptschalter einer Steuerungseinrichtung oder einer Energieversorgungseinrichtung der industriellen Anlage (z.B. Stromschaltkasten). Alternativ hierzu kann es sich bei dem genannten Schalter beispielsweise um ein Ventil einer Flüssigkeits- oder Gasleitung handeln.A special area of application of a padlock is in the field of occupational safety. In connection with the maintenance of industrial equipment, such as a production machine, there is a risk that the disabled for the purpose of maintenance industrial plant is inadvertently activated again while the maintenance work is still ongoing. This can result in a considerable risk to the maintenance personnel. It is therefore common for maintenance personnel to place a switch associated with the industrial installation in an OFF position for the duration of the maintenance and secure it in that position, i. the switch is immediately blocked or access to the switch is blocked. The aforesaid switch is typically a power supply switch, for example, a main electrical switch of a controller or an industrial plant power supply (e.g., power switch box). Alternatively, the switch mentioned may be, for example, a valve of a liquid or gas line.
Um ein versehentliches Aktivieren der industriellen Anlage durch eine andere Person wirksam zu vermeiden, hängt jede Wartungsperson vor Beginn ihrer Arbeiten an dem genannten Schalter oder an einer dem Schalter zugeordneten Sperreinrichtung ein Hangschloss ein und verriegelt dieses. Der Schalter ist hierdurch in seiner AUS-Stellung gesichert, d.h. der Schalter kann nicht versehentlich von einer anderen Person zurück in eine EIN-Stellung gebracht werden. Wenn die Wartungsperson ihre Arbeiten beendet hat, entriegelt sie ihr Hangschloss wieder und löst dieses von dem Schalter. Jeder Wartungsperson ist üblicherweise ein eigenes individuelles Hangschloss zugeordnet (oder mehrere eigene individuelle Hangschlösser).In order to effectively prevent accidental activation of the industrial plant by another person, each maintenance person hangs before the start of their work on the said switch or on a Switch assigned locking device a padlock and locks it. The switch is thereby secured in its OFF position, ie the switch can not be accidentally returned to an ON position by another person. When the maintenance person finishes their work, they unlock their padlock and release it from the switch. Each maintenance person is usually assigned his own individual padlock (or several individual padlocks).
Diese Vorgehensweise bezeichnet man auch als Aussperren (Englisch: lockout). Dementsprechend wird das verwendete Hangschloss als Lockout-Schloss bezeichnet. Das Dokument
Damit mehrere Wartungspersonen den Schalter unabhängig voneinander blockieren und wieder freigeben können, können an dem Schalter mehrere Aufnahmen (z.B. Ösen) zum Einhängen mehrerer Lockout-Schlösser vorgesehen sein. Dies ist beispielsweise aus dem Dokument
Im Zusammenhang mit einem derartigen Sichern eines Schalters einer industriellen Anlage ist es bekannt, das verwendete Lockout-Schloss mit einem Gehäuse aus Kunststoff auszustatten, wobei ein Bügel an dem Schlossgehäuse versetzbar gehalten ist, und wobei ein Schließzylinder in dem Schlossgehäuse angeordnet ist. Der Schließzylinder kann wahlweise aus einer Öffnungsstellung in eine Verriegelungsstellung gebracht werden, um den Bügel an dem Schlossgehäuse zu verriegeln, nachdem der Bügel beispielsweise in eine Öse des Schalters eingehängt worden ist. Durch die Ausbildung des Schlossgehäuses aus Kunststoff ergibt sich ein besonders leichtes Hangschloss, was bei der Anwendung als Lockout-Schloss von Vorteil ist, da die Wartungspersonen mitunter mehrere Lockout-Schlösser gleichzeitig mitführen. Ein Gehäuse aus Kunststoff kann auch zu einer erwünschten elektrischen Isolierung beitragen. Ferner besteht durch die Verwendung eines Kunststoffgehäuses eine besonders einfache Möglichkeit der farblichen Markierung des Hangschlosses. Die geringere Stabilität eines Kunststoffgehäuses im Vergleich zu einem Schlossgehäuse aus Metall stellt bei einem Lockout-Schloss keinen gravierenden Nachteil dar, da das Hangschloss lediglich dazu dient, einen Schalter gegen unbeabsichtigte Betätigung zu sichern, nicht jedoch beispielsweise als Diebstahlschutz. Ein derartiges Lockout-Schloss mit einem Gehäuse aus Kunststoff ist beispielsweise aus den Dokumenten
Aus dem Dokument
Es ist eine Aufgabe der Erfindung, ein Hangschloss und ein entsprechendes Sicherungssystem zu schaffen, die bei einfachem Aufbau ein zuverlässiges Sichern und Überwachen eines Schalters einer industriellen Anlage ermöglichen.It is an object of the invention to provide a padlock and a corresponding security system, which enable a reliable backup and monitoring a switch of an industrial plant with a simple structure.
Diese Aufgabe wird durch ein Hangschloss mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a padlock with the features of claim 1.
Mittels des in dem Gehäuse des Lockout-Schlosses angeordneten RFID-Transponders kann unter Verwendung eines zugeordneten Lesegeräts auf einfache Weise überprüft und dokumentiert werden, ob zu einem gegebenen Zeitpunkt das betreffende Lockout-Schloss an einem Schalter einer industriellen Anlage angeordnet ist bzw. war, um den Schalter zu sichern. Hierfür kann das verwendete Hangschloss einen einfachen mechanischen Aufbau besitzen, da der RFID-Transponder als separate, autonome Einheit in das Hangschloss eingesetzt werden kann. Das Hangschloss kann also eine rein mechanische Verriegelungseinrichtung besitzen, die von der Elektronik des RFID-Transponders unabhängig ist. Aufgrund der Anordnung des RFID-Transponders in einem Kunststoffgehäuse kann eine Funkkommunikation mit einem zugeordneten Lesegerät im Wesentlichen ungestört erfolgen. Zugleich ist der RFID-Transponder zuverlässig vor Beschädigung und Verschmutzung geschützt. Dies ist bei der Anwendung des Hangschlosses als Lockout-Schloss ein wichtiger Aspekt, da das Hangschloss einer starken Beanspruchung durch Stöße und/oder Abrieb ausgesetzt sein kann, wenn es an einem Schalter einer industriellen Anlage angeordnet ist und auch während es bei Nichtgebrauch von der Wartungsperson mitgeführt wird (beispielsweise an einem Gürtel hängend). Die Anordnung des RFID-Transponders in dem Schlossgehäuse kann auf vielfältige Weise geschehen. Beispielsweise kann das Schlossgehäuse eine Außenhülle bilden, in die der RFID-Transponder integriert ist, insbesondere durch Umgießen oder Umspritzen. Alternativ ist es beispielsweise möglich, den RFID-Transponders lösbar in dem Schlossgehäuse aufzunehmen, wie nachfolgend noch erläutert wird.By means of the arranged in the housing of the lockout RFID transponder can be easily checked and documented using an associated reader, whether at a given time, the lockout in question is located at a switch an industrial plant or was to to secure the switch. For this purpose, the padlock used can have a simple mechanical structure, since the RFID transponder can be used as a separate, autonomous unit in the padlock. The padlock can thus have a purely mechanical locking device, which is independent of the electronics of the RFID transponder. Due to the arrangement of the RFID transponder in a plastic housing, radio communication with an associated reading device can take place essentially undisturbed. At the same time, the RFID transponder is reliably protected against damage and contamination. This is an important aspect when using the padlock as a lockout lock, since the padlock may be subject to severe impact and / or abrasion stress when placed on a switch of an industrial facility and even while it is not in use by the service person is carried along (hanging on a belt, for example). The arrangement of the RFID transponder in the lock housing can be done in many ways. For example, the lock housing form an outer shell, in which the RFID transponder is integrated, in particular by encapsulation or encapsulation. Alternatively, it is for example possible to detachably receive the RFID transponder in the lock housing, as will be explained below.
Bei einem RFID-Transponder handelt es sich um eine Empfangs- und Sendeeinrichtung, die auf einer vorbestimmten Funkfrequenz ein Abfragesignal empfängt und hierauf ein vorbestimmtes Identifizierungssignal (beispielsweise eine in ein Funksignal codierte Identifizierungsnummer) aussendet. Dieses Verfahren wird als Funkfrequenz-Identifizierung bezeichnet (Englisch: radio-frequency identification). Hierfür besitzt der RFID-Transponder wenigstens eine Antenne, einen hiermit gekoppelten elektronischen Schaltkreis und einen nichtflüchtigen Speicher, in dem die vorbestimmte Identifizierungsnummer gespeichert ist. Sofern ein zugeordnetes Lesegerät ein elektromagnetisches Wechselfeld mit einer geeigneten Frequenz erzeugt und an den RFID-Transponder übermittelt (Abfragesignal), nimmt die Antenne des RFID-Transponders die elektromagnetische Energie des Wechselfelds auf, wodurch das Aussenden des genannten Identifizierungssignals (wiederum über die Antenne) ausgelöst wird. Hierfür muss der elektronische Schaltkreis des RFID-Transponders keine eigene Energieversorgung besitzen, sondern er kann die benötigte elektrische Energie dem empfangenen Wechselfeld entnehmen. Das abgegebene Identifizierungssignal wird durch Feldschwächung derart in das vom Lesegerät erzeugte Wechselfeld eingeprägt, dass das Lesegerät das Identifizierungssignal des RFID-Transponders decodieren kann. Ein derartiger RFID-Transponder ist beispielsweise aus dem Dokument
Durch das Auslesen des Identifizierungssignals eines mit einem Lockout-Schloss vereinigten RFID-Transponders kann auf einfache Weise festgestellt und/oder dokumentiert werden, welches Lockout-Schloss (entsprechend einer bestimmten Wartungsperson) zu einem gegebenen Zeitpunkt an einem Schalter einer industriellen Anlage befestigt ist bzw. war. Hierbei ist es auch möglich, mittels eines einzigen zugeordneten Lesegeräts mehrere RFID-Transponder gleichzeitig zu erfassen, d.h. es kann die Anwesenheit mehrerer verschiedener RFID-Transponder bzw. Lockout-Schlösser gleichzeitig ermittelt und/oder dokumentiert werden. Aufgrund der mittels des Lesegeräts erhaltenen Information (z.B. Identifizierungsnummer und Datum/Uhrzeit) kann eine dem Schalter oder der betreffenden industriellen Anlage zugeordnete Steuerungseinrichtung zusätzlich mit Kontrollsignalen versorgt werden (redundante Möglichkeit der Kontrolle des Schaltzustands). Alternativ oder zusätzlich kann dokumentiert werden, zu welchem Zeitpunkt welche Lockout-Schlösser an dem betreffenden Schalter der industriellen Anlage angeordnet waren, beispielsweise für den Fall eines Betriebsunfalls (Unfallaufklärung, Haftung).By reading the identification signal of a united with a lockout RFID transponder can be easily determined and / or documented, which lockout lock is attached (corresponding to a specific maintenance person) at a given time to a switch an industrial plant or was. In this case, it is also possible to detect several RFID transponders simultaneously by means of a single assigned reading device, i. The presence of several different RFID transponders or lockout locks can be determined and / or documented simultaneously. On the basis of the information obtained by means of the reader (for example identification number and date / time), a control device associated with the switch or the industrial installation concerned can additionally be supplied with control signals (redundant possibility of checking the switching state). Alternatively or additionally, it can be documented at what time which lockout locks were arranged at the respective switch of the industrial installation, for example in the event of an industrial accident (accident investigation, liability).
Der Schließzylinder des Hangschlosses besitzt eine Längsform mit einer Längsachse, die typischerweise der Rotationsachse eines drehbaren Zylinderkerns des Schließzylinders entspricht. Der Schließzylinder kann beispielsweise als ein Profilzylinder ausgebildet sein, insbesondere als ein austauschbarer Profilzylinder. Erfindungsgemäß ist der RFID-Transponder bezüglich der Längsachse des Schließzylinders gewölbt. Mit anderen Worten erstreckt sich der RFID-Transponder im Querschnitt (in einer Normalebene zu der genannten Längsachse) kurvenförmig um den Schließzylinder herum. Hierdurch ergibt sich eine besonders vorteilhafte Winkelcharakteristik des RFID-Transponders, d.h. der RFID-Transponder kann in einem großen Winkelbereich mit einem zugeordneten Lesegerät zusammenwirken. Insbesondere kann hierdurch eine zuverlässige Kommunikation mit einem zugeordneten RFID-Lesegerät unabhängig davon erreicht werden, ob dem RFID-Lesegerät die Vorderseite oder die Rückseite des Hangschlosses zugewandt ist. Der typischerweise aus Metall gefertigte Schließzylinder erweist sich hierbei nicht als störend, da der Schließzylinder innerhalb der von dem RFID-Transponder gebildeten Wölbung angeordnet sein kann, d.h. der RFID-Transponder kann den Schließzylinder vollständig oder teilweise umfänglich umgeben.The lock cylinder of the padlock has a longitudinal shape with a longitudinal axis, which typically corresponds to the axis of rotation of a rotatable cylinder core of the lock cylinder. The lock cylinder can be designed, for example, as a profile cylinder, in particular as an exchangeable profile cylinder. According to the RFID transponder is curved with respect to the longitudinal axis of the lock cylinder. In other words, the RFID transponder extends in a curved manner (in a normal plane to said longitudinal axis) around the lock cylinder. This results in a particularly advantageous angular characteristic of the RFID transponder, ie, the RFID transponder can interact with a dedicated reader in a wide range of angles. In particular, this can be a reliable communication be achieved with an associated RFID reader regardless of whether the RFID reader facing the front or the back of the padlock. The lock cylinder, which is typically made of metal, does not prove to be disturbing because the lock cylinder can be arranged inside the curvature formed by the RFID transponder, ie the RFID transponder can completely or partially surround the lock cylinder in a circumferential manner.
Gemäß einer vorteilhaften Ausführungsform ist der RFID-Transponder innerhalb des Schlossgehäuses allseitig umschlossen. Hierdurch ist ein besonders wirksamer Schutz des RFID-Transponders vor mechanischer Beschädigung und/oder Verschmutzung gewährleistet. Das allseitige Umschließen des RFID-Transponders erfolgt vorzugsweise durch Zusammenwirken des Schlossgehäuses mit einem weiteren Teil des Hangschlosses, insbesondere mit einem weiteren Gehäuseteil (z.B. Innengehäuse oder Außengehäuseteil).According to an advantageous embodiment, the RFID transponder is enclosed on all sides within the lock housing. This ensures a particularly effective protection of the RFID transponder from mechanical damage and / or contamination. The all-round enclosing of the RFID transponder is preferably carried out by interaction of the lock housing with another part of the padlock, in particular with a further housing part (for example inner housing or outer housing part).
Gemäß einer weiteren Ausführungsform kann der RFID-Transponder sich entlang zumindest eines Teils der Länge des Schließzylinders und entlang zumindest eines Teils des Umfangs des Schließzylinders erstrecken. Hierbei muss der RFID-Transponder den Schließzylinder nicht berühren, sondern ist von diesem vorzugsweise beabstandet angeordnet (in radialer Richtung bezogen auf die Längsachse des Schließzylinders). Hierdurch wird eine besonders gute Empfangs- und Sendecharakteristik des RFID-Transponders erreicht, während die Unterbringung des RFID-Transponders im Schlossgehäuse nach Art einer um den Schließzylinder "gewickelten" Einheit konstruktiv einfach und mit minimalem Platzbedarf verwirklicht werden kann.According to a further embodiment, the RFID transponder may extend along at least part of the length of the lock cylinder and along at least part of the circumference of the lock cylinder. In this case, the RFID transponder does not touch the lock cylinder, but is preferably spaced from this (in the radial direction relative to the longitudinal axis of the lock cylinder). As a result, a particularly good reception and transmission characteristic of the RFID transponder is achieved, while the placement of the RFID transponder in the lock housing in the manner of a lock cylinder "wound" unit can be realized structurally simple and with minimal space requirements.
Von Vorteil ist es, wenn der RFID-Transponder von dem Schließzylinder beabstandet angeordnet ist. Untersuchungen haben gezeigt, dass eine besonders gute Winkelcharakteristik des RFID-Transponders erzielt wird, wenn der RFID-Transponder nicht unmittelbar an dem Schließzylinder anliegt, sondern in einem gewissen Abstand von dem Schließzylinder angeordnet ist. Dies gilt insbesondere dann, wenn der RFID-Transponder bezüglich der Längsachse des Schließzylinders gewölbt ist, wie vorstehend erläutert.It is advantageous if the RFID transponder is arranged at a distance from the lock cylinder. Investigations have shown that a particularly good angle characteristic of the RFID transponder is achieved when the RFID transponder is not directly adjacent to the lock cylinder, but is arranged at a certain distance from the lock cylinder. This is especially true when the RFID transponder is curved with respect to the longitudinal axis of the lock cylinder, as explained above.
Falls das Hangschloss zusätzlich zu dem Schlossgehäuse ein weiteres Gehäuseteil aufweist, kann dieses in oder an dem Schlossgehäuse gesichert (beispielsweise darin aufgenommen) sein, wobei der RFID-Transponder in einem Zwischenraum zwischen dem Schlossgehäuse und dem weiteren Gehäuseteil angeordnet ist. Dies ermöglicht eine besonders einfache und schnelle Befestigung des RFID-Transponders im Schlossgehäuse, da der RFID-Transponder lediglich in das Schlossgehäuse oder das weitere Gehäuseteil eingelegt werden muss, bevor das Schlossgehäuse und das Gehäuseteil aneinander gesichert werden und der RFID-Transponder somit in dem Schlossgehäuse gefangen ist. Ferner kann hierdurch auf einfache Weise ein vorteilhafter Abstand zwischen dem RFID-Transponder und dem Schließzylinder verwirklicht werden.If the padlock in addition to the lock housing has a further housing part, this can be secured in (eg, received in) the lock housing, wherein the RFID transponder is disposed in a space between the lock housing and the other housing part. This allows a particularly simple and fast attachment of the RFID transponder in the lock housing, since the RFID transponder must be inserted only in the lock housing or the other housing part before the lock housing and the housing part are secured together and the RFID transponder thus in the lock housing is caught. Furthermore, this can be realized in a simple manner, an advantageous distance between the RFID transponder and the lock cylinder.
Insbesondere kann der RFID-Transponder in einer hierfür vorgesehenen Ausnehmung des Schlossgehäuses oder des weiteren Gehäuseteils formschlüssig aufgenommen sein, um einen im Wesentlichen spielfreien Sitz des RFID-Transponders im Schlossgehäuse zu gewährleisten.In particular, the RFID transponder can be accommodated in a form-fitting manner in a recess of the lock housing or of the further housing part provided in order to ensure a substantially backlash-free fit of the RFID transponder in the lock housing.
Bezüglich des genannten weiteren Gehäuseteils ist es bevorzugt, wenn auch dieses aus Kunststoff besteht. Hierdurch werden eine große Reichweite und eine weite Winkelcharakteristik des RFID-Transponders noch besser unterstützt. Es ist allerdings auch möglich, das genannte Gehäuseteil aus Metall zu fertigen, sofern eine elektrische Isolierung von den Komponenten des RFID-Transponders sichergestellt ist (beispielsweise durch eine Kunststoffumhüllung des RFID-Transponders).With respect to said further housing part, it is preferred if this also consists of plastic. As a result, a long range and a wide angle characteristic of the RFID transponder are still better supported. However, it is also possible to manufacture said housing part made of metal, provided electrical insulation is ensured by the components of the RFID transponder (for example, by a plastic covering of the RFID transponder).
Gemäß einer bevorzugten Ausführungsform sind das Schlossgehäuse und das genannte weitere Gehäuseteil mittels einer lösbaren Sicherungseinrichtung (beispielsweise einer Schraube) aneinander gesichert, wobei der RFID-Transponder zwischen dem Schlossgehäuse und dem Gehäuseteil gefangen ist, solange das Schlossgehäuse und das Gehäuseteil mittels der genannten Sicherungseinrichtung aneinander gesichert sind. Hierdurch ist der RFID-Transponder in zuverlässiger Weise unverlierbar in dem Schlossgehäuse gesichert. Gleichwohl kann der RFID-Transponder nachträglich ausgetauscht werden, beispielsweise um dem betreffenden Lockout-Schloss eine andere Identifizierungsnummer zuzuweisen.According to a preferred embodiment, the lock housing and said further housing part are secured to each other by means of a detachable securing device (for example a screw), wherein the RFID transponder is caught between the lock housing and the housing part, as long as the lock housing and the housing part secured together by means of said securing means are. As a result, the RFID transponder is reliably secured captive in the lock housing. Nevertheless, the RFID transponder can be exchanged later, for example to assign a different identification number to the relevant lockout lock.
Besonders vorteilhaft ist es hierbei, wenn die genannte Sicherungseinrichtung lediglich dann zugänglich ist, wenn der berechtigte Benutzer den Schließzylinder mittels eines zugeordneten Schlüssels in die Öffnungsstellung gebracht hat. Hierdurch ist es für den berechtigten Benutzer möglich, den RFID-Transponder bedarfsweise auszutauschen. Solange allerdings das Schlossgehäuse und das Gehäuseteil mittels der genannten Sicherungseinrichtung aneinander gesichert sind und das Hangschloss verriegelt ist, ist der RFID-Transponder zwischen dem Schlossgehäuse und dem Gehäuseteil unerreichbar gefangen, so dass hinsichtlich der Zuordnung eines vorbestimmten RFID-Transponders zu dem betreffenden Hangschloss eine hohe Manipulationssicherheit gewährleistet ist. Bezüglich des RFID-Transponders ist es bevorzugt, wenn dieser zwei Antennen aufweist. Hierdurch können die Empfindlichkeit und die Winkelcharakteristik des RFID-Transponders noch weiter verbessert werden.It is particularly advantageous if the said safety device is only accessible when the authorized user has brought the lock cylinder by means of an associated key in the open position. This makes it possible for the authorized user to exchange the RFID transponder as needed. However, as long as the lock housing and the housing part are secured together by means of said securing means and the padlock is locked, the RFID transponder between the lock housing and the housing part is caught unreachable, so that with regard to the assignment of a predetermined RFID transponder to the respective padlock a high Tampering security is ensured. With respect to the RFID transponder, it is preferred if it has two antennas. As a result, the sensitivity and the angle characteristic of the RFID transponder can be further improved.
Die vorstehend genannte Aufgabe wird auch durch ein Sicherungs- und Überwachungssystem für einen Schalter einer industriellen Anlage gelöst, das wenigstens ein Hangschloss mit den Merkmalen des Anspruchs 1 umfasst, wobei das Hangschloss an dem Schalter der industriellen Anlage befestigt werden kann, wobei das Sicherungs- und Überwachungssystem ferner einen in der Umgebung des Schalters dauerhaft befestigten Referenz-RFID-Transponder und ein mobiles RFID-Lesegerät aufweist, welches dazu ausgebildet ist, den RFID-Transponder des Hangschlosses und den in der Umgebung des Schalters befestigten Referenz-RFID-Transponder auszulesen.The above object is also achieved by a safety and monitoring system for a switch of an industrial plant comprising at least one padlock with the features of claim 1, wherein the padlock can be attached to the switch of the industrial plant, wherein the safety and Monitoring system further comprises a permanently mounted in the vicinity of the switch reference RFID transponder and a mobile RFID reader, which is adapted to read the RFID transponder of the padlock and the fixed in the vicinity of the switch reference RFID transponder.
Durch ein derartiges Sicherungs- und Überwachungssystem ist es möglich, mittels des RFID-Lesegeräts zum einen die Anwesenheit eines Lockout-Schlosses zu erfassen, nämlich indem der RFID-Transponder des Lockout-Schlosses detektiert wird. Zum anderen kann eine räumliche Zuordnung des Lockout-Schlosses zu dem betreffenden Schalter der industriellen Anlage dadurch hergestellt werden, dass das RFID-Lesegerät zugleich den in der Nähe des Schalters montierten Referenz-RFID-Transponder detektiert. Somit kann mittels eines RFID-Lesegeräts die Anwesenheit eines bestimmten Lockout-Schlosses an dem Schalter zuverlässig und nachvollziehbar erfasst werden, wodurch darauf geschlossen werden kann, dass die entsprechende Wartungsperson ihr Lockout-Schloss ordnungsgemäß an dem Schalter angebracht hat.By means of such a security and monitoring system, it is possible by means of the RFID reader to detect the presence of a lockout lock, on the one hand, by detecting the RFID transponder of the lockout lock. On the other hand, a spatial assignment of the lockout lock to the relevant switch of the industrial plant can be produced by the fact that the RFID reader also detects the reference RFID transponder mounted in the vicinity of the switch. Thus, by means of an RFID reader, the presence of a particular lockout lock on the switch can be detected reliably and comprehensibly, which can be concluded that the appropriate maintenance person has their lockout lock properly attached to the switch.
Insbesondere kann das genannte RFID-Lesegerät dazu ausgebildet sein, eine aus dem RFID-Transponder des Lockout-Schlosses ausgelesene Identifizierungsinformation und eine aus dem Referenz-RFID-Transponder ausgelesene Identifizierungsinformation zusammen mit einer Zeitinformation (Datum/Uhrzeit) zu speichern, insbesondere in einem nichtflüchtigen Speicher. Die zugehörige Zeitinformation kann beispielsweise von einer integrierten Uhr des RFID-Lesegeräts abgeleitet werden.In particular, said RFID reader can be designed to store an identification information read from the RFID transponder of the lockout lock and an identification information read from the reference RFID transponder together with time information (date / time), in particular in a non-volatile manner Storage. The associated time information can be derived, for example, from an integrated clock of the RFID reader.
Die vorstehend genannte Aufgabe wird auch durch ein Sicherungs- und Überwachungssystem für einen Schalter einer industriellen Anlage gelöst, das wenigstens ein Hangschloss mit den Merkmalen des Anspruchs 1 aufweist, wobei das Hangschloss an dem Schalter der industriellen Anlage befestigt werden kann, und wobei das Sicherungs- und Überwachungssystem ein in der Umgebung des Schalters dauerhaft befestigtes RFID-Lesegerät aufweist, welches dazu ausgebildet ist, den RFID-Transponder des Hangschlosses zu vorbestimmten Zeitpunkten auszulesen.The above object is also achieved by a safety and monitoring system for a switch of an industrial plant, comprising at least one padlock with the features of claim 1, wherein the padlock can be attached to the switch of the industrial plant, and wherein the safety and monitoring system has a permanently mounted in the vicinity of the switch RFID reader, which is adapted to read the RFID transponder of the padlock at predetermined times.
Bei dieser Ausführungsform entfällt die Notwendigkeit, ein mobiles RFID-Lesegerät zu vorbestimmten Zeitpunkten in die Nähe des Schalters zu bringen, um möglicherweise vorhandene Lockout-Schlösser bzw. deren RFID-Transponder zu erfassen. Stattdessen kann ein in der Nähe des Schalters dauerhaft montiertes RFID-Lesegerät durch automatische Überprüfung in regelmäßigen Zeitintervallen die Anwesenheit eines oder mehrerer Lockout-Schlösser an dem Schalter erfassen.In this embodiment eliminates the need to bring a mobile RFID reader at predetermined times in the vicinity of the switch to detect possibly existing lockout locks or their RFID transponder. Instead, an RFID reader permanently mounted near the switch can detect the presence of one or more lockout locks on the switch by automatically checking at regular time intervals.
Insbesondere kann das dauerhaft befestigte RFID-Lesegerät dazu ausgebildet sein, eine aus dem RFID-Transponder des Lockout-Schlosses ausgelesene Identifizierungsinformation zusammen mit einer Zeitinformation zu speichern, insbesondere in einem nichtflüchtigen Speicher. Hierdurch ist eine besonders zuverlässige und lückenlose Dokumentation darüber möglich, zu welchen Zeitpunkten welche Lockout-Schlösser sich an dem Schalter befanden.In particular, the permanently mounted RFID reader can be designed to store an identification information read from the RFID transponder of the lockout lock together with time information, in particular in a nonvolatile memory. hereby is a particularly reliable and complete documentation of possible, at what times which lockout locks were on the switch.
Alternativ oder zusätzlich kann die aus dem RFID-Transponder des Lockout-Schlosses ausgelesene Information an eine zentrale Speicher- und/oder Auswerteeinrichtung übermittelt werden. Die zentrale Speicher- und/oder Auswerteeinrichtung kann hierbei die Signale von mehreren stationären RFID-Lesegeräten empfangen, die verschiedenen Schaltern der industriellen Anlage zugeordnet sind.Alternatively or additionally, the information read out of the RFID transponder of the lockout lock can be transmitted to a central storage and / or evaluation device. The central storage and / or evaluation device can in this case receive the signals from a plurality of stationary RFID readers, which are assigned to various switches of the industrial plant.
Im Übrigen kann bei den vorstehend erläuterten Sicherungs- und Überwachungssystemen das jeweilige Hangschloss gemäß einer der Ausführungsformen weitergebildet sein, die ebenfalls vorstehend für ein erfindungsgemäßes Lockout-Schloss erläutert wurden.Incidentally, in the case of the above-described securing and monitoring systems, the respective padlock may be developed in accordance with one of the embodiments which have also been explained above for a lockout lock according to the invention.
Die Erfindung wird nachfolgend lediglich beispielhaft unter Bezugnahme auf die Zeichnungen erläutert. Gleiche oder gleichartige Elemente sind darin mit denselben Bezugszeichen gekennzeichnet.
- Fig. 1
- zeigt ein Hangschloss in einer Explosionsansicht.
- Fig. 2
- zeigt ein Hangschloss in einer Querschnittsansicht.
- Fig. 3
- zeigt ein Innengehäuse mit RFID-Transponder in einer Perspektivansicht.
- Fig. 4
- zeigt eine schematische Darstellung eines Sicherungs- und Überwachungssystems für einen Schalter einer industriellen Anlage.
- Fig. 5
- zeigt in einer schematischen Darstellung ein weiteres Sicherungs- und Überwachungssystem.
- Fig. 1
- shows a padlock in an exploded view.
- Fig. 2
- shows a padlock in a cross-sectional view.
- Fig. 3
- shows an inner housing with RFID transponder in a perspective view.
- Fig. 4
- shows a schematic representation of a safety and monitoring system for a switch industrial plant.
- Fig. 5
- shows in a schematic representation of another backup and monitoring system.
Das in
Der Schlosskörper 11 besitzt ein Schlossgehäuse 21 und ein weiteres Gehäuseteil, das bei dem gezeigten Ausführungsbeispiel als ein Innengehäuse 23 ausgebildet ist. Das Schlossgehäuse 21 und das Innengehäuse 23 bestehen aus Kunststoff. Das Innengehäuse 23 kann in das Schlossgehäuse 21 eingeschoben und an dem Schlossgehäuse 21 mittels einer Sicherungsschraube 25 fixiert werden, wie nachfolgend noch erläutert wird. Das Schlossgehäuse 21 und das Innengehäuse 23 beherbergen einen Schließzylinder 27 und einen Verriegelungsmechanismus 29, über den der Schließzylinder 27 mit dem Bügel 13 zusammenwirkt.The
Der Schließzylinder 27 besitzt einen Zylinderkern 31 mit einem Schlüsselkanal 33. Der Zylinderkern 31 ist innerhalb eines Zylindergehäuses 35 bezüglich einer Rotationsachse A (
Der Verriegelungsmechanismus 29 umfasst einen Drehriegel 39 und zwei Blockierkugeln 41. Der Drehriegel 39 besitzt eine im Wesentlichen hohlzylindrische Form mit einem innenseitigen Eingriffsansatz 43, der eine drehfeste Kopplung mit dem Mitnehmerfortsatz 37 des Schließzylinders 27 ermöglicht. An seiner Außenseite besitzt der Drehriegel 39 zwei Aufnahmeausnehmungen 45, die bei einer Öffnungsbetätigung des Schließzylinders 27 und somit des Drehriegels 39 die Blockierkugeln 41 teilweise aufnehmen können. Umfänglich jeweils benachbart zu den Aufnahmeausnehmungen 45 bildet der Drehriegel 39 Verriegelungsabschnitte 47, durch die die Blockierkugeln 41 mit den Verriegelungsausnehmungen 15 des Bügels 13 in einem Blockiereingriff gehalten werden können.The
Das in
Erfindungsgemäß ist innerhalb des Schlossgehäuses 21 ein RFID-Transponder 48 angeordnet, der bei dem hier gezeigten Ausführungsbeispiel als eine biegsame Einheit ausgebildet ist, deren Antenne und elektronische Komponenten in einem flexiblen Film aufgenommen sind. Der RFID-Transponder 48 ist somit im Querschnitt U-förmig und bezüglich der Längsachse des Schließzylinders 27 (Rotationsachse A gemäß
Um die Sicherungsschraube 25 dauerhaft zu fixieren, oder um ein nachträgliches Öffnen des Schlossgehäuses 21 und eventuelles Austauschen des RFID-Transponders 48 erkennbar zu machen, kann die Sicherungsschraube 25 in dem betreffenden Bügelaufnahmekanal 51 mit einem Lacküberzug oder mit einem Klebstoff versehen werden, beispielsweise mit Loctite (eingetragene Marke der Henkel Corporation, USA).In order to fix the locking
Die Querschnittsansicht gemäß
Indem das jeweilige Hangschloss gemäß
Das Sicherungs- und Überwachungssystem gemäß
Mittels des mobilen RFID-Lesegeräts 69 kann ein Abfragesignal ausgesendet werden, bei dem es sich um ein elektromagnetisches Wechselfeld einer vorbestimmten Frequenz handelt. In Ansprechen auf dieses Abfragesignal geben sowohl der RFID-Transponder 48 des Hangschlosses 63 als auch der Referenz-RFID-Transponder 67 ein jeweiliges Identifizierungssignal ab, das eine für den jeweiligen RFID-Transponder 48 bzw. 67 individuelle Identifizierungsinformation enthält. Das jeweilige Identifizierungssignal kann von dem mobilen RFID-Lesegerät 69 empfangen und decodiert werden. Die jeweils empfangene und decodierte Identifizierungsinformation wird in dem nichtflüchtigen Speicher 75 gespeichert, vorzugsweise zusammen mit einer zugeordneten Zeitinformation.By means of the
Somit kann mittels des mobilen RFID-Lesegeräts 69 der Schalter 61 dahingehend überwacht werden, ob zu einem Zeitpunkt, zu dem das RFID-Lesegerät den Referenz-RFID-Transponder 67 identifiziert, auch das Hangschloss 63 mit dem RFID-Transponder 48 (und/oder ein anderes Hangschloss) erfasst wird. Durch regelmäßiges oder fortlaufendes Schreiben dieses Auswertungsergebnisses in den nichtflüchtigen Speicher 75 kann der Sicherungszustand des Schalters 61 dokumentiert werden, beispielsweise für den Fall einer Störung oder eines Unfalls.Thus, by means of the
Mittels des stationären RFID-Lesegeräts 79 kann automatisch ein Abfragesignal ausgelöst werden, das in dem RFID-Transponder 48 des Hangschlosses 63 in ein Identifizierungssignal umgesetzt wird. Dieses für den RFID-Transponder 48 und somit für das Hangschloss 63 charakteristische Identifizierungssignal kann von dem stationären RFID-Lesegerät 79 empfangen und decodiert werden. Die hieraus gewonnene Identifizierungsinformation wird sodann in einem nichtflüchtigen Speicher 75 des stationären RFID-Lesegeräts 79 abgelegt, vorzugsweise zusammen mit einer Zeitinformation. Somit wird der Sicherungszustand des Schalters 61 dahingehend überwacht, dass durch Auslesen des nichtflüchtigen Speichers 75 überprüft werden kann, welches Hangschloss 63 an dem Schalter 61 angeordnet worden ist oder zu einem früheren Zeitpunkt angeordnet war.By means of the
Zu den erläuterten Ausführungsbeispielen ist noch anzumerken, dass anstelle des gezeigten Schlossgehäuses 21 und Innengehäuses 23 (
Anstelle eines Hangschlosses mit einem U-förmigen Bügel kann beispielsweise auch ein Hangschloss mit einem kurvenförmigen Drehbügel zum Einsatz gelangen.Instead of a padlock with a U-shaped bracket, for example, a padlock with a curved turntable can be used.
- 1111
- Schlosskörperlock body
- 1313
- Bügelhanger
- 1515
- Verriegelungsausnehmunglocking recess
- 1717
- Ringnutring groove
- 1919
- Anschlagkopfstop head
- 2121
- Schlossgehäuselock housing
- 2323
- Gehäuseteilhousing part
- 2525
- Sicherungsschraubelocking screw
- 2727
- Schließzylinderlock cylinder
- 2929
- Verriegelungsmechanismuslocking mechanism
- 3131
- Zylinderkerncylinder core
- 3333
- Schlüsselkanalkeyway
- 3535
- Zylindergehäusecylinder housing
- 3737
- MitnehmerfortsatzMitnehmerfortsatz
- 3939
- DrehriegelSpagnolet
- 4141
- Blockierkugelblocking ball
- 4343
- Eingriffsansatzengaging lug
- 4545
- Aufnahmeausnehmungreceiving recess
- 4747
- Verriegelungsabschnittlocking section
- 4848
- RFID-TransponderRFID transponder
- 4949
- Muttermother
- 5151
- BügelaufnahmekanalBale-receiving channel
- 5353
- Abdeckungcover
- 5555
- Schlüsselkey
- 5757
- Ausnehmung für den RFID-TransponderRecess for the RFID transponder
- 5959
- Ausnehmung für den SchließzylinderRecess for the lock cylinder
- 6161
- Schalterswitch
- 6363
- Hangschlosspadlock
- 6565
- Blockiereinrichtungblocking device
- 6767
- Referenz-RFID-TransponderReference RFID transponder
- 6969
- mobiles RFID-Lesegerätmobile RFID reader
- 7171
- Sende- und EmpfangsantenneTransmitting and receiving antenna
- 7373
- Steuer- und AuswerteschaltungControl and evaluation circuit
- 7575
- nichtflüchtiger Speichernon-volatile memory
- 7777
- EnergieversorgungseinrichtungPower supply means
- 7979
- stationäres RFID-Lesegerätstationary RFID reader
- AA
- Rotationsachseaxis of rotation
Claims (14)
- A padlock (63) for securing and monitoring a switch (61) of an industrial plant,
having a lock housing (21) of plastic, furthermore having a hoop (13) which is displaceably held at the lock housing, and having a lock cylinder (27) which is arranged in the lock housing (21) and can selectively be brought from an open position into a locked position to lock the hoop to the lock housing, wherein the lock cylinder (27) has a longitudinal shape having a longitudinal axis (A),
characterized in that
an RFID transponder (48) is arranged in the lock housing (21) and is arched with respect to the longitudinal axis (A) of the lock cylinder. - A padlock in accordance with claim 1, wherein the RFID transponder (48) is surrounded at all sides in the lock housing (21).
- A padlock in accordance with claim 1 or claim 2, wherein the RFID transponder (48) extends along at least a part of the length of the lock cylinder (27) and along at least a part of the periphery of the lock cylinder (27).
- A padlock in accordance with any one of the preceding claims,
wherein the RFID transponder (48) is arranged spaced apart from the lock cylinder (27). - A padlock in accordance with any one of the preceding claims,
wherein the RFID transponder (48) is a passive electronic unit without its own energy supply;
and/or
wherein the padlock comprises a locking mechanism (29) by which the lock cylinder (27) cooperates with the hoop (13), wherein the RFID transponder (48) is functionally independent of the lock cylinder (27), the locking mechanism (29) and the hoop (13). - A padlock in accordance with any one of the preceding claims,
wherein the padlock (63) has a housing part (23) which is secured in or at the lock housing (21), wherein the RFID transponder (48) is arranged in an intermediate space between the lock housing and the housing part. - A padlock in accordance with claim 6, wherein the RFID
transponder (48) is received in a recess (57) of the lock housing or of the housing part (23) in form-fitted manner;
and/or
wherein the housing part (23) also is made of plastic. - A padlock in accordance with claim 6 or claim 7, wherein the lock housing (21) and the housing part (23) are secured to one another by means of a releasable securing device (25), wherein the RFID transponder (48) is captured between the lock housing (21) and the housing part (23) as long as the lock housing and the housing part (23) are secured to one another.
- A padlock in accordance with claim 8, wherein the securing device (25) is only accessible and releasable when the lock cylinder (27) is brought into the open position by means of an associated key (55).
- A padlock in accordance with claim 9, wherein a limb of the hoop (13) projects into a hoop receiving passage (51) of the lock housing (21) or of the housing part (23) when the hoop is locked to the lock housing, wherein the limb of the hoop (13) can be removed from the hoop receiving passage (51) when the lock cylinder (27) is brought into the open position, and wherein the releasable securing device (25) which secures the lock housing (21) and the housing part (23) to one another is arranged at the end of the hoop receiving passage (51).
- A securing and monitoring system for a switch (61) of an industrial plant, having at least one padlock (63) in accordance with any one of the claims 1 to 10, wherein the padlock (63) is fastenable to the switch (61), the securing and monitoring system furthermore having a reference RFID transponder (67) which is permanently fastened in the environment of the switch, and having a mobile RFID reading device (69) which is configured to read out the RFID transponder (48) of the padlock (63) and the reference RFID transponder (67).
- A securing and monitoring system in accordance with claim 11,
wherein the RFID reading device (69) is configured to store a piece of identification information read out of the RFID transponder (48) of the padlock (63) and a piece of identification information read out of the reference RFID transponder (67) together with a piece of time information. - A securing and monitoring system for a switch (61) of an industrial plant, having at least one padlock (63) in accordance with any one of the claims 1 to 10, wherein the padlock (63) is fastenable to the switch (61), and having an RFID reading device (79) which is permanently fastened in the environment of the switch and which is configured to read out the RFID transponder (48) of the padlock (63) at predetermined times.
- A securing and monitoring system in accordance with claim 13,
wherein the RFID reading device (79) is configured to store a piece of identification information read out of the RFID transponder (48) of the padlock (63) together with a piece of time information.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011009011.8A DE102011009011B4 (en) | 2011-01-20 | 2011-01-20 | Padlock for securing and monitoring a switch |
PCT/EP2012/000238 WO2012097994A1 (en) | 2011-01-20 | 2012-01-19 | Padlock for securing and monitoring a switch |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2649627A1 EP2649627A1 (en) | 2013-10-16 |
EP2649627B1 true EP2649627B1 (en) | 2018-03-14 |
Family
ID=45554618
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12701447.0A Active EP2649627B1 (en) | 2011-01-20 | 2012-01-19 | Padlock for securing and monitoring a switch |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP2649627B1 (en) |
CN (1) | CN103493162B (en) |
AU (1) | AU2012208746B2 (en) |
BR (1) | BR112013018243B1 (en) |
CA (1) | CA2824844C (en) |
DE (1) | DE102011009011B4 (en) |
DK (1) | DK2649627T3 (en) |
WO (1) | WO2012097994A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013207268A1 (en) | 2013-04-22 | 2014-10-23 | ABUS August Bremicker Söhne KG | padlock |
US8820125B1 (en) * | 2013-06-05 | 2014-09-02 | Moshe Dolev | Padlock assembly |
US10210682B2 (en) * | 2013-09-05 | 2019-02-19 | Rockwell Automation Technologies, Inc. | Systems and methods for improving a sensing ability of an interlock switch system |
US10043617B2 (en) | 2014-04-22 | 2018-08-07 | Movex Innovation Inc. | Locking system for power line sectioning unit |
DE102014106228A1 (en) | 2014-05-05 | 2015-11-05 | ABUS August Bremicker Söhne KG | lock box |
DE102018109746A1 (en) * | 2018-04-23 | 2019-10-24 | ABUS August Bremicker Söhne KG | HANGING LOCK FOR SECURING A SWITCH |
CN110889915A (en) * | 2019-11-08 | 2020-03-17 | 深圳供电局有限公司 | Wireless password padlock |
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US3667259A (en) | 1970-08-05 | 1972-06-06 | Eng Dev Co Inc | Safety lock |
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DE19844631A1 (en) | 1998-09-29 | 2000-04-06 | Gantner Electronic Gmbh Schrun | System for monitoring, controlling, tracking and handling objects |
DE19950145C1 (en) | 1999-10-18 | 2001-05-10 | Lucatron Ag Baar | Process for reading and writing RFID transponders |
US6388213B1 (en) | 2000-03-17 | 2002-05-14 | General Electric Company | Locking device for molded case circuit breakers |
US6396008B1 (en) | 2001-02-08 | 2002-05-28 | Eaton Corporation | Handle lock device and electrical switching apparatus employing the same |
DE10204884A1 (en) | 2002-02-06 | 2003-08-14 | Schreiner Gmbh & Co Kg | transponder tag |
EP1371797A1 (en) | 2002-05-13 | 2003-12-17 | European Community | Multi-purpose seal with a lock |
US7278283B2 (en) | 2004-04-27 | 2007-10-09 | Abus August Bremicker Soehne Kg | Padlock |
PT103228B (en) | 2005-01-25 | 2006-12-29 | Duarte Luis Augusto Neves | REMOTE SAFETY SYSTEM |
DE102006019142B4 (en) * | 2005-07-01 | 2018-02-15 | Elan Schaltelemente Gmbh & Co. Kg | Key selector |
EP1808879A1 (en) * | 2005-12-22 | 2007-07-18 | Siemens Aktiengesellschaft | System for contactless assessment of condition |
EP2195767B1 (en) | 2007-09-05 | 2016-04-06 | Confidex Oy | Rfid transponder and method |
WO2009036585A1 (en) | 2007-09-19 | 2009-03-26 | Kaba Ag | Locking device |
CN201588460U (en) | 2009-11-23 | 2010-09-22 | 珠海汇金科技有限公司 | Electron radio-frequency clamping-sealing padlock and reed used for sealing key hole |
-
2011
- 2011-01-20 DE DE102011009011.8A patent/DE102011009011B4/en active Active
-
2012
- 2012-01-19 AU AU2012208746A patent/AU2012208746B2/en active Active
- 2012-01-19 CA CA2824844A patent/CA2824844C/en active Active
- 2012-01-19 DK DK12701447.0T patent/DK2649627T3/en active
- 2012-01-19 EP EP12701447.0A patent/EP2649627B1/en active Active
- 2012-01-19 CN CN201280006113.1A patent/CN103493162B/en active Active
- 2012-01-19 WO PCT/EP2012/000238 patent/WO2012097994A1/en active Application Filing
- 2012-01-19 BR BR112013018243-1A patent/BR112013018243B1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
DE102011009011B4 (en) | 2023-10-05 |
AU2012208746B2 (en) | 2016-06-23 |
BR112013018243B1 (en) | 2021-11-16 |
CA2824844A1 (en) | 2012-07-26 |
CN103493162A (en) | 2014-01-01 |
EP2649627A1 (en) | 2013-10-16 |
AU2012208746A1 (en) | 2013-08-01 |
BR112013018243A2 (en) | 2016-11-08 |
CN103493162B (en) | 2016-08-10 |
CA2824844C (en) | 2018-03-20 |
DK2649627T3 (en) | 2018-05-22 |
DE102011009011A1 (en) | 2012-07-26 |
WO2012097994A1 (en) | 2012-07-26 |
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