EP2625039A1 - Rotationsdruckmaschine und verfahren zum überwachen von kennwerten des auf den bedruckstoff aufgebrachten druckmittels - Google Patents
Rotationsdruckmaschine und verfahren zum überwachen von kennwerten des auf den bedruckstoff aufgebrachten druckmittelsInfo
- Publication number
- EP2625039A1 EP2625039A1 EP11760766.3A EP11760766A EP2625039A1 EP 2625039 A1 EP2625039 A1 EP 2625039A1 EP 11760766 A EP11760766 A EP 11760766A EP 2625039 A1 EP2625039 A1 EP 2625039A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- anstellkörper
- printing
- pressure medium
- sensor station
- contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/02—Arrangements of indicating devices, e.g. counters
Definitions
- the invention relates to a rotary printing press and to a method for monitoring characteristic values of the pressure medium applied to the printing substrate.
- Rotary printing presses have means of transport that guide the printing material through the printing press.
- the web is unrolled from a first roll, slides over guide rolls to a number of inking units in which it is printed, and is wound up on a second roll.
- Printing material is subjected to printing with printing medium - often paint but also paint and other Be istungsm ittel -. There is a need to determine the condition of the printing agent on the substrate. Frequently, a sample of the printed printing material is taken and examined. In particular, if the substrate is in sheet form, this work is very impractical and inevitably leads to waste, since substrate must be cut out of the substrate web. Often, the degree of drying or crosslinking of the color is in the focus of interest in these studies, since the substrate is to be stored often after printing and it can come through the post-curing of the substance to unpleasant bonds and the like.
- EP 1 249 346 B1 shows a printing press with the aforementioned features and an optical sensor station which is downstream of the dyeing or printing units in the web running direction. With the optical measurements, however, only optical measurements are to be determined. Object of the present invention is to remedy the aforementioned disadvantages.
- a rotary printing machine of the kind proposed in claim 1 has a positioning body.
- This AnstellIER can be employed against a surface of the printing material, which is acted upon by the pressure medium. It is important that this adjustment be made with a sensitivity that corresponds to the sensitivity of the printed image.
- An Anstell redesign can be formed by any type of bodies. However, bodies or devices which have a circumferential surface, such as a belt or belt surface or the circumferential surface of a roller, are advantageous. To protect the printed image, this surface can be brought to the same speed as the printing substrate, if it is running.
- the Anstell redesign should therefore be made on the side of the pressure medium film to be examined against the pressure medium film.
- the remainder of the solvent (constituent of the pressure medium) should be checked in already dried ink (pressure medium).
- the solvent is a water or alcohol and has some electrical conductivity due to the dipole nature of its molecules.
- a roller fine flat tracks can be located on the surface of the Anstell emotionss.
- electrical properties of the roll surface change, such as the resistance between interconnects. Such changes in the electrical or electronic properties of the roll surface can be measured.
- polymer coatings have become known which change their properties when they come into contact with paint components.
- the web can be dried more strongly by the introduction of temperature and / or air, or it can be freed from solvents to a greater extent.
- the degree of crosslinking between molecules of the color film is also one of the variables that are influenced in this context.
- high-energy radiation that can accelerate polymerization is often used.
- finishing methods apply additional chemicals to the print substrate.
- the mentioned web finishing stations have a high energy and possibly resource consumption and it is advantageous to investigate characteristic values of the pressure medium film and to regulate the activity of the web finishing stations.
- the sensor station can have a plurality of first Anstell emotions, which are brought into contact with the web. It is also advantageous if, in addition to at least one first Anstell stresses second Anstell redesign are present. In this case, a transport of pressure medium components takes place via the at least one first Anstell Economics at least to the second Anstelleffort. This makes it possible, inter alia, to use different sensors and here also different types of sensors in addition to the measurements.
- an electrically conductive solvent eg water or alcohol
- the amount of solvent, which is per unit area on the first Anstell stresses almost alone responsible for the change in the electrical properties of the contact surface.
- the color-active polymers and the blend contribute almost nothing to the overall conductivity (or reduce the conductivity if they were present in very high concentration).
- a part of the pressure medium components is transferred to a second Anstellianu.
- Both Anstellites are here rollers, the second Anstellianu is transparent.
- the transmission of white light through this roller is measured.
- the transmission is almost exclusively determined by the color pigments, which were transferred to the second roller after two further color separations (first during printing) and the already used drying and crosslinking process.
- the color split is determined by the degree of crosslinking and the residual solvent concentration measured on the first roll. Therefore, it can be concluded from the concentration of the color pigments on the second roller on the degree of crosslinking of the ink film.
- An objective of the above measures may be to achieve a state of equilibrium for the quantity "amount of a color component per unit area of the contact surface of the Anstell stresses" at one or more measuring points for a significant period of time (it will as much color component discharged as supplied, the amount of ink per unit area is in a traceable dependence on the state of the ink film on the substrate).
- rollers or Anstellharmharmharmonics that measure the temperature of the web or the pressure medium film.
- the measurement can be better interpreted (eg by means of a calibration table which represents the measurement sensitivity as a function of the temperature). Further embodiments of the invention will become apparent from the description and the claims.
- FIG. 1 sketch of a stand machine
- FIG. 2 sketch of a central cylinder engine
- FIG. 3 sketch of a first sensor station
- FIG. 4 sketch of a second sensor station
- FIG. 5 sketch of a third sensor station
- FIG. 6 sketch of a fourth sensor station
- FIG. 10 shows a first section of the surface in FIG. 10
- FIG. 12 shows a second section of the surface in FIG. 10
- Fig. 1 shows a sketch of a column machine 1, in which is unwound from a unwinding roll 2 web 4.
- the web passes through guide rollers to the printing units D1 -D4, which are equipped here as gravure printing units with impression rollers P1 -P4 and format cylinders F1 -F4.
- the finished printed web 4 is wound on the take-up roll 5.
- the web 4 passes between the printing units 1 to 4 Brufinishingstationen T1 to T4, which are often configured in gravure printing machines as a pure dryer.
- Bahnfinishingstation is used as a generic term at least to the terms dryer and fuser.
- the sensor station 7 In the web running direction z in front of the web finishing station T2 is the sensor station 7. With this, the moisture content of the web can be measured. Knowing the measured values, the activity of the webfing station T2 can be controlled.
- the sensor station 8 determines the residual moisture or - depending on the solvent in the printing inks - the residual solvent content in the colors. Based on the measured values obtained, the activity of the web finishing station T3 can be controlled since the measurements allow a conclusion as to whether the activity of the web finishing station T3 is appropriate or not.
- FIG. 2 shows a sketch of a central-cylinder printing press 10, in the case of the printing cylinders D1 to D6, against a central impression cylinder 6 are employed.
- the web 4 is unwound from a unwinding roll 2. It is fed to the central counter-pressure cylinder 6 via a guide roller 3, not shown in FIG. 2, where it is pressed by the pressure roller 9.
- the web is guided in succession through the pressure zones DZ1 to DZ6, which respectively form between the pressure cylinders D1 to D6 and the central impression cylinder 6.
- the web 4 leaves the peripheral surface of the central impression cylinder 6 and is guided by means of guide rollers 3, not shown, through the sensor station 7, the web finishing station T and the sensor station 8 and wound on the take-up reel 4.
- the two sensor stations are assigned to all printing units / inking units of the central cylinder machine.
- the Brufinishingstation T are assigned to two sensor stations 7 and 8.
- the one sensor station 7 is the Brufinishingstation T in the web running direction z before the other 8 downstream.
- a sensor station 7 upstream of a web finishing station 7 can drive a web finishing station 7 and, when used in conjunction with a downstream sensor station, reduce the response time.
- Another major advantage of such an upstream sensor station 7 but should be that also the activity of the sensor station upstream printing units can be controlled to a certain extent. For example, the result of such measurements can be that color with very high solvent concentration is applied to the substrate.
- a sensor station is assigned to a plurality of inking units, as is the case in FIG. 2, it is advantageous if colors of the same basic concentration (same ratio between solvent, color pigments and possibly waste) are present at all of these inking units.
- such a control device can better interpret the measured values.
- FIG. 3 a first simple sensor station 21 is sketched.
- the first Anstellwalze 1 1 can be brought in contact with the printing material 4 in the region of the applied pressure medium.
- the guide rollers 3 touch the substrate or the web 4 on the unprinted side.
- the setting roller contains 1 1 sensors with which the amount of solvent per unit area can be measured.
- the printing material web 4 in FIG. 3 passes through a nip between a guide roll 3 and the setting roll 11. In this way, a reliable mechanical contact of the printing substrate 4 and the surface 30 of the first Anstellwalze 1 1 or the Anstell emotions be guaranteed.
- FIG. 1 Another sensor station 21 is shown in FIG.
- a first Anstellwalze 1 1 again charged with sensors in its surface. With its 1 1, the amount of conductive solvent on its surface can be measured.
- another Anstellwalze 12 is employed. It is transparent and equipped with a radiation sensor 13 inside. It measures the intensity of the radiation 15 emitted by the radiation source 14, which falls through the envelope of the second setting roller 12 that is transparent to this radiation.
- the radiation recorded by the radiation sensor 13 changes significantly, and conclusions can be drawn on the amount of color pigments per unit area of the second set roller 12.
- Figure 5 shows first in the transport direction of the pressure medium components y by the Anstelloasa 1 1, 12 the same features as Figure 4.
- This roller may also have sensors.
- this roller may be equipped with capacitive sensors that govern the presence of a dielectric bleed. In this way, it is also possible to measure the amount of this further printing-agent constituent that is still free in the applied color film.
- polymers designed to react with the paint ingredients can be used.
- the further rollers 24, the doctor blade 18 and the blade chamber 17 serve as a color sink 23 - which is indicated by the curly bracket.
- the presence of the dye sink ensures a permanent removal of the pressure medium components from the front Anstellköpern 1 1, 12 and 16, which are acted upon with sensors safely. In this way, inter alia, a constant accumulation of color components is avoided on these rollers. If the removal of the color components is well set by the ink sink 23, provides on the provided with measuring means rollers 1 1, 12 and 16, an amount of certain printing media per unit area, a balance between this amount on the substrate and the amount in the Represents color sink. This equilibrium amount remains constant for a sufficient time to be measured.
- a roller may constantly dispense colorant ingredients to a revolving nonwoven body that is changed from time to time.
- FIG. 6 A further possibility of counteracting an undesirable accumulation of the pressure medium constituents on the front setting rollers 11, 12 and 16 is shown in FIG. 6:
- the sensor station 21 shown there initially has the same features as the sensor station shown in FIG. However, the first Anstellwalze 1 1 is pivoted away from the substrate. For the purpose of pivoting up and down, it is attached to the pivot arm 20, which in turn is articulated on the axis of the second Anstellwalze 12. As part of its Abschwenkterrorism the first Anstellwalze 1 1 has been employed against the cleaning roller 19. A second cleaning roller 19 has been turned against the second set roller 12. In this position, the cleaning rollers 19 clean the setting rollers 1 1 and 12th
- a measuring phase in which the first setting roller 1 1 is set against the printing material 4 can again follow.
- the measured values can therefore be obtained in a sequence of measuring and cleaning cycles.
- the length of contact between a certain portion of the web 4 and a certain portion of the band-shaped Anstell stresses 1 1 is crucial in this case for the measurement, longer periods of time are advantageous.
- the Length depends on the length of the portion of the web-shaped Anstell stressess 1 1 and the speed of the printed material 4 from. Advantageous here are lengths of over one meter.
- Figure 8 shows a sensor station 21 which is equipped with a first Anstellwalze 1 1, which has a very large diameter.
- the printing material web 4 wraps around this setting roller in a very large part (wrap angle).
- wrap angles of over 90 °. Further advantages result at over 180 °, 270 ° and 300 °.
- the roll shell sensors that measure characteristics of the ink film on the substrate 4.
- the surfaces of rolls in which electrical properties change can be provided, for example, by photochemical methods.
- conductor structures can be applied to these surfaces. The resistances or capacitances between these conductors may change as a result of contact with color components.
- complex conductor patterns are also increasingly applied to substrates by printing methods. In addition to longer known screen printing processes (eg hybrid technology), increasing attention is being given to printing processes in which organic polymers in fine structures are often applied to the substrate with a multiplicity of layers.
- constant environmental conditions such as a constant temperature are advantageous. These must then be able to be provided in the sensor station 21.
- an alternative to a constant temperature of the roller and possibly the web is a measurement of the temperature, which can also take place with a first setting body 11. Based on the measured temperature values, measured values can then be calibrated to other characteristic values of the pressure medium film.
- a first setting roller 1 1 is shown, which is largely surrounded by web.
- the web 4 rests on the surface of the setting roller and is transported only by the rotation of the setting roller 1 1.
- This speed can advantageously be determined based on the revolutions of one of the rollers involved in the printing process.
- a speed determination between the last printing zone DZ in the web running direction before the sensor station 7, 8, 21 and the sensor station be beneficial. This can be done again with the aid of a revolving roller or a nip (record the speed of the roller, calculate the web speed via the roller diameter).
- optical methods are also available in which, for example, the path speed can be deduced from the sequence of register marks.
- a second Anstellwalze 12 is employed against the surface of the first Anstellwalze 1 1.
- This roller is similar in characteristics to the second setting roller 12 in FIGS. 4 and 5. Instead of this roller, however, a cleaning roller 19 could also be useful at this point.
- the second Anstellwalze 12 is in operative connection with a color or Druckstoffsenke 23, which has the same components as the pressure medium sinks 23 in Figures 4 and 5.
- the structure shown in Figure 9 again provides the opportunity with the two sensor-proven Anstellwalzen. 1 1 and 12 to determine measured values. These can be obtained by different methods.
- the largely looped Anstellwalze 1 1 offer in particular the electrical and electronic and the chemical measurement method.
- optical methods are also suitable.
- the active compound with the color sink ensures a constant removal of color components from the system and prevents the accumulation of the same in the area of the sensors.
- FIGS. 11 and 12 the surface of a Anstell emotionss is sketched. If the Anstell redesign is a roller, then Figure 10 is to be understood as the sketch of a settlement of the roll surface.
- the surface 30 is divided into a matrix, wherein the individual surface areas are assigned to sensors 29. How these sensors can be arranged is shown in FIGS. 11 and 12 with reference to the surface sections 31 and 36.
- the conductor tracks 32 and 33 can be seen. Their thickened ends indicate that they are in electrical contact with tracks below the surface.
- the two interconnects 32, 33 are brought to a different electrical potential.
- the resistance between the two interconnects 32, 33 drops. This circumstance can be measured.
- the resistance also decreases when there is a mechanical contact between the conductor tracks 32, 33 and the pressure medium film, without a final transfer of pressure medium constituents to the at least one first Anstell stresses 1 1 sets and the paint film, for example, as a result of its residual solvent content, a has significant electrical conductivity.
- the area between the strip conductors or even entire areas of the surface of the Anstell emotionss be covered with a chemical that reacts color components and this case changes at least one electrical property such as conductivity. This change can then be measured.
- the resistance between the two electrodes 34 and 35 can be measured in the same way.
- the geometry shown in Figure 12 is also suitable for measuring a capacitance change that occurs in the presence of a dielectric fluid between the electrodes. Often, the tracks and electrodes will be raised from the rest of the surface 30.
- the change in capacity as described above can be caused solely by the properties of color components.
- FIGS. 10 to 12 measurement can be carried out on a positioning body 1 1, 12, 21 with different measuring methods, even though simultaneous measurement of resistance and capacitance on a surface 30 may rather be the exception for physical reasons.
- composition of the pressure medium in the printing press 1, 10 is to be controlled from different pressure medium constituents and / or the activity of a web finishing station T, T1, T2, longer response times of the variables to be controlled are to be expected anyway.
Landscapes
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201010042033 DE102010042033A1 (de) | 2010-10-06 | 2010-10-06 | Rotationsdruckmaschine zum Bedrucken eines Bedruckstoffes und Verfahren zum Überwachen von Kennwerten des auf den Bedruckstoff aufgebrachten Druckmittels |
PCT/EP2011/066412 WO2012045579A1 (de) | 2010-10-06 | 2011-09-21 | Rotationsdruckmaschine und verfahren zum überwachen von kennwerten des auf den bedruckstoff aufgebrachten druckmittels |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2625039A1 true EP2625039A1 (de) | 2013-08-14 |
EP2625039B1 EP2625039B1 (de) | 2015-03-04 |
Family
ID=44675585
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11760766.3A Not-in-force EP2625039B1 (de) | 2010-10-06 | 2011-09-21 | Rotationsdruckmaschine und verfahren zum überwachen von kennwerten des auf den bedruckstoff aufgebrachten druckmittels |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2625039B1 (de) |
DE (1) | DE102010042033A1 (de) |
ES (1) | ES2537985T3 (de) |
WO (1) | WO2012045579A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202013102069U1 (de) * | 2013-05-13 | 2014-08-14 | Eltromat Gmbh | Farbmesseinrichtung, insbesondere für Druckmaschinen |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2150259B2 (de) * | 1971-10-08 | 1978-09-21 | Burda Farben Kg, 7600 Offenburg | Geraet zum regeln der bahntrocknung an tiefdruckrotationsmaschinen |
FR2254436B1 (de) | 1973-12-13 | 1979-01-26 | Holweg Const Mec | |
DE2917519C2 (de) * | 1979-04-30 | 1981-03-12 | Forschungsgesellschaft Druckmaschinen E.V., 6000 Frankfurt | Vorrichtung an Druckmaschinen zur Bestimmung des Trockengrades der Bedruckstoffe |
DE3103088A1 (de) * | 1981-01-30 | 1982-08-26 | Forschungsgesellschaft Druckmaschinen E.V., 6000 Frankfurt | Vorrichtung zur bestimmung der abriebfestigkeit von schichtfoermig auf einen zugeordneten traeger aufgebrachten medien |
DE3841411C1 (de) * | 1988-12-08 | 1990-07-26 | Baldwin-Gegenheimer Gmbh, 8900 Augsburg, De | |
DE4118807C2 (de) | 1991-06-07 | 1995-07-20 | Eltex Elektrostatik Gmbh | Vorrichtung zur Erhöhung des Wärmeübergangs an Kühlwalzen von Offset-Rollenrotationsmaschinen |
DE4204871C2 (de) | 1992-02-18 | 1995-06-08 | Eltex Elektrostatik Gmbh | Presseur |
DE19737785C2 (de) | 1997-08-29 | 2002-09-26 | Heidelberger Druckmasch Ag | Rotationsdruckmaschine mit einem Lackierwerk sowie einem dem Lackierwerk nachgeordneten Trockner |
DE10145957B4 (de) | 2001-03-27 | 2014-09-25 | Windmöller & Hölscher Kg | Vorrichtung und Verfahren zur Einstellung des Druckbildes in einer Flexodruckmaschine |
DE102007015365A1 (de) | 2007-03-28 | 2008-10-02 | Man Roland Druckmaschinen Ag | Verfahren zur Bestimmung des Härtungsgrades oder Trockengrades von Druckfarben- und Lackschichten in Druckmaschinen |
DE102008041825A1 (de) * | 2008-09-05 | 2010-03-11 | Manroland Ag | Zerstörungsfreies Prüfverfahren des Aushärtungs- oder Trocknungsgrades von Farben und Lacken |
-
2010
- 2010-10-06 DE DE201010042033 patent/DE102010042033A1/de not_active Ceased
-
2011
- 2011-09-21 ES ES11760766.3T patent/ES2537985T3/es active Active
- 2011-09-21 EP EP11760766.3A patent/EP2625039B1/de not_active Not-in-force
- 2011-09-21 WO PCT/EP2011/066412 patent/WO2012045579A1/de active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2012045579A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2625039B1 (de) | 2015-03-04 |
DE102010042033A1 (de) | 2012-04-12 |
ES2537985T3 (es) | 2015-06-16 |
WO2012045579A1 (de) | 2012-04-12 |
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