EP2619343A1 - High-strength shaped bodies which are composed of iron alloys, are plastically deformable at room temperature and absorb mechanical energy - Google Patents
High-strength shaped bodies which are composed of iron alloys, are plastically deformable at room temperature and absorb mechanical energyInfo
- Publication number
- EP2619343A1 EP2619343A1 EP11779110.3A EP11779110A EP2619343A1 EP 2619343 A1 EP2619343 A1 EP 2619343A1 EP 11779110 A EP11779110 A EP 11779110A EP 2619343 A1 EP2619343 A1 EP 2619343A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phase
- shaped body
- elements
- body according
- volume fraction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000640 Fe alloy Inorganic materials 0.000 title claims abstract description 13
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 19
- 239000000956 alloy Substances 0.000 claims abstract description 19
- 238000005266 casting Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 18
- 229910000734 martensite Inorganic materials 0.000 claims description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 238000002844 melting Methods 0.000 claims description 11
- 230000008018 melting Effects 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 9
- 239000000654 additive Substances 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 2
- 229910052691 Erbium Inorganic materials 0.000 claims description 2
- 229910052693 Europium Inorganic materials 0.000 claims description 2
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 2
- 229910052689 Holmium Inorganic materials 0.000 claims description 2
- 229910052765 Lutetium Inorganic materials 0.000 claims description 2
- 229910052779 Neodymium Inorganic materials 0.000 claims description 2
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 2
- 229910052772 Samarium Inorganic materials 0.000 claims description 2
- 229910052771 Terbium Inorganic materials 0.000 claims description 2
- 229910052775 Thulium Inorganic materials 0.000 claims description 2
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 2
- 238000005275 alloying Methods 0.000 claims description 2
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 229910052706 scandium Inorganic materials 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000005300 metallic glass Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000000470 constituent Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- VHRSUDSXCMQTMA-PJHHCJLFSA-N 6alpha-methylprednisolone Chemical compound C([C@@]12C)=CC(=O)C=C1[C@@H](C)C[C@@H]1[C@@H]2[C@@H](O)C[C@]2(C)[C@@](O)(C(=O)CO)CC[C@H]21 VHRSUDSXCMQTMA-PJHHCJLFSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910017758 Cu-Si Inorganic materials 0.000 description 1
- 229910017870 Cu—Ni—Al Inorganic materials 0.000 description 1
- 229910017931 Cu—Si Inorganic materials 0.000 description 1
- 229910018054 Ni-Cu Inorganic materials 0.000 description 1
- 229910018481 Ni—Cu Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- UAIXRPCCYXNJMQ-RZIPZOSSSA-N buprenorphine hydrochlorie Chemical compound [Cl-].C([C@]12[C@H]3OC=4C(O)=CC=C(C2=4)C[C@@H]2[C@]11CC[C@]3([C@H](C1)[C@](C)(O)C(C)(C)C)OC)C[NH+]2CC1CC1 UAIXRPCCYXNJMQ-RZIPZOSSSA-N 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 238000001350 scanning transmission electron microscopy Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/04—Alloys containing less than 50% by weight of each constituent containing tin or lead
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
Definitions
- the invention relates to the field of materials science and relates to high-strength, at room temperature plastically deformable and energy absorbing mechanical body of iron alloys.
- Such moldings can be used as cutting, punching and splitting tools, in the aircraft industry, aerospace, the automotive industry and generally in mechanical and equipment engineering, as well as for extraction tools, such.
- B. excavator teeth if particularly high demands on the mechanical strength, the surface stress (wear) and in particular the ability to absorb mechanical energy.
- composition ranges of multicomponent alloys in which such metallic glasses in solid form for. B. with dimensions> 1 mm, can be produced by casting.
- Such alloys are for.
- Pd-Cu-Si, Pd 4 oNi 4 oP 2 O, Zr-Cu-Ni-Al, La-Al-Ni-Cu T.Maumumoto: Mater, Sci. Eng. A179 / 1 80 (1994) 8-16 WL Johnson: Mater, Sci. Forum Vol. 225-227, pp. 35-50, Transtec Publications 1996, Switzerland).
- metallic Fe-base glasses with compositions of the chemical formulas Fe 6 OCo 8 ZrioMo 5W 2 Bi 5, (Fe 0 , 75B 0 , i 5Sio, i) 96Nb, Fe 7 7 Ga 2 P 9,5C 4 B Si 2 , 5 Fe65.5Cr 4 Mo Ga PI2C 5 B 5, 5, 7 Fe Nb 6 Bi 7 Y 3, ([Fe (0, 0 5Co, 5) oj5Bo, 2SiO, o5] 96Nb which> 1 mm can be produced, known A. Inoue, et al: Appl. Phys. Lett 71, 4, (1997) 464-466; A. Inoue, et al: J. Mater.
- metallic glass moldings having a particularly high glass-forming ability (in dimensions up to 1 2 mm castable with vitreous structure) in the compositions Fe 4 8Cri5Moi 4 Er 2 Ci5B 6 and Ponsambalam, et al: J. Mater, Res., 19, 5, (2004) 1 320-1323; ZP Lu, et al., Phys. Rev. Let., 92, 24, (2004) 245503-1 - 245503-4).
- the invention has for its object to provide high-strength, plastically deformable at room temperature and mechanical energy absorbing moldings of iron alloys, which have macroscopic plasticity and strain hardening compared to moldings of metallic glasses, without thereby other properties, such as breaking strength or corrosion behavior are significantly impaired, and compared to moldings of amorphous, semi-crystalline or crystalline metallic alloys have a significant increase in strength while having a comparatively high ductility.
- inventive high-strength, at room temperature plastically deformable and mechanical energy-absorbing shaped body made of iron alloys according to the formula
- E1 one or more elements of the group B, C, N and O
- E2 one or more elements of the group Cr, V, Mo, W, Ti, Ta, Zr, Hf and Nb,
- E4 is one or more elements of the group Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu,
- ferritic and / or bainitic phases are present.
- the volume fraction of the martensitic phase is 50 to 70%.
- the volume fraction of the austenitic phase is 5 to ⁇ 30%, more preferably 10 to 20%.
- the volume fraction of the boridic and / or carbidic and / or nitridic and / or oxidic phases is 5 to 15% by volume.
- the alloying elements are mixed, melted and then poured into a mold, wherein the cooling of the alloy in the mold at a rate of> 20 K / s is realized and the cooling rate is chosen depending on the phase composition to be set, with higher cooling rates promote the formation of the martensitic phase.
- the melting and casting is carried out with the exclusion of oxygen
- molds having a small thickness of the molded article to be produced are used for realizing the cooling rates, casting molds having a thickness of the molded article of from 1 to 30 mm, still advantageously from 10 to 20 mm or from 12 to 20 mm, being advantageously used.
- the shaped bodies according to the invention have improved properties compared to shaped bodies made of metallic glasses or of metallic alloys, which were not to be expected due to the sometimes small changes in the composition and / or in the production process.
- compositions according to the invention and their preparation according to the invention which have the almost infinite number of possible compositions of metallic glasses or crystalline alloys having these advantageous properties. Alloy compositions also close to the compositions according to the invention show markedly poorer properties.
- the homogeneous microstructure has a relatively high proportion by volume (40 to 80% by volume) of martensitic (tetragonal, body-centered) phase. This high volume fraction of martensitic phase leads to the known properties of iron alloys in general.
- the volume fraction according to the invention (5 to 35% by volume) of austenitic (kfz-cubic face-centered) phase, and the boridic and / or carbidic and / or nitridic and / or oxidic phases which are still present, then result in markedly improved properties ,
- the shaped bodies according to the invention are produced according to the invention by mixing the alloy components and then melting.
- the alloy components and the melting vessel should contain as few additives and impurities as possible.
- the melt After melting, the melt is poured into a mold.
- the cooling of the melt in the mold must be realized according to the invention with a cooling rate of> 20 K / s, advantageously between 20 and 200 K / s, so that the microstructure according to the invention can be achieved.
- the choice of higher cooling rates promotes the formation of the martensitic phase.
- a protective gas atmosphere for example consisting of argon, is used during melting and casting of the shaped body.
- the cooling rate of the molten alloy can be controlled by the choice of the size of the mold.
- the width and length of the casting mold and also of the shaped body to be produced play only a minor role. Decisive for the control of the cooling rate is above all the thickness of the shaped body to be produced. In this case, the smaller the thickness of the shaped body to be produced, the greater the cooling rate. Therefore, the cooling rate can also be controlled with the dimensions of the corresponding mold.
- Advantageous thicknesses of the shaped bodies to be produced are in the range of 1 to 30 mm, advantageously in the range of 10 to 20 mm or 12 to 20 mm. Accordingly, molds having such dimensions can be selected.
- such molds made of copper, so-called copper molds.
- Typical dimensions of such molds are 70 x 120 x 14 mm 3 .
- the melting of the alloy constituents can furthermore advantageously be carried out in an induction furnace, advantageously also using Al 2 O 3 as the crucible material.
- the alloy constituents used should advantageously be as free as possible of impurities and additives, and as a result of the melting and casting of the alloy, as few impurities and additives as possible should also be introduced into the melt and thus into the shaped body.
- the alloy components are advantageously heated to temperatures of 1400-1900 ° C and poured at temperatures between 1400 and 1500 ° C in the mold. Furthermore, it is advantageous that subsequent heat treatments become superfluous as a result of the method according to the invention, since the shaped body according to the invention has its particular mechanical properties already in the cast state.
- the detection of the austenitic, the martensitic, the boridic and / or carbidic and / or nitridic and / or oxidic phases and the determination of the size and the volume fraction of these phases can be carried out by X-ray diffraction, scanning electron microscopy or transmission electron microscopy.
- the obtained rectangular shaped body consists of a high-strength, microcrystalline, martensitic (trz) phase, a microcrystalline austenitic (kfz) phase, as well as nano- and microcrystalline carbidic phases of the type MC and M 2 C.
- the volume fraction of the martensitic phase is 75%, the volume fraction of the austenitic phase is 15% and the volume fraction of the carbidic phases is 10%.
- the molded article was tested in compression and a technical crushing of 13.6% (true crushing of 15.3%) at a technical breaking strength of 5060 MPa (true breaking strength of 4260 MPa) been determined.
- the elastic compression at the 0.2% proof stress is 1.3% at a strength of 2480 MPa (techn.) Or 2010 MPa (true).
- the modulus of elasticity is 212 GPa.
- a molded body has been produced, which has a good resistance to deformation and a significant increase in strength coupled with good ductility.
- the obtained rectangular shaped body consists of a high-strength, microcrystalline, martensitic (trz) phase, a microcrystalline austenitic (kfz) phase, as well as nano- and microcrystalline carbidic phases of the type MC and M 2 C.
- the volume fraction of the martensitic phase is 70%, the volume fraction of the austenitic phase is 18% and the volume fraction of the carbidic phases is 12%.
- the molding was examined in compression test and a technical crushing of 16.3% (true crushing fracture of 18, 1%) at a technical breaking strength of 4350 MPa (true breaking strength of 3720 MPa) has been determined.
- the elastic compression at the 0.2% proof stress is 1.2% at a strength of 2140 MPa (techn.) Or 1860 MPa (true).
- the modulus of elasticity is 217 GPa.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010041366A DE102010041366A1 (en) | 2010-09-24 | 2010-09-24 | High-strength, at room temperature plastically deformable and energy absorbing mechanical body of iron alloys |
PCT/EP2011/066283 WO2012048993A1 (en) | 2010-09-24 | 2011-09-20 | High-strength shaped bodies which are composed of iron alloys, are plastically deformable at room temperature and absorb mechanical energy |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2619343A1 true EP2619343A1 (en) | 2013-07-31 |
EP2619343B1 EP2619343B1 (en) | 2014-11-05 |
Family
ID=44907805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11779110.3A Active EP2619343B1 (en) | 2010-09-24 | 2011-09-20 | A high strength iron-based alloy moulded body being pasticially deformable and having mechanical energy absorption capability at room temperature |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2619343B1 (en) |
KR (1) | KR101827866B1 (en) |
DE (1) | DE102010041366A1 (en) |
WO (1) | WO2012048993A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014217122B4 (en) | 2013-08-30 | 2021-02-25 | Leibniz-Institut Für Festkörper- Und Werkstoffforschung Dresden E.V. | Filler material for build-up welding |
DE102014217369A1 (en) | 2014-09-01 | 2016-03-03 | Leibniz-Institut Für Festkörper- Und Werkstoffforschung Dresden E.V. | HIGH STRENGTH, MECHANICAL ENERGY ABSORBING AND CORROSION-RESISTANT FORM BODIES OF IRON ALLOYS AND METHOD FOR THE PRODUCTION THEREOF |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3248866A1 (en) * | 1981-06-30 | 1983-06-16 | Foote Mineral Co | Boron alloy additive for continuous casting of borehole |
KR100374980B1 (en) * | 1999-02-12 | 2003-03-06 | 히다찌긴조꾸가부시끼가이사 | High strength steel for dies with excellent machinability |
NO310980B1 (en) * | 2000-01-31 | 2001-09-24 | Elkem Materials | Process for grain refining of steel, grain refining alloy for steel and process for the production of grain refining alloy |
DE102006024358B4 (en) * | 2006-05-17 | 2013-01-03 | Leibniz-Institut Für Festkörper- Und Werkstoffforschung Dresden E.V. | High-strength, at room temperature plastically deformable shaped body made of iron alloys |
-
2010
- 2010-09-24 DE DE102010041366A patent/DE102010041366A1/en not_active Ceased
-
2011
- 2011-09-20 WO PCT/EP2011/066283 patent/WO2012048993A1/en active Application Filing
- 2011-09-20 EP EP11779110.3A patent/EP2619343B1/en active Active
- 2011-09-20 KR KR1020137010515A patent/KR101827866B1/en active IP Right Grant
Non-Patent Citations (1)
Title |
---|
See references of WO2012048993A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR20130122627A (en) | 2013-11-07 |
KR101827866B1 (en) | 2018-02-12 |
WO2012048993A1 (en) | 2012-04-19 |
DE102010041366A1 (en) | 2012-03-29 |
EP2619343B1 (en) | 2014-11-05 |
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