EP2612710B1 - Élément d'installation de peinture muni d'une surface modifiée - Google Patents

Élément d'installation de peinture muni d'une surface modifiée Download PDF

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Publication number
EP2612710B1
EP2612710B1 EP13001691.8A EP13001691A EP2612710B1 EP 2612710 B1 EP2612710 B1 EP 2612710B1 EP 13001691 A EP13001691 A EP 13001691A EP 2612710 B1 EP2612710 B1 EP 2612710B1
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EP
European Patent Office
Prior art keywords
surface layer
installation component
painting installation
base body
component according
Prior art date
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Application number
EP13001691.8A
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German (de)
English (en)
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EP2612710B2 (fr
EP2612710A1 (fr
Inventor
Hans-Georg Fritz
Hans-Jürgen Nolte
Timo Beyl
Marcus Kleiner
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Duerr Systems AG
Original Assignee
Duerr Systems AG
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Publication date
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/14—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts
    • B05B15/18—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell

Definitions

  • the invention relates to a Lackieranlagenbauteil, in particular a bell cup for a rotary atomizer, according to the preamble of claim 1. Furthermore, the invention comprises a corresponding manufacturing method.
  • the surfaces, in particular the overflow surfaces, of the conventional bell cup are subject to wear by corrosion and / or abrasion, whereby the surface roughness is increased, which in turn increases the requirements for cleaning the bell cup.
  • the invention is therefore based on the object to reduce the tendency to foul a bell cup and / or to improve the cleanability of the bell cup.
  • a painting installation component for example, bell cup
  • a surface layer which reduces the tendency to fouling and / or improves the cleaning capability.
  • the main body itself may in the context of the invention, for example, made of aluminum or an aluminum alloy, titanium, steel, stainless steel, non-ferrous metal (copper and its alloys), ceramic, plastic or a combination of these materials.
  • the surface layer may in the context of the invention contain oxides, nitrides and / or carbides, for example, boron, molybdenum, tantalum, niobium, vanadium, zirconium, silicon, chromium, titanium, carbon, nickel and fluorine compounds as (base) materials for the Surface layer are suitable.
  • the surface layer consists of a material based on Si-O, Si-OH or silicon-organic compounds, in particular in the form of a nano-layer, as will be described in detail.
  • the surface layer preferably contains metal oxides, metal nitrides or organometallic compound.
  • the surface layer may optionally consist of an organic, in particular metal-organic material or of an inorganic material.
  • the surface layer may be either hydrophilic or hydrophobic.
  • a hydrophilic surface layer is characterized by a contact angle with respect to water which is less than 90 °, 45 °, 20 °, 10 °, 8 ° or even less than 6 °.
  • the surface layer may even be superhydrophilic, with the surface layer then being characterized by a contact angle with water of less than 5 °, 3 °, 2 °, or even less than 1 °.
  • the contact angle with respect to water is preferably greater than 90 °, 110 °, 130 ° or 150 °.
  • the surface layer is superhydrophobic, wherein the contact angle with respect to water is greater than 160 °, 180 °, 200 ° or even 220 °.
  • the surface layer is a so-called nano-layer.
  • nanosheets are known per se from the prior art and therefore need not be described in detail.
  • nanosheets are usually made of nanoparticles with a size of less than 100 nm, which settle in the surface roughness and thereby seal the surface, resulting in a significantly reduced surface roughness.
  • nanosheets a lotus effect of the component surface can be realized, resulting in a self-cleaning component surface.
  • the term nanolayer used in the context of the invention therefore preferably refers to a surface layer which contains particles whose particle size is in the nanometer range.
  • the nanolayer has a layer thickness which is in the nanometer range.
  • the surface layer has a microstructuring in order to reduce the tendency to fouling.
  • WO 96/04123 A1 a self-cleaning component surface that combines a microstructure with a hydrophobic coating to achieve the self-cleaning effect. The content of this patent application is therefore to be fully attributed to the present specification.
  • the surface layer according to the invention can fulfill a further technical function in that the surface layer is, for example, wear-reducing, which in itself results from the patent application cited above DE 101 12 854 A1 is known.
  • the main body and the surface layer consist of the same starting material, wherein the material properties of the surface layer are selectively changed in order to reduce the tendency of the painting component to become soiled reduce and / or improve cleanability.
  • the surface of the base body for this purpose with radiation techniques eg water jets, ceramic bead jets, glass beads, etc.
  • radiation techniques eg water jets, ceramic bead jets, glass beads, etc.
  • the surface of the main body is irradiated or etched with a laser to produce the desired material properties.
  • the surface layer is produced by plasma processes, for example by plasma-electrolytic oxidation (PEO technology).
  • the base body and the surface layer consist of different starting materials, the surface layer being applied to the base body as a surface coating.
  • this application of the surface layer can be done by physical vapor deposition (PVD) or by other methods.
  • CVD chemical vapor deposition
  • etching etching
  • laser irradiation ion implantation
  • blasting techniques eg water jets, ceramic bead blasting, glass bead blasting
  • coating methods such as spraying, dipping, sputtering, brushing, which are particularly suitable for applying organic surface layers.
  • the surface layer has a plurality of areas which are separated from each other and have different properties.
  • the surface layer can be more optimized for the greatest possible abrasion resistance, whereas the good cleanability at such sites is less of a priority.
  • the surface layer can be optimized for the lowest possible tendency to become soiled, whereas the abrasion resistance in these areas is given only a lower priority.
  • the surface layer may consist of a material with a high, medium or low surface friction.
  • the surface layer may consist of a material with a high ductility, in particular with an elongation at break of more than 5% or 10%.
  • the surface layer may consist of a material with a high ductility, in particular with an elongation at break of more than 5% or 10%.
  • the surface layer may consist of a material with a middle Ductility, in particular with an elongation at break between 0.5 and 5%.
  • the surface layer consists of a material with a low ductility, in particular with an elongation at break of less than 0.5%, 0.3% or 0.1%.
  • the surface layer can optionally consist of a material with a high, medium or low abrasion resistance.
  • the corrosion resistance of the surface layer can optionally consist of a material with a high, medium or small corrosion resistance.
  • Corrosion resistance is particularly important when the paint shop equipment (e.g., bell cup) is made of non-ferrous metal (copper and its alloys) because non-ferrous metals also corrode in combination with demineralized water (DI water). This is important because demineralised water is contained in water-based paints and water-based detergents, so that non-ferrous metal dish plates must be coated with a corrosion-resistant surface layer.
  • DI water demineralized water
  • the coating composition For the finest possible atomization of the coating composition, it is advantageous, for example, to combine the following material properties of the surface layer: low interfacial friction, low wettability, high ductility, low roughness, high abrasion resistance and low corrosion resistance.
  • the cleaning-optimizing surface layer covers the entire surface of the base body.
  • the cleaning-optimizing surface layer covers only outer surfaces of the base body.
  • the outer surface and / or the rear side of the main body are then preferably coated with the surface layer.
  • a bell cup may be an overflow surface.
  • the surface layer covers the surface of the base body only on partial areas which require an optimization of the cleaning properties.
  • these may be the areas of the lateral surface and the overflow surface that are directly adjacent to the spray-off edge.
  • the inventive principle of optimizing the tendency to fouling or cleanability is not only suitable for bell plates of rotary atomizers, but is also suitable for other paint-carrying components, such as valve housing or valve needles.
  • the invention is also useful for ameliorating other paint shop components that come in contact with a coating agent during operation, such as atomizers (e.g., rotary atomizers), robotic hand axes, robotic arms, or flanges.
  • the invention is useful for improving the cleanability or soiling of components of a paint robot or handling robot (e.g., door opener, hood opener).
  • the invention is also suitable for reducing the tendency to fouling or for improving the cleanability of components of a paint booth, such as covers, gratings, conveyors, windows, wall panels or exhaust ducts.
  • the invention is not limited to a single painting plant component (eg bell cup) which is optimized with regard to its tendency to fouling or cleaning capability. Rather, the invention also includes a rotary atomizer with an inventively optimized bell cup and a complete painting robot with such a rotary atomizer.
  • the invention also encompasses a production method for producing a coating plant component (for example bell cup) optimized according to the invention, as already apparent from the above description.
  • FIG. 1 shows a largely conventional bell cup 1 for a rotary atomizer 2, wherein the bell cup 1 rotates about a rotation axis 3 in operation.
  • the paint to be applied is the bell cup 1 in this case fed through a paint tube and then hits axially on a baffle plate 4, which deflects the paint in the radial direction.
  • the paint then flows along an overflow surface 5 to an annular peripheral spray-off edge 6, at which the paint is sprayed.
  • the bell cup 1 on its outer side a conical lateral surface 7, which is also known per se from the prior art.
  • the bell cup 1 is coated on its surface with a surface layer which reduces the tendency to fouling and improves the cleaning ability.
  • This surface layer is in this case applied to the overflow surface 5 and the paint-carrying inner surfaces of the bell cup 1 and also extends beyond the entire lateral surface 7.
  • the entire surface of the bell cup 1 is sealed to the surface coating ,
  • the surface layer of the invention contains in this embodiment, a nano-layer, which realizes a lotus effect, so that the bell cup 1 is self-cleaning and possibly requires a short cleaning.
  • FIG. 2 The embodiment according to FIG. 2 is largely consistent with the embodiment described above, so in order to avoid repetition, reference is made to the above description, wherein the same reference numerals are used for corresponding details.
  • bell cup 1 has a surface layer 8 only in the region of its spray-off edge 6, the surface layer 8 being located both on the overflow surface 5 and on the outer jacket surface 7.
  • a region 9 which is provided with a surface layer, which reduces the tendency to fouling and improves the cleaning ability.
  • FIG. 3 is broadly consistent with the embodiments described above, so reference is made to the foregoing description to avoid repetition, with like reference numerals being used for like details.
  • This embodiment is characterized in that the surface layer covers only the outer circumferential surface 7 and the back of the bell cup 1, whereas the overflow surface 5 and the inner surface of the bell cup 1 remain uncoated.
  • This embodiment is characterized in that the bell cup 1 complete with the surface layer. 8 is sealed. This means that the entire surface of the bell cup 1 is covered by the surface layer 8.
  • FIG. 5 is largely consistent with the embodiments described above, so reference is made to avoid repetition of the above description.
  • a special feature of this embodiment is that only the overflow surface 5 and the inner surface of the bell cup 1 is coated with the surface layer.

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Nozzles (AREA)
  • Laminated Bodies (AREA)

Claims (13)

  1. Elément d'installation de peinture, en particulier bol de pulvérisation (1) pour un projecteur rotatif, avec
    a) un corps de base (1) et
    b) une couche superficielle (8) au moins sur une partie de la surface du corps de base (1),
    c) dans lequel la couche superficielle (8) diminue la tendance à l'encrassement de l'élément d'installation de peinture et/ou améliore la capacité de nettoyage de l'élément d'installation de peinture,
    caractérisé en ce que la couche superficielle (8) contient au moins un des matériaux suivants :
    d) niobium,
    e) vanadium,
    f) tantale.
  2. Elément d'installation de peinture selon la revendication 1, caractérisé en ce que la couche superficielle (8) contient au moins un des matériaux suivants :
    a) oxydes,
    b) carbures,
    c) nitrures.
  3. Elément d'installation de peinture selon la revendication 1 ou 2, caractérisé en ce que la couche superficielle (8) contient au moins un des matériaux suivants :
    a) oxyde de métal,
    b) nitrure de métal,
    c) un composé organique métallique.
  4. Elément d'installation de peinture selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le corps de base (1) se compose d'un des matériaux suivants ou d'une combinaison des matériaux suivants :
    a) aluminium ou un alliage d'aluminium,
    b) titane,
    c) acier, en particulier acier spécial,
    d) métal non ferreux, en particulier cuivre ou un alliage de cuivre,
    e) céramique,
    f) matière plastique.
  5. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce
    a) que la couche superficielle (8) est hydrophile, en particulier avec un angle de contact par rapport à l'eau de moins de 90°, 45°, 20°, 10°, 8° ou moins de 6°, ou
    b) que la couche superficielle (8) est superhydrophile, en particulier avec un angle de contact par rapport à l'eau de moins de 5°, 3°, 2° ou moins de 1°, ou
    c) que la couche superficielle (8) est hydrophobe, en particulier avec un angle de contact par rapport à l'eau de plus de 90°, 110°, 130° ou 150°, ou
    d) que la couche superficielle (8) est superhydrophobe, en particulier avec un angle de contact par rapport à l'eau de plus de 160°, 180°, 200° ou 220°.
  6. Elément d'installation de peinture selon la revendication 1, caractérisé en ce
    a) que la couche superficielle (8) est une nanocouche qui contient des particules avec une grandeur de particule dans la plage des nanomètres, et/ou
    b) que la couche superficielle (8) est une nanocouche, qui présente une épaisseur de couche dans la plage des nanomètres,
    c) que la couche superficielle (8) présente une microstructuration, et/ou
    d) que la couche superficielle (8) réduit l'usure.
  7. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche superficielle (8) est générée par un des procédés suivants :
    a) procédé par plasma, en particulier oxydation électrolytique au plasma,
    b) techniques de jet, en particulier jets d'eau, jets de perles de céramique, jets de perles de verre ou
    c) irradiation au laser,
    d) gravure,
    e) implantation ionique,
    f) dépôt physique en phase vapeur,
    g) dépôt chimique en phase vapeur,
    h) injection,
    i) immersion,
    j) pulvérisation
    k) enduction.
  8. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce
    a) que la couche superficielle (8) présente plusieurs couches partielles se trouvant les unes au-dessus des autres avec différentes propriétés, et/ou
    b) que la couche superficielle (8) présente plusieurs zones qui sont séparées les unes des autres et présentent différentes propriétés.
  9. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce
    a) que la couche superficielle (8) se compose d'un matériau avec une ductilité élevée, à savoir avec un allongement à la rupture de plus de 5 % ou 10 %, ou
    b) que la couche superficielle (8) se compose d'un matériau avec une ductilité moyenne, à savoir avec un allongement à la rupture entre 0,5 % et 5 %, ou
    c) que la couche superficielle (8) se compose d'un matériau avec une ductilité faible, à savoir avec un allongement à la rupture de moins de 0,5 %, 0,3 % ou 0,1%.
  10. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce
    a) que la couche superficielle (8) se compose d'un matériau avec une rugosité élevée, à savoir avec un coefficient de rugosité supérieur à 50 µm, ou
    b) que la couche superficielle (8) se compose d'un matériau avec une rugosité moyenne, à savoir avec un coefficient de rugosité entre 10 µm et 50 µm, ou
    c) que la couche superficielle (8) se compose d'un matériau avec une rugosité faible, à savoir avec un coefficient de rugosité de moins de 10 µm.
  11. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce
    a) que la couche superficielle (8) recouvre la surface entière du corps de base (1), ou
    b) que la couche superficielle (8) recouvre seulement des surfaces extérieures du corps de base (1), en particulier une surface enveloppe et/ou un côté arrière du corps de base (1), ou
    c) que la couche superficielle (8) recouvre seulement une surface intérieure du corps de base (1), en particulier une surface d'écoulement, ou
    d) que la couche superficielle (8) recouvre la surface du corps de base (1) seulement sur des zones partielles.
  12. Elément d'installation de peinture selon l'une quelconque des revendications précédentes, caractérisé en ce que l'élément d'installation de peinture est l'un des éléments suivants :
    a) un bol de pulvérisation (1) d'un projecteur rotatif,
    b) un élément porteur de peinture, en particulier un boîtier de soupape ou une aiguille de soupape,
    c) un élément qui vient en contact en fonctionnement avec le moyen de revêtement, en particulier un pulvérisateur, un poignet de robot, un bras de robot ou une bride,
    d) un élément d'un robot de peinture ou d'un robot de manipulation,
    e) un élément d'une cabine de peinture, en particulier d'un recouvrement, un caillebotis, un convoyeur, une vitre de fenêtre, un élément de paroi, un canal d'évacuation d'air.
  13. Procédé de fabrication pour un élément d'installation de peinture, en particulier pour un bol de pulvérisation (1), avec les étapes suivantes :
    a) mise à disposition d'un corps de base (1),
    b) génération d'une couche superficielle (8) au moins sur une partie de la surface du corps de base (1),
    c) dans lequel la couche superficielle (8) diminue la tendance à l'encrassement de l'élément d'installation de peinture et/ou la capacité de nettoyage,
    caractérisé en ce que la couche superficielle (8) contient au moins un des matériaux suivants :
    d) niobium,
    e) vanadium,
    f) tantale.
EP13001691.8A 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'un revêtement de surface Active EP2612710B2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102009057444A DE102009057444A1 (de) 2009-12-08 2009-12-08 Lackieranlagenbauteil mit einer Oberflächenbeschichtung
PCT/EP2010/007356 WO2011069622A2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'un revêtement de surface
EP10787321.8A EP2509714B2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'une surface modifiée

Related Parent Applications (3)

Application Number Title Priority Date Filing Date
EP10787321.8A Division-Into EP2509714B2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'une surface modifiée
EP10787321.8A Division EP2509714B2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'une surface modifiée
EP10787321.8 Division 2010-12-03

Publications (3)

Publication Number Publication Date
EP2612710A1 EP2612710A1 (fr) 2013-07-10
EP2612710B1 true EP2612710B1 (fr) 2018-02-07
EP2612710B2 EP2612710B2 (fr) 2023-08-30

Family

ID=43597798

Family Applications (2)

Application Number Title Priority Date Filing Date
EP13001691.8A Active EP2612710B2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'un revêtement de surface
EP10787321.8A Active EP2509714B2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'une surface modifiée

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP10787321.8A Active EP2509714B2 (fr) 2009-12-08 2010-12-03 Élément d'installation de peinture muni d'une surface modifiée

Country Status (7)

Country Link
US (1) US9731311B2 (fr)
EP (2) EP2612710B2 (fr)
CN (1) CN102712005B (fr)
DE (1) DE102009057444A1 (fr)
ES (2) ES2667320T5 (fr)
HU (2) HUE037576T2 (fr)
WO (1) WO2011069622A2 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008056411A1 (de) * 2008-11-07 2010-05-20 Dürr Systems GmbH Beschichtungsanlagenbauteil, insbesondere Glockenteller, und entsprechendes Herstellungsverfahren
DE102011085674A1 (de) * 2011-11-03 2013-05-08 Robert Bosch Gmbh Maschinenelement einer Kraftstoffpumpe mit Oberflächen-Mikrostrukturierung
WO2013087073A2 (fr) * 2011-12-16 2013-06-20 Herbert Jennissen Substrat à surface structurée et procédés de fabrication, procédés permettant d'en déterminer les propriétés de mouillabilité
DE102014222240A1 (de) * 2014-10-30 2016-05-04 Continental Automotive Gmbh Ventilvorrichtung für ein Kraftfahrzeug
DE102015004066A1 (de) * 2015-03-28 2016-09-29 Eisenmann Se Wellenelement eines Luftlagers, Luftlager und Rotationszerstäuber
CN106086765B (zh) * 2016-07-25 2019-01-15 北京航空航天大学 一种抗cmas腐蚀微纳米复合结构热障涂层及其制备方法
EP3626351B1 (fr) * 2017-05-17 2021-01-27 Nissan Motor Co., Ltd. Bol d'appareil de revêtement de type à atomisation rotative
DE102019135592A1 (de) * 2019-12-20 2021-06-24 Eisenmann Se Rotationszerstäuber zur Abgabe eines Beschichtungsmittels und Glockenteller hierfür

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EP2509714B2 (fr) 2020-06-24
HUE038951T2 (hu) 2018-12-28
US20120305681A1 (en) 2012-12-06
ES2667320T5 (es) 2024-02-27
EP2612710B2 (fr) 2023-08-30
DE102009057444A1 (de) 2011-06-09
EP2509714B1 (fr) 2018-02-07
EP2509714A2 (fr) 2012-10-17
ES2667320T3 (es) 2018-05-10
HUE037576T2 (hu) 2018-09-28
US9731311B2 (en) 2017-08-15
WO2011069622A3 (fr) 2011-08-04
CN102712005A (zh) 2012-10-03
WO2011069622A2 (fr) 2011-06-16
EP2612710A1 (fr) 2013-07-10
ES2668093T3 (es) 2018-05-16
CN102712005B (zh) 2016-05-18

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