EP2588642A2 - Verfahren zur oberflächenbehandlung einer vorrichtung zur ausgabe eines flüssigprodukts - Google Patents
Verfahren zur oberflächenbehandlung einer vorrichtung zur ausgabe eines flüssigproduktsInfo
- Publication number
- EP2588642A2 EP2588642A2 EP11741631.3A EP11741631A EP2588642A2 EP 2588642 A2 EP2588642 A2 EP 2588642A2 EP 11741631 A EP11741631 A EP 11741631A EP 2588642 A2 EP2588642 A2 EP 2588642A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- ions
- equal
- ion
- treated
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 70
- 239000012530 fluid Substances 0.000 title claims abstract description 25
- 238000004381 surface treatment Methods 0.000 title abstract description 10
- 150000002500 ions Chemical class 0.000 claims abstract description 113
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052734 helium Inorganic materials 0.000 claims abstract description 25
- 239000001307 helium Substances 0.000 claims abstract description 24
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims abstract description 22
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000010884 ion-beam technique Methods 0.000 claims abstract description 17
- 238000005468 ion implantation Methods 0.000 claims abstract description 16
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 14
- 239000001301 oxygen Substances 0.000 claims abstract description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 13
- 229910052786 argon Inorganic materials 0.000 claims abstract description 12
- 229910052724 xenon Inorganic materials 0.000 claims abstract description 11
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052743 krypton Inorganic materials 0.000 claims abstract description 10
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052754 neon Inorganic materials 0.000 claims abstract description 9
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229920000642 polymer Polymers 0.000 claims description 74
- 238000006073 displacement reaction Methods 0.000 claims description 26
- 238000002513 implantation Methods 0.000 claims description 24
- 238000011282 treatment Methods 0.000 claims description 24
- -1 polyethylene Polymers 0.000 claims description 23
- 238000000605 extraction Methods 0.000 claims description 22
- 239000004417 polycarbonate Substances 0.000 claims description 21
- 229920000515 polycarbonate Polymers 0.000 claims description 21
- 239000004743 Polypropylene Substances 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 12
- 229920001155 polypropylene Polymers 0.000 claims description 12
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000015556 catabolic process Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 238000006731 degradation reaction Methods 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 229920002319 Poly(methyl acrylate) Polymers 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000000806 elastomer Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 230000002441 reversible effect Effects 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 238000010849 ion bombardment Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 230000002730 additional effect Effects 0.000 claims 1
- 239000000825 pharmaceutical preparation Substances 0.000 claims 1
- 229940127557 pharmaceutical product Drugs 0.000 claims 1
- 239000002861 polymer material Substances 0.000 claims 1
- 238000012986 modification Methods 0.000 abstract description 2
- 230000004048 modification Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 14
- 230000006870 function Effects 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000005259 measurement Methods 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000013043 chemical agent Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000012080 ambient air Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000001627 detrimental effect Effects 0.000 description 3
- 239000007943 implant Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical group 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 208000006673 asthma Diseases 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 235000019241 carbon black Nutrition 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 125000003636 chemical group Chemical group 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000004064 dysfunction Effects 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000007922 nasal spray Substances 0.000 description 1
- 229940097496 nasal spray Drugs 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 239000000668 oral spray Substances 0.000 description 1
- 229940041678 oral spray Drugs 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 231100000167 toxic agent Toxicity 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/48—Ion implantation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F9/00—Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/14—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts
- B05B15/18—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
- C03C23/0005—Other surface treatment of glass not in the form of fibres or filaments by irradiation
- C03C23/0055—Other surface treatment of glass not in the form of fibres or filaments by irradiation by ion implantation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/16—Chemical modification with polymerisable compounds
- C08J7/18—Chemical modification with polymerisable compounds using wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B11/00—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
- B05B11/01—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use characterised by the means producing the flow
- B05B11/10—Pump arrangements for transferring the contents from the container to a pump chamber by a sucking effect and forcing the contents out through the dispensing nozzle
- B05B11/1001—Piston pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D83/00—Containers or packages with special means for dispensing contents
- B65D83/14—Containers or packages with special means for dispensing contents for delivery of liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant for a product delivered by a propellant
- B65D83/44—Valves specially adapted therefor; Regulating devices
- B65D83/48—Lift valves, e.g. operated by push action
Definitions
- the present invention relates to a surface treatment method for fluid dispensing devices.
- Dispensing devices for fluid products are well known. They generally comprise one or more reservoir (s), a dispensing member, such as a pump, a valve or a piston moving in the reservoir, and a dispensing head provided with a dispensing orifice. In some cases, lateral actuation systems are provided for actuating the dispensing member.
- the fluid dispensing devices may also be inhalers comprising a plurality of reservoirs each containing an individual dose of powder or liquid, and means for opening and expelling said doses during successive actuations. These different devices may further comprise a counter or dose indicator for counting or indicating the number of doses dispensed or remaining to be dispensed from the dispensing device.
- Friction control which can cause annoying noises and / or malfunctions, is a major issue.
- the risks of dysfunction of the dispensing device can be critical, for example for crisis treatments, such as asthma.
- These problems of friction can arise in particular at the pump piston or the valve valve, which must not especially lock. It is the same in inhalers, where the means of displacement or tank opening, as well as the dose distribution means are sensitive to friction, or in the dose counters, which must give an accurate indication to the patient. user not to deceive him about the number of doses remaining at his disposal. Any blockage due to friction is therefore potentially detrimental.
- Existing surface treatment methods all have disadvantages.
- the present invention aims to provide a surface treatment method that does not reproduce the aforementioned drawbacks.
- the present invention aims to provide a surface treatment method that is effective, durable, non-polluting and simple to achieve.
- the subject of the invention is in particular a method for treating a polymer part with multicharged and multi-energy ions belonging to the list consisting of helium (He), nitrogen (N), oxygen (O), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), this polymer part forming part of a fluid dispensing device, in particular pharmaceutical.
- multicharged and multi-energy ions belonging to the list consisting of helium (He), nitrogen (N), oxygen (O), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe), this polymer part forming part of a fluid dispensing device, in particular pharmaceutical.
- the antistatic effect a lowering of the surface resistivity for a few weeks or a few months may be sufficient.
- the dissipation of electrostatic charges it is obtained with dissipative materials and conductors which prevent discharges and dissipate the loads resulting from high speed movements.
- the conductivity can be obtained by different ways:
- non-permanent additives such as fatty amine esters or quaternary amines. These substances, incorporated into a polymer matrix, migrate to the surface and react with the humidity of the air. By forming a wet film on the surface, they decrease the surface resistivity to about 10 14 ⁇ / ⁇ .
- Adhesion is an important phenomenon in the case of polymers which results for example in the bonding of active product on a surface.
- polymer parts In addition to bonding problems, polymer parts often have to operate in more or less aggressive chemical environments, with ambient humidity, ambient oxygen, etc., which can lead to an increase in their electrical insulating properties by oxidation.
- Some polymers are loaded with chemical agents that protect against UV rays and oxidation.
- the release of these chemical agents to the outside has the effect of accelerating the surface oxidation which in turn reinforces the insulating nature of the polymer.
- the aim of the invention is to reduce the aforementioned drawbacks and in particular to allow a sharp reduction in the surface resistivity of a solid polymer part while retaining in the mass its elastic properties and avoiding the use of chemical agents which are detrimental to health.
- the subject of the invention is therefore a method for treating at least one surface of a massive piece of polymer with helium ions, characterized in that X + and X 2+ multi-energy ions are simultaneously implanted.
- the inventors have for example found that the simultaneous presence of He + and He 2+ ions makes it possible to very significantly improve the surface antistatic properties of the polymers compared with known treatments where only He + or He 2 ions are used. + are implanted. They were able to show that a significant improvement was obtained for RHe less than or equal to 100, for example less than or equal to 20.
- the invention makes it possible to reduce the surface resistivity of a piece of solid polymer, and / or to eliminate the bonding of the dust or even to reduce the polarization of the surface by eliminating strongly polarized chemical groups such as OH, COOH. These functional groups can induce Van der Walls forces which have the effect of sticking ambient chemical molecules to the surface of the polymer.
- the invention also makes it possible to increase the chemical stability of the polymer by creating, for example, a permeation barrier.
- the latter can slow the propagation of ambient oxygen in the polymer, and / or delay the diffusion of chemical protective agents contained in the polymer to the outside, and / or inhibit the release of toxic agents contained in the polymer. outwards.
- it makes it possible to eliminate the addition of chemical agents or fillers and to replace them with a physical process applicable to any type of polymer that is inexpensive in terms of material and energy consumption.
- solid means a polymer part produced by mechanical or physical transformation of a block of material, for example by extrusion, molding or any other technique adapted to transform a polymer block.
- PET Polyethylene terephthalate
- the process is low energy, inexpensive and allows its use in an industrial setting without any environmental impact.
- the treatment of a polymer part is performed by simultaneous implantation of multicharged multi-energy ions.
- the latter are obtained in particular by extracting with single and single extraction voltage mono- and multi-charged ions created in the plasma chamber of an electron cyclotron resonance ion source (source RCE).
- source RCE electron cyclotron resonance ion source
- Each ion produced by said source has an energy that is proportional to its state of charge. It follows that ions with the highest charge state, therefore of highest energy, are implanted in the polymer room at greater depths.
- An implementation with an ECR source is fast and inexpensive since it does not require a high extraction voltage of the ion source. Indeed, to increase the implantation energy of an ion, it is economically preferable to increase its state of charge rather than increase its extraction voltage.
- the source is an electron cyclotron resonance source producing multi-energy ions which are implanted in the room at a temperature below 50 ° C and the implantation of ions of the implantation beam. is performed simultaneously at a depth controlled by the extraction voltage of the source.
- the ions excite during their passage the electrons of the polymer causing splits of covalent bonds which recombine immediately to generate, by a mechanism said crosslinking, a high density of covalent chemical bonds mainly consisting of carbons.
- Lighter elements such as hydrogen and oxygen are removed from the polymer during degassing. This densification in carbon-rich covalent bonds has the effect of superficially increasing conductivity and reducing or even eliminating the superficial polar groupings at the origin of the Van der Walls forces. at the origin of the collage.
- the crosslinking process is all the more effective as the ion is light.
- N nitrogen
- O oxygen
- Ne neon
- Ne argon
- Kr krypton
- Xe xenon
- a preferred mode consists, for example, in combining:
- the extraction voltage of the source enabling implantation of the multi-energy ions He + and He 2+ is between 10 and 400 kV, for example greater than or equal to 20 kV and / or less than or equal to 100 kV;
- the dose of multi-energy ion He + and He 2+ is between 5.10 14 and 10 18 ions / cm 2 , for example greater than or equal to 10 15 ions / cm 2 and / or less than or equal to 5.10 17 ions / cm 2 , or even greater than or equal to 5.10 15 ions / cm 2 and / or less than or equal to 10 17 ions / cm 2 ;
- the variation of a characteristic property of the evolution of the surface of a solid piece of polymer is determined, for example the surface resistivity of the polymer of a polymeric material representative of that of the piece to be treated; based on doses of multi-energy ions He + and He 2+ so as to determine a range of ion doses where the variation of the characteristic property chosen is advantageous and evolves differentially in three consecutive zones of doses of ions forming said ion dose domain, with an evolution in the first substantially linear zone and reversible over a period of less than one month, a change in the second zone substantially linear and stable over a period greater than one month finally an evolution in the third zone constant and stable over a period greater than one month and where we choose the dose of ions muiti energy He + and He 2+ in the third zone ion doses to treat the massive piece of polymer; reversible evolution (first zone) means that the resistivity decreases and then rises to recover its original value. This phenomenon is due to the persistence of free radicals
- Parameters of the source and displacement of the surface of the polymer part to be treated are adjusted so that the surface speed of treatment of the surface of the polymer part to be treated is between 0.5 cm 2 / s and 1000 cm 2 / s, for example greater than or equal to 1 cm 2 / s and / or less than or equal to 100 cm 2 / s;
- parameters of the source and displacement of the surface of the polymer part to be treated are adjusted so that the dose of implanted helium is between 5.10 14 and 10 18 ions / cm 2 , for example greater than or equal to at 5.10 15 ions / cm 2 and / or less than or equal to 10 17 ions / cm 2 ;
- parameters of the source and displacement of the surface of the polymer part to be treated are adjusted so that the depth of penetration of the helium on the surface of the treated polymer part is between 0.05 and 3 ⁇ , for example greater than or equal to 0.1 ⁇ and / or less than or equal to 2 ⁇ ;
- the parameters of the source and the displacement of the surface of the polymer part to be treated are adjusted so that the temperature of the surface of the polymer part being treated is less than or equal to 100.degree. example less than or equal to 50 ° C;
- the polymer part is for example a profiled strip, and said piece scrolls in a processing device, for example at a speed between 5 m / min and 100 m / min; for example, the polymer part is a profiled strip which scrolls longitudinally;
- the helium implantation of the surface of the workpiece is carried out by means of a plurality of He + and He 2+ multi-energy ion beams produced by a plurality of ion sources; for example, the ion sources are arranged along a direction of movement of the workpiece; preferably the sources are spaced so that the distance between two ion beams is sufficient to allow the part to cool between successive ion implantation; said sources produce ion beams whose diameter is adapted to the width of the tracks to be treated.
- the polymer of the part is chosen from polycarbonates, polyethylenes, polyethylene terephthalates, polyamides, polymethylacrylates and polypropylenes.
- the list is not exhaustive. Other types of polymer are conceivable given the generic nature of the crosslinking process.
- the invention also relates to a part where the thickness where the helium is implanted is greater than or equal to 50 nm, for example greater than or equal to 200 nm and whose surface resistivity p, is less than or equal to 10 14 ⁇ / ⁇ , for example less than or equal to 10 9 ⁇ / ⁇ , or even less than or equal to 10 5 ⁇ / ⁇ .
- surface resistivity refer to the IEC 60093 standard.
- the subject of the present invention is therefore a method for surface treatment of a fluid product dispensing device, said method comprising the step of modifying by ion implantation, by means of multicharged and multi-energy ion beams, at least a surface to be treated of at least a part of said device, said modified surface to be treated having anti-friction properties, said multicharged ions being selected from helium (He), nitrogen (N), oxygen (O), neon (Ne), argon (Ar), krypton ( Kr), xenon (Xe), the ion implantation being carried out at a depth of 0 to 3 ⁇ .
- FIG. 1 represents an example of helium implantation distribution according to the invention in a polycarbonate
- FIG. 2 shows the scales according to different standards describing the electrostatic properties of a material
- FIG. 3 represents the variation of the surface resistivity of the surface of a polycarbonate sample treated according to the invention, as a function of time, for a plurality of doses of helium; the surface resistivity was measured according to the IEC 60093 standard, by implementing an electrode consisting of a disc of diameter d, surrounded by a ring of internal diameter D where D is greater than d;
- FIG. 4 represents the variation of the surface resistivity of the surface of a polycarbonate sample treated according to the invention, as a function of time, for three types of He, N, Ar ions in a plurality of doses; surface resistivity was measured according to IEC 60093; and
- FIG. 5 represents the variation of the surface resistivity of the surface of a polycarbonate sample treated according to the invention, as a function of time, for a plurality of nitrogen doses but according to two beam displacement speeds; the surface resistivity was measured according to the IEC 60093 standard.
- the present invention provides for the use of a method similar to that described in document WO 2005/085491, which concerns an ion implantation process, and more particularly the use of a multicharged multi-energy ion beam in order to to structurally modify the surface of metallic materials at depths around the ⁇ to give them particular physical properties.
- This implantation method has in particular been used to treat parts made of aluminum alloy which are used as molds for series production of plastic parts.
- the surfaces to be treated may comprise a synthetic material, such as polyethylene (PE) and / or polypropylene (PP) and / or polyvinyl chloride (PVC) and / or polytetrafluoroethylene (PTFE). They can also be metal, glass, or elastomer.
- PE polyethylene
- PP polypropylene
- PVC polyvinyl chloride
- PTFE polytetrafluoroethylene
- the method consists in using one or more ion sources, such as an electron cyclotron resonance source, referred to as ECR source.
- ECR source can deliver an initial beam of multi-energy ions, for example having a total current of about 10 mA (all loads combined) at an extraction voltage that may vary from 20 kV to 200 kV.
- the RCE source emits the ion beam towards adjustment means which focus and adjust the initial beam emitted by the ECR source into an ion implantation beam that strikes a workpiece.
- the ions can be selected from helium, boron, carbon, nitrogen, oxygen, neon, argon, krypton and xenon.
- the maximum temperature of the workpiece varies depending on its nature.
- the typical implantation depth is between 0 and 3 ⁇ , and depends not only on the surface to be treated, but also on the properties that one wishes to improve.
- RCE ions The specificity of a source of RCE ions lies notably in the fact that it delivers mono- and multicharged ions, which makes it possible to simultaneously implant multi-energy ions with the same extraction voltage. It is thus possible to obtain simultaneously, over the entire thickness treated, a better distributed implantation profile. This improves the quality of the surface treatment.
- the process is carried out in a vacuum chamber using a vacuum pump.
- This vacuum is intended in particular to prevent the beam from being intercepted by residual gases and to prevent contamination of the surface of the part by these same gases during implantation.
- the adjustment means mentioned above can comprise, from the ECR source to the part to be treated, the following elements:
- a mass spectrometer able to filter the ions according to their charge and their mass.
- a spectrometer is however optional if a pure gas is injected, for example a pure nitrogen gas (N2). It is then possible to recover all the mono- and multicharged ions produced by the source to obtain a multi-energy ion beam.
- N2 pure nitrogen gas
- one or more lenses to give the ion beam a predetermined shape, for example cylindrical, with a predetermined radius.
- an intensity transformer for continuously measuring the intensity of the ion beam without intercepting it.
- One of the functions of this instrument is to detect any interruption of the ion beam and to allow the recording of beam intensity variations during the treatment.
- a shutter which may for example be a Faraday cage, for interrupting the trajectory of the ions at certain times, for example during a displacement without treatment of the part.
- the workpiece is movable relative to the ECR source.
- the piece can for example be mounted on a movable support whose movement can be controlled by a numerically controlled machine.
- the displacement of the workpiece is calculated according to the radius of the beam, the external and internal contours of the zones to be treated, the constant or variable speed of movement as a function of the angle of the beam relative to the surface and the number previously completed.
- One possible implementation of the treatment method is as follows.
- the workpiece is fixed on a suitable support in an enclosure, then the enclosure is closed and a high vacuum is introduced by means of a vacuum pump.
- a vacuum pump As soon as the vacuum conditions are reached, the production and adjustment of the ion beam is carried out.
- the shutter When said beam is adjusted, the shutter is raised and the numerically controlled machine is actuated, which then performs the displacement in position and speed of the workpiece in front of the beam in one or more passes.
- the shutter is lowered to cut the beam, the production of the beam is stopped, the vacuum is broken by opening the chamber to the ambient air, the cooling circuit is eventually stopped and take the treated part out of the enclosure.
- the ratio RHe is less than or equal to 100, for example less than 20, and preferably greater than 1.
- the He + and He2 + ions are advantageously produced simultaneously by an ECR source.
- the extraction voltage of the source allowing implantation of the multi-energy ions He + and He + 2 can be between 10 and 400 kV, for example greater than or equal to 20 kV and / or less than or equal to 100 kV.
- the multi-energy ion He + and He2 + dose is between 1014 and 1018 ions / cm 2 , for example greater than or equal to 1015 ions / cm 2 and / or less than or equal to 1017 ions / cm 2 , or even greater or equal to 1015 ions / cm 2 and / or less than or equal to 1016 ions / cm 2 .
- the implantation depth is advantageously between 0.05 and 3 ⁇ , for example between 0.1 and 2 ⁇ .
- the temperature of the elastomeric surface being treated is advantageously less than 100 ° C., preferably less than 50 ° C.
- different ion implantations are performed on the same surface to be treated, to give several properties to this surface to be treated.
- the fluid product may be likely to stick to a surface with which it is in contact, which may in particular have a detrimental effect on the reproducibility of the dispensed dose.
- the invention advantageously provides for modifying the surface to prevent sticking of the fluid product on the support surface.
- certain materials are likely to interact with the fluid product in the event of contact, which can to be harmful for the fluid product.
- the invention advantageously provides for modifying the surface to be treated in order to prevent or limit the interactions between the fluid product and the surface to be treated.
- These additional surface treatments can be applied during successive ion implantation steps. It should be noted that the order of these successive steps of ion implantation may be arbitrary. Alternatively, the different properties could also be granted to the same surface to be treated in a single ion implantation step.
- the method of the invention is non-polluting, especially since it does not require chemicals. It is carried out dry, which avoids the relatively long drying periods of the liquid treatment processes. It does not require a sterile atmosphere outside the vacuum chamber, and so it can be done at any desired location.
- a particular advantage of this method is that it can be integrated into the assembly line of the fluid dispenser device, and operate continuously in this chain. This integration of the treatment process with the production tool simplifies and accelerates the manufacturing and assembly process as a whole, and therefore positively impacts its cost.
- the present invention is applicable to multidose devices, such as pump or valve devices mounted on a reservoir and operated for the successive delivery of doses. It also applies to multi-dose devices comprising a plurality of individual reservoirs each containing a dose of fluid, such as pre-dosed powder inhalers. It also applies to single-dose or bidose devices, in which a piston moves directly into a reservoir each time it is actuated.
- the invention is particularly applicable to nasal or oral spray devices, ophthalmic dispensing devices and syringe-type needle devices.
- FIGS 1 to 5 illustrate advantageous embodiments of the invention.
- FIG. 1 represents a schematic example of helium implantation distribution as a function of the depth according to the invention, in a polycarbonate.
- Curve 101 corresponds to the distribution of He + and curve 102 corresponds to that of He 2+ . It can be estimated that for energies of 100 keV, He 2+ travels an average distance of about 800 nm for an average ionization energy of 10 eV / Angstrom. For energies of 50 keV, He + travels an average distance of about 500 nm for an average ionization energy of 4 eV / Angstrom. The ionization energy of an ion is related to its crosslinking power.
- FIG. 2 represents, according to the DOD HDBK 263 standard, the resistivity values qualifying the electrostatic properties of a material.
- a polymer has insulating properties for surface resistivity values greater than 10 14 ⁇ / ⁇ (ZONE I), antistatic properties for surface resistivity values of between 10 14 ⁇ / ⁇ and 10 9 ⁇ / ⁇ (zone A) .
- the electrostatic dissipative properties appear for surface resistivity values between 10 5 ⁇ / ⁇ and 10 9 ⁇ / ⁇ (zone D) and conductive properties for values below 10 5 ⁇ / ⁇ (zone C)
- the resistivity measurement was carried out according to IEC 60093.
- the resistivity measurement technique used does not make it possible to measure resistivities greater than 10 15 ⁇ / ⁇ corresponding to the zone N, it saturates at 10 15 ⁇ / ⁇ .
- the abscissa axis corresponds to the time separating the treatment of the sample to the measurement of its surface resistivity.
- the y-axis corresponds to the measurement of the surface resistivity expressed in ⁇ / ⁇ .
- a first zone is distinguished for doses less than or equal to 10 15 ions / cm 2 , the surface resistivity decreases for less than a month by about 3 orders of magnitude (passing 1, 5.10 16 ⁇ / ⁇ to 5.10 12 ⁇ / ⁇ ) before returning to its original value around 1, 5.10 16 ⁇ / ⁇ (curve 1).
- the antistatic properties are ephemeral, the free radicals still present recombine with the oxygen and the ambient air.
- the antistatic properties (curve 2 and 3) strengthen to become dissipative of electrostatic charges (curve 4). For these doses, the resistivities remain constant over more than 140 days.
- the beam has a diameter of 15 mm and an intensity of 0.225 mA, the extraction voltage is about 35 kV.
- the abscissa represents dose in ions per unit area expressed in October 15 ions / cm 2.
- the ordinate axis represents the surface resistivity expressed in ⁇ / ⁇ .
- the resistivity measurement was carried out according to the standard IEC 60093.
- the heavier ions are the most effective for reducing the surface resistivity, the PC treated with nitrogen at a surface resistivity at least 10 times lower than that of the PC treated with helium, the PC treated with argon at a surface resistivity at least 10 times lower than that of the PC treated with nitrogen and 100 times lower than that of the PC treated with 'helium.
- the inventors advocate the use of even more ions heavy like xenon to further reduce the resistivity of polycarbonate.
- the beam has a diameter of 15 mm and an intensity of 0.150 mA, the extraction voltage is about 35 kV.
- the x-axis represents the ion dose per unit area expressed
- the inventors have deduced from this experiment that for any polymer treated with a beam of known diameter and power, there is a minimum speed of displacement of the beam causing a maximum reduction of the surface resistivity of the polymer without risk of degradation of the polymer under the effect of heat produced.
- the thermal degradation of the polymer has for signature a significant degassing followed by a rise in pressure at the extraction system of the source RCE. This rise in pressure results in electrical breakdowns.
- the extraction system is used to extract ions from the plasma from the ECR source to form the beam.
- the inventors recommend a test step which consists in progressively reducing the speed of the beam while retaining the other characteristics:
- the polymer thermally degrades under the effect of heat, when the rise in pressure measured by a gauge located both in the extraction system and in the treatment chamber, makes a jump of 10 "5 mbar in a few seconds The tests must be stopped immediately in order to keep only the beam displacement speed of the previous test.This jump of 10 -5 mbar in a few seconds or even less is the sign of a thermal degradation of the polymer.
- the treatment of at least one surface of a solid polymer part by implantation of helium ions He + and He 2+ has been carried out with He + and He 2+ multi-energy ions. , produced simultaneously by an ECR source.
- the treated polymers include the following: polypropylene (PP), polymethylacrilate (PMMA).
- the surface antistatic properties of a polymer are significantly improved from a dose greater than 5 ⁇ 10 15 ions / cm 2 , which represents a treatment speed of about 15 cm 2 / s for a Helium beam consisting of 9 mA of He + ion and 1 mA of He 2+ ions.
- the simultaneous implantation of helium ions can be done at varying depths, depending on the needs and the shape of the piece to be treated. These depths depend in particular on the implantation energies of the ions of the implantation beam; they may for example vary from 0.1 to about 3 ⁇ for a polymer. For applications where one looks for properties such as anti-gluing, for example, one could be content with a thickness less than one micron, reducing the processing times accordingly.
- the implantation conditions of the He + and He 2+ ions are chosen so that the polymer part retains its elastic mass properties by maintaining the workpiece at treatment temperatures of less than 50 ° C.
- This result can be achieved in particular for a beam with a diameter of 4 mm delivering a total intensity of 60 microamperes with an extraction voltage of 40 kV, moving at 40 mm / s on displacement amplitudes of 100 mm.
- This beam has a power per unit area of 20 W / cm 2 .
- the beam can have a diameter of 40 mm to maintain a pfd of 20 W / cm 2 .
- the invention is not limited to these embodiments and should be interpreted in a nonlimiting manner, and encompassing the treatment of any type of polymer.
- the method according to the invention is not limited to the use of an ECR source, and even if it may be thought that other sources would be less advantageous, it is possible to implement the method according to the invention with mono-ion sources or other multi-ion sources, as long as these sources are configured so as to allow simultaneous implantation of multi-energy ions belonging to the list consisting of helium (He), nitrogen, (N) oxygen (O), neon (Ne), argon (Ar), krypton (Kr), xenon (Xe).
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Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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FR1055364A FR2962138B1 (fr) | 2010-07-02 | 2010-07-02 | Procede de traitement de surface d'un dispositif de distribution de produit fluide. |
FR1002868A FR2962448B1 (fr) | 2010-07-08 | 2010-07-08 | Procede de traitement d'une surface d'une piece en polymere par des ions multicharges et multi-energies |
PCT/FR2011/051552 WO2012001330A2 (fr) | 2010-07-02 | 2011-07-01 | Procede de traitement de surface d'un dispositif de distribution de produit fluide. |
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EP2588642A2 true EP2588642A2 (de) | 2013-05-08 |
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EP11741631.3A Withdrawn EP2588642A2 (de) | 2010-07-02 | 2011-07-01 | Verfahren zur oberflächenbehandlung einer vorrichtung zur ausgabe eines flüssigprodukts |
Country Status (5)
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US (1) | US20130171334A1 (de) |
EP (1) | EP2588642A2 (de) |
JP (1) | JP2013533035A (de) |
CN (1) | CN103108981B (de) |
WO (1) | WO2012001330A2 (de) |
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FR2942801B1 (fr) * | 2009-03-05 | 2012-03-23 | Quertech Ingenierie | Procede de traitement d'une piece en elastomere par des ions multi-energies he+ et he2+ pour diminuer le frottement |
GB201202128D0 (en) | 2012-02-08 | 2012-03-21 | Univ Leeds | Novel material |
FR3002240B1 (fr) * | 2013-02-15 | 2015-07-10 | Quertech Ingenierie | Procede de traitement par un faisceau d'ions pour produire des materiaux en verre antireflet durable |
FR3003857B1 (fr) * | 2013-03-28 | 2015-04-03 | Quertech | Procede de traitement par un faisceau d'ions pour produire des materiaux en verre superhydrophiles. |
DE102017114959A1 (de) * | 2017-07-05 | 2019-01-10 | Schott Ag | Glaszylinder für eine Kolben-Zylinder-Anordnung mit verminderter Reibung und Verfahren zur Behandlung eines Glaszylinders für eine Kolben-Zylinder-Anordnung |
IT201800005958A1 (it) * | 2018-06-01 | 2019-12-01 | Dispositivo a lama d'aria | |
US11617716B2 (en) | 2021-06-10 | 2023-04-04 | Belhaven BioPharma Inc. | Dry powder formulations of epinephrine and associated methods |
US12005185B2 (en) | 2021-12-17 | 2024-06-11 | Belhaven BioPharma Inc. | Medical counter measures including dry powder formulations and associated methods |
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US5223309A (en) * | 1991-07-10 | 1993-06-29 | Spire Corporation | Ion implantation of silicone rubber |
GB9807558D0 (en) * | 1998-04-09 | 1998-06-10 | Bason Neil P | An indicator device |
FR2813593B1 (fr) * | 2000-09-07 | 2002-12-06 | Valois Sa | Dispositif de distribution de produit fluide de type multidose |
FR2876390A1 (fr) * | 2004-02-04 | 2006-04-14 | Frederic Guernalec | Procede de nitruration par implantation ionique d'une piece metallique et dispositif de mise en oeuvre du procede |
FR2896515B1 (fr) * | 2004-02-04 | 2008-06-13 | Quertech Ingenierie Sarl | Procede de nitruration par implantation ionique d'une piece metallique et dispositif de mise en oeuvre du procede |
FR2879625B1 (fr) * | 2004-02-04 | 2007-04-27 | Guernalec Frederic | Dispositif de nitruration par implantation ionique d'une piece en alliage d'aluminium et procede mettant en oeuvre un tel dispositif |
WO2006117625A2 (en) * | 2005-04-29 | 2006-11-09 | Samkov Alexander V | Equipment and method for ion implantation processing of medical devices |
US20070235427A1 (en) * | 2006-04-04 | 2007-10-11 | Sakhrani Vinay G | Apparatus and method for treating a workpiece with ionizing gas plasma |
US7767726B2 (en) * | 2007-05-11 | 2010-08-03 | Boston Scientific Scimed, Inc. | Medical devices having crosslinked polymeric surfaces |
GB0710475D0 (en) * | 2007-06-01 | 2007-07-11 | Innovatek Medical Ltd | Elastomeric sales |
FR2917753B1 (fr) * | 2007-06-20 | 2011-05-06 | Quertech Ingenierie | Dispositif multi-sources rce pour le traitement de pieces par implantation ionique et procede le mettant en oeuvre |
FR2942801B1 (fr) * | 2009-03-05 | 2012-03-23 | Quertech Ingenierie | Procede de traitement d'une piece en elastomere par des ions multi-energies he+ et he2+ pour diminuer le frottement |
-
2011
- 2011-07-01 WO PCT/FR2011/051552 patent/WO2012001330A2/fr active Application Filing
- 2011-07-01 JP JP2013517466A patent/JP2013533035A/ja active Pending
- 2011-07-01 US US13/807,893 patent/US20130171334A1/en not_active Abandoned
- 2011-07-01 CN CN201180037701.7A patent/CN103108981B/zh active Active
- 2011-07-01 EP EP11741631.3A patent/EP2588642A2/de not_active Withdrawn
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JP2013533035A (ja) | 2013-08-22 |
WO2012001330A2 (fr) | 2012-01-05 |
CN103108981A (zh) | 2013-05-15 |
CN103108981B (zh) | 2015-11-25 |
US20130171334A1 (en) | 2013-07-04 |
WO2012001330A3 (fr) | 2012-03-29 |
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