EP2583019B1 - Pressure vessel for storing a fluid - Google Patents
Pressure vessel for storing a fluid Download PDFInfo
- Publication number
- EP2583019B1 EP2583019B1 EP11761265.5A EP11761265A EP2583019B1 EP 2583019 B1 EP2583019 B1 EP 2583019B1 EP 11761265 A EP11761265 A EP 11761265A EP 2583019 B1 EP2583019 B1 EP 2583019B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure vessel
- thickened
- reinforcing device
- fibres
- wound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000012530 fluid Substances 0.000 title claims description 7
- 239000004033 plastic Substances 0.000 claims description 30
- 229920003023 plastic Polymers 0.000 claims description 30
- 230000003014 reinforcing effect Effects 0.000 claims description 18
- 230000008719 thickening Effects 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 description 24
- 239000000835 fiber Substances 0.000 description 17
- 230000002093 peripheral effect Effects 0.000 description 7
- 229920000049 Carbon (fiber) Polymers 0.000 description 5
- 239000004917 carbon fiber Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920002748 Basalt fiber Polymers 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/02—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
- F17C1/04—Protecting sheathings
- F17C1/06—Protecting sheathings built-up from wound-on bands or filamentary material, e.g. wires
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/16—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge constructed of plastics materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/02—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
- F17C1/04—Protecting sheathings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/06—Closures, e.g. cap, breakable member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/01—Shape
- F17C2201/0104—Shape cylindrical
- F17C2201/0109—Shape cylindrical with exteriorly curved end-piece
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/01—Shape
- F17C2201/0104—Shape cylindrical
- F17C2201/0123—Shape cylindrical with variable thickness or diameter
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/05—Size
- F17C2201/056—Small (<1 m3)
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0602—Wall structures; Special features thereof
- F17C2203/0604—Liners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0602—Wall structures; Special features thereof
- F17C2203/0612—Wall structures
- F17C2203/0614—Single wall
- F17C2203/0619—Single wall with two layers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0634—Materials for walls or layers thereof
- F17C2203/0658—Synthetics
- F17C2203/0663—Synthetics in form of fibers or filaments
- F17C2203/0665—Synthetics in form of fibers or filaments radially wound
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0634—Materials for walls or layers thereof
- F17C2203/0658—Synthetics
- F17C2203/0663—Synthetics in form of fibers or filaments
- F17C2203/067—Synthetics in form of fibers or filaments helically wound
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0305—Bosses, e.g. boss collars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2209/00—Vessel construction, in particular methods of manufacturing
- F17C2209/21—Shaping processes
- F17C2209/2154—Winding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2209/00—Vessel construction, in particular methods of manufacturing
- F17C2209/23—Manufacturing of particular parts or at special locations
- F17C2209/234—Manufacturing of particular parts or at special locations of closing end pieces, e.g. caps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1369—Fiber or fibers wound around each other or into a self-sustaining shape [e.g., yarn, braid, fibers shaped around a core, etc.]
Definitions
- the invention relates to a pressure vessel for storing a fluid, which is formed with a Kunststofflcern instructer and an applied on the plastic core container outer shell.
- Pressure vessels are used for storing liquid or gaseous media, ie fluids that are pressure-loaded.
- Pressure vessels of this type are known, for example, from the following documents: DE 10 2006 001 052 A1 .
- DE 10 2006 043 582 B3 such as DE 10 2007 011 211 B3 ,
- a pressure vessel with a core container made of aluminum is known.
- an outer reinforcement is applied with several wound fiber layers.
- wound layers thicken from the peripheral region towards the front side of the pressure vessel, the maximum thickening being reached at the end arranged on the front side of the pressure vessel.
- EP 0 666 450 A1 discloses a pressure vessel having a liner made of a plastic having a cylindrical central portion and two dome-shaped end portions.
- the liner is sheathed by an outer sheath, several in radial Direction superposed tangential windings and axial windings of a fiber-reinforced plastic.
- the publication DE 103 45 159 A1 relates to a high-pressure tank in which an intermediate fiber layer thickening from the peripheral side over the pole cap area thickened up to the frontal opening.
- the object of the invention is to provide an improved pressure vessel for storing a fluid with a plastic core container and an outer shell applied to the plastic core container, in which an impact and impact protection can be formed in a manufacturing technology easily manufacturable manner.
- the proposed pressure vessel has over the prior art in particular the advantage that the formation of shock and impact protection in the pole caps and optionally adjacent thereto in the production of fiber-reinforced reinforcements takes place, as in the manufacture of the wound layers.
- plastic elements for example foamed plastic elements
- the shock-absorbing Arm istsverdickung increases the wall thickness in the cylindrical portion of the pressure vessel. This increases the robustness of the system.
- the first fiber-reinforced reinforcement may in one embodiment be formed exclusively with the first fibers. Alternatively or additionally, an embodiment can provide that exclusively the second fibers are used in the second fiber-reinforced reinforcement.
- the first and second matrix materials may be the same or different. Preference is given to using thermoplastic or thermosetting resin systems, which serve to impregnate the respective reinforcement.
- the shock-absorbing reinforcing thickening in the top and / or bottom of the pressure vessel may be provided to produce the shock-absorbing reinforcing thickening in the top and / or bottom of the pressure vessel. It is then a one-sided or bilateral Arm istsverdickung formed on the pressure vessel.
- the pole cap region in the top and / or bottom region of the pressure vessel is made free of further impact or fall-absorbing elements. In this embodiment, the impact or fall protection is therefore formed exclusively with the aid of the impact-absorbing reinforcing thickening on the basis of the thickened layers thickened by the cap.
- a preferred embodiment of the invention provides that in a neck region of the plastic core container in a communicating with the interior of the plastic core container opening a neck piece for closing and / or sealing the interior is arranged, wherein the non-thickened, thickened layers wound at least partially with a collar overlapping the throat and the one or more thickened, thickened layers are formed with the collar of the neck piece non-overlapping.
- the neck piece is metal.
- the thickened layers which are not thickened by a thimble, can be designed to be completely overlapping with the collar of the neck piece in a further development of the invention.
- the collar may be formed, for example, frustoconical.
- the one or more thickened, thickened pole layers are formed exclusively in the second reinforcement.
- the first reinforcement does not have pole-thickened wound layers.
- An advantageous embodiment of the invention provides that the second fibers are arranged in the one or more pole thickened, wound layers at an angle between 35 ° and 55 ° to the longitudinal axis of the plastic core container.
- a further development of the invention provides that the first fibers are arranged in the non-thickened, wound layers at an angle between 5 ° and 25 ° to the longitudinal axis of the plastic core container.
- the first reinforcement and / or the second reinforcement are formed with at least one wound circumferential position, which is made along the circumference of the plastic core container.
- the wound circumferential position leaves the front sides of the plastic core container free.
- one or more non-cup-thickened, wound layers can be applied to the at least one wound circumferential layer.
- a development of the invention may provide that the first fibers are carbon fibers and the second fibers are glass fibers.
- the first fibers are carbon fibers and the second fibers are glass fibers.
- it can be provided to use only glass fibers or only carbon fibers in both reinforcements.
- glass fiber and / or carbon fiber the following types of fibers may be used: aramid fiber, polyamide fiber, polyester fiber or basalt fiber.
- a preferred embodiment of the invention provides that an outer wound layer of the second reinforcement is a not thickened Polkappen, wound layer.
- an inner wound layer of the second reinforcement which closes the second reinforcement to the plastic core container towards a not thickened Polkappen, wound layer.
- An advantageous embodiment of the invention provides that a plurality of Polkappenverdickte, wound layers are formed directly superimposed.
- the single FIGURE shows a section of a pressure vessel for storing a fluid, so a gas or a liquid, in cross section.
- a plastic core container 1 which is also referred to as a liner, a peripheral layer 3 wound from first fibers is applied in a peripheral region 2.
- carbon fibers are used as the first fibers, which are wound at an angle between about 60 ° and about 90 ° to the longitudinal axis of the pressure vessel.
- the first fibers of the peripheral layer 3 are embedded in a matrix material which is a thermoplastic or thermosetting resin system.
- the embedding of the wound fibers in the matrix material is also referred to as impregnation.
- the peripheral layer 3 is part of a first fiber-reinforced reinforcement 4, which is applied to the plastic core container 2.
- first fiber-reinforced reinforcement 4 together with a second fiber-reinforced reinforcement 5, which is applied to the first fiber-reinforced reinforcement 4, an outer shell 6 on the Kunststoffstofccern inquireer second
- the first fiber-reinforced reinforcement 4 is further prepared according to the figure with a wound layer 7, which is designed as a so-called cross-layer and formed with carbon fibers, which are wound at an angle between about 5 ° and about 25 ° to the longitudinal axis of the pressure vessel.
- the wound layer 7 is formed in the peripheral region 2 and in the end face region 8 of the pressure vessel up to a neck piece 9.
- the neck piece 9, which is made of metal, is disposed in the region of an opening 10 of the plastic core container 1 and serves to close and / or seal the interior 11 of the Plastic core container 1.
- the wound layer 7 of the first reinforcement completely overlaps with a collar 12 of the neck piece 9.
- the neck piece 9 comprises a valve and forms a metal part with the collar 12.
- the other side of the pressure vessel (bottom side - not shown) can be either identical be executed or has no opening, ie there is no valve inserted. Nevertheless, a corresponding neck piece is formed then.
- another layer 13 is wound, which is made in the illustrated embodiment using glass fibers, which are wound at an angle between about 5 ° and about 25 ° to the longitudinal axis of the pressure vessel.
- the further layer 13 also completely overlaps with the collar 12 of the neck piece 9.
- the further layer 13 forms a layer of the second fiber-reinforced reinforcement 5 closest to the plastic core container 1.
- two pole-cap-thickened layers 14, 15 are applied according to the figure in the second fiber-reinforced reinforcement 5, which do not overlap with the collar 12 of the neck piece 9 and in the region of a pole cap 16 each have a shock-absorbing reinforcing thickening 17, 18th which is also designed to increase stiffness and formed by glass fibers of the Polkappenverdickten layers 14, 15 are wound at an angle between about 25 ° and about 65 °, preferably between about 35 ° and about 55 ° to the longitudinal axis of the pressure vessel.
- the second fiber-reinforced reinforcement 5 is made with an outer wound layer 19 of glass fibers, which is not designed thickened Polkappen and in which the glass fibers used are wound at an angle between about 5 ° and about 25 ° to the longitudinal axis of the pressure vessel.
- the outer layer 19 overlaps with the collar 12 of the neck piece 9.
- the embodiment shown provides for the formation of pole-thickened, wound layers exclusively in the second fiber-reinforced reinforcement.
- Embodiments Polkopappenverdickte, wound layers can be done exclusively in the first armor or both in the first and in the second reinforcement.
- the figure shows the head area of the pressure vessel.
- a comparable or otherwise executed fall or impact protection can also in the bottom region of the pressure vessel, which also has an opening or is closed, be provided, namely in the local Polkappen Symposium.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Description
Die Erfindung betrifft einen Druckbehälter zum Speichern eines Fluides, welcher mit einem Kunststofflcernbehälter und einem auf den Kunststoffkernbehälter aufgebrachten Außenmantel gebildet ist.The invention relates to a pressure vessel for storing a fluid, which is formed with a Kunststofflcernbehälter and an applied on the plastic core container outer shell.
Derartige Druckbehälter dienen zum Speichern flüssiger oder gasförmiger Medien, also Fluiden, die druckbelastet sind. Druckbehälter dieser Art sind beispielsweise aus den folgenden Dokumenten bekannt:
Es wurde vorgeschlagen, bei solchen Druckbehältern im Bereich sogenannter Polkappen, nämlich im Übergangsbereich zwischen Stirnseite und Umfang des Kunststoffkernbehälters, mit stoß- oder fallabsorbierenden Schutzelementen anzuordnen. Auf diese Weise sollen ungewünschte Schädigungen an dem Druckbehälter vermieden werden, wenn dieser umgestoßen wird oder herunterfällt. Hierbei soll der Schutz insbesondere bei einem Aufprallwinkel von etwa 45° zur Längsachse des Druckbehälters ausgebildet sein. Als Aufprall- oder Stoßschutz wurden Schutzkappen aus Kunststoffmaterial im Bereich der Polkappen vorgeschlagen (vgl.
Weiterhin ist ein Druckbehälter aus dem Dokument
Aus dem Dokument
Im Dokument
Die Druckschrift
Im Dokument
Auch beim Druckbehälter im Dokument
Aufgabe der Erfindung ist es, einen verbesserten Druckbehälter zum Speichern eines Fluides mit einem Kunststoffkernbehälter und einem auf den Kunststoffkernbehälter aufgebrachten Außenmantel zu schaffen, bei dem ein Aufprall- und Stoßschutz auf eine fertigungstechnisch einfach herstellbare Art und Weise ausbildbar ist.The object of the invention is to provide an improved pressure vessel for storing a fluid with a plastic core container and an outer shell applied to the plastic core container, in which an impact and impact protection can be formed in a manufacturing technology easily manufacturable manner.
Diese Aufgabe wird erfindungsgemäß durch einen Druckbehälter zum Speichern eines Fluides nach dem unabhängigen Anspruch 1 gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand von abhängigen Unteransprüchen.This object is achieved by a pressure vessel for storing a fluid according to independent claim 1. Advantageous embodiments of the invention are the subject of dependent subclaims.
Der vorgeschlagene Druckbehälter hat gegenüber dem Stand der Technik insbesondere den Vorteil, dass die Ausbildung des Stoß- und Aufprallschutzes im Bereich der Polkappen und wahlweise benachbart hierzu bei der Herstellung der faserverstärkten Armierungen stattfindet, als beim Herstellen der gewickelten Lagen. Es ist im Vergleich zum Stand der Technik nicht notwendig, in weiteren Herstellungsschritten zusätzlich Kunststoffelemente, beispielsweise geschäumte Kunststoffelemente, in den Außenmantel einzuarbeiten. Auf diese Weise wird der Herstellungsprozess für den Druckbehälter optimiert. Die stoßabsorbierende Armierungsverdickung erhöht die Wandstärke im zylindrischen Bereich des Druckbehälters. Hierdurch wird die Robustheit des Systems erhöht.The proposed pressure vessel has over the prior art in particular the advantage that the formation of shock and impact protection in the pole caps and optionally adjacent thereto in the production of fiber-reinforced reinforcements takes place, as in the manufacture of the wound layers. In comparison with the prior art, it is not necessary to additionally incorporate plastic elements, for example foamed plastic elements, into the outer jacket in further production steps. In this way, the manufacturing process for the pressure vessel is optimized. The shock-absorbing Armierungsverdickung increases the wall thickness in the cylindrical portion of the pressure vessel. This increases the robustness of the system.
Die erste faserverstärkte Armierung kann in einer Ausgestaltung ausschließlich mit den ersten Fasern gebildet sein. Alternativ oder ergänzend kann eine Ausgestaltung vorsehen, dass in der zweiten faserverstärkten Armierung ausschließlich die zweiten Fasern verwendet werden. Das erste und das zweite Matrixmaterial können gleich oder verschieden sein. Zum Einsatz kommen bevorzugt thermoplastische oder duroplastische Harzsysteme, die zur Imprägnierung der jeweiligen Armierung dienen.The first fiber-reinforced reinforcement may in one embodiment be formed exclusively with the first fibers. Alternatively or additionally, an embodiment can provide that exclusively the second fibers are used in the second fiber-reinforced reinforcement. The first and second matrix materials may be the same or different. Preference is given to using thermoplastic or thermosetting resin systems, which serve to impregnate the respective reinforcement.
Es kann vorgesehen sein, die stoßabsorbierende Armierungsverdickung im Kopf- und / oder im Bodenbereich des Druckbehälters herzustellen. Es handelt sich dann also um eine einseitig oder beidseitig gebildete Armierungsverdickung am Druckbehälter. In einer Ausführungsform ist der Polkappenbereich im Kopf- und / oder Bodenbereich des Druckbehälters frei von weiteren stoß- oder fallabsorbierenden Elementen hergestellt. In dieser Ausführungsform wird der Stoß- oder Fallschutz also ausschließlich mit Hilfe der stoßabsorbierenden Armierungsverdickung auf Basis der polkappenverdickten, gewickelten Lagen gebildet.It may be provided to produce the shock-absorbing reinforcing thickening in the top and / or bottom of the pressure vessel. It is then a one-sided or bilateral Armierungsverdickung formed on the pressure vessel. In one embodiment, the pole cap region in the top and / or bottom region of the pressure vessel is made free of further impact or fall-absorbing elements. In this embodiment, the impact or fall protection is therefore formed exclusively with the aid of the impact-absorbing reinforcing thickening on the basis of the thickened layers thickened by the cap.
Eine bevorzugte Weiterbildung der Erfindung sieht vor, dass in einem Halsbereich des Kunststoffkernbehälters in einer mit dem Innenraum des Kunststoffkernbehälters in Verbindung stehenden Öffnung ein Halsstück zum Verschließen und / oder Abdichten des Innenraums angeordnet ist, wobei die nicht polkappenverdickten, gewickelten Lagen wenigstens teilweise mit einem Kragen des Halsstückes überlappend und die eine oder die mehreren polkappenverdickten, gewickelten Lagen mit dem Kragen des Halsstückes nicht überlappend gebildet sind. In einer Ausführungsform ist das Halsstück aus Metall. Die nicht polkappenverdickten, gewickelten Lagen, können bei einer Fortbildung der Erfindung mit dem Kragen des Halsstücks vollständig überlappend ausgeführt sein. Der Kragen kann zum Beispiel kegelstumpfförmig ausgebildet sein.A preferred embodiment of the invention provides that in a neck region of the plastic core container in a communicating with the interior of the plastic core container opening a neck piece for closing and / or sealing the interior is arranged, wherein the non-thickened, thickened layers wound at least partially with a collar overlapping the throat and the one or more thickened, thickened layers are formed with the collar of the neck piece non-overlapping. In one embodiment, the neck piece is metal. The thickened layers, which are not thickened by a thimble, can be designed to be completely overlapping with the collar of the neck piece in a further development of the invention. The collar may be formed, for example, frustoconical.
Bei einer zweckmäßigen Ausgestaltung der Erfindung kann vorgesehen sein, dass die eine oder die mehreren polkappenverdickten, gewickelten Lagen ausschließlich in der zweiten Armierung gebildet sind. Bei dieser Ausführungsform verfügt die erste Armierung nicht über polkappenverdickte, gewickelte Lagen.In an expedient embodiment of the invention, it can be provided that the one or more thickened, thickened pole layers are formed exclusively in the second reinforcement. In this embodiment, the first reinforcement does not have pole-thickened wound layers.
Eine vorteilhafte Ausführungsform der Erfindung sieht vor, dass die zweiten Fasern in der einen oder den mehreren polkappenverdickten, gewickelten Lagen mit einem Winkel zwischen 35° und 55° zur Längsachse des Kunststoffkernbehälters angeordnet sind.An advantageous embodiment of the invention provides that the second fibers are arranged in the one or more pole thickened, wound layers at an angle between 35 ° and 55 ° to the longitudinal axis of the plastic core container.
Bevorzugt sieht eine Fortbildung der Erfindung vor, dass die ersten Fasern in den nicht polkappenverdickten, gewickelten Lagen mit einem Winkel zwischen 5° und 25° zur Längsachse des Kunststoffkernbehälters angeordnet sind.Preferably, a further development of the invention provides that the first fibers are arranged in the non-thickened, wound layers at an angle between 5 ° and 25 ° to the longitudinal axis of the plastic core container.
Bei einer vorteilhaften Ausgestaltung der Erfindung kann vorgesehen sein, dass die erste Armierung und / oder die zweite Armierung mit wenigstens einer gewickelten Umfangslage gebildet sind, die entlang des Umfangs des Kunststoffkernbehälters hergestellt ist. Die gewickelte Umfangslage lässt die Stirnseiten des Kunststoffkernbehälters frei. Auf die wenigstens eine gewickelte Umfangslage können in einer Weiterbildung der Erfindung ein oder mehrere nicht polkappenverdickte, gewickelte Lagen aufgebracht sein.In an advantageous embodiment of the invention can be provided that the first reinforcement and / or the second reinforcement are formed with at least one wound circumferential position, which is made along the circumference of the plastic core container. The wound circumferential position leaves the front sides of the plastic core container free. In one development of the invention, one or more non-cup-thickened, wound layers can be applied to the at least one wound circumferential layer.
Eine Weiterbildung der Erfindung kann vorsehen, dass die ersten Fasern Kohlefasern und die zweiten Fasern Glasfasern sind. Alternativ kann vorgesehen sein, jeweils nur Glasfasern oder nur Kohlefasern in beiden Armierungen zu verwenden. Alternativ zur Glasfaser und / oder Kohlefaser können die folgenden Faserarten eingesetzt werden: Aramidfaser, Polyamidfasser, Polyesterfaser oder Basaltfaser.A development of the invention may provide that the first fibers are carbon fibers and the second fibers are glass fibers. Alternatively, it can be provided to use only glass fibers or only carbon fibers in both reinforcements. As an alternative to glass fiber and / or carbon fiber, the following types of fibers may be used: aramid fiber, polyamide fiber, polyester fiber or basalt fiber.
Eine bevorzugte Weiterbildung der Erfindung sieht vor, dass eine äußere gewickelte Lage der zweiten Armierung eine nicht polkappenverdickte, gewickelte Lage ist.A preferred embodiment of the invention provides that an outer wound layer of the second reinforcement is a not thickened Polkappen, wound layer.
Bei einer zweckmäßigen Ausgestaltung der Erfindung kann vorgesehen sein, dass eine innere gewickelte Lage der zweiten Armierung, welche die zweite Armierung zum Kunststoffkernbehälter hin abschließt, eine nicht polkappenverdickte, gewickelte Lage ist.In an expedient embodiment of the invention can be provided that an inner wound layer of the second reinforcement, which closes the second reinforcement to the plastic core container towards a not thickened Polkappen, wound layer.
Eine vorteilhafte Ausführungsform der Erfindung sieht vor, dass mehrere polkappenverdickte, gewickelte Lagen direkt übereinander liegend gebildet sind.An advantageous embodiment of the invention provides that a plurality of Polkappenverdickte, wound layers are formed directly superimposed.
Die Erfindung wird im Folgenden anhand von bevorzugten Ausführungsbeispielen unter Bezugnahme auf eine Figur näher erläutert.The invention will be explained in more detail below with reference to preferred embodiments with reference to a figure.
Die einzige Figur zeigt einen Abschnitt eines Druckbehälters zum Speichern eines Fluides, also eines Gases oder einer Flüssigkeit, im Querschnitt. Auf einen Kunststoffkernbehälter 1, welcher auch als Liner bezeichnet wird, ist in einem Umfangsbereich 2 eine aus ersten Fasern gewickelte Umfangslage 3 aufgebracht. Bei der dargestellten Ausführungsform werden als erste Fasern Kohlefasern verwendet, die mit einem Winkel zwischen etwa 60° und etwa 90° zur Längsachse des Druckbehälters aufgewickelt sind.The single FIGURE shows a section of a pressure vessel for storing a fluid, so a gas or a liquid, in cross section. On a plastic core container 1, which is also referred to as a liner, a peripheral layer 3 wound from first fibers is applied in a peripheral region 2. In the illustrated embodiment, carbon fibers are used as the first fibers, which are wound at an angle between about 60 ° and about 90 ° to the longitudinal axis of the pressure vessel.
Die ersten Fasern der Umfangslage 3 sind in ein Matrixmaterial eingebettet, bei dem es sich um ein thermoplastisches oder duroplastisches Harzsystem handelt. Das Einbetten der gewickelten Fasern in das Matrixmaterial wird auch als Imprägnieren bezeichnet. Für die im Folgenden beschriebenen, weiteren gewickelten Lagen aus Fasern kann ein gleiches oder ein von dem Matrixmaterial der Umfangslage 3 verschiedenes Matrixmaterial eingesetzt werden, wobei auch hier thermoplastische oder duroplastische Harzsysteme zum Einsatz kommen.The first fibers of the peripheral layer 3 are embedded in a matrix material which is a thermoplastic or thermosetting resin system. The embedding of the wound fibers in the matrix material is also referred to as impregnation. For the further wound layers of fibers described below, it is possible to use a matrix material which is the same or different from the matrix material of the circumferential layer 3, wherein thermoplastic or thermosetting resin systems are also used here.
Die Umfangslage 3 ist Bestandteil einer ersten faserverstärkten Armierung 4, die auf den Kunststoffkernbehälter 2 aufgebracht ist. Bei dem dargestellten Ausführungsbeispiel bildet die erste faserverstärkte Armierung 4 zusammen mit einer zweiten faserverstärkten Armierung 5, die auf die erste faserverstärkte Armierung 4 aufgebracht ist, einen Außenmantel 6 auf dem Kunststofflcernbehälter 2.The peripheral layer 3 is part of a first fiber-reinforced reinforcement 4, which is applied to the plastic core container 2. In the illustrated embodiment, the first fiber-reinforced reinforcement 4 together with a second fiber-reinforced reinforcement 5, which is applied to the first fiber-reinforced reinforcement 4, an outer shell 6 on the Kunststoffstofccernbehälter second
Die erste faserverstärkte Armierung 4 ist nach der Figur weiterhin mit einer gewickelten Lage 7 hergestellt, die als sogenannte Kreuzlage ausgeführt und mit Kohlefasern gebildet ist, welche mit einem Winkel zwischen etwa 5° und etwa 25° zur Längsachse des Druckbehälters aufgewickelt sind. Die gewickelte Lage 7 ist im Umfangsbereich 2 sowie im Stirnseitenbereich 8 des Druckbehälters bis hin zu einem Halsstück 9 gebildet. Das Halsstück 9, das aus Metall hergestellt ist, ist im Bereich einer Öffnung 10 des Kunststoffkernbehälters 1 angeordnet und dient zum Verschließen und / oder Abdichten des Innenraums 11 des Kunststoffkernbehälters 1. Hierbei überlappt die gewickelte Lage 7 der ersten Armierung vollständig mit einem Kragen 12 des Halsstücks 9. Das Halsstück 9 umfasst ein Ventil und bildet ein Metallteil mit dem Kragen 12. Die andere Seite des Druckbehälters (Bodenseite - nicht dargestellt) kann entweder identisch ausgeführt sein oder hat keine Öffnung, d.h. es ist kein Ventil eingesetzt. Trotzdem ist auch dann ein entsprechendes Halsstück gebildet.The first fiber-reinforced reinforcement 4 is further prepared according to the figure with a wound layer 7, which is designed as a so-called cross-layer and formed with carbon fibers, which are wound at an angle between about 5 ° and about 25 ° to the longitudinal axis of the pressure vessel. The wound layer 7 is formed in the peripheral region 2 and in the
Auf die gewickelte Lage 7 ist eine weitere Lage 13 gewickelt, die bei dem dargestellten Ausführungsbeispiel unter Verwendung von Glasfasern hergestellt ist, die mit einem Winkel zwischen etwa 5° und etwa 25° zur Längsachse des Druckbehälters aufgewickelt sind. Auch die weitere Lage 13 überlappt vollständig mit dem Kragen 12 des Halsstücks 9. Die weitere Lage 13 bildet eine zum Kunststoffkernbehälter 1 nächstliegende Schicht der zweiten faserverstärkten Armierung 5.On the wound layer 7 another
Auf die weitere Lage 13 sind gemäß der Figur in der zweiten faserverstärkten Armierung 5 zwei polkappenverdickte Lagen 14, 15 aufgebracht, die als Kreuzlagen ausgeführt und mit dem Kragen 12 des Halsstücks 9 nicht überlappen und im Bereich einer Polkappe 16 jeweils eine stoßabsorbierende Armierungsverdickung 17, 18 aufweisen, die auch steifigkeitserhöhend ausgeführt und gebildet ist, indem Glasfasern der polkappenverdickten Lagen 14, 15 mit einem Winkel zwischen etwa 25° und etwa 65°, bevorzugt zwischen etwa 35° und etwa 55° zur Längsachse des Druckbehälters aufgewickelt sind.On the
Schließlich ist die zweite faserverstärkte Armierung 5 mit einer äußeren gewickelten Lage 19 aus Glasfasern hergestellt, die nicht polkappenverdickt ausgeführt ist und in welcher die verwendeten Glasfasern mit einem Winkel zwischen etwa 5° und etwa 25° zur Längsachse des Druckbehälters aufgewickelt sind. Die äußere Lage 19 überlappt mit dem Kragen 12 des Halsstücks 9.Finally, the second fiber-reinforced reinforcement 5 is made with an
Mit Hilfe der Polverstärkungen ist gezielt ein Stoß- oder Fallschutz im Schulterbereich des Druckbehälters hergestellt.With the help of Polverstärkungen targeted shock or fall protection in the shoulder region of the pressure vessel is made.
Das dargestellte Ausführungsbeispiel sieht die Ausbildung polkappenverdickter, gewickelter Lagen ausschließlich in der zweiten faserverstärkten Armierung vor. In anderenThe embodiment shown provides for the formation of pole-thickened, wound layers exclusively in the second fiber-reinforced reinforcement. In other
Ausführungsbeispielen könne polkappenverdickte, gewickelte Lagen ausschließlich in der ersten Armierung oder sowohl in der ersten als auch in der zweiten Armierung vorgegehen sein. Die Figur zeigt den Kopfbereich des Druckbehälters. Ein vergleichbarer oder in anderer Weise ausgeführter Fall- oder Aufprallschutz kann auch im Bodenbereich des Druckbehälters, der ebenfalls über eine Öffnung verfügt oder geschlossen ist, vorgesehen sein, nämlich in dem dortigen Polkappenbereich.Embodiments Polkopappenverdickte, wound layers can be done exclusively in the first armor or both in the first and in the second reinforcement. The figure shows the head area of the pressure vessel. A comparable or otherwise executed fall or impact protection can also in the bottom region of the pressure vessel, which also has an opening or is closed, be provided, namely in the local Polkappenbereich.
Die in der vorstehenden Beschreibung, den Ansprüchen und der Figur offenbarten Merkmale der Erfindung können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungen von Bedeutung sein.The features of the invention disclosed in the foregoing description, the claims and the figure may be of importance both individually and in any combination for the realization of the invention in its various embodiments.
Claims (10)
- A pressure vessel for storing a fluid, comprising a plastic core container and an outer jacket (6) applied to the plastic core container (1), with the outer jacket (6) comprising:- a first fibre-reinforced reinforcing device (4) with one or several wound layers (3; 7), comprising first fibres that are embedded in a first matrix material,- a second fibre-reinforced reinforcing device (5) that relative to the first reinforcing device (4) is formed on the outside and by means of one or several wound layers (13; 14; 15; 19) that comprise second fibres, wherein the second fibres optionally are different from the first fibres and are embedded in a second matrix material that optionally differs from the first matrix material, and- an impact-absorbing thickening of the reinforcing device in a polar cap region (16), namely the transition region between the face (8) and the circumference (2) of the plastic core container (1), and optionally adjacent to the aforesaid, wherein the impact-absorbing thickening of the reinforcing device is formed in that one or several wound layers (14; 15) that are thickened at the polar caps are formed in the first reinforcing device (4) and/or in the second reinforcing device (5) with a face opening that is larger than the face opening of wound layers (7, 13, 19) in the first reinforcing device (4) and/or in the second reinforcing device (5), which wound layers (7, 13, 19) are not thickened at the polar caps,
characterized in that the impact-absorbing thickening (17; 18) formed in the polar cap region (16) is depleted in direction to the circumference (2) as well as in direction to the face (8), and in that the second fibres in the one or several wound layers (14; 15) that are thickened at the polar caps are arranged at an angle of between 25° and 65° to a longitudinal axis of the plastic core container (1). - The pressure vessel according to claim 1, characterized in that in a neck region of the plastic core container (1), in an opening (10) communicating with the interior space (11) of the plastic core container (1) a neck piece (9) for closing and/or sealing the interior space (11) is arranged, wherein the wound layers (7, 13, 19) that are not thickened at the polar caps are formed so as to at least in part overlap with a collar (12) of the neck piece (9), and the one or several wound layers (14; 15) that are thickened at the polar caps are formed so as not to overlap with the collar (12) of the neck piece (9).
- The pressure vessel according to claim 1 or 2, characterized in that the one or several wound layers (14; 15) that are thickened at the polar caps are exclusively formed in the second reinforcing device (5).
- The pressure vessel according to at least one of the preceding claims, characterized in that the second fibres in the one or several wound layer/s (14; 15) that are thickened at the polar caps are arranged at an angle of between 35° and 55° to the longitudinal axis of the plastic core container (1).
- The pressure vessel according to at least one of the preceding claims, characterized in that the first fibres in the wound layers (7, 13, 19) that are not thickened at the polar caps are arranged at an angle of between 5° and 25° to the longitudinal axis of the plastic core container (1).
- The pressure vessel according to at least one of the preceding claims, characterized in that the first reinforcing device (4) and/or the second reinforcing device (5) comprise at least one wound circumferential layer along the circumference (2) of the plastic core container (1).
- The pressure vessel according to at least one of the preceding claims, characterized in that the first fibres are carbon fibres, and the second fibres are glass fibres.
- The pressure vessel according to at least one of the preceding claims, characterized in that an outer wound layer (19) of the second reinforcing device (5) is a wound layer that is not thickened at the polar caps.
- The pressure vessel according to at least one of the preceding claims, characterized in that an inner wound layer (7) of the second reinforcing device (5) that closes off the second reinforcing device (5) towards the plastic core container (1) is a wound layer not thickened at the polar caps.
- The pressure vessel according to at least one of the preceding claims, characterized in that several wound layers (14, 15) thickened at the polar caps are formed so as to be lying directly on top of each other.
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PCT/DE2011/075135 WO2012022321A1 (en) | 2010-06-17 | 2011-06-17 | Pressure vessel for storing a fluid |
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DE102006001052A1 (en) | 2006-01-07 | 2007-09-06 | Xperion Gmbh | Pressure container for storing fluid or gaseous medium, has gap formed between collar and core container, and filled with buffer ring that has outer contour connecting contiguous outer contours of core container and collar |
DE102006043582B3 (en) | 2006-09-16 | 2008-03-06 | Xperion Gmbh | pressure vessel |
DE102007011211B3 (en) | 2007-03-08 | 2008-08-14 | Xperion Gmbh | Pressurized container for liquid or gas has a two part metal connection secured via a screw fit |
-
2010
- 2010-06-17 DE DE102010017413A patent/DE102010017413B4/en active Active
-
2011
- 2011-06-17 WO PCT/DE2011/075135 patent/WO2012022321A1/en active Application Filing
- 2011-06-17 CA CA2804876A patent/CA2804876C/en active Active
- 2011-06-17 EP EP11761265.5A patent/EP2583019B1/en active Active
- 2011-06-17 US US13/704,979 patent/US8783504B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
CA2804876C (en) | 2018-05-29 |
EP2583019A1 (en) | 2013-04-24 |
US20130153583A1 (en) | 2013-06-20 |
US8783504B2 (en) | 2014-07-22 |
DE102010017413B4 (en) | 2012-08-30 |
WO2012022321A1 (en) | 2012-02-23 |
CA2804876A1 (en) | 2012-02-23 |
DE102010017413A1 (en) | 2011-12-22 |
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