EP2575527B1 - Semelle interieure de chaussure comprenant un tricot de separation - Google Patents

Semelle interieure de chaussure comprenant un tricot de separation Download PDF

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Publication number
EP2575527B1
EP2575527B1 EP11726209.7A EP11726209A EP2575527B1 EP 2575527 B1 EP2575527 B1 EP 2575527B1 EP 11726209 A EP11726209 A EP 11726209A EP 2575527 B1 EP2575527 B1 EP 2575527B1
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EP
European Patent Office
Prior art keywords
shoe insole
insole according
top layer
layer
spacer fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11726209.7A
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German (de)
English (en)
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EP2575527A1 (fr
Inventor
Bas Brongers
Wido Van Drecht
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SC Johnson and Son Inc
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SC Johnson and Son Inc
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Publication date
Application filed by SC Johnson and Son Inc filed Critical SC Johnson and Son Inc
Publication of EP2575527A1 publication Critical patent/EP2575527A1/fr
Application granted granted Critical
Publication of EP2575527B1 publication Critical patent/EP2575527B1/fr
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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/0045Footwear characterised by the material made at least partially of deodorant means
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/02Footwear characterised by the material made of fibres or fabrics made therefrom
    • A43B1/04Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12Soles with several layers of different materials
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/02Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined wedge-like or resilient
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/08Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined ventilated
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/01Surface features
    • D10B2403/011Dissimilar front and back faces
    • D10B2403/0111One hairy surface, e.g. napped or raised
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/021Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/043Footwear

Definitions

  • the invention relates to a shoe insole coupling acceptable cushioning properties to an appropriate minimal thickness suitable for aftermarket insertion into commercially available shoes.
  • Knitted spacer fabrics are known and have been employed in various applications, such as in clothing, mattresses, seats, and in medical applications, including patient support material.
  • Shoe insoles that have dynamic cushioning properties have conventionally been made of inherently resilient materials, such as gels, elastomers or foams, to achieve the desired cushioning properties within the thickness limitations dictated by the constraints of commercially available shoes. While acceptable cushioning properties have been obtained by such elastomeric or foam material insoles, these have also been found uncomfortable to users over extended periods of use by not providing sufficient ventilation.
  • Knitted spacer fabrics that could provide the desired high value ventilation, have not before been considered suitable in the application of cushioning insoles, as these could only provide acceptable cushioning properties in thicknesses way beyond those that would be acceptable for thin aftermarket shoe insoles, which desirably should range between 3 mm and 5 mm in thickness, at least at the forefoot area.
  • Another drawback of the known spacer fabrics with higher cushioning properties is that their exposed outer surfaces are rather stiff and experienced as uncomfortable to the human skin.
  • Document EP 1449946 (A1 ) discloses an example of a shoe insole that includes a knitted spacer fabric, having a top layer; a bottom layer; and a plurality of spacing threads extending between the top and the bottom layers, which spacing threads include a monofilament yarn.
  • an object of the present invention to propose an improved insole that includes a knitted spacer fabric, and that allows a good compromise between cushioning, friction to prevent moving in a shoe, and ventilation.
  • the invention provides a shoe insole including a knitted spacer fabric, comprising: a top layer; a bottom layer; and a plurality of spacing threads extending between the top layer and the bottom layer, wherein the spacing threads include a monofilament yarn having a diameter of between 0.09 mm and 0.12 mm.
  • top layer includes multifilament polyester yarns within a range of 155 to 278 dtex, while those of similar material for the bottom layer are within a range of 155 to 178 dtex.
  • the spacing threads preferably include a monofilament that is looped through the top layer.
  • a monofilament is a relatively rigid single fibre material, which is more rigid compared to multifilament yarn, especially in the heavier qualities. Looping of the monofilaments through at least the top layer has the effect of increasing stiffness of the portions that extend as spacing threads between the top and bottom layers by improved anchorage. In particular it is advantageous when the monofilament has a diameter of at least 0.10 mm. With the spacing threads arranged in an appropriate density this monofilament thickness enables the desired cushioning properties to be achieved, within a thickness as little as 3 mm.
  • the monofilament spacing threads are preferably of polyamide or polyester, more preferably of polyester.
  • the shoe insole has a thickness of between 3 and 5 mm, and wherein the cushioning energy, measured between a top surface of the top layer and a bottom surface of the bottom layer, exceeds 60 milli Joule (mJ) using SATRA test method PM 159 for measuring cushioning properties.
  • mJ milli Joule
  • Such an embodiment provides in an open structure spacer material the correct, or at least acceptable, cushioning properties and is suitable as an insole that can be inserted in commercially available shoes.
  • a desirable cushioning value for an insole starts at about 60mJ (SATRA test) and higher, depending on its use.
  • SATRA test For sporting footwear the thickness may be greater, than for regular footwear. Thickness of insoles for male and functional footwear may also be slightly greater than that of insoles for female and fashionable footwear.
  • Clearly sporting and functional shoes may require higher cushioning values than fashion shoes.
  • the sanding treatment has consisted of subjecting the exposed surface of the top layer to two passes of sandpaper, having a coarseness value of at least 150 and not exceeding 280, while applying a moderate pressure. Too much sanding, either by more passes, coarser sanding paper or too high sanding pressure will yield a raspy feeling.
  • Figure 1 (A) is showing a bottom side 3 of the insole 1 and Figure 1(B) is showing a top side 5 thereof.
  • the bottom side 3 has a pattern that is composed of relatively large openings 7 and the top side 5 has a pattern of relatively large openings 9.
  • the bottom side 3 is further covered by a support element 11 to provide a gradual reinforcement from a mid-foot portion to a heel portion.
  • the heel portion is further provided with an additional cushioning and anti-slip insert 13. Thickness in the heel area can be allowed in the region of 7 mm.
  • the support element 11 and heel insert 13 may also enhance handling of the insole when inserting same into a shoe and provide additional friction to prevent moving in the shoe, when in use.
  • the support element 11 is attached by adhesive bonding.
  • Figure 2 Another variation of insole 21 is illustrated in Figure 2 .
  • Figure 2(A) shows a top side 25 of the insole 21
  • Figure 2(B) shows a bottom side 23 thereof.
  • the bottom side 23, which corresponds with a lower surface of a spacer fabric material, is again provided with relatively large openings 27 in a pattern.
  • the top side 25, which corresponds to an upper surface of the spacer fabric material, is provided with a pattern of relatively small opening 29.
  • the pattern may be a regular or an irregular pattern depending on the type of braiding used.
  • the bottom side 23 is partly covered by a support element 31, that is relatively inflexible and that extends from a mid-foot area towards the heel area to give a gradually increasing rigidity to the insole.
  • the heel portion is provided with a cushioning and anti-slip insert 33.
  • the insole variants of Figures 1 and 2 are substantially identical.
  • the insole 1 of Figure 1 has been developed basically with male and functional footwear in mind, whereas the insole 21 of Figure 2 has been designed principally for use in ladies and fashionable footwear.
  • the top layer and bottom layer use a linear mass density (tex or denier value) that is preferably only slightly lower than that of the spacing threads, which will be discussed in more detail in reference to Figures 3 and 4 .
  • both top and bottom layer are knitted from 166 dtex (150 denier) polyester yarn. When colouring is required then alternatively polyamide yarns may be used but this is a more expensive option.
  • bottom layer 43 corresponds substantially to the bottom layers 3 and 23, as referred to in reference to Figures 1(A) and 2(B) .
  • a top layer 45 corresponds substantially to the top layers 5 and 25, as referred to in Figures 1(B) and 2(A) .
  • a cushioning layer In-between the bottom and top layers 43, 45 is a cushioning layer that includes a plurality of spacing threads 55 that extend between the bottom layer 43 and the top layer 45.
  • the spacing threads 55 are each formed by polyester monofilaments having a diameter of between 0.09 mm and 0.12 mm, but preferably a polyester monofilament with a diameter of at least 0.10 mm.
  • the monofilament yarn forming the spacing threads 55 may be a length of yarn that is knitted together with the yarns of the top and bottom layers 43, 45 and be looped back and forth between these layers.
  • Figure 4 shows a side view of the spacer fabric of a cross-section in its weft direction.
  • the spacing threads 55 comprise oppositely inclined groups 55A, 55B, which helps to increase the stability of the cushioning layer that is formed of a possibly dense array of spacing threads 55 by preventing collapsing in a lateral direction. In general it also enhances stability when bias and orientation of the spacing threads introduces opposing forces.
  • FIG 5 is represented an enlarged detail view of the upper surface of the top layer 45 having a pattern of relatively small opening 49.
  • a ruler 57 is superimposed on the top layer 45 to give an indication of its proportions along a centimeter (cm) scale.
  • An arrow 59 indicates the weft direction and an arrow 61 indicated the warp direction.
  • FIG 6 an enlarge detail view of the lower surface of the bottom layer 43 is shown.
  • the bottom layer 43 has a pattern of relatively large sized openings 47.
  • a ruller 57 is again superimposed on the bottom layer 43 to indicate its proportions in respect of a cm scale.
  • the arrows 59, 61 indicate again the weft and warp directions, respectively.
  • the spacer material described in reference to Figures 1 to 6 has a thickness of 3.5 mm, measured from top to bottom surface.
  • the yarns and threads used to form the top and bottom layers, as well as the "intermediate layer” of spacer threads are 100% polyester.
  • the top and bottom layers each use a multifilament polyester fibre, 166 dtex (denier 150), fibre count 72.
  • the spacer threads in the "intermediate layer” are a monofilament polyester of 0.10 mm diameter.
  • the density of the spacer material having this thickness per area is between 550 and 650 g/m 2 . This calculates as an overall volumetric density of 0.165-0.18 g/cm 3 .
  • a conventional gel material as employed for insoles, has a density of about 1.0 g/cm 3 .
  • the density with the specified yarns in the top and bottom layers, and the specified spacing threads there between, is attributed for 23-28% in the top layer, for 60-65% in the "intermediate layer” and for 12-15% in the bottom layer.
  • a significant aspect of the spacer material of the invention is a density of the spacer threads that exceeds 50% of the overall density. It is thereby also preferred that the proportion that the top layer attributes to the overall density, exceeds that of the bottom layer and is substantially double to that.
  • the multifilament polyester or polyamide yarns for the top layer are within a range of 155 to 278 dtex (140 to 250 denier), while those of similar material for the bottom layer are within a somewhat narrower range of 155-178 dtex (140-160 denier).
  • the spacer threads are preferably formed of a polyester monofilament yarn having a diameter within the range of 0.09 - 0.12 mm.
  • the preferred density while respecting these ranges, works out at 0.165-0.50 g/cm 3 , which has be found necessary to achieve the minimum cushioning properties for use in insoles.
  • the monofilament spacer threads account for 60-65% of the total weight and result in a middle layer that has a volumetric density of 0.10 - 0.325 g/cm 3 .
  • FIG. 7 illustrates schematically the way in which a monofilament thread 63 is looped through the bottom and top layers 43, 45, to form the spacing threads 55. It is particularly important that the monofilament 63 is looped through the top layer 45 as this enhances the stability of the finished spacer fabric and insole product in achieving a high cushioning energy.
  • This cushioning energy should be at least 60 milli Joules (mJ) - in accordance with SATRA's PM 159 test method for cushioning properties - for a thickness between the outer surfaces of the top and bottom layers that does not exceed 5 mm, and preferably does not exceed 4 mm.
  • Figure 8 schematically illustrates a measuring method developed by the British SATRA organization. According to this measuring method a predefined probe 65 engages a spacer material 67 that is being tested, with a constant speed and pressure. The strength of the spacer material 67 in Newtons (N) or kilo Pascall (KPa) and the nominal depression depth (Nominal strain) can then be recorded in a graph as shown in Figure 9 .
  • N Newtons
  • KPa kilo Pascall
  • Nominal strain nominal depression depth
  • the graph of Figure 9 shows the depression depth (nominal strain) and relative impact force (standard force) for repeated compressions of a single sample.
  • the depression depth indicated by reference numeral 69 in Figure 8 is represented by the horizontal axis of the graph of Figure 9 and the sample tested had a thickness that accommodated a depression of about 4.5 mm.
  • the curved lines 71, 73, 75, 77, 79, and 81 represent successive repeated depressions.
  • Cushioning can be defined as the ability of the insole material to conform elastically to the shape of the foot and distribute pressure, while standing, walking or running.
  • Cushioning energy expressed in milli Joules, is the energy that is absorbed by the insole during a single compression at a certain pressure.
  • the cushioning energy is represented by the entire area to the right and below the curved lines in the graph illustrated in Figure 9 .
  • a test method for determining cushioning energy has been developed by the SATRA institute and is known under their reference PM 159.
  • Manufacturing of the spacer fabric starts with providing the necessary yarns and monofilament and appropriately warping these for a knitting and/or conversion process.
  • the so warped yarns are then knitted into a spacer fabric with monofilament spacing threads extending between top and bottom layers.
  • the monofilament thereby is looped through at least the top layer.
  • the knitted spacer fabric is then finished by one or more of colouring, adding softener and/or antimicrobial agents or the like.
  • the so finished spacer fabric can then be subjected to a heat setting treatment and to sanding of its top surface.
  • the produced quantity of spacer fabric can be subjected to quality inspection to ensure that it meets predefined specifications.
  • Sanding of the top surface can be accomplished in a conventional textile sanding machine that has a number of sandpaper rolls. A coarseness of the sandpaper of these rolls is selected to be one of 150 and 280, or any value there between. Pressure rolls may be employed to enhance the contact between the fabric top surface and the sandpaper rolls. It has been found that the uncomfortable feel of a top surface not treated by sanding can be attributed for an important part to the rather heavy and thick monofilaments being looped through the top layer of the knitted spacer fabric. By the sanding operation the yarns in the top layer, including notably also looped portions of the monofilament spacing threads, are damaged in a controlled manner so as to produce small loose yarn parts that stick out from the yarns.
  • spacer material insole of the invention allows a high value ventilation in comparison to foam and gel material that are also used for insoles. Ventilation values in excess of 2,046,285 l/m 2 h have been achieved. Another benefit of the enablement of using spacer fabric as insoles is its low weight compared to the conventional foam and gel materials.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Claims (16)

  1. Semelle intérieure de chaussure (1, 21) comprenant un tissu de séparation tricoté (67), comprenant :
    une couche supérieure (5, 25, 45) ;
    une couche inférieure (3, 23, 43) ; et
    une pluralité de fils de séparation (55) s'étendant entre la couche supérieure et la couche inférieure, caractérisée en ce que les fils de séparation comprennent un fil monofilament (63) ayant un diamètre compris entre 0,09 mm et 0,12 mm et en ce que la couche supérieure (5, 25, 45) comprend des fils en polyester à plusieurs filaments dans une plage de 155 à 278 dtex (140 à 250 deniers), alors que ceux en matériau similaire pour la couche inférieure sont dans une plage de 155 à 178 dtex (140-160 deniers).
  2. Semelle intérieure de chaussure selon la revendication 1, dans laquelle les fils de séparation (55) décrivent une boucle à travers la couche supérieure (5, 25, 45).
  3. Semelle intérieure de chaussure selon la revendication 1 ou 2, dans laquelle les fils de séparation (55) ont chacun un diamètre d'au moins 0,10 mm.
  4. Semelle intérieure de chaussure selon la revendication 1, 2 ou 3, dans laquelle les fils de séparation (55) représentent une densité qui dépasse 50% d'une densité totale du tissu de séparation (67).
  5. Semelle intérieure de chaussure selon la revendication 4, dans laquelle une proportion que la couche supérieure (5, 25, 45) attribue à la densité totale, dépasse celle de la couche inférieure (3, 23, 43).
  6. Semelle intérieure de chaussure selon la revendication 5, dans laquelle la proportion que la couche supérieure (5, 25, 45) attribue à la densité totale du tissu de séparation est sensiblement le double de celle de la couche inférieure (3, 23, 43).
  7. Semelle intérieure de chaussure selon l'une quelconque des revendications 1 à 6, dans laquelle, dans une plage d'épaisseur de 3 à 5 mm du tissu de séparation (67), les fils de séparation monofilaments (55) représentent de 60 à 65% de son poids et une couche centrale qui a une densité volumétrique comprise entre 0,10 et 0,325 g/cm3.
  8. Semelle intérieure de chaussure selon l'une des revendications 1 à 7, ayant une épaisseur comprise entre 3 et 5 mm, et dans laquelle l'énergie d'amortissement, mesurée entre une surface supérieure de la couche supérieure (5, 25, 45) et une surface inférieure de la couche inférieure (3, 23, 43) dépasse 60 mJ selon le test PM 159 de SATRA.
  9. Semelle intérieure de chaussure selon l'une des revendications 1 à 8, dans laquelle la couche supérieure (5, 25, 45) sur l'un de ses côtés, exposée à l'extérieur et adaptée pour être en contact avec le pied de l'utilisateur de la chaussure, donne une sensation plus souple par un traitement de ponçage.
  10. Semelle intérieure de chaussure selon la revendication 9, dans laquelle le traitement de ponçage consiste à soumettre la surface exposée de la couche supérieure (5, 25, 45) à deux passages de papier abrasif, ayant une valeur de rugosité d'au moins 150 et ne dépassant pas 280, tout en appliquant une pression modérée.
  11. Semelle intérieure de chaussure selon la revendication 10, dans laquelle un premier passage des deux passages est effectué dans une première direction et un second passage est effectué dans une direction inverse.
  12. Semelle intérieure de chaussure selon l'une quelconque des revendications 1 à 11, dans laquelle le tissu de séparation (67) est de plus traité avec un assouplisseur de tissu.
  13. Semelle intérieure de chaussure selon l'une quelconque des revendications 1 à 12, comprenant en outre un élément de support (11, 31) déposé en couche sur une surface inférieure de la couche inférieure (3, 23, 43) et s'étendant à une zone du milieu du pied de la semelle intérieure jusqu'à une zone de talon de la semelle intérieure.
  14. Semelle intérieure de chaussure selon la revendication 13, dans laquelle l'élément de support (11, 31) sur une surface inférieure au niveau de sa partie de talon, comprend un insert d'amortissement supplémentaire.
  15. Semelle intérieure de chaussure selon l'une quelconque des revendications précédentes, dans laquelle les fils de séparation (55) ont au moins l'une parmi une variété de sollicitations et d'orientations opposées (55A, 55B), afin d'accroître la stabilité et la résistance à l'affaissement latéral.
  16. Semelle intérieure de chaussure selon l'une quelconque des revendications précédentes, qui a été de plus soumise à un traitement antibactérien.
EP11726209.7A 2010-06-07 2011-06-07 Semelle interieure de chaussure comprenant un tricot de separation Active EP2575527B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL2004833A NL2004833C2 (en) 2010-06-07 2010-06-07 Shoe insole including a knitted spacer fabric.
PCT/NL2011/050401 WO2011155824A1 (fr) 2010-06-07 2011-06-07 Semelle intérieure de chaussure comprenant un textile d'espacement tricoté

Publications (2)

Publication Number Publication Date
EP2575527A1 EP2575527A1 (fr) 2013-04-10
EP2575527B1 true EP2575527B1 (fr) 2016-08-03

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Application Number Title Priority Date Filing Date
EP11726209.7A Active EP2575527B1 (fr) 2010-06-07 2011-06-07 Semelle interieure de chaussure comprenant un tricot de separation

Country Status (9)

Country Link
US (1) US20130139407A1 (fr)
EP (1) EP2575527B1 (fr)
JP (1) JP2013528102A (fr)
CN (1) CN103025191B (fr)
AU (1) AU2011262608B2 (fr)
CA (1) CA2801883A1 (fr)
MX (1) MX2012014306A (fr)
NL (1) NL2004833C2 (fr)
WO (1) WO2011155824A1 (fr)

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CN103025191B (zh) 2015-07-08
JP2013528102A (ja) 2013-07-08
US20130139407A1 (en) 2013-06-06
AU2011262608B2 (en) 2013-09-12
WO2011155824A1 (fr) 2011-12-15
AU2011262608A1 (en) 2013-01-10
EP2575527A1 (fr) 2013-04-10
CA2801883A1 (fr) 2011-12-15
CN103025191A (zh) 2013-04-03
NL2004833C2 (en) 2011-12-08

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