EP2570042A2 - Composite filter production module - Google Patents
Composite filter production module Download PDFInfo
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- EP2570042A2 EP2570042A2 EP12003824A EP12003824A EP2570042A2 EP 2570042 A2 EP2570042 A2 EP 2570042A2 EP 12003824 A EP12003824 A EP 12003824A EP 12003824 A EP12003824 A EP 12003824A EP 2570042 A2 EP2570042 A2 EP 2570042A2
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- transfer unit
- filter
- type
- processing unit
- module according
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
Definitions
- the present invention relates to a multifilament manufacturing module for processing a plurality of filter rods of a type A, with a diameter D, comprising a scaffold provided with an entrance side and an exit side, which comprises a receiving station for receiving and providing the filter rods, a processing unit for processing the filter rods and accommodating a rotary-axis transfer unit connecting the entrance side to the exit side.
- Multifilters with a large number of different filter segments are becoming increasingly important and are produced in a strand process, in which first the different filter segments are combined in a desired combination in an assembly unit, transferred into a strand unit, connected to an endless strand by means of wrapping with an enveloping strip and subsequently in Filter rods are cut.
- WO 2003/024256 is proposed a modular design of a compilation unit in the form of self-sufficient, independent functional units, which allow a cigarette manufacturer to adapt his assembly unit extremely flexible by an exchange, by omitting and / or adding a module to a variety of production needs and to expand it in a simple way.
- WO 2003/024256 is a with respect to the height of the entry and exit of filter segments in a module horizontal transfer of the filter segments is provided.
- the object of the present invention is to improve an assembly unit of a multifilament production machine in various respects. Measures are to be specified which allow a time-optimal changeover, a reliable assembly, a precise positioning of a module and / or a flexible changeover.
- the processing unit and the transfer unit at least partially separately detachably received by the scaffold, separately positionable on the scaffold in a predetermined working position, in the respective working position, each with an associated drive for setting the respective transport speed in the Machining unit and in the transfer unit coupled to the scaffold separately fixable and each with the remaining at a change of the processing unit and / or the transfer unit on the scaffold, drives are controlled separately, a conversion in a simple manner and in a short time is possible.
- monitoring means can still be arranged on the transfer unit even under the most difficult space conditions.
- the dwell time in a module can be increased to allow sufficient time for a check.
- Known devices each provide a horizontal transfer unit for inserting filter segments of a second sort, between or after horizontally conveyed filter segments of a first type and a horizontal transfer of assembled filter segments of the first and second types with respect to the respective entrance side and exit side of the devices and follow thus a well-traveled way.
- a monitoring means and / or an additional filter segment insertion station can be arranged in a space-saving manner above and / or below the transfer unit.
- the transfer unit is oriented in descending direction at least in sections in the direction from the inlet side to the outlet side.
- a particularly secure transfer and a high variability of the multifilter length is made possible by the fact that the transfer unit two in the transfer direction each other having downstream drums whose axes of rotation form the axes of rotation of the transfer unit and which are preferably provided with distributed over their respective lateral surface arranged troughs.
- the transfer unit two in the transfer direction each other having downstream drums whose axes of rotation form the axes of rotation of the transfer unit and which are preferably provided with distributed over their respective lateral surface arranged troughs.
- a large number of different filter segments can be conveyed transversely axially and arranged longitudinally one behind the other.
- the transfer unit comprises a circulating means, in particular rollers, revolving, endless conveyor, in particular with vacuum acted upon conveyor belt, in particular with a plurality arranged transversely to the transport direction receiving troughs or with a lijnsausformung in the transport direction trough, and the axes of rotation of the deflecting form the axes of rotation of the transfer unit allows safe transfer of the filter segments and reduces centrifugal forces acting on the filter segments at least in sections during a transfer.
- the transfer unit with its end located on the inlet side is offset relative to the inlet side and / or with its end located on the outlet side opposite the outlet side, in particular is set back or protruding, in particular by an offset of between 1/10 and 15 times, preferably 1 / 5 to 10 times the diameter D of a filter rod of grade A, in particular by an offset between 0.4 to 120 mm, preferably 0.8 to 80 mm, a module can be particularly reliable and accurately position and a gentle transfer between two modules guarantee.
- the receiving station is designed as a width-adjustable and / or depth-adjustable magazine, preferably with a smaller width than its height, in particular narrower
- the module is particularly easy to adapt to different lengths and diameters of the filter rods to be processed for a desired multi-filter rod and ensures reliable flow and removal of the filter rods to be processed.
- a monitoring means and / or a filter segment access station, and / or a separation station is arranged above and / or below the transfer unit and picked up from the stand, a combination unit with such a module can be improved in various respects. Incorrect assignments can be recognized early and scrap can be reduced. The variability can be increased by the additional addition of a filter segment.
- the separation station allows a change in position of the filter segments in the transfer unit, that is still during the transfer and after assembling in the same module.
- Does the processing unit includes a cutting station, in particular a cutting drum receiving the filter rods and the cutting drum, associated Schneidmifteln, especially circular blade for cutting the filter rods in filter segments and the cutting means to an excess of 1/10 to 5/10 mm based on the respective nominal size Set the length of a filter segment, can produce high-precision Multifilterstäbe and precisely comply with desired draw resistances.
- the filter rods of the type A preferably in the processing unit, cut into filter segments and fed to the transfer unit and adjacent thereto are added to the filter segments of the type B for forming groups of longitudinally successive filter segments of the type A and the type B and the groups are discharged at the exit side at an initial height AH, which is different from the input height EH, can be a flexible exchange, Add and / or omit a module in a conversion of a assembly unit while ensuring space-optimized design of the module.
- filter rods of grade A with cutting agents in filter segments with an excess based on the nominal size of the respective length of a filter segment cut and the excess between 5/100 to 6/10 mm, preferably 1/10 to 5/10 mm based on the respective nominal size adjusted multifilters with high-precision length and draw resistance can be produced.
- the filter rods are cut into filter segments and the filter segments are accelerated by a factor of 1 to 3 to 1 to 6, preferably 1 to 4 to 1 to 5 or by a factor of 3 to 1 to 6 to 1, preferably 4, before being transferred to the transfer unit 1 to 5 to 1 delayed, based on their respective conveying speed, in particular in the processing unit, particularly high throughputs and / or dense transfer arrangements of the filter segments can be achieved with still sufficiently high quality.
- a cigarette filter manufacturer can provide a multifilter for its filter cigarettes , adjust its production to the desired geometry of the multifilter in a simple way and convert it in a short time.
- Partial schematically illustrated assembly means comprises two modules arranged adjacent to each other for processing a plurality of filter rods 1 of a grade A, with a diameter D (first module) and a plurality of filter rods 2 of a grade B, with a diameter D (second module).
- a module comprises a scaffold 5 provided with an inlet side 3 and an outlet side 4, which has a receiving station 6 for receiving and providing the filter rods 1, a processing unit 7 for processing the filter rods 1 and a rotary axis 8 connecting the inlet side 3 with the outlet side 4 , 9 provided transfer unit 10 receives.
- the processing unit 7 and the transfer unit 10 are each at least partially separately detachably received by the framework 5. They are separately positionable on the framework 5 in each case in a predetermined working position. They are in the respective working position with each associated drives 11 to 15 (processing unit 7) and drives 16, 17 (transfer unit 10) for setting the respective transport speed in the processing unit 7 and in the transfer unit 10 coupled. They are separately fixable to the scaffold 5 and separately controllable with the drives 11 to 15 (processing unit 7) or 16 and 17 (transfer unit 10) remaining with the change of the processing unit 7 and / or the transfer unit 10 on the scaffold 5.
- the processing unit 7 comprises a filter run with five drums, which are held by a removable disk with correspondingly provided recordings (indicated in the form of in Fig. 1 shown dashed line).
- the five drums of the processing unit 7 can each be coupled with the associated drives 11 to 15, which are held stationary by the stand.
- the transfer unit 10 comprises two downstream drums in the form of an aggregate drum arranged on the inlet side and a transfer drum arranged on the exit side, which are mounted rotatably drivable about the axes of rotation 8 and 9, respectively.
- the assembly drum and the transfer drum are held by a removable disk with correspondingly provided recordings.
- the assembling drum and the transfer drum of the transfer unit 10 can each be coupled with the associated drives 16 and 17, which are held stationary by the stand.
- the transfer unit 10 is inclined relative to the horizontal.
- the axes of rotation 8 and 9 are arranged vertically offset from one another. Their connecting line shows a rising from the inlet side 3 to the outlet side 4 course.
- a cutting means designed as a circular blade 18 is arranged, with which a filter segment can, if necessary, be cut before its transfer to a next module or to a strand unit.
- the first drum and the third drum have cutting means 19, 20 formed as circular knives, with which the filter rods 1 are cut into filter segments.
- a circular blade 19, 20 perform a single or a multiple cut, in which case a plurality of cutting discs are received by a circular knife shaft accordingly.
- Partial schematically illustrated assembly means comprises two modules arranged adjacent to each other for processing a plurality of filter rods 1 of a grade A, with a diameter D (first module) and a plurality of filter rods 2 of a grade B, with a diameter D (second module).
- the transfer unit 10 in the direction from the inlet side 3 to the outlet side 4 a descending orientation.
- the transfer unit 10 is designed as a continuous conveyor, which revolves around two deflecting members 21, 22, which are designed as rollers, in the form of a conveyor belt 23 which can be acted upon by vacuum.
- the conveyor belt 23 has a plurality of transverse to the transport direction arranged receiving troughs.
- the module shown on the left is provided with a monitoring means in the form of a sensor 25.
- the monitoring means is arranged at the outlet end of the transfer unit 10 and can view the assembled filter segments and check for correct position and / or integrity.
- the processing unit 7 comprises four drums, wherein the first with respect to the receiving station 6 drum after the receiving station 6 are associated with two circular knives 19, 20 formed cutting means. This results from the embodiment according to Fig. 1 a shortened by a drum filter run.
- the transfer unit 10 is formed by a circulating conveyor belt 24 with a transport roller 26 associated with the inlet side. With the transport roller 26, a particularly gentle transfer / transfer can be realized and achieve transport on the upper side of the tape in both modules.
- Fig. 2 and 5 is conveyed in a module on the top and in the subsequent module on the bottom of the conveyor belt 23 and 24, respectively.
- the conveyor belts are each provided with a vacuum unit (in Fig. 5 indicated by the solid black bar, in Fig. 2 and 4 not shown).
Abstract
Description
Die vorliegende Erfindung betrifft ein Multifilterherstell-Modul zum Bearbeiten einer Vielzahl von Filterstäben einer Sorte A, mit einem Durchmesser D, umfassend ein mit einer Eintrittsseite und einer Austrittsseite versehenes Gerüst, welches eine Empfangsstation zum Aufnehmen und Bereitstellen der Filterstäbe, eine Bearbeitungseinheit zum Bearbeiten der Filterstäbe und eine die Eintrittsseite mit der Austrittsseite verbindende, mit Drehachsen versehene Transfereinheit aufnimmt.The present invention relates to a multifilament manufacturing module for processing a plurality of filter rods of a type A, with a diameter D, comprising a scaffold provided with an entrance side and an exit side, which comprises a receiving station for receiving and providing the filter rods, a processing unit for processing the filter rods and accommodating a rotary-axis transfer unit connecting the entrance side to the exit side.
Multifilter mit einer Vielzahl unterschiedlicher Filtersegmente gewinnen zunehmend an Bedeutung und werden in einem Strangverfahren hergestellt, bei welchem zunächst die unterschiedlichen Filtersegmente in einer gewünschten Kombination in einer Zusammenstelleinheit zusammengestellt, in eine Strangeinheit übergeben, zu einem endlosen Strang mittels Umhüllen mit einem Hüllstreifen verbunden und nachfolgend in Filterstäbe geschnitten werden.Multifilters with a large number of different filter segments are becoming increasingly important and are produced in a strand process, in which first the different filter segments are combined in a desired combination in an assembly unit, transferred into a strand unit, connected to an endless strand by means of wrapping with an enveloping strip and subsequently in Filter rods are cut.
In der
In der
Die in der
Aufgrund der vielfältigen Einsatz- und Kombinationsmöglichkeiten, welche durch eine solche Zusammenstelleinheit und eine mit dieser ausgestatteten Multifilterherstellmaschine geschaffen werden und in Anbetracht des Interesses der Verbraucher an einer Vielfalt unterschiedlicher Filterzigaretten, benötigen Filterzigarettenhersteller auf einfache Weise und in kurzen Zeiträumen umrüstbare Multifilterherstellmaschinen, wobei die Zusammenstelleinheit wegen der Vielzahl unterschiedlichster Multifilter und Filtersegmente besonders im Vordergrund steht.Due to the variety of uses and combinations that are created by such a assembly unit and equipped with this Multifilterherstellmaschine and in view of the consumer interest in a variety of different filter cigarettes, filter cigarette manufacturers require a simple way and in short periods convertible Multifilterherstellmaschinen, the assembly unit the variety of multifilter and filter segments is in the foreground.
In der
Aufgrund der hohen Transportgeschwindigkeiten in einer Zusammenstelleinheit kann es zu Fehlbelegungen der Transportorgane kommen. Beispielsweise kann es dazu kommen, dass ein Filtersegment nicht in eine Aufnahmemulde einer Trommel gelangt, obwohl es zum Zusammenstellen des Multifilters benötigt wird. Die Folge einer solchen "Fehlbelegung" ist dann ein entsprechender Ausschuss, welcher jedoch gering zu halten ist.Due to the high transport speeds in a assembly unit, it can lead to incorrect assignments of the transport organs. For example, it may happen that a filter segment does not get into a receiving trough of a drum, although it is needed to assemble the multifilter. The consequence of such a "misregistration" is then a corresponding committee, which, however, is to be kept low.
Aufgabe der vorliegenden Erfindung ist es, eine Zusammenstelleinheit einer Multifilterherstellmaschine in verschiedener Hinsicht zu verbessern. Es sollen Maßnahmen angegeben werden, welche ein zeitoptimales Umrüsten, ein zuverlässiges Zusammenstellen, ein präzises Positionieren eines Moduls und/oder ein flexibles Umrüsten erlauben.The object of the present invention is to improve an assembly unit of a multifilament production machine in various respects. Measures are to be specified which allow a time-optimal changeover, a reliable assembly, a precise positioning of a module and / or a flexible changeover.
Aufgabe ist es ferner, optimierte Verfahrensweisen zum Zusammenstellen von Filtersegmenten anzugeben.It is also an object to specify optimized methods for assembling filter segments.
Die vorstehenden Aufgaben werden durch ein Multifilterherstell-Modul mit den Merkmalen des Anspruchs 1, durch ein Verfahren mit den Merkmalen des Anspruchs 11 und/oder eine Anordnung mit den Merkmalen des Anspruchs 14 gelöst.The above objects are achieved by a Multifilterherstell module with the features of
Dadurch, dass bei dem Multifilterherstell-Modul die Bearbeitungseinheit und die Transfereinheit jeweils zumindest teilweise von dem Gerüst separat lösbar aufgenommen, an dem Gerüst jeweils in eine vorgegebene Arbeitsposition separat positionierbar, in der jeweiligen Arbeitsposition mit jeweils einem zugeordneten Antrieb zum Einstellen der jeweiligen Transportgeschwindigkeit in der Bearbeitungseinheit und in der Transfereinheit koppelbar, an dem Gerüst separat fixierbar und jeweils mit den bei einem Wechsel der Bearbeitungseinheit und/oder der Transfereinheit am Gerüst verbleibenden, Antrieben separat steuerbar sind, ist ein Umrüsten auf einfache Art und Weise und in kurzer Zeit möglich.Characterized in that in the Multifilterherstell module, the processing unit and the transfer unit at least partially separately detachably received by the scaffold, separately positionable on the scaffold in a predetermined working position, in the respective working position, each with an associated drive for setting the respective transport speed in the Machining unit and in the transfer unit coupled to the scaffold separately fixable and each with the remaining at a change of the processing unit and / or the transfer unit on the scaffold, drives are controlled separately, a conversion in a simple manner and in a short time is possible.
Weist die Transfereinheit eine gegenüber der Horizontalen zumindest abschnittsweise geneigte Ausrichtung auf, lassen sich Überwachungsmittel auch noch unter schwierigsten Bauraumbedingungen an der Transfereinheit anordnen. Die Verweilzeit in einem Modul lässt sich erhöhen, um ausreichend Zeit für ein Überprüfen zu erhalten.If the transfer unit has an orientation which is inclined at least in sections relative to the horizontal, monitoring means can still be arranged on the transfer unit even under the most difficult space conditions. The dwell time in a module can be increased to allow sufficient time for a check.
Die aus der
Ist die Transfereinheit in Richtung von der Eintrittsseite zu der Austrittsseite zumindest abschnittsweise ansteigend ausgerichtet, kann oberhalb und/oder unterhalb der Transfereinheit ein Überwachungsmittel und/oder ein zusätzliche Filtersegmenteinlegestation platzsparend angeordnet werden.If the transfer unit is oriented in an upward direction at least in sections in the direction from the entry side to the exit side, a monitoring means and / or an additional filter segment insertion station can be arranged in a space-saving manner above and / or below the transfer unit.
Zweckmäßiger Weise ist die Transfereinheit in Richtung von der Eintrittsseite zu der Austrittsseite zumindest abschnittsweise absteigend ausgerichtet.Expediently, the transfer unit is oriented in descending direction at least in sections in the direction from the inlet side to the outlet side.
Ein besonders sicherer Transfer und eine hohe Variabilität der Multifilterlänge wird dadurch ermöglicht, dass die Transfereinheit zwei in Transferrichtung einander nachgeschaltete Trommeln aufweist, deren Rotationsachsen die Drehachsen der Transfereinheit bilden und die vorzugsweise mit über ihre jeweilige Mantelfläche verteilt angeordneten Mulden versehen sind. Bei dieser Ausgestaltung kann eine hohe Anzahl unterschiedlicher Filtersegmente queraxial gefördert und längsaxial hintereinander liegend zusammengestellt werden.A particularly secure transfer and a high variability of the multifilter length is made possible by the fact that the transfer unit two in the transfer direction each other having downstream drums whose axes of rotation form the axes of rotation of the transfer unit and which are preferably provided with distributed over their respective lateral surface arranged troughs. In this embodiment, a large number of different filter segments can be conveyed transversely axially and arranged longitudinally one behind the other.
Eine Ausbildung bei der die Transfereinheit ein um zwei Umlenkorgane, insbesondere Rollen, umlaufendes, endloses Fördermittel, insbesondere mit Vakuum beaufschlagbares Förderband, insbesondere mit einer Vielzahl in quer zur Transportrichtung angeordneter Aufnahmemulden oder mit einer längsaxial in Transportrichtung ausformbaren Mulde, aufweist und die Rotationsachsen der Umlenkorgane die Drehachsen der Transfereinheit bilden, erlaubt einen sicheren Transfer der Filtersegmente und verringert auf die Filtersegmente wirkende Fliehkräfte zumindest abschnittsweise bei einem Transfer.An embodiment in which the transfer unit comprises a circulating means, in particular rollers, revolving, endless conveyor, in particular with vacuum acted upon conveyor belt, in particular with a plurality arranged transversely to the transport direction receiving troughs or with a längsausformung in the transport direction trough, and the axes of rotation of the deflecting form the axes of rotation of the transfer unit allows safe transfer of the filter segments and reduces centrifugal forces acting on the filter segments at least in sections during a transfer.
Ist die Transfereinheit mit ihrem an der Eintrittsseite gelegenen Ende gegenüber der Eintrittsseite und/oder mit ihrem an der Austrittsseite gelegenen Ende gegenüber der Austrittseite versetzt, insbesondere zurückspringend oder hervorspringend angeordnet ist, insbesondere um einen Versatz zwischen dem 1/10 bis 15 fachen, bevorzugt 1/5 bis 10 fachen des Durchmessers D eines Filterstabs der Sorte A, insbesondere um einen Versatz zwischen 0,4 bis 120 mm, bevorzugt 0,8 bis 80 mm, lässt sich ein Modul besonders zuverlässig und genau positionieren und ein schonender Transfer zwischen zwei Modulen gewährleisten.If the transfer unit with its end located on the inlet side is offset relative to the inlet side and / or with its end located on the outlet side opposite the outlet side, in particular is set back or protruding, in particular by an offset of between 1/10 and 15 times, preferably 1 / 5 to 10 times the diameter D of a filter rod of grade A, in particular by an offset between 0.4 to 120 mm, preferably 0.8 to 80 mm, a module can be particularly reliable and accurately position and a gentle transfer between two modules guarantee.
Ist die Empfangsstation als breiten- und/oder tiefenverstellbares Magazin ausgebildet, bevorzugt mit einer geringeren Breite als seine Höhe, insbesondere schmaler als die Projektion der Erstreckung der Transfereinheit zwischen Eintrittsseite und Austrittsseite, ist das Modul auf besonders einfache Art und Weise an unterschiedliche Längen und Durchmesser der zu verarbeitenden Filterstäbe für einen gewünschten Multifilterstab anpassbar und ein zuverlässiges Nachströmen und Ent-nehmen der zu verarbeitenden Filterstäbe gewährleistet.If the receiving station is designed as a width-adjustable and / or depth-adjustable magazine, preferably with a smaller width than its height, in particular narrower As the projection of the extension of the transfer unit between the inlet side and the outlet side, the module is particularly easy to adapt to different lengths and diameters of the filter rods to be processed for a desired multi-filter rod and ensures reliable flow and removal of the filter rods to be processed.
Ist ober- und/oder unterhalb der Transfereinheit ein Überwachungsmittel und/oder eine Filtersegmentzugabestation, und/oder eine Trennstation angeordnet und von dem Gerüst aufgenommen, kann eine Zusammenstelleinheit mit einem solchen Modul in verschiedener Hinsicht verbessert werden. Fehlbelegungen können frühzeitig erkannt und Ausschuss verringert werden. Die Variabilität kann durch die zusätzliche Zugabe eines Filtersegments erhöht werden. Die Trennstation ermöglicht ein Positionsänderung der Filtersegmente in der Transfereinheit, also noch während des Transfers und nach dem Zusammenstellen in dem gleichen Modul.If a monitoring means and / or a filter segment access station, and / or a separation station is arranged above and / or below the transfer unit and picked up from the stand, a combination unit with such a module can be improved in various respects. Incorrect assignments can be recognized early and scrap can be reduced. The variability can be increased by the additional addition of a filter segment. The separation station allows a change in position of the filter segments in the transfer unit, that is still during the transfer and after assembling in the same module.
Umfasst die Bearbeitungseinheit eine Schneidstation mit, insbesondere einer die Filterstäbe aufnehmenden Schneidtrommel und der Schneidtrommel, zugeordneten Schneidmifteln, insbesondere Kreismesser, zum Schneiden der Filterstäbe in Filtersegmente und sind die Schneidmittel auf ein Übermaß von 1/10 bis 5/10 mm bezogen auf das jeweilige Nennmaß der Länge eines Filtersegments eingestellt, lassen sich hochgenaue Multifilterstäbe herstellen und gewünschte Zugwiderstände präzise einhalten.Does the processing unit includes a cutting station, in particular a cutting drum receiving the filter rods and the cutting drum, associated Schneidmifteln, especially circular blade for cutting the filter rods in filter segments and the cutting means to an excess of 1/10 to 5/10 mm based on the respective nominal size Set the length of a filter segment, can produce high-precision Multifilterstäbe and precisely comply with desired draw resistances.
Dadurch, dass die Filtersegmente der Sorte B der Transfereinheit auf einer Eingangshöhe EH an der Eintrittsseite zugeführt und von dieser aufgenommen werden, die Filterstäbe der Sorte A, vorzugsweise in der Bearbeitungseinheit, in Filtersegmente geschnitten und der Transfereinheit zugeführt und von dieser benachbart zu den Filtersegmenten der Sorte B zum Bilden von Gruppen längsaxial einander folgender Filtersegmente der Sorte A und der Sorte B aufgenommen werden und die Gruppen an der Austrittsseite auf einer Ausgangshöhe AH abgegeben werden, welche von der Eingangshöhe EH verschieden ist, lässt sich ein flexibles Austauschen, Hinzufügen und/oder Weglassen eines Moduls bei einem Umrüsten einer Zusammenstelleinheit bei gleichzeitig raumoptimierter Gestaltung des Moduls gewährleisten.Characterized in that the filter segments of the type B of the transfer unit are fed and received at an entrance height EH at the inlet side, the filter rods of the type A, preferably in the processing unit, cut into filter segments and fed to the transfer unit and adjacent thereto are added to the filter segments of the type B for forming groups of longitudinally successive filter segments of the type A and the type B and the groups are discharged at the exit side at an initial height AH, which is different from the input height EH, can be a flexible exchange, Add and / or omit a module in a conversion of a assembly unit while ensuring space-optimized design of the module.
Werden die Filterstäbe der Sorte A mit Schneidmitteln in Filtersegmente mit einem Übermaß bezogen auf das Nennmaß der jeweiligen Länge eines Filtersegments geschnitten und das Übermaß zwischen 5/100 bis 6/10 mm, bevorzugt 1/10 bis 5/10 mm bezogen auf das jeweilige Nennmaß eingestellt, lassen sich Multifilter mit hochpräziser Länge und Zugwiderstand herstellen.If the filter rods of grade A with cutting agents in filter segments with an excess based on the nominal size of the respective length of a filter segment cut and the excess between 5/100 to 6/10 mm, preferably 1/10 to 5/10 mm based on the respective nominal size adjusted, multifilters with high-precision length and draw resistance can be produced.
Werden die Filterstäbe in Filtersegmente geschnitten und die Filtersegmente vor einem Übergeben an die Transfereinheit um einen Faktor 1 zu 3 bis 1 zu 6, bevorzugt 1 zu 4 bis 1 zu 5 beschleunigt oder um einen Faktor 3 zu 1 bis 6 zu 1, bevorzugt 4 zu 1 bis 5 zu 1 verzögert, bezogen auf ihre jeweilige Fördergeschwindigkeit, insbesondere in der Bearbeitungseinheit, lassen sich besonders hohe Durchsätze und/oder dicht liegende Transferanordnungen der Filtersegmente bei noch ausreichend hoher Qualität erzielen.If the filter rods are cut into filter segments and the filter segments are accelerated by a factor of 1 to 3 to 1 to 6, preferably 1 to 4 to 1 to 5 or by a factor of 3 to 1 to 6 to 1, preferably 4, before being transferred to the
Durch eine Anordnung einer Vielzahl von Modulen nach einem oder Kombinationen der vorstehenden Vorschläge, bei welcher die Module mittels einer Vielzahl, modulweise vorgesehener, querschnittsverstellbarer Massenstromzuführungen und/oder pneumatischer Zuführleitungen mit Filterstäben unterschiedlicher Sorten versorgt werden, kann ein Zigarettenfilterhersteller, welcher Multifilter für seine Filterzigaretten vorsieht, seine Produktion an jeweils gewünschte Geometrien des Multifilters auf einfache Art und Weise anpassen und in kurzer Zeit umrüsten.By arranging a plurality of modules according to one or combinations of the above proposals, in which the modules are supplied with filter rods of different types by means of a plurality of module-provided cross-section adjustable mass flow supply lines and / or pneumatic supply lines, a cigarette filter manufacturer can provide a multifilter for its filter cigarettes , adjust its production to the desired geometry of the multifilter in a simple way and convert it in a short time.
Weitere Merkmale und/oder Ausgestaltungen der Erfindung sind den abhängigen Ansprüchen und/oder der nachfolgenden Beschreibung von Ausführungsbeispielen der Erfindung zu entnehmen.Further features and / or embodiments of the invention can be found in the dependent claims and / or the following description of exemplary embodiments of the invention.
Die vorliegende Erfindung wird anhand der in den
Figur 1- zeigt ein erstes Ausführungsbeispiel der Erfindung anhand von zwei einander benachbart angeordneten Modulen einer ausschnittsweise schematisch dargestellten Zusammenstelleinrichtung.
Figur 2- zeigt ein zweites Ausführungsbeispiel der Erfindung anhand von zwei einander benachbart angeordneten Modulen einer ausschnittsweise schematisch dargestellten Zusammenstelleinrichtung.
Figur 3- zeigt ein drittes Ausführungsbeispiel der Erfindung anhand von zwei einander benachbart angeordneten Modulen einer ausschnittsweise schematisch dargestellten Zusammenstelleinrichtung.
Figur 4- zeigt ein viertes Ausführungsbeispiel der Erfindung anhand von zwei einander benachbart angeordneten Modulen einer ausschnittsweise schematisch dargestellten Zusammenstelleinrichtung.
Figur 5- zeigt ein fünftes Ausführungsbeispiel der Erfindung anhand von zwei einander benachbart angeordneten Modulen einer ausschnittsweise schematisch dargestellten Zusammenstelleinrichtung.
- FIG. 1
- shows a first embodiment of the invention with reference to two adjacently arranged modules of a partially schematically illustrated assembly.
- FIG. 2
- shows a second embodiment of the invention with reference to two adjacently arranged modules of a partially schematically illustrated assembly device.
- FIG. 3
- shows a third embodiment of the invention with reference to two adjacently arranged modules of a partially schematically illustrated assembly.
- FIG. 4
- shows a fourth embodiment of the invention with reference to two adjacently arranged modules of a partially schematically illustrated assembly device.
- FIG. 5
- shows a fifth embodiment of the invention with reference to two adjacently arranged modules of a partially schematically illustrated assembly device.
Die in
Ein Modul umfasst ein mit einer Eintrittsseite 3 und einer Austrittsseite 4 versehenes Gerüst 5, welches eine Empfangsstation 6 zum Aufnehmen und Bereitstellen der Filterstäbe 1, eine Bearbeitungseinheit 7 zum Bearbeiten der Filterstäbe 1 und eine die Eintrittsseite 3 mit der Austrittsseite 4 verbindende, mit Drehachsen 8, 9 versehene Transfereinheit 10 aufnimmt.A module comprises a
Die Bearbeitungseinheit 7 und die Transfereinheit 10 sind jeweils zumindest teilweise von dem Gerüst 5 separat lösbar aufgenommen. Sie sind an dem Gerüst 5 jeweils in eine vorgegebene Arbeitsposition separat positionierbar. Sie sind in der jeweiligen Arbeitsposition mit jeweils zugeordneten Antrieben 11 bis 15 (Bearbeitungseinheit 7) und Antrieben 16, 17 (Transfereinheit 10) zum Einstellen der jeweiligen Transportgeschwindigkeit in der Bearbeitungseinheit 7 und in der Transfereinheit 10 koppelbar. Sie sind an dem Gerüst 5 separat fixierbar und jeweils mit den bei einem Wechsel der Bearbeitungseinheit 7 und/oder der Transfereinheit 10 am Gerüst 5 verbleibenden, Antrieben 11 bis 15 (Bearbeitungseinheit 7) beziehungsweise 16 und 17 (Transfereinheit 10) separat steuerbar.The
Die Bearbeitungseinheit 7 umfasst einen Filterlauf mit fünf Trommeln, welche durch eine Wechselplatte mit entsprechend vorgesehenen Aufnahmen gehalten sind (angedeutet in Form der in
Die Transfereinheit 10 umfasst zwei einander nachgeschaltete Trommeln in Form einer eintrittsseitig angeordneten Zusammenstelltrommel und einer austrittsseitig angeordneten Übergabetrommel, welche um die Drehachsen 8 beziehungsweise 9 drehantreibbar gelagert sind. Die Zusammenstelltrommel und die Übergabetrommel sind durch eine Wechselplatte mit entsprechend vorgesehenen Aufnahmen gehalten. Die Zusammenstelltrommel und die Übergabetrommel der Transfereinheit 10 sind jeweils mit den zugeordneten, von dem Gerüst ortsfest aufgenommenen Antrieben 16 und 17 koppelbar.The
Die Transfereinheit 10 ist gegenüber der Horizontalen geneigt ausgerichtet. Die Drehachsen 8 und 9 sind vertikal zueinander versetzt angeordnet. Ihre Verbindungslinie zeigt einen von der Eintrittsseite 3 zu der Austrittsseite 4 ansteigenden Verlauf.The
Unterhalb der Übergabetrommel ist ein als Kreismesser 18 ausgebildetes Schneidmittel angeordnet, mit welchem ein Filtersegment im Bedarfsfall vor seiner Übergabe an ein nächstes Modul oder an eine Strangeinheit geschnitten werden kann.Below the transfer drum, a cutting means designed as a
Von den ausgehend von der Empfangsstation 6 einander folgenden fünf Trommeln weisen die erste Trommel und die dritte Trommel als Kreismesser ausgebildete Schneidmittel 19, 20 auf, mit welchen die Filterstäbe 1 in Filtersegmente geschnitten werden. Je nach Bedarf kann ein Kreismesser 19, 20 einen Einzel- oder einen Mehrfachschnitt durchführen, wobei dann entsprechend eine Vielzahl von Schneidscheiben von einer Kreismesser-Welle aufgenommen sind.Of the five drums following each other from the receiving
Weitere Einzelheiten zum Aufbau und zur Arbeitsweise eines solchen Moduls sind der
Die in
Bei dem in
In diesem Ausführungsbeispiel ist die Transfereinheit 10 als ein um zwei Umlenkorgane 21, 22, welche als Rollen ausgebildet sind, umlaufendes, endloses Fördermittel, in Form eines mit Vakuum beaufschlagbaren Förderbands 23 ausgebildet. Das Förderband 23 weist eine Vielzahl quer zur Transportrichtung angeordneter Aufnahmemulden auf.In this exemplary embodiment, the
Bei dieser Ausgestaltung kann ein ausladendes Übergreifen der Transfereinheit 10 weit über die Eintrittsseite 3 und die Austrittsseite 4 hinaus vermieden werden.In this embodiment, an overstretching spreading of the
Das in
Bei dem in
Bei dem in
Bei den Ausführungsbeispielen gemäß
Die zu den jeweiligen Ausführungsbeispielen angegebenen Ausgestaltungen sind jeweils exemplarisch bei dem jeweiligen Ausführungsbeispiel angegeben worden. Die jeweiligen Ausgestaltungen lassen sich mit Vorteil von dem einen auf das andere Ausführungsbeispiel übertragen und kombinieren.The embodiments specified for the respective exemplary embodiments have been given in each case by way of example in the respective exemplary embodiment. The respective embodiments can be advantageously transferred from one to the other embodiment and combine.
Claims (14)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011113648A DE102011113648A1 (en) | 2011-09-19 | 2011-09-19 | Multifilterherstellmodul |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2570042A2 true EP2570042A2 (en) | 2013-03-20 |
EP2570042A3 EP2570042A3 (en) | 2017-12-20 |
EP2570042B1 EP2570042B1 (en) | 2018-08-01 |
Family
ID=46148608
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12003824.5A Active EP2570042B1 (en) | 2011-09-19 | 2012-05-15 | Composite filter production module |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2570042B1 (en) |
CN (1) | CN103054179A (en) |
DE (1) | DE102011113648A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2891411A3 (en) * | 2013-12-17 | 2015-12-23 | SMC System Management Consulting GmbH | Filter supply unit for an apparatus for the production of cigarette tubes |
EP3811792B1 (en) | 2019-10-21 | 2022-07-06 | International Tobacco Machinery Poland Sp. z o.o. | A feeding apparatus for feeding a tobacco industry segment |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2003024256A2 (en) | 2001-09-18 | 2003-03-27 | Hauni Maschinenbau Ag | Device for combining groups of filter segments for producing multi-segment filters of the tobacco industry, and trough drum |
WO2009074540A1 (en) | 2007-12-10 | 2009-06-18 | Philip Morris Products S.A. | Method of compiling groups of segments in a process of producing multisegment filters and apparatus for preparing and compiling segments in groups in a process of producing multisegment filters |
EP2145551A2 (en) | 2008-07-18 | 2010-01-20 | G.D Societa' per Azioni | Manufacturing machine for producing tobacco industry articles |
WO2011008802A2 (en) | 2009-07-14 | 2011-01-20 | Dimitar Yanchev | Apparatus and method for assembly of multi-segment rod-like articles |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1495685B8 (en) * | 2003-07-10 | 2006-06-14 | Hauni Maschinenbau AG | Apparatus for making rod-shaped tobacco products, particularly filter cigarettes |
US20050022830A1 (en) * | 2003-07-10 | 2005-02-03 | Hauni Maschinenbau Ag | Apparatus for manufacturing rod-shaped tobacco products with a filter, in particular filter cigarettes |
DE10344381A1 (en) * | 2003-09-23 | 2005-05-04 | Hauni Maschinenbau Ag | Conveyor drum with clamping device |
DE102004056718A1 (en) * | 2004-11-20 | 2006-06-01 | Hauni Maschinenbau Ag | Plug device for drive means and apparatus for producing rod-shaped products with a plurality of drive means |
DE102004063097A1 (en) * | 2004-12-22 | 2006-07-06 | Hauni Maschinenbau Ag | Module of a machine and method for perforating rod-shaped articles of the tobacco processing industry |
ITBO20090552A1 (en) * | 2009-08-20 | 2011-02-21 | Gd Spa | METHOD AND CONTROL UNITS FOR CHANGING A FRONT PANEL OF AN AUTOMATIC MACHINE. |
-
2011
- 2011-09-19 DE DE102011113648A patent/DE102011113648A1/en not_active Withdrawn
-
2012
- 2012-05-15 EP EP12003824.5A patent/EP2570042B1/en active Active
- 2012-09-18 CN CN201210345211XA patent/CN103054179A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003024256A2 (en) | 2001-09-18 | 2003-03-27 | Hauni Maschinenbau Ag | Device for combining groups of filter segments for producing multi-segment filters of the tobacco industry, and trough drum |
WO2009074540A1 (en) | 2007-12-10 | 2009-06-18 | Philip Morris Products S.A. | Method of compiling groups of segments in a process of producing multisegment filters and apparatus for preparing and compiling segments in groups in a process of producing multisegment filters |
EP2145551A2 (en) | 2008-07-18 | 2010-01-20 | G.D Societa' per Azioni | Manufacturing machine for producing tobacco industry articles |
WO2011008802A2 (en) | 2009-07-14 | 2011-01-20 | Dimitar Yanchev | Apparatus and method for assembly of multi-segment rod-like articles |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2891411A3 (en) * | 2013-12-17 | 2015-12-23 | SMC System Management Consulting GmbH | Filter supply unit for an apparatus for the production of cigarette tubes |
EP3811792B1 (en) | 2019-10-21 | 2022-07-06 | International Tobacco Machinery Poland Sp. z o.o. | A feeding apparatus for feeding a tobacco industry segment |
Also Published As
Publication number | Publication date |
---|---|
EP2570042A3 (en) | 2017-12-20 |
DE102011113648A1 (en) | 2013-03-21 |
EP2570042B1 (en) | 2018-08-01 |
CN103054179A (en) | 2013-04-24 |
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