EP2562110B1 - Device for tension-free storage of sheet-like material - Google Patents
Device for tension-free storage of sheet-like material Download PDFInfo
- Publication number
- EP2562110B1 EP2562110B1 EP12179446.5A EP12179446A EP2562110B1 EP 2562110 B1 EP2562110 B1 EP 2562110B1 EP 12179446 A EP12179446 A EP 12179446A EP 2562110 B1 EP2562110 B1 EP 2562110B1
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- EP
- European Patent Office
- Prior art keywords
- support members
- loop
- feeding
- feed
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/30—Arrangements for accumulating surplus web
- B65H20/32—Arrangements for accumulating surplus web by making loops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/513—Modifying electric properties
- B65H2301/5132—Bringing electrostatic charge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/50—Surface of the elements in contact with the forwarded or guided material
- B65H2404/53—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties
- B65H2404/531—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties particular coefficient of friction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2408/00—Specific machines
- B65H2408/20—Specific machines for handling web(s)
- B65H2408/21—Accumulators
- B65H2408/214—Accumulators loop hanger accumulator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/11—Length
- B65H2511/112—Length of a loop, e.g. a free loop or a loop of dancer rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/23—Coordinates, e.g. three dimensional coordinates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/30—Sensing or detecting means using acoustic or ultrasonic elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/41—Photoelectric detectors
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/06—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in festooned form
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
Definitions
- the invention relates to a device for tension-free storage of web-like material with a material inlet, with the material continuously feeding feeder, a material spout with the material continuously executing the expander and an endlessly rotating, at least two support members having conveyor for the material, wherein the material the support members is guided and forms a loop between adjacently arranged support members.
- Such memory devices are known from, for example, the DE 573 120 , which is considered to be the closest prior art, or from the US 2,534,026 , Other comparable devices are for. B. in the US 2,788,968 , of the US 1,952,261 or the US 1,919,747 described.
- the aforementioned devices are also referred to as goods storage and processing facilities for textile material or film webs to achieve a steady flow of goods, d. H. a continuous supply of textile or sheet material used.
- goods storage a constant production speed can be achieved with a few machine stops, whereby the efficiency of a machine and its production quality can be increased.
- the material is drawn by the continuously moving support members in the goods storage. This proves to be particularly disadvantageous if elastic material, for example. Foam material or the like to be introduced into the goods storage. Due to the tension exerted by the support members on the material during filling, this leads to stresses in the material. If this is then laminated onto, for example, a carrier or cover material in a subsequent processing step, the stresses present in the material result in a non-uniform connection of cover material and lower material. This often leads to the finished product wrinkles or other irregularities in the surface and is discarded as rejects.
- the object of the present invention is to provide a device which overcomes the disadvantages of the prior art and allows tension-free storage and delivery of sheet material.
- the device according to the invention serves for stress-free storage of sheet material.
- This material may be a textile or sheet material.
- the device is suitable for use with foam materials which are laminated on a carrier web or fabric web in a subsequent processing machine. These materials are particularly susceptible to tensions, which then adversely affect the final finished product in the lamination process, since surface irregularities occur.
- the device according to the invention comprises a material inlet.
- a feeding device continuously supplying the material is provided.
- the material inlet the material is not exposed to any stresses, but fed continuously.
- the device has a material outlet, which has an expander which feeds the material continuously to a downstream processing machine.
- the expander is also designed so that no stresses are entered into the material here.
- the actual storage of the material takes place in a conveying device for the material, which has at least two support members which are arranged endlessly circulating in the device. The material is guided for storage on these support members, so that in each case forms a loop between adjacent support members.
- the provided in conventional devices continuously circulating conveyors or support members take over the supply of the material. In this case, tension is exerted on the material, which leads to stresses here.
- the device according to the invention overcomes this disadvantage by providing a feed of the support members or the conveying device which is independent of the feed device and the introduction of the material takes place exclusively via the feed device. This means that the material is introduced completely tension-free in the space between the support members via the feeder and only when reaching a defined, introduced into the device amount of material, a feed of the support members or the conveyor takes place.
- This feed is controllable on the basis of the detected quantity or the length of the material forming the loop between the support members.
- the loop length can be shortened by controlling the feed of the support members in the feeder device.
- the feed can be delayed by a longer loop length is set, from which the feed takes place.
- the device has a first sensor for detecting a position of the support members relative to the feeding device. This has the advantage that measurement of the loop length or detection of the amount of material is only started when the conveyor device is in the most favorable position for receiving the material.
- the device is further characterized in that a second sensor for detecting the amount and / or the length of the loop forming material is provided.
- the sensor can also detect the loop length. If a certain amount of material and / or a previously defined and optionally dependent on the material to be stored optimal loop length detected by the sensor, so there is an advance of the support members or the conveyor and it comes to filling the subsequent, formed between adjacent support members intermediate - or storage space with another material loop.
- the aforementioned sensors are designed as opto-electronic or mechanical sensors.
- ultrasonic sensors are used. These are arranged such that a detection of the material or the loop length of the introduced into the device material is possible.
- the sensors can be designed, for example, as light barriers. Upon interruption of the light beam by the forming loop becomes a feed signal passed, which leads to the movement of the support members or the conveying device and initiates the filling of the next intermediate or storage space with a loop.
- the support members are used in the device according to the invention only for supporting the material or as deflection points for the formation of the material loops.
- the feeding of the material is therefore realized in the device according to the invention via a feed device which has at least one roller-driven roller, roller or cylinder feeding the web material. By this feeding the filling process is supported or realized.
- the feeder By the feeder, the material is freely suspended in the space between two support members introduced and detected only after the completion of the loop formation of one of the support members.
- the amount and / or the length of the loop forming material and / or the loop length itself from control values of the feeding device can be derived.
- a signal for the conveyor or the feed of the support members is triggered based on a previously defined in dependence on a defined by the supplied material number of revolutions of the roller, roller or cylinder.
- the roller, the roller, the cylinder has a friction-increasing coating.
- An embodiment of the device according to the invention which is regarded as favorable provides that the position of the supply device or of the sensor which detects the support element position is variable. This can be done on different Material types or strengths are reacted. Furthermore, an improved orientation of the feeding device and thus a more accurate feeding of the material to be stored can be carried out.
- the device according to the invention has a holding or clamping device which prevents the material from moving in the opposite direction to the conveying device.
- This holding or clamping device is formed in particular pivotable or displaceable in the conveying direction.
- the holding or clamping device acts on the material which is guided via the delivery device immediately downstream positioned support member and prevents its return or slipping back and thus the uncoordinated change in the loop length.
- the holding or clamping device is in particular flat or punctiform on the material.
- the holding or clamping device may in a favorable embodiment have a dual function, on the one hand, the holding or clamping device prevent the previously mentioned back slipping or uncoordinated feeding of the material by acting on the support member resting on the material and this jammed, for
- the holding or clamping device may otherwise be designed in such a way that, as a result, directional guidance or guidance for the material supplied via the feed device takes place.
- the material is guided by the holding or clamping device or a correspondingly formed or molded part thereof in the space between the two support members.
- the approach or rotation or pivot point of the holding or clamping device is in this case preferably above the feeder or the roller, roller or cylinder and directs the material supplied via this in the direction of the conveyor or the support members.
- the holding or clamping device is designed as a one-piece or multi-part flap. Further embodiments provide that the holding or clamping device is designed as a pin, slide or runner.
- a further development provides for at least two guide rollers having, preferably pivotable unit as a holding or clamping device.
- this has an actuating element, for example a pneumatic or hydraulic cylinder.
- the advantage of said unit is that on the one hand the adjustment of the function "filling of the goods store" on the other hand "direct feeding to the processing machine” can be carried out via the pivotable unit. If the unit is pivoted upwards, the material web is no longer diverted into the goods storage but runs directly into the downstream processing machine via the rollers or rollers provided in the unit. This is done at a much higher speed than the filling of the goods memory. If this is to be filled, for example in the event of an upcoming roll change, the unit is pivoted and the material web is deflected into the goods store. Here is then a filling as previously described.
- a further alternative embodiment of the holding or clamping device provides that it is designed as a single, overlying and / or height-adjustable roller or the like. Also included is an embodiment in which the holding or clamping device is designed as held in a pivotable frame role.
- the holding or clamping device is pivotable or displaceable in all embodiments, in particular by the feed of the support member.
- the material or weight of the holding or clamping device is chosen so that this just causes sufficient clamping of the material without generating or promoting stresses in the material, while at the same time achieving a sufficient holding or clamping action.
- the holding or clamping device is preferably arranged pivotably in the feed device.
- a preferred embodiment of the device provides that the holding or clamping device is designed as a material guiding device.
- an embodiment of the device according to the invention provides that a material guide takes place by the application of compressed air.
- corresponding nozzles are provided in the material supply device or above it.
- a preferred embodiment of the device provides that the holding or clamping device has a coating, a flocking, a pile and / or bristles. These have friction-reducing and / or antistatic properties and thus improve the supply and storage of the material.
- the material to be stored is usually unrolled from an upstream spindle, reel or bearing roller and inserted into the storage device.
- the material is guided over the supply device and introduced from this into the goods storage or the storage device.
- at least one feed roll upstream in the conveying direction of the feed roll feeds the material in the direction of the feed roll , Roller or the feed cylinder guiding deflection roller is provided. This reduces stresses in the material and ensures a more even supply.
- the device according to the invention has in the conveying device supporting members which serve to receive or guide the web-like material to be stored.
- the support members are designed as rollers, rollers, cylinders, rods or strips.
- the support members in particular in the conveying device on a freewheel. This allows the formation of the material loop, but at the same time prevents rolling back or - soft of the material in the direction opposite to the conveying direction, which would lead to a non-uniform loop formation.
- the support members are designed as fixed cylinders, rods or strips, over which the material can be pulled or slipped, without resulting in a resistance here.
- the support members preferably have a friction-reducing coating.
- the support members may of course also have a correspondingly polished surface or the like.
- the support members are moved in the conveying direction.
- the conveying device designed as a circulating chain, belt, belt or rope traction means, without being limited thereto.
- the support members are attached to the traction means and thereby have uniform distances. Alternatively, of course, there is also the possibility of variable spacing of the support members, for example. In order to respond to different material types or thicknesses.
- the support members are releasably fixedly arranged on the traction means.
- the invention also comprises a web-shaped material processing machine provided with a front and / or downstream device as described above for storing the web-like material.
- a processing machine can be, for example, a laminating machine in which web-shaped materials are connected to one another.
- a first web-shaped material for example a foam material
- a stress-free feeding of the web-shaped material or the web-like materials proves to be particularly advantageous in order to avoid irregularities in the ultimately formed material.
- Another device according to the invention can be arranged downstream of the processing machine and receive the material formed.
- a method for filling a device for storing sheet material comprises the steps explained below.
- a web-shaped material is introduced via a feeding device into a storage space.
- the storage space opens between two support members provided in the storage device.
- a material loop is formed between two adjacently arranged support members of a conveying device.
- material is supplied until a defined loop length is reached.
- material is supplied until a defined amount of material is reached.
- the length of the feed can also be defined by the length of the material fed into the storage space or the feed time.
- the conveyor is advanced until a subsequent support member has reached a defined position relative to the feed device, preferably substantially below it, and thus a new storage space between two adjacent arranged support members for filling with the sheet material is available. If the defined position is reached by the support member, there is a stop of the conveyor and it is due to the continuously supplied material another loop of material, then formed in the opening further storage space. The material does not touch the support members during delivery. The aforementioned steps, feeding the web-like material, forming a material loop, feeding the conveyor and stopping the conveyor are repeated until a previously defined filling or filling level of the device is reached.
- the determination of the loop length or the determination of the amount and / or the length of the conveyed into the storage space material is carried out by means of sensors. Also detected by sensors is the position of the support member relative to the feeder. In addition to the sensor-based detection, it is of course additionally and / or alternatively possible to carry out a determination of the loop length or quantity or length of the material conveyed into the storage space via the control of the device. The control of the filling, the filling speed and / or the feed can be carried out on the basis of the detected sensor values or takes place by the control itself.
- the material is fixed to the front in the conveying device support member and secured against reverse.
- the fixation is carried out, for example, by resting a holding or clamping device on the funded through the support member material.
- a device 10 for storing web material 60 is shown. This has a mounted on two arms 41 upstream receptacles 42 for a web-like material carrying reel, spindle or roller (not shown). This is inserted into the holders 42 and is rotatably mounted there. From this raw material roll, the web-shaped material 60 is first guided to the feeding device 12, which is arranged on the upper side of the device 10.
- the feeding device 12 has a plurality of rollers or rollers, via which a deflection of the material 60 to the actual storage space 25 of the device 10 takes place.
- the feeding device 12 has a rotationally driven roller 17, which additionally carries a coating 18.
- the coating 18 is friction-increasing, so that a uniform supply of the material 60 into the storage space 25 can take place here.
- the conveying device 20 Downstream of the feeder 12 and below this, there is the conveying device 20.
- This is formed from a plurality of support members 21 which are arranged releasably fixed on a chain 23.
- the chain 23 is in the embodiment of Fig. 1 only partially shown.
- the chain 23 is circumferentially and also circumferentially equipped with support members 21.
- the support members 21 are mounted in attached to the links of the chain 23 recordings.
- the support members 21 can be removed individually from the chain 23 and varied in position. This results in a further adjustment for the filling amount of stored material 60.
- the roller 17 of the feeder 12 is driven by an electric motor 27.
- material 60 is supplied between two support members 21 until a material loop with a defined quantity is formed.
- the material loop is formed because the material is guided over one of the two adjacently arranged support members 21.
- the material 60 runs freely until a defined loop length is reached.
- Upon detection of the corresponding loop length is a signal delivered to the conveyor 20 and the support member 21 and the chain 23 conveyed to the next position.
- the support member 21 takes on the hanging in the space material 60 and continues this.
- the conveyor 20 stops and, again, as long as material 60 in the between two support members Promotes 21 formed gap until a defined loop length sets here. This in turn leads to a signal to the conveying device 20, which further promotes the chain 23 a further position, so that a new space between the support members 21 is available for filling. The filling can be done until the entire storage space 25 is filled with material loops 61.
- the device 10 is adjoined by an expander 14, via which the material 60 stored in the storage space 25 is executed in the downstream processing machine (not shown).
- the position of the roller 17 in the feeder 12 is variable. This allows you to react to different material types and thicknesses.
- the feed device 12 has further roller rollers 17 upstream of the rollers 19. These have an arrangement in the manner of a roller conveyor and also favor the stress-free feeding of the material 60 in the device 10.
- the supplied material 60 is only by the role 17 zugbeaufhabagt.
- the introduction into the storage space 25 takes place due to the weight-induced and gravitational sinking of the material 60 in the space 70 formed between the support members 21.
- Fig. 2 shows the device 10 according to the invention in side view. Recognizable here is the left side of the feeder 12 and the opposite arranged the expander 14. Both devices have a commercially available electric motor 27 as a drive. The control of the two drives is coupled.
- Fig. 2 shown schematically is the material 60, which is suspended in loops 61 in the storage space 25 of the device 10. The material 60 is in this case arranged by a left of the device 10, in Fig. 2 not shown, roll unrolled and the feeder 12 supplied.
- the feed device 12 has a first deflection roller 19, via which the material 60 is deflected in the direction of the driven roller 17.
- the roller 17 has a coating 18 which acts to increase the friction so that the material 60 can be guided over this roller 17 with virtually no tension.
- the support members 21 of the conveyor 20 are in the in Fig. 2 position shown.
- the material 60 is conveyed via the roller 17 directly into the intermediate space 70 open between the support members 21 and at no time during the filling operation with the support members 21 in connection.
- the material 60 is supplied as long as the conveying device 20 is not moved until a defined length of the loop 61 is reached.
- the device 10 has a sensor 16. This is the second sensor of the device 10 and can be formed opto-electronically or as an ultrasonic sensor.
- the embodiment is not limited to these two embodiments.
- Conceivable and possible is the use of all considered as suitable sensors for the detection of a quantity of material or a delivery endpoint.
- a signal is delivered to the drive of the conveyor 20, so that the support members 21 are moved in the conveying direction A in the next position.
- the position of the support members 21 is detected by a further sensor 15.
- the support members 21 are moved until the sensor 15 detects the positioning of a support member 21.
- the sensor 15 is adjusted such that a sufficient distance between two adjacent support members 21 is available, in turn, the material 60 is conveyed, so that a further loop 61 is formed.
- the support member 21 is applied to the hanging in the storage space 25 web and takes it in the further promotion.
- a holding or clamping device 30 is provided. This rests on the material 60 and prevents it from slipping back against the conveying direction A.
- the holding or clamping device 30 is in the embodiment of Fig. 2 designed as a flap 31. This lies over the entire surface on the guided over the support member 21 material 60 and clamps this.
- the flap 31 is pivotally mounted. As a result of the advance of the support member 21 which is in direct contact with the flap 31, the flap 31 is pivoted and the support member 21 can thus be continued together with the material 60 guided over it in the conveying direction A.
- the following support member 21 is applied in the course of promoting the support members 21 to the hanging in the storage space 25 web and takes this with. In the course of this movement reaches the support member 21 with overlying material 60, the holding or clamping device 30, in which case the flap 31 is in turn applied to the material and this clamps during the subsequent further filling.
- the feed device 12 or the roller 17 arranged there is assigned a further guide roller 28.
- the material 60 to be stored is introduced into the storage space 25 to form the material loop 61.
- the guide roller 28 is variable in position.
- the roller 17 is slidably disposed in the feeder 12. This results in another way to adjust to different thicknesses.
- the guide roller 28 acts Thus, if this guide roller 28 does not exist, for example, in the storage of more rigid material, an irregular feeding of the material or an improper insertion of the material in the gap formed between the support members 21 70 and it could take place Here come to unwanted material accumulations or Materialverwerfonne.
- the support members 21 and the support members 21 supporting chain 23 is in the embodiment of Fig. 3 not shown.
- the feed of the chain 23 is realized by a pinion 65 which is equipped with a drive. It is clearly recognizable in Fig. 3 the sensor 15, which serves to detect the position of the support members 21 relative to the feeder 12 and to control the advancement of the chain 23.
- the chain 23 is moved until the sensor 15 detects a support member 21. After this detection, the chain 23 is stopped and thus the feed of the support members 21 is stopped.
- the conveyor 20 is stopped until sufficient material 60 has been introduced into the space 70 formed between the support members 21 to form a loop 61 of sufficient length , Is by another sensor 16 (see. Fig. 2 ) detects the achievement of a defined loop length, it comes to the feed of the conveying device 20.
- the feed device 12 downstream support member 21 is then moved further, is finally on the material 60 and takes this with.
- the feed of the support member 21 takes place until the subsequent support member 21 is detected on the sensor 15, which in turn triggers a stop of the conveyor 20.
- This flap 31 prevents the material 60 from slipping back into the gap and changing the loop length.
- the flap 31 is also in the embodiment of Fig. 3 pivotally formed.
- Fig. 3 also recognizable is the drive of the roller 17.
- the electric motor 27 is assigned directly to the roller 17.
- this controller is coupled to or integrated in a controller of the downstream processing machine (not shown).
- the support members 21 upon reaching a defined storage amount, the material 60 to a Auslandervoriques 14 (see. Fig. 2 ) and fed from there to a downstream processing machine.
- Fig. 4 shows a preferred embodiment of a holding or clamping device 30 in the pivoted state, in which the web-like material is guided over the device 10 away.
- the embodiment comprises a total of two combined in a pivotable unit 80 guide rollers 81a, b. These are arranged in lateral boundary surfaces 82.
- the unit 80 also includes a flap 31 as described above. For pivoting the unit 80, this has a hydraulic cylinder 83, which can be activated via the system controller.
- the unit 80 is pivoted in the direction of arrow B on the device 10 and deflected the sheet material into the device 10 to be stored there to become.
- the unit 80 In order to carry out a direct feeding of the web-like material 60 to the processing machine, the unit 80, as shown, is pivoted counter to the arrow B direction. The web-shaped material 60 then no longer runs into the device 10 but runs over the provided in the unit 80 guide rollers 81a, b or rollers (which may also have its own drive) directly into a downstream processing machine (not shown). This can be done at a much higher speed than the filling of the device 10. If, for example in the event of an upcoming roll change, the device 10 is to be filled, will the unit 80 as in Fig. 4 shown in the direction of arrow B pivoted down and there is a filling of the device 10 as described above. The flap 31 rests on the web-like material and, together with at least one of the guide rollers 81a, b and in particular at the beginning of the filling of its running direction in the interior of the device 10 and between the support members 21 before.
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Advancing Webs (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zur spannungsfreien Speicherung von bahnförmigem Material mit einem Materialeinlauf, mit einer das Material kontinuierlich zuführenden Zuführvorrichtung, einem Materialauslauf mit einer das Material kontinuierlich ausführenden Ausführvorrichtung und einer endlos umlaufende, wenigstens zwei Tragglieder aufweisenden Fördervorrichtung für das Materials, wobei das Material über die Tragglieder geführt ist und zwischen benachbart angeordneten Traggliedern jeweils eine Schlaufe ausbildet. Derartige Speichervorrichtungen sind bekannt aus beispielsweise der
Die vorgenannten Vorrichtungen werden auch als Warenspeicher bezeichnet und an Bearbeitungsanlagen für textile Material- oder Folienbahnen zur Erzielung eines stetigen Warenzulaufes, d. h. einer stetigen Zuführung von textilem bzw. Folienmaterial, verwendet. Durch derartige Warenspeicher kann eine konstante Produktionsgeschwindigkeit mit wenigen Maschinenstopps erzielt werden, wodurch die Wirtschaftlichkeit einer Maschine sowie deren Produktionsqualität erhöht werden kann.The aforementioned devices are also referred to as goods storage and processing facilities for textile material or film webs to achieve a steady flow of goods, d. H. a continuous supply of textile or sheet material used. By such goods storage a constant production speed can be achieved with a few machine stops, whereby the efficiency of a machine and its production quality can be increased.
Bei bekannten Vorrichtungen wird das Material durch die kontinuierlich bewegten Tragglieder in den Warenspeicher eingezogen. Dies erweist sich insbesondere dann als nachteilig, wenn elastisches Material, bspw. Schaumstoffmaterial oder dergleichen in den Warenspeicher eingeführt werden soll. Durch den Zug, den die Tragglieder bei der Befüllung auf das Material ausüben, kommt es hier zu Spannungen im Material. Wird dieses dann, bspw. in einem nachfolgendem Bearbeitungsschritt, auf ein Träger- oder Deckmaterial aufkaschiert, führen die im Material vorliegenden Spannungen zu einer nicht gleichmäßigen Verbindung von Deck- und Untermaterial. Dies führt nicht selten dazu, dass das fertige Produkt Falten oder sonstige Unregelmäßigkeiten in der Oberfläche aufweist und als Ausschussware verworfen wird.In known devices, the material is drawn by the continuously moving support members in the goods storage. This proves to be particularly disadvantageous if elastic material, for example. Foam material or the like to be introduced into the goods storage. Due to the tension exerted by the support members on the material during filling, this leads to stresses in the material. If this is then laminated onto, for example, a carrier or cover material in a subsequent processing step, the stresses present in the material result in a non-uniform connection of cover material and lower material. This often leads to the finished product wrinkles or other irregularities in the surface and is discarded as rejects.
Aufgabe der vorliegenden Erfindung ist es, eine Vorrichtung zur Verfügung zu stellen, die die Nachteile des Standes der Technik überwindet und eine spannungsfreie Speicherung und Zuführung von bahnförmigem Material erlaubt.The object of the present invention is to provide a device which overcomes the disadvantages of the prior art and allows tension-free storage and delivery of sheet material.
Diese Aufgabe wird gelöst durch eine Vorrichtung gemäß Anspruch 1 sowie ein Verfahren gemäß Anspruch 12. Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der abhängigen Ansprüche.This object is achieved by a device according to claim 1 and a method according to
Die erfindungsgemäße Vorrichtung dient zur spannungsfreien Speicherung von bahnförmigem Material. Bei diesem Material kann es sich um ein Textil- bzw. Folienmaterial handeln. Insbesondere eignet sich die Vorrichtung zur Verwendung mit Schaumstoffmaterialien, die in einer nachfolgenden Bearbeitungsmaschine auf eine Trägerbahn bzw. Stoffbahn aufkaschiert werden. Diese Materialien sind besonders anfällig für Spannungen, die sich dann im Kaschiervorgang nachteilig auf das fertige Endprodukt auswirken, da es zu Oberflächenunregelmäßigkeiten kommt. Die erfindungsgemäße Vorrichtung umfasst einen Materialeinlauf. Hierin ist eine das Material kontinuierlich zuführende Zuführvorrichtung vorgesehen. Im Materialeinlauf wird das Material keinerlei Spannungen ausgesetzt, sondern kontinuierlich zugeführt. Dem Materialeinlauf gegenüberliegend weist die Vorrichtung einen Materialauslauf auf, der eine Ausführvorrichtung aufweist, die das Material kontinuierlich einer nachgelagerten Bearbeitungsmaschine zuführt. Die Ausführvorrichtung ist dabei ebenfalls so ausgebildet, dass hier keine Spannungen in das Material eingetragen werden. Die eigentliche Speicherung des Materials erfolgt in einer Fördervorrichtung für das Material, die wenigstens zwei Tragglieder aufweist, die in der Vorrichtung endlos umlaufend angeordnet sind. Das Material wird zur Speicherung über diese Tragglieder geführt, sodass sich zwischen benachbart angeordneten Traggliedern jeweils eine Schlaufe ausbildet.The device according to the invention serves for stress-free storage of sheet material. This material may be a textile or sheet material. In particular, the device is suitable for use with foam materials which are laminated on a carrier web or fabric web in a subsequent processing machine. These materials are particularly susceptible to tensions, which then adversely affect the final finished product in the lamination process, since surface irregularities occur. The device according to the invention comprises a material inlet. Herein, a feeding device continuously supplying the material is provided. In the material inlet, the material is not exposed to any stresses, but fed continuously. Opposite the material inlet, the device has a material outlet, which has an expander which feeds the material continuously to a downstream processing machine. The expander is also designed so that no stresses are entered into the material here. The actual storage of the material takes place in a conveying device for the material, which has at least two support members which are arranged endlessly circulating in the device. The material is guided for storage on these support members, so that in each case forms a loop between adjacent support members.
Die in herkömmlichen Vorrichtungen vorgesehenen kontinuierlich umlaufenden Fördervorrichtungen bzw. Tragglieder, übernehmen die Zuführung des Materials. Hierbei wird Zug auf das Material ausgeübt, was hierin zu Spannungen führt. Die erfindungsgemäße Vorrichtung überwindet diesen Nachteil, indem ein von der Zuführvorrichtung unabhängiger Vorschub der Tragglieder bzw. der Fördervorrichtung vorgesehen ist und das Einführen des Materials ausschließlich über die Zuführvorrichtung erfolgt. Dies bedeutet, dass über die Zuführvorrichtung das Material völlig spannungsfrei in den Zwischenraum zwischen den Traggliedern eingeführt wird und erst bei Erreichen einer definierten, in die Vorrichtung eingeführten Materialmenge, ein Vorschub der Tragglieder bzw. der Fördervorrichtung erfolgt.The provided in conventional devices continuously circulating conveyors or support members take over the supply of the material. In this case, tension is exerted on the material, which leads to stresses here. The device according to the invention overcomes this disadvantage by providing a feed of the support members or the conveying device which is independent of the feed device and the introduction of the material takes place exclusively via the feed device. This means that the material is introduced completely tension-free in the space between the support members via the feeder and only when reaching a defined, introduced into the device amount of material, a feed of the support members or the conveyor takes place.
Dieser Vorschub ist anhand der erfassten Menge bzw. der Länge des die Schlaufe zwischen den Traggliedern bildenden Materials steuerbar. Hierdurch kann auf verschiedene Materialarten und Materialstärken sowie eine Anfälligkeit des Materials für Spannungen reagiert werden. Wird bspw. besonders schweres Material verwendet, bei dem aufgrund des Materialeigengewichts ab einer gewissen Schlaufenlänge Spannungen auftreten, so kann über die Steuerung die Schlaufenlänge verkürzt werden, indem der Vorschub der Tragglieder in der Zuführvorrichtung entsprechend ausgesteuert wird. Bei leichterem Material kann, um die speicherbare Materialmenge zu erhöhen, der Vorschub verzögert erfolgen, indem eine längere Schlaufenlänge eingestellt wird, ab der der Vorschub erfolgt.This feed is controllable on the basis of the detected quantity or the length of the material forming the loop between the support members. As a result, it is possible to react to different types of materials and material thicknesses as well as a susceptibility of the material to stresses. If, for example, particularly heavy material is used in which stresses occur due to the material's own weight above a certain loop length, then the loop length can be shortened by controlling the feed of the support members in the feeder device. For lighter material, to increase the storable amount of material, the feed can be delayed by a longer loop length is set, from which the feed takes place.
Die Vorrichtung weist einen ersten Sensor zur Erfassung einer Position der Tragglieder relativ zur Zuführvorrichtung auf. Dies hat den Vorteil, dass mit einer Messung der Schleifenlänge bzw. einer Erfassung der Materialmenge erst dann begonnen wird, wenn sich die Fördervorrichtung in der für die Aufnahme des Materials günstigsten Position befindet.The device has a first sensor for detecting a position of the support members relative to the feeding device. This has the advantage that measurement of the loop length or detection of the amount of material is only started when the conveyor device is in the most favorable position for receiving the material.
Die Vorrichtung zeichnet sich des Weiteren dadurch aus, dass ein zweiter Sensor für die Erfassung der Menge und/oder der Länge des die Schlaufe bildenden Materials vorgesehen ist. Alternativ oder zusätzlich hierzu kann der Sensor auch die Schlaufenlänge erfassen. Wird durch den Sensor eine bestimmte Materialmenge und/oder eine zuvor definierte und ggf. von dem zu speichernden Material abhängige optimale Schlaufenlänge detektiert, so erfolgt ein Vorschub der Tragglieder bzw. der Fördervorrichtung und es kommt zur Befüllung des nachfolgenden, zwischen benachbart angeordneten Traggliedern ausgebildeten Zwischen- bzw. Speicherraumes mit einer weiteren Materialschleife.The device is further characterized in that a second sensor for detecting the amount and / or the length of the loop forming material is provided. Alternatively or additionally, the sensor can also detect the loop length. If a certain amount of material and / or a previously defined and optionally dependent on the material to be stored optimal loop length detected by the sensor, so there is an advance of the support members or the conveyor and it comes to filling the subsequent, formed between adjacent support members intermediate - or storage space with another material loop.
Als vorteilhaft erweist es sich, wenn die vorgenannten Sensoren als opto-elektronische oder mechanische Sensoren ausgebildet sind. Alternativ oder zusätzlich hierzu besteht auch die Möglichkeit, dass Ultraschallsensoren Verwendung finden. Diese sind dabei derart angeordnet, dass eine Detektion des Materials bzw. der Schlaufenlänge des in die Vorrichtung eingeführten Materials möglich wird. Die Sensoren können bspw. als Lichtschranken ausgebildet werden. Bei einer Unterbrechung des Lichtstrahls durch die sich ausbildende Schlaufe wird ein Vorschubsignal weitergegeben, das zur Bewegung der Tragglieder bzw. der Fördervorrichtung führt und die Befüllung des nächsten Zwischen- bzw. Speicherraumes mit einer Schlaufe initiiert.It proves to be advantageous if the aforementioned sensors are designed as opto-electronic or mechanical sensors. Alternatively or additionally, there is also the possibility that ultrasonic sensors are used. These are arranged such that a detection of the material or the loop length of the introduced into the device material is possible. The sensors can be designed, for example, as light barriers. Upon interruption of the light beam by the forming loop becomes a feed signal passed, which leads to the movement of the support members or the conveying device and initiates the filling of the next intermediate or storage space with a loop.
Für eine spannungsfreie Speicherung bzw. Weitergabe des bahnförmigen Materials ist es unabdingbar, dass durch die Tragglieder bzw. die Fördervorrichtung selbst kein Zug auf das Material ausgeübt wird. Die Tragglieder dienen in der erfindungsgemäßen Vorrichtung lediglich zum Tragen des Materials bzw. als Umlenkpunkte für die Bildung der Materialschlaufen. Die Zuführung des Materials wird in der erfindungsgemäßen Vorrichtung daher über eine Zuführvorrichtung realisiert, die wenigstens eine das bahnförmige Material zuführende rotatorisch angetriebene Rolle, eine Walze oder einen Zylinder aufweist. Durch diese Zuführvorrichtung wird der Befüllungsprozess unterstützt bzw. realisiert. Durch die Zuführvorrichtung wird das Material frei hängend in den Zwischenraum zwischen zwei Traggliedern eingebracht und erst nach dem Abschluss der Schlaufenbildung von einem der Tragglieder erfasst.For a stress-free storage or transfer of the web-shaped material, it is essential that no train on the material is exercised by the support members or the conveyor itself. The support members are used in the device according to the invention only for supporting the material or as deflection points for the formation of the material loops. The feeding of the material is therefore realized in the device according to the invention via a feed device which has at least one roller-driven roller, roller or cylinder feeding the web material. By this feeding the filling process is supported or realized. By the feeder, the material is freely suspended in the space between two support members introduced and detected only after the completion of the loop formation of one of the support members.
Zusätzlich zu den zuvor genannten Sensoren für die Bestimmung bzw. Erfassung der Menge und/oder Länge des die Schlaufe bildenden Materials besteht selbstverständlich auch die Möglichkeit und ist es in einer vorteilhaften Weiterbildung der Erfindung vorgesehen, dass die Menge und/oder die Länge des die Schlaufe bildenden Materials und/oder die Schlaufenlänge selbst aus Steuerungswerten der Zuführvorrichtung ableitbar ist. Hierbei wird anhand einer zuvor definierten in Abhängigkeit von einer durch das zuzuführende Material definierten Anzahl von Umdrehungen der Rolle, Walze oder des Zylinders ein Signal für die Fördervorrichtung bzw. den Vorschub der Tragglieder ausgelöst.In addition to the aforementioned sensors for the determination or detection of the amount and / or length of the loop forming material is of course also the possibility and it is provided in an advantageous embodiment of the invention that the amount and / or the length of the loop forming material and / or the loop length itself from control values of the feeding device can be derived. In this case, a signal for the conveyor or the feed of the support members is triggered based on a previously defined in dependence on a defined by the supplied material number of revolutions of the roller, roller or cylinder.
In einer bevorzugten Ausführungsform der Vorrichtung weist die Rolle, die Walze, der Zylinder eine reibungserhöhende Beschichtung auf. Hierdurch wird die Zuführung des Materials weiter verbessert, da ein Zurückgleiten des Materials verhindert bzw. erschwert wird.In a preferred embodiment of the apparatus, the roller, the roller, the cylinder has a friction-increasing coating. As a result, the feed of the material is further improved, since a sliding back of the material is prevented or made more difficult.
Eine als günstig angesehene Ausführungsform der erfindungsgemäßen Vorrichtung sieht vor, dass die Position der Zuführvorrichtung bzw. des die Traggliederposition erfassenden Sensors variabel ausgebildet ist. Hierdurch kann auf unterschiedliche Materialarten bzw. -stärken reagiert werden. Des Weiteren kann eine verbesserte Ausrichtung der Zuführvorrichtung und damit eine exaktere Zuführung des zu speichernden Materials durchgeführt werden.An embodiment of the device according to the invention which is regarded as favorable provides that the position of the supply device or of the sensor which detects the support element position is variable. This can be done on different Material types or strengths are reacted. Furthermore, an improved orientation of the feeding device and thus a more accurate feeding of the material to be stored can be carried out.
Die erfindungsgemäße Vorrichtung weist in einer bevorzugten Ausführung eine eine der Fördervorrichtung entgegengesetzte Bewegung des Materials verhindernde Halte- oder Klemmvorrichtung auf. Diese Halte- oder Klemmvorrichtung ist insbesondere in Förderrichtung verschwenkbar oder verschiebbar ausgebildet. Die Halte- oder Klemmvorrichtung wirkt dabei auf das Material ein das über das der Zuführvorrichtung unmittelbar nachgeordnet positionierte Tragglied geführt wird und verhindert dessen Rückführung bzw. Zurückrutschen und damit die unkoordinierte Veränderung der Schlaufenlänge. Die Halte- oder Klemmvorrichtung liegt dabei insbesondere flächig oder punktuell auf dem Material auf.In a preferred embodiment, the device according to the invention has a holding or clamping device which prevents the material from moving in the opposite direction to the conveying device. This holding or clamping device is formed in particular pivotable or displaceable in the conveying direction. The holding or clamping device acts on the material which is guided via the delivery device immediately downstream positioned support member and prevents its return or slipping back and thus the uncoordinated change in the loop length. The holding or clamping device is in particular flat or punctiform on the material.
Die Halte- oder Klemmvorrichtung kann in einer günstigen Ausführungsform eine Doppelfunktion aufweisen, zum einen kann die Halte- oder Klemmvorrichtung das zuvor bereits genannte Zurückrutschen bzw. unkoordiniertes Zuführen des Materials verhindern, indem es auf das auf dem Tragglied aufliegende Material einwirkt und dieses klemmt, zum anderen kann die Halte- oder Klemmvorrichtung derart ausgebildet sein, dass hierdurch auch eine Richtungsvorgabe bzw. eine Führung für das über die Zuführvorrichtung zugeführte Material erfolgt. Das Material wird dabei durch die Halte- oder Klemmvorrichtung bzw. einen entsprechend ausgebildeten bzw. ausgeformten Teil davon in den Zwischenraum zwischen den beiden Traggliedern geführt. Der Ansatz- bzw. Dreh- oder Schwenkpunkt der Halte- oder Klemmvorrichtung liegt hierbei bevorzugt oberhalb der Zuführvorrichtung bzw. der Rolle, Walze oder dem Zylinder und lenkt das über diese zugeführte Material in Richtung der Fördervorrichtung bzw. der Tragglieder.The holding or clamping device may in a favorable embodiment have a dual function, on the one hand, the holding or clamping device prevent the previously mentioned back slipping or uncoordinated feeding of the material by acting on the support member resting on the material and this jammed, for The holding or clamping device may otherwise be designed in such a way that, as a result, directional guidance or guidance for the material supplied via the feed device takes place. The material is guided by the holding or clamping device or a correspondingly formed or molded part thereof in the space between the two support members. The approach or rotation or pivot point of the holding or clamping device is in this case preferably above the feeder or the roller, roller or cylinder and directs the material supplied via this in the direction of the conveyor or the support members.
Als günstig wird in diesem Zusammenhang angesehen, wenn die Halte- oder Klemmvorrichtung als ein- oder mehrteilige Klappe ausgebildet ist. Weitere Ausführungsformen sehen vor, dass die Halte- oder Klemmvorrichtung als Stift, Schieber oder Läufer ausgebildet ist.As low is considered in this context, if the holding or clamping device is designed as a one-piece or multi-part flap. Further embodiments provide that the holding or clamping device is designed as a pin, slide or runner.
Eine Weiterbildung sieht eine wenigstens zwei Führungsrollen aufweisende, bevorzugt verschwenkbare Einheit als Halte- oder Klemmvorrichtung vor. Zum Verschwenken der Einheit weist diese ein Betätigungselement, beispielsweise einen Pneumatik- oder Hydraulikzylinder auf. Vorteil der genannten Einheit ist, dass über die verschwenkbare Einheit eine Einstellung einerseits der Funktion "Befüllen des Warenspeichers" andererseits "Direktes Zuführen zur Bearbeitungsmaschine" durchgeführt werden kann. Wird die Einheit nach oben verschwenkt, wird die Materialbahn nicht mehr in den Warenspeicher umgeleitet sondern läuft über die in der Einheit vorgesehenen Rollen oder Walzen direkt in die nachgeordnete Bearbeitungsmaschine ein. Dies erfolgt mit wesentlich höherer Geschwindigkeit als das Befüllen des Warenspeichers. Soll dieser befüllt werden, beispielsweise bei bevorstehendem Rollenwechsel, wird die Einheit verschwenkt und die Materialbahn in den Warenspeicher umgelenkt. Hier erfolgt dann eine Befüllung wie zuvor beschrieben.A further development provides for at least two guide rollers having, preferably pivotable unit as a holding or clamping device. For pivoting the unit, this has an actuating element, for example a pneumatic or hydraulic cylinder. The advantage of said unit is that on the one hand the adjustment of the function "filling of the goods store" on the other hand "direct feeding to the processing machine" can be carried out via the pivotable unit. If the unit is pivoted upwards, the material web is no longer diverted into the goods storage but runs directly into the downstream processing machine via the rollers or rollers provided in the unit. This is done at a much higher speed than the filling of the goods memory. If this is to be filled, for example in the event of an upcoming roll change, the unit is pivoted and the material web is deflected into the goods store. Here is then a filling as previously described.
Eine weitere alternative Ausführungsform der Halte- oder Klemmvorrichtung sieht vor, dass diese als einzelne, aufliegende und/oder höhenverstellbare Rolle oder dergleichen ausgebildet ist. Auch umfasst ist eine Ausführungsform bei der die Halte-oder Klemmvorrichtung als in einem verschwenkbaren Rahmen gehalterte Rolle ausgebildet ist. Die Halte- oder Klemmvorrichtung ist in sämtlichen Ausführungsformen insbesondere durch den Vorschub des Traggliedes verschwenk- oder verschiebbar. Das Material bzw. Gewicht der Halte- oder Klemmvorrichtung ist dabei so gewählt, dass dieses gerade eine ausreichende Klemmung des Materials bewirkt, ohne Spannungen im Material zu erzeugen bzw. zu begünstigen, dabei jedoch gleichzeitig eine ausreichende Halte- oder Klemmwirkung erzielt. Die Halte- oder Klemmvorrichtung ist bevorzugt schwenkbar in der Zuführvorrichtung angeordnet. Wie bereits zuvor ausgeführt, sieht eine bevorzugte Ausführung der Vorrichtung vor, dass die Halte- oder Klemmvorrichtung als Materialführungsvorrichtung ausgebildet ist. Zusätzlich oder alternativ zu der Materialführung, die über die Halte- oder Klemmvorrichtung realisiert wird oder werden kann, sieht eine Ausführungsform der erfindungsgemäßen Vorrichtung vor, dass eine Materialführung durch Druckluftbeaufschlagung erfolgt. Hierzu sind in der Materialzuführvorrichtung bzw. oberhalb davon entsprechende Düsen vorgesehen.A further alternative embodiment of the holding or clamping device provides that it is designed as a single, overlying and / or height-adjustable roller or the like. Also included is an embodiment in which the holding or clamping device is designed as held in a pivotable frame role. The holding or clamping device is pivotable or displaceable in all embodiments, in particular by the feed of the support member. The material or weight of the holding or clamping device is chosen so that this just causes sufficient clamping of the material without generating or promoting stresses in the material, while at the same time achieving a sufficient holding or clamping action. The holding or clamping device is preferably arranged pivotably in the feed device. As already stated above, a preferred embodiment of the device provides that the holding or clamping device is designed as a material guiding device. In addition or as an alternative to the material guide which is or can be realized via the holding or clamping device, an embodiment of the device according to the invention provides that a material guide takes place by the application of compressed air. For this purpose, corresponding nozzles are provided in the material supply device or above it.
Insbesondere bei der Verwendung von Materialien mit höherer Materialstärke oder aber relativ starren Materialien, wie bspw. Schaumstoffmaterialien ab einer bestimmten Materialstärke, wird eine optimale Zuführung des Materials, insbesondere am Beginn der Zuführung allein durch das Material selbst nicht sichergestellt. Es kann hier der Fall auftreten, dass im Bereich der Zuführvorrichtung eine Materialstauung aufgrund von sich nicht in Richtung des Zwischenraums zwischen die Tragglieder bewegenden Materials auftritt. Hierbei kann eine optimale Materialzuführung zum einen über die Halte- oder Klemmvorrichtung, die entsprechend oberhalb oder im Bereich der Zuführvorrichtung angeordnet ist, durchgeführt werden. Zum anderen besteht die Möglichkeit, dass eine Luftdüse vorgesehen ist, aufgrund einer Druckluftbeaufschlagung des Materials dessen Ausrichtung bewirkt wird, und so eine Zuführung in die gewünschte Richtung erfolgt.In particular, when using materials with higher material thickness or relatively rigid materials, such as. Foam materials from a certain thickness of material, an optimal supply of the material, especially at the beginning of the feed alone by the material itself is not guaranteed. It may be the case here that in the area of the feeding device a material congestion occurs due to material not moving in the direction of the gap between the supporting members. In this case, an optimal material supply on the one hand via the holding or clamping device, which is arranged correspondingly above or in the region of the feeder, are performed. On the other hand, there is the possibility that an air nozzle is provided, due to a pressurized air of the material whose orientation is effected, and thus a supply in the desired direction takes place.
Eine als günstig angesehene Ausführungsform der Vorrichtung sieht vor, dass die Halte- oder Klemmvorrichtung eine Beschichtung, eine Beflockung, einen Flor und/oder Borsten aufweist. Diese verfügen dabei über reibungsmindernde und/oder antistatische Eigenschaften und verbessern somit die Zuführung und Speicherung des Materials.A preferred embodiment of the device provides that the holding or clamping device has a coating, a flocking, a pile and / or bristles. These have friction-reducing and / or antistatic properties and thus improve the supply and storage of the material.
Das zu speichernde Material wird in der Regel von einer vorgelagerten Spindel, Haspel oder Lagerrolle abgerollt und in die Speichervorrichtung eingeführt. Hierzu wird das Material über die Zuführvorrichtung geführt und von dieser in den Warenspeicher bzw. die Speichervorrichtung eingebracht. Um zu vermeiden, dass sich aus dieser direkten Zuführung zur Zuführvorrichtung Spannungen im Material aufbauen, die sich nachteilig auf die nachfolgende Befüllung der Speichervorrichtung auswirken, sieht eine Weiterbildung der Erfindung vor, dass wenigstens eine in Förderrichtung der Zuführrolle vorgelagerte, das Material in Richtung der Zuführrolle, Walze bzw. dem Zuführzylinder lenkende Umlenkrolle vorgesehen ist. Hierdurch werden Spannungen im Material abgebaut und eine gleichmäßigere Zuführung sichergestellt.The material to be stored is usually unrolled from an upstream spindle, reel or bearing roller and inserted into the storage device. For this purpose, the material is guided over the supply device and introduced from this into the goods storage or the storage device. In order to prevent stresses from developing in the material from this direct feed to the feeding device, which adversely affect the subsequent filling of the storage device, a further development of the invention provides that at least one feed roll upstream in the conveying direction of the feed roll feeds the material in the direction of the feed roll , Roller or the feed cylinder guiding deflection roller is provided. This reduces stresses in the material and ensures a more even supply.
Als günstig wird angesehen, wenn eine gemeinsame Steuerung für die Fördervorrichtung, die Zuführvorrichtung und/oder die Ausführvorrichtung in der Speichervorrichtung vorgesehen ist. Es ist hier die Möglichkeit zur Integration der Steuerung in die Steuerung einer der Vorrichtung nachgeordneten Bearbeitungsmaschine vorgesehen.It is considered favorable if a common control for the conveyor device, the feed device and / or the delivery device is provided in the storage device. It is here the possibility to integrate the controller in provided the control of a downstream processing machine of the device.
Die erfindungsgemäße Vorrichtung weist in der Fördervorrichtung Tragglieder auf, die zur Aufnahme bzw. Lenkung des zu speichernden bahnförmigen Materials dienen. Als günstig wird in diesem Zusammenhang angesehen, wenn die Tragglieder als Rollen, Walzen, Zylinder, Stäbe oder Leisten ausgebildet sind. Um eine spannungsfreie Zuführung des bahnförmigen Materials in den zwischen den Traggliedern vorgesehenen Zwischen- bzw. Speicherraum zu realisieren, weisen die Tragglieder insbesondere in Fördervorrichtung einen Freilauf auf. Dieser ermöglicht die Ausbildung der Materialschlaufe, verhindert jedoch zugleich ein Zurückrollen bzw. - weichen des Materials in die der Förderrichtung entgegengesetzte Richtung, was zu einer ungleichmäßigen Schlaufenausbildung führen würde. Alternativ zur Ausführung als drehbare Elemente, besteht selbstverständlich auch die Möglichkeit, dass die Tragglieder als feststehende Zylinder, Stäbe oder Leisten ausgebildet sind, über die das Material gezogen werden kann oder rutscht, ohne dass sich hier ein Widerstand ergibt. Die Tragglieder weisen bevorzugt eine reibungsverringernde Beschichtung auf. Daneben können die Tragglieder selbstverständlich auch eine entsprechend polierte Oberfläche oder dergleichen aufweisen.The device according to the invention has in the conveying device supporting members which serve to receive or guide the web-like material to be stored. As low is considered in this context, when the support members are designed as rollers, rollers, cylinders, rods or strips. In order to realize a stress-free supply of the web-like material in the provided between the support members intermediate or storage space, the support members, in particular in the conveying device on a freewheel. This allows the formation of the material loop, but at the same time prevents rolling back or - soft of the material in the direction opposite to the conveying direction, which would lead to a non-uniform loop formation. As an alternative to the embodiment as rotatable elements, of course, there is also the possibility that the support members are designed as fixed cylinders, rods or strips, over which the material can be pulled or slipped, without resulting in a resistance here. The support members preferably have a friction-reducing coating. In addition, the support members may of course also have a correspondingly polished surface or the like.
In der Fördervorrichtung werden die Tragglieder in Förderrichtung bewegt. Hierzu weist die Fördervorrichtung ein als umlaufende Kette, Band, Gurt oder Seil ausgebildetes Zugmittel auf, ohne hierauf beschränkt zu bleiben. Die Tragglieder sind am Zugmittel befestigt und weisen dabei gleichmäßige Abstände auf. Alternativ hierzu besteht selbstverständlich auch die Möglichkeit zur variablen Beabstandung der Tragglieder, bspw. um auf unterschiedliche Materialarten oder -stärken zu reagieren. Die Tragglieder sind hierzu lösbar fest am Zugmittel angeordnet.In the conveyor, the support members are moved in the conveying direction. For this purpose, the conveying device designed as a circulating chain, belt, belt or rope traction means, without being limited thereto. The support members are attached to the traction means and thereby have uniform distances. Alternatively, of course, there is also the possibility of variable spacing of the support members, for example. In order to respond to different material types or thicknesses. The support members are releasably fixedly arranged on the traction means.
Die Erfindung umfasst ebenfalls eine Bearbeitungsmaschine für bahnförmiges Material, die mit einer vor- und/oder nachgelagerten Vorrichtung wie zuvor beschrieben zur Speicherung des bahnförmigen Materials ausgestattet ist. Bei einer derartigen Bearbeitungsmaschine kann es sich bspw. um eine Kaschiermaschine handeln, in der bahnförmige Materialien miteinander verbunden werden. So kann bspw. ein erstes bahnförmiges Material, beispielsweise ein Schaumstoffmaterial, in der Bearbeitungsmaschine mit einer Decklage versehen werden. In jedem Fall erweist sich hierbei eine spannungsfreie Zuführung des bahnförmigen Materials bzw. der bahnförmigen Materialien als besonders vorteilhaft, um Unregelmäßigkeiten in dem letztendlich gebildeten Material zu vermeiden. Eine weitere Vorrichtung gemäß der Erfindung kann der Bearbeitungsmaschine nachgelagert angeordnet werden und das gebildete Material aufnehmen.The invention also comprises a web-shaped material processing machine provided with a front and / or downstream device as described above for storing the web-like material. Such a processing machine can be, for example, a laminating machine in which web-shaped materials are connected to one another. Thus, for example, a first web-shaped material, for example a foam material, in the processing machine be provided with a cover layer. In any case, a stress-free feeding of the web-shaped material or the web-like materials proves to be particularly advantageous in order to avoid irregularities in the ultimately formed material. Another device according to the invention can be arranged downstream of the processing machine and receive the material formed.
Gleichermaßen von erfinderischer Bedeutung ist ein Verfahren zum Befüllen einer Vorrichtung zur Speicherung von bahnförmigem Material, wie diese insbesondere zuvor beschrieben wurde. Das erfindungsgemäße Verfahren umfasst dabei die nachfolgend erläuterten Schritte. Zunächst wird ein bahnförmiges Material über eine Zuführvorrichtung in einen Speicherraum eingeführt. Der Speicherraum öffnet sich zwischen zwei in der Speichervorrichtung vorgesehenen Traggliedern. Es wird im Verlauf des Zuführens eine Materialschlaufe zwischen zwei benachbart angeordneten Traggliedern einer Fördervorrichtung ausgebildet. Hierbei wird Material solange zugeführt, bis eine definierte Schlaufenlänge erreicht ist. Alternativ hierzu wird Material solange zugeführt, bis eine definierte Materialmenge erreicht ist. Die Länge der Zuführung kann auch über die Länge des in den Speicherraum eingeförderten Materials oder die Zuführdauer definiert werden. Ist eine definierte Schlaufenlänge erreicht bzw. wurde eine definierte Menge oder Länge des eingeförderten Materials erreicht, erfolgt ein Vorschub der Fördervorrichtung bis ein nachfolgendes Tragglied eine definierte Position relativ zur Zuführvorrichtung, bevorzugt im Wesentlichen unterhalb von dieser, erreicht hat und somit ein neuer Speicherraum zwischen zwei benachbart angeordneten Traggliedern für die Befüllung mit dem bahnförmigen Material zur Verfügung steht. Wird durch das Tragglied die definierte Position erreicht, kommt es zu einem Stopp der Fördervorrichtung und es wird aufgrund des kontinuierlich zugeführten Materials eine weitere Materialschlaufe, in dem sich dann öffnenden weiteren Speicherraum gebildet. Das Material berührt während der Zuführung die Tragglieder nicht. Die zuvor genannten Schritte, Zuführen des bahnförmigen Materials, Bilden einer Materialschlaufe, Vorschub der Fördervorrichtung und Stopp der Fördervorrichtung werden solange wiederholt, bis eine zuvor definierte Befüllung bzw. Befüllungsgrad der Vorrichtung erreicht ist.Equally of inventive significance is a method for filling a device for storing sheet material, as has been described in particular above. The method according to the invention comprises the steps explained below. First, a web-shaped material is introduced via a feeding device into a storage space. The storage space opens between two support members provided in the storage device. In the course of feeding, a material loop is formed between two adjacently arranged support members of a conveying device. Here, material is supplied until a defined loop length is reached. Alternatively, material is supplied until a defined amount of material is reached. The length of the feed can also be defined by the length of the material fed into the storage space or the feed time. If a defined loop length has been achieved or a defined amount or length of the delivered material has been reached, the conveyor is advanced until a subsequent support member has reached a defined position relative to the feed device, preferably substantially below it, and thus a new storage space between two adjacent arranged support members for filling with the sheet material is available. If the defined position is reached by the support member, there is a stop of the conveyor and it is due to the continuously supplied material another loop of material, then formed in the opening further storage space. The material does not touch the support members during delivery. The aforementioned steps, feeding the web-like material, forming a material loop, feeding the conveyor and stopping the conveyor are repeated until a previously defined filling or filling level of the device is reached.
Als vorteilhaft wird es angesehen, wenn im Verfahren die Bestimmung der Schlaufenlänge bzw. die Bestimmung der Menge und/oder der Länge des in den Speicherraum eingeförderten Materials anhand von Sensoren durchgeführt wird. Ebenfalls durch Sensoren erfasst wird die Position des Traggliedes relativ zur Zuführvorrichtung. Neben der sensorgestützten Erfassung besteht selbstverständlich zusätzlich und/oder alternativ die Möglichkeit, über die Steuerung der Vorrichtung eine Bestimmung der Schlaufenlänge bzw. Menge oder Länge des in den Speicherraum eingeförderten Materials durchzuführen. Die Steuerung der Befüllung, der Befüllgeschwindigkeit und/oder des Vorschubes kann dabei anhand der erfassten Sensorwerte durchgeführt werden oder erfolgt durch die Steuerung selbst.It is considered advantageous if in the method the determination of the loop length or the determination of the amount and / or the length of the conveyed into the storage space material is carried out by means of sensors. Also detected by sensors is the position of the support member relative to the feeder. In addition to the sensor-based detection, it is of course additionally and / or alternatively possible to carry out a determination of the loop length or quantity or length of the material conveyed into the storage space via the control of the device. The control of the filling, the filling speed and / or the feed can be carried out on the basis of the detected sensor values or takes place by the control itself.
Als vorteilhaft wird angesehen, wenn während des Bildens der Materialschlaufe, das Material an dem in Fördervorrichtung vorderen Tragglied fixiert und gegen Rücklauf gesichert wird. Die Fixierung erfolgt dabei beispielsweise durch Aufliegen einer Halte-oder Klemmvorrichtung auf dem über das Tragglied geförderten Materials.It is considered advantageous if during the formation of the material loop, the material is fixed to the front in the conveying device support member and secured against reverse. The fixation is carried out, for example, by resting a holding or clamping device on the funded through the support member material.
Weitere Vorteile, Merkmale und Besonderheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter, jedoch nicht beschränkender Ausführungsformen der Erfindung anhand der schematischen, nicht maßstabsgetreuen Zeichnungen. Es zeigen:
- Fig. 1
- eine perspektivische Darstellung der Vorrichtung zur Speicherung von bahnförmigem Material,
- Fig. 2
- die Vorrichtung der
Fig. 1 in Seiten-Ansicht, - Fig. 3
- einen Ausschnitt der in
Fig. 2 dargestellten Vorrichtung in vergrößerter Darstellung, und - Fig. 4
- eine bevorzugte Ausführungsform der Halte-oder Klemmvorrichtung in Seitenansicht.
- Fig. 1
- a perspective view of the device for storing sheet material,
- Fig. 2
- the device of
Fig. 1 in side view, - Fig. 3
- a section of in
Fig. 2 illustrated device in an enlarged view, and - Fig. 4
- a preferred embodiment the holding or clamping device in side view.
In
Die Rolle 17 der Zuführvorrichtung 12 wird über einen Elektromotor 27 angetrieben. Um den Speicherraum 25 zu befüllen, wird das auf der in
An die Vorrichtung 10 schließt sich eine Ausführvorrichtung 14 an, über die das in dem Speicherraum 25 vorgehaltene Material 60 in die nachgeordnete Bearbeitungsmaschine (nicht dargestellt) ausgeführt wird.The
Die Position der Rolle 17 in der Zuführvorrichtung 12 ist variabel ausgebildet. Hierdurch kann auf verschiedene Materialarten und -stärken reagiert werden. Zusätzlich zu der Rolle 17 verfügt die Zuführvorrichtung 12 über weitere der Rolle 17 vorgelagerte Umlenkrollen 19. Diese weisen eine Anordnung nach Art eines Rollenganges auf und begünstigen ebenfalls die spannungsfreie Zuführung des Materials 60 in die Vorrichtung 10. Das zugeführte Material 60 wird lediglich durch die Rolle 17 zugbeaufschlagt. Im übrigen erfolgt die Einförderung in den Speicherraum 25 aufgrund des gewichtsbedingten und schwerkraftbeaufschlagten Einsinkens des Materials 60 in den zwischen den Traggliedern 21 gebildeten Zwischenraum 70.The position of the
Um während des Befüllvorganges zu verhindern, dass das Material 60 von dem der Zuführvorrichtung 12 unmittelbar nachgeordneten Tragglied 21 abrollt oder abrutscht, ist eine Halte- oder Klemmvorrichtung 30 vorgesehen. Diese liegt auf dem Material 60 auf und verhindert dessen Zurückrutschen entgegen der Förderrichtung A. Die Halte- oder Klemmvorrichtung 30 ist im Ausführungsbeispiel der
Mit der erfindungsgemäßen Vorrichtung 10 besteht die Möglichkeit auch starrerer Materialien bzw. Materialien mit höherer Materialstärke in dem Speicherraum 25 vorzuhalten. Um hier eine ordnungsgemäße Befüllung durchführen zu können, ist der Zuführvorrichtung 12 bzw. der dort angeordneten Rolle 17 eine weitere Führungsrolle 28 zugeordnet. Zwischen Rolle 17 und Führungsrolle 28 wird das zu speichernde Material 60 in den Speicherraum 25 eingeführt, um die Materialschlaufe 61 zu bilden. Die Führungsrolle 28 ist in ihrer Position variabel. Somit besteht die Möglichkeit, auf verschiedene Materialstärken und -arten und reagieren. Auch die Rolle 17 ist in der Zuführvorrichtung 12 verschiebbar angeordnet. Hieraus ergibt sich eine weitere Möglichkeit zur Einstellung auf verschiedene Materialstärken.With the
Detailliert dargestellt ist die Zuführvorrichtung 12 in dem in
Das Tragglied 21, das in
Neben der Verwendung von Sensoren 15, 16 besteht selbstverständlich auch die Möglichkeit, die Schlaufenlänge über die Länge des in den Speicherraum 25 eingeführten Materials 60 zu erfassen. Hierzu kann eine Erfassung der Umdrehungen der Rolle 17 durchgeführt werden. Ist eine bestimmte Länge an zugeführtem Material 60 erreicht, wird hier wiederum ein Signal an die Fördervorrichtung 20 ausgegeben und es erfolgt der Vorschub der Tragglieder 21.In addition to the use of
In
Claims (14)
- Device (10) for the tension-free storage of sheet-like material (60), comprising- a material inlet (11) with a feed device (12) continuously feeding the material (60),- a material outlet (13) with an outfeed device (14) continuously carrying out the material (10), and- an endlessly circulating conveying device (20) for the material (60) with at least two support members (21) movable by the conveying device, the material (60) being guided over the support members (21) and forming a loop (61) between adjacent support members (21),characterised in that
the feeding device has at least one rotatably driven roller, a drum or a cylinder feeding the sheet-like material, and in that the material can be introduced by the feeding device in a freely suspended manner into an intermediate space between two supporting members, the supporting members are firmly connected to the conveying device and a controlled feed of the conveying device (20) is provided, and the feed can be controlled on the basis of the length of the loop (61) formed in the intermediate space between the support members (21), wherein at least one first sensor (15) is provided for detecting a position of the support members (21) relative to the feeding device (12) and at least one second sensor (16) is provided for detecting the loop length and engagement of the material by one of the support members is provided only after completion of loop formation. - A device according to claim 1,
characterised in that
the sensors (15, 16) are designed as optoelectronic or mechanical sensors and/or as ultrasonic sensors. - device in accordance with one of the preceding claims,
characterised in that
at least one rotatably driven roller (17), drum or cylinder for feeding the sheet-like material (60) is provided in the feeding device (12). - device according to claim 2 or 3,
characterised in that
the roller (17), the drum or the cylinder has a friction-enhancing coating (18). - A device according to one of the preceding claims,
characterised in that
a holding or clamping device (30) is provided which prevents the material (60) from moving in the opposite direction to the conveying direction (20) and in particular can be pivoted or displaced in the conveying direction (20), the holding or clamping device (30) acting on the material (60) which is guided over the carrier member (21) preferably positioned downstream of the feeding device (12) and resting on the material (60) flatly or punctually. - A device according to claim 5,
characterised in that
the holding or clamping device (30) is designed as a one-piece or multi-part flap (31), as a pin, slide, runner, in particular a resting and/or height-adjustable roller or as a pivotable roller arrangement, in particular the holding or clamping device (30) being pivotable or displaceable mediated by the advance of the support member (21). - A device according to one of the claims 5 or 6,
characterised in that
the holding or clamping device (30) is designed as a material guiding device and has a coating, a flocking, a pile and/or bristles, the coating, the flocking of the pile and/or the bristles preferably having friction-reducing and/or antistatic properties. - A device according to one of the preceding claims,
characterised in that
at least one deflection roller (14), which is arranged upstream of the feeding device (12) in the conveying direction and directs the material in the direction of the feeding device (12), is provided. - A device according to one of the preceding claims,
characterized by
a common controller for the conveying device (20), the feed device (12) and/or the discharge device (14), in particular wherein an integration of the controller into the controller of a processing machine arranged downstream of the device is provided. - A device according to one of the preceding claims,
characterised in that
the support members (21) are constructed as rollers, drums, cylinders (22), rods or strips having a freewheel, in particular in the conveying direction, or as fixed cylinders, rods or strips, in particular wherein the supporting members (21) have a friction-reducing or a friction-increasing coating (24) and/or the conveying device (20) has a traction means constructed as a circulating chain (23), belt, strap or rope, and the support members (21) are detachably fixedly arranged on the traction means so as to be uniformly or variably spaced apart. - Processing machine for sheet-like material with an upstream and/or downstream device (10) according to one of the preceding claims.
- A method of filling a device (10) for storing sheet-like material (60) according to any of claims 1-10 comprising the steps of:a) feeding the web-shaped material (60) into a storage space (25) via a feeding device (12),b) forming a material loop in a space between two support members (21) of the conveyor,c) advance of the conveying device (20) and entrainment of the loop (60) when a defined loop length of the material (60) fed into the storage space (25) is reached, until a defined position of the following support member (21) is reached,c) stopping the conveyor (20) and forming a further material loop,d) repeating steps a) to c) until the device (10) or the storage space (25) is filled in a defined manner,wherein at least one first sensor (15) for detecting a position of the supporting members (21) relative to the feed device (12) and at least one second sensor (16) for detecting the loop length is provided, and the material being detected by one of the support members only after the loop formation has been completed.
- Method according to claim 12,
characterised in that
a control of the filling, a filling speed and/or the feed is provided on the basis of the detected sensor values. - Method according to claim 13, characterized in that, during the formation of the material loop, the material (60) is fixed to the front supporting member (21) in the conveying direction and secured against return.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011053059A DE102011053059A1 (en) | 2011-08-26 | 2011-08-26 | Device for stress-free storage of sheet material |
Publications (3)
Publication Number | Publication Date |
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EP2562110A2 EP2562110A2 (en) | 2013-02-27 |
EP2562110A3 EP2562110A3 (en) | 2015-03-18 |
EP2562110B1 true EP2562110B1 (en) | 2019-10-09 |
Family
ID=46934385
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP12179446.5A Active EP2562110B1 (en) | 2011-08-26 | 2012-08-06 | Device for tension-free storage of sheet-like material |
Country Status (2)
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EP (1) | EP2562110B1 (en) |
DE (1) | DE102011053059A1 (en) |
Families Citing this family (1)
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CN106608558B (en) * | 2015-10-27 | 2019-08-13 | 南京际华三五二一环保科技有限公司 | One kind is from suture anti-shrinkage device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2534026A (en) * | 1947-07-29 | 1950-12-12 | Proctor & Schwartz Inc | Web looping device for festoon type driers |
US2641469A (en) * | 1947-06-17 | 1953-06-09 | Alfred H Pagell | Festoon drier |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE573120C (en) * | 1931-05-10 | 1933-03-28 | Ernst Gessner Akt Ges | Hanging dryer |
US1919747A (en) * | 1931-10-14 | 1933-07-25 | Du Pont | Apparatus for festooning cloth |
US1952261A (en) * | 1932-07-26 | 1934-03-27 | Proctor & Schwartz Inc | Loop forming device |
US1990406A (en) * | 1932-07-28 | 1935-02-05 | Proctor & Schwartz Inc | Festooning mechanism for loop driers |
GB405231A (en) * | 1933-11-03 | 1934-02-01 | Gessner Ernst Ag | Improvements in apparatus for drying webs of fabric |
US2788968A (en) * | 1954-11-22 | 1957-04-16 | Ralph C Parkes | Festooning device for a loop drying machine |
DE2056946A1 (en) * | 1970-11-19 | 1972-08-24 | Stork Amsterdam N.V., Amstelveen (Niederlande) | Festoon steamer - with prevention of rotation of textile strip loop-support rods on loop pick-up path |
NL190560C (en) * | 1988-12-13 | 1994-04-18 | Stork Brabant Bv | Device for fixing pastes printed on webs of textile cloth. |
DE4214674C1 (en) * | 1992-05-02 | 1993-08-19 | Babcock Textilmaschinen Gmbh, 2105 Seevetal, De | |
DE19925108A1 (en) * | 1999-06-01 | 2000-12-07 | Honigmann Ind Elektronik Gmbh | Device for pulling tapes |
-
2011
- 2011-08-26 DE DE102011053059A patent/DE102011053059A1/en not_active Ceased
-
2012
- 2012-08-06 EP EP12179446.5A patent/EP2562110B1/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2641469A (en) * | 1947-06-17 | 1953-06-09 | Alfred H Pagell | Festoon drier |
US2534026A (en) * | 1947-07-29 | 1950-12-12 | Proctor & Schwartz Inc | Web looping device for festoon type driers |
Also Published As
Publication number | Publication date |
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EP2562110A3 (en) | 2015-03-18 |
EP2562110A2 (en) | 2013-02-27 |
DE102011053059A1 (en) | 2013-02-28 |
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