EP2558649B1 - Arrangement for providing a pulsing compressive force - Google Patents
Arrangement for providing a pulsing compressive force Download PDFInfo
- Publication number
- EP2558649B1 EP2558649B1 EP10714159.0A EP10714159A EP2558649B1 EP 2558649 B1 EP2558649 B1 EP 2558649B1 EP 10714159 A EP10714159 A EP 10714159A EP 2558649 B1 EP2558649 B1 EP 2558649B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- exciter
- spring
- vibration damper
- force
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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- 239000002689 soil Substances 0.000 claims description 42
- 238000013016 damping Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 12
- 230000036316 preload Effects 0.000 claims description 12
- 230000010355 oscillation Effects 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 230000001133 acceleration Effects 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims 3
- 230000001105 regulatory effect Effects 0.000 claims 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000005284 excitation Effects 0.000 description 54
- 239000006096 absorbing agent Substances 0.000 description 46
- 238000005056 compaction Methods 0.000 description 31
- 230000003534 oscillatory effect Effects 0.000 description 10
- 239000012530 fluid Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000001427 coherent effect Effects 0.000 description 3
- 230000000977 initiatory effect Effects 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/02—Improving by compacting
- E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
- E02D3/074—Vibrating apparatus operating with systems involving rotary unbalanced masses
Definitions
- the invention relates to an arrangement for providing a pulsating compressive force, a soil compacting device comprising such an arrangement, a method for operating such an arrangement or such a soil compacting device and the use of such a device for soil compaction according to the preambles of the independent claims.
- the desired resonance state can be produced by changing the excitation frequency in a wide range, so that at least the latter problem can be avoided.
- the exciter frequency required to produce the resonant state is often energetically sub-optimal, which in turn means that even these devices can not fully exploit their performance potential.
- a vibration plate for soil compaction is known in which the superstructure with the drive motor is substantially vibration coupled from the bottom plate.
- Such vibration plates react less sensitive to changing soil conditions with respect to their operating behavior, but also have a much lower maximum soil compaction force than equally heavy vibrating plates, which operate on the absorber principle.
- a first aspect of the invention relates to an arrangement for providing a pulsating Compressive force.
- the arrangement comprises an exciter part with an unbalance exciter for generating an intermittent excitation force and with a contact surface for transmitting a perpendicular to the contact surface force component of the excitation force as a pulsating pressure force on a tool or on a force to be acted upon by the pressure working surface.
- the arrangement comprises a Tilgerteil, which is connected to the exciter part via a spring-damper unit, for forming a oscillatory system excitable by the unbalance exciter to resonant oscillations.
- the arrangement is such that the spring stiffness (also called the spring constant) of the spring-damper unit, the damping of the spring-damper unit, the spring preload of the spring-damper unit, the mass of the absorber part, at the spring Damper unit becoming effective mass moment of inertia of Tilgerteils, the mass of the excitation part and / or acting on the spring-damper unit mass moment of inertia of the excitation part is changed in operation or are.
- the spring stiffness also called the spring constant
- the unbalance exciter of the inventive arrangement is designed as a directional oscillator or as a circular oscillator.
- one or the other alternative may be more advantageous. So it is for example in the event that with the arrangement of a vibrating plate is to be formed for soil compaction, advantageous if the unbalance exciter is designed as a directional oscillator, because so By tilting the direction of vibration relative to the vertical at the same time the drive of the vibrating plate can be realized. If, however, a compactor with a separate drive to be formed with the arrangement, it is preferable to perform the unbalance exciter as a simple circular oscillator, since such unbalance exciters are structurally simple to implement and are correspondingly robust and inexpensive.
- the arrangement is designed such that the Tilgerteil the arrangement during normal operation in the direction of gravity exclusively on the exciter part is supported by the spring-damper unit.
- the Tilgerteil this is arranged over the exciter part, so that there is a simple structure.
- Such embodiments of the arrangement are preferably used for the formation of vibrating plates for soil compaction, in which the entire device unit is supported exclusively on the bottom plate on the ground.
- the arrangement is designed such that the Tilgerteil part of the intended operation is partially supported by the spring-damper unit on the exciter part and partly on support means, which are formed separately from the excitation part.
- the Tilgerteil performs the intended operation, an intermittent tilting oscillation about a tilt axis in the region of the vibration moderately decoupled from the exciter part support means around.
- the mass moment of inertia of the absorber part that becomes effective on the spring-damper unit and the spring preload of the spring-damper unit can be changed in a simple manner and thus influence the oscillation behavior of the arrangement by the weight distribution between that of the exciter part to be carried weight fraction of the absorber part and that of the support means to be carried weight fraction of the absorber part is changed.
- This can be done for example by moving a weight on the absorber part and is possible with simple means, such as a motor spindle, even during operation.
- the arrangement comprises a rest part, which is connected to the excitation part or the absorber part, such that it forms a coherent unit with this part, but is substantially decoupled from it in terms of vibration.
- the rest part is fully worn during normal operation as intended by the exciter part or by the Tilgerteil.
- the guide shaft of the vibrating plate which also carries the controls, such a rest part by being mounted with a vibration isolating bearing assembly on Tilgerteil or on the exciter part and is supported by this.
- the rest part is worn during intended operation completely by support means, which are substantially decoupled from the excitation part and the absorber part in terms of vibration.
- the inventive arrangement as a soil compaction device consisting of a soil compaction attachment and an associated wheel loader or excavator, which in the normal operation exclusively the leadership and the drive of the arrangement in horizontal direction but takes over in the vertical direction, the arrangement neither supports nor exerts a force on them to train.
- the soil compacting attachment can be designed as a vibrating plate or as a vibration-excited roller body.
- the rest part is partially carried by the exciter part or the absorber part during normal operation and partly by suspension elements which are substantially decoupled from the excitation part and the absorber part in terms of vibration.
- the drive unit with the driver's cab forms such a resting part by supporting itself on one end with vibration-isolating bearings on the exciter part designed as a roller body or on the absorber part and on the other end via drive wheels the floor.
- the arrangement is designed such that in operation, a change in the weight distribution between the exciter part or the absorber part to be supported weight portion of the rest portion and the weight of the rest part to be supported by the support means possible is, preferably by shifting a weight on the rest part. As a result, it is easy to influence the vibration behavior of the arrangement.
- the arrangement is designed such that a change in the mass of the absorber part, the moment of inertia of the absorber part, the mass of the excitation part and / or the moment of inertia of the excitation part is possible in that a or a plurality of liquid volumes between the rest portion and the excitation part and / or the absorber part is or will be replaced. In this way can be influenced in many areas on the vibration behavior of the arrangement.
- the arrangement according to the invention is designed such that a change in the mass of the absorber part, the mass moment of inertia of the absorber part, the mass of the excitation part and / or the mass moment of inertia of the exciter part is possible because one or more liquid volumes are exchanged between the absorber part and the exciter part , which is preferred, it can be influenced in many areas without the presence of a rest part on the vibration behavior of the arrangement.
- the arrangement according to the invention is designed such that the absorber part and / or the excitation part has at least two masses which are movable against one another when the absorber part or excitation part is accelerated in a direction perpendicular to the contact surface, wherein the spring force is changeable during operation.
- the inventive arrangement is designed such that a change in the spring stiffness of the spring-damper unit by stiffening of spring elements of the spring-damper unit and / or by changing the application of force in spring elements of the spring-damper unit possible is.
- it is for example intended to use elastomeric hollow springs whose spring stiffness by applying their Interior can be changed with a pressurized fluid via a change in the fluid pressure.
- the change of the force is preferably carried out by changing a translation of the introduced forces, eg by means of length-variable toggle.
- the arrangement according to the invention is designed in such a way that the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter can be changed during operation, which is likewise preferred, the advantage arises that the arrangement has a maximum Has flexibility to adapt to different or changing operating conditions.
- the arrangement comprises a particular electronic control unit, with which the spring stiffness of the spring-damper unit, the damping of the spring-damper unit, the spring bias of the spring-damper unit, the mass of Tilgerteils, the mass moment of inertia of Tilgerteils, the mass of the excitation part and / or the moment of inertia of the excitation part in operation is automatically adjustable depending on measured system variables or are, preferably such that the Tilgerteil resonates with the exciter part, advantageously with the same Frequency or at half the frequency of the excitation part.
- the arrangement according to the invention is designed in such a way that the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter can be changed during operation, which is preferred, then it is advantageous that the control
- the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter in operation automatically adjustable in dependence on measured system variables or control unit is or are, preferably, such that the Tilgerteil resonates with the exciter part, advantageously with the same frequency or with half the frequency of the excitation part.
- a second aspect of the invention relates to a soil compaction device with an arrangement according to the first aspect of the invention, in which the claimed contact surface of the arrangement serves as a tool for compaction of the soil during normal operation.
- the advantages of the invention are particularly evident.
- the soil compaction device is a vibrating plate or a roller, in particular a roller with one or two vibratory roller bodies (bandages) arranged one behind the other in the unwinding direction.
- a third aspect relates to a method of operating the arrangement according to the first aspect of the invention or the soil compacting device according to the second aspect of the invention.
- the arrangement is intended with the contact surface in contact with a work performing tool or a work surface to be processed, preferably to be compacted, such as e.g. a floor area to be compacted.
- the spring stiffness (also called spring constant) of the spring-damper unit, the damping of the spring-damper unit, the spring preload of the spring-damper unit, the mass of the absorber part, the moment of inertia of the absorber part, the mass of the excitation part and / or the mass moment of inertia of the exciter part changed, so that the vibration behavior of the oscillatory system formed by exciter part, spring-damper unit and Tilgerteil changed.
- the spring stiffness also called spring constant
- the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter is additionally changed during normal operation, whereby an even better adaptation of the arrangement or soil compaction device to a variety of operating conditions is possible.
- a pulsating pressure force of maximum size can be made available at the contact surface of the arrangement according to the invention.
- a fourth aspect of the invention relates to the use of the arrangement according to the first aspect of the invention for soil compaction. In such use, the advantages of the invention are particularly evident.
- Fig. 1 shows a first inventive, designed as a vibrating plate soil compacting device in side view.
- Fig. 2 schematically shows the vibrational model of the oscillatory system of this vibrating plate.
- the vibrating plate on an undercarriage 1 (demanding Erregerteil) and a superstructure 5 (claims Tilgerteil) on.
- the undercarriage 1 comprises a ground contact plate 13, which has on its underside a contact surface 3 for the initiation of the vibrating plate generated by the pulsating pressure force in the bottom 4 to be compacted, and designed as a directional vibrator unbalance exciter 2 with a hydraulic motor, which is a substantially vertically directed generates intermittent excitation force, which is introduced into the ground contact plate 13.
- the uppercarriage 5 comprises a drive unit 14 with a diesel engine which drives a hydraulic pump and an air compressor.
- the hydraulic pump supplies via hydraulic hoses the hydraulic motor of the unbalance exciter 2 with a stream of pressurized hydraulic fluid, for driving the unbalance exciter 2.
- the chassis of the superstructure 5 is weighted dimensioned such that together with the drive unit 14 results in a certain total mass of the superstructure as absorber mass ,
- the superstructure 5 is supported in the direction of gravity via four in their spring stiffness and their damping behavior changeable elastomeric hollow springs 15 (claimed spring-damper unit) on the undercarriage 1 from. Another support of the superstructure 5 in the direction of gravity does not exist.
- the elastomeric hollow springs 15 are represented by the spring 15a with the spring stiffness k2 and the damper 15b with the damping d2.
- the mass of the superstructure 5 is designated m2g and that of the undercarriage 1 m1g, the movements of the upper and lower carriage in the vertical direction x2 and x1.
- the spring stiffness of the bottom 4 is denoted by k1 and its damping by d1.
- the rotational frequency of the unbalance exciter 2 with ⁇ 1 and its excitation force denoted by F1.
- the structure of the elastomeric hollow springs 15 is from the FIGS. 3a to 3c It can be seen which sections through one of the elastomeric hollow springs 15 at an overpressure in the interior 16 of 0 bar ( Fig. 3a ), from 2 bar ( Fig. 3b ) and 4 bar ( Fig. 3c ) demonstrate.
- the elastomeric body 17 of the elastomeric hollow spring 15 increasingly stretches in the axial direction (loading direction) with increasing pressure in the interior 16 and bulges progressively in the radial direction. It increases with increasing pressure in the interior 16, the stiffness of the elastomeric hollow spring 15.
- the interiors 16 of the elastomeric spring elements 15 are connected via lines and control valves to the air compressor of the drive unit 14 and can be targeted so with an overpressure between 0 bar and 6 bar, to change the spring stiffness of the elastomeric spring elements 15th
- vibration-isolating fastening elements 8 Attached to the superstructure 5 by means of vibration-isolating fastening elements 8 is a guide tongue 9 (demanding rest part) which carries the operating elements and serves to guide the vibration plate by an operator.
- the vibration-isolating fasteners 8 are designed such that the guide tongue 9 forms a coherent unit with the superstructure 5, but is substantially decoupled from this vibrationally.
- the vibration plate comprises an electronic control unit, by means of which in operation the accelerations of the undercarriage 1 and the undercarriage 1 in the vertical direction, ie perpendicular to the contact surface 3, as well as the rotational frequency ⁇ 1 of the unbalance exciter 2 can be determined and in dependence thereon determined system parameters, the rigidity and damping of the elastomeric spring elements 15 by Change in the pressure in the interior 16 can be changed automatically such that the superstructure 5 always resonates with the undercarriage 1.
- the control or regulation unit automatically regulate the rotational frequency of the unbalance exciter 2 during operation in such a way that a maximum compaction power is achieved.
- Fig. 4 shows a second invention, designed as a vibrating plate soil compaction device in side view and Fig. 5 schematically the vibration model of the oscillatory system of this second vibrating plate.
- this vibrating plate apart from a few details, has the same structure as the first vibrating plate in accordance with FIGS Figures 1 and 2 , An essential difference, however, is that in the vibrating plate shown here, the superstructure 5 is supported on the stiffness not changeable elastomer springs 18 on the undercarriage 1.
- the elastomer springs 18 are represented by the spring 18a with the spring stiffness k2 and the damper 18b with the damping d2.
- ballast tanks designed as piston accumulators are provided both in the undercarriage 1 and in the superstructure 5, the volume of which can be selectively and oppositely changed by means of hydraulic drives and an associated control or regulation unit.
- the electronic control unit is also designed such that in operation, the accelerations of the upper carriage 5 and the lower carriage 1 in the vertical direction, ie perpendicular to the contact surface 3, as well as the rotational frequency ⁇ 1 of the unbalance exciter can determine.
- the control or regulation unit changes the masses m1g, m2g of the undercarriage 1 and the uppercarriage 5 automatically in operation as a function of these determined system parameters in such a way that the uppercarriage 5 resonates with the undercarriage 1.
- Fig. 6 shows a first embodiment of a trained as a compactor invention soil compaction device in side view and Fig. 7 schematically the vibrational model of the oscillatory system of this compactor.
- the compactor comprises a front part 19 and a rear part 20, which are connected to one another via an articulated joint 21.
- the front part 19 of the roller compactor consists essentially of a roller body 23 (demanding Erregerteil) and a chassis frame 25 (claim damper Tilgerteil).
- the roller body 23 comprises a bandage 11, which has the contact surface 3 for the initiation of the generated pulsating pressure force in the bottom 4 to be compacted, and formed as a circular vibrator unbalance exciter 2 with a hydraulic motor which generates a respect to their direction of action intermittent excitation force in the Bandage 11 is initiated.
- the chassis frame 25 is supported in the direction of gravity via two spring-damper assemblies 22 (claimed spring-damper unit) with fixed stiffness and damping on the two end-side bearings of the roller body 23 and is connected via vibration-isolating fasteners 8 with the articulated joint 21 which is carried by the rear part 20 of the compactor.
- the vibration isolating fasteners 8 are designed such that the rear part 20 of the compactor with the chassis frame 25 forms a coherent unit, but is vibrationally decoupled substantially from this and thus represents a claim according Oxfordteil.
- the rear part 20 of the roller compactor consists essentially of a drive unit 14 with a diesel engine, which drives a hydraulic pump, and a driver's cab 6. It is supported by two drive wheels 10 driven by hydraulic motors on the floor 4.
- the hydraulic pump supplies the hydraulic motor of the unbalance exciter 2 of the roller body 23 via hydraulic hoses and the hydraulic motors of the drive wheels 10 each with a flow of pressurized hydraulic fluid for driving the drive wheels 10 and the unbalance exciter 2 of the roller body 23.
- chassis frame 25 is additionally supported via the articulated joint 21 on the rear part 20 of the compactor, or the rear part 20 is additionally supported on the chassis frame 25 via the articulated joint 21.
- spring-damper assemblies 22 are represented by spring 22a having spring stiffness k2 and damper 22b having damping d2.
- the mass of the chassis frame 25 is designated by m2g and that of the roller body 23 by m1g.
- the movement of the chassis frame 25 is indicated by x2 and that of the roller body 23 by x1.
- the spring stiffness of the bottom 4 is denoted by k1 and its damping by d1.
- F1 the rotational frequency of the unbalance exciter 2 with ⁇ 1 and its excitation force
- the compactor is equipped with an electronic control unit, which makes it possible to determine during operation, the accelerations of the chassis frame 25 and the roller body 23 in the vertical direction and the rotational frequency ⁇ 1 of the unbalance exciter and in dependence on these determined system parameters Mass m2g of the chassis frame 25 automatically adjust such that the chassis frame 25 always resonates with the roller body 23.
- Fig. 8 shows a second embodiment of a trained as a compactor invention soil compaction device in side view.
- This second compactor is different from the one in Fig. 6 shown only by the fact that the rear part 20 of the roller is formed by a wheel loader which is completely supported on four drive wheels 10a, 10b of two successively arranged axes and is so connected to the chassis frame 25, that he only in normal operation in the horizontal direction and drives, but does not absorb any forces acting in the vertical direction of this or transmits to this.
- the rear part 20 is vibrationally decoupled from the chassis frame 25 and of the roller body 23 of the front part 19 of the drum and thus forms a claimed rest part.
- Fig. 9 shows a third embodiment of a trained as a compactor according to the invention Bodenverdichtungsvorraum in side view. This is an unmanned compactor, which is operated via a radio remote control.
- this third compactor comprises a roller body 23 (damper energizing part) and a chassis frame 25 (damper damper part), which in the direction of gravity at one end via two spring-damper assemblies 22 (spring-damper assembly according to claim) with constant rigidity and damping on the two end-side bearings of the roller body 23 is supported and at its other end on two driven by hydraulic motors drive wheels 10th
- the roller body 23 comprises a bandage 11, which has the contact surface 3 for the initiation of the generated pulsating pressure force in the bottom 4 to be compacted, and formed as a circular vibrator unbalance exciter 2 with a hydraulic motor which generates a respect to their direction of action intermittent excitation force in the Bandage 11 is initiated.
- the chassis frame 25 carries in the area in which it is supported on the drive wheels 10, a drive unit 14 with a diesel engine, which drives a hydraulic pump.
- the hydraulic pump supplies the hydraulic motor of the unbalance exciter 2 of the roller body 23 via hydraulic hoses and the hydraulic motors of the drive wheels 10 each with a flow of pressurized hydraulic fluid for driving the drive wheels 10 and the unbalance exciter 2 of the roller body 23.
- the chassis frame 25 carries a trim weight 26 which can be displaced in operation in the longitudinal direction L by means of a hydraulic motor and a threaded spindle.
- the mass moment of inertia of the chassis frame 25 which becomes active on the spring-damper arrangements 22 and which during operation performs a tilting oscillation around an axis of rotation in the area of the contact surfaces of the drive wheels 10 can be changed and the supporting load of the spring-damper arrangements 22 , whereby the spring bias changes.
- this third compactor is equipped with an electronic control unit, which makes it possible, in operation, the accelerations of the chassis frame 25 and the roller body 23 in vertical direction and the rotational frequency ⁇ 1 of the unbalance exciter to determine and, depending on these determined system parameters, the mass m2g of the chassis frame 25 automatically such that the chassis frame 25 always resonates with the roller body 23.
- Fig. 10 shows in a conceptual representation of a spring-damper assembly 31, the spring stiffness can be changed by changing the application of force in the spring-damper unit.
- the spring-damper unit of this arrangement 31 is formed by two polymer spring elements 18, which are attached at one end tilted relative to the intended loading direction B to a first connection plate 27.
- the polymer spring elements 18 are pivotally attached to spindle nuts 28, which can be moved towards or away from each other by means of an adjusting spindle 29 in a direction perpendicular to the loading direction B, so that the polymer spring elements 18 are inclined by a desired angle ⁇ with respect to the loading direction B. can be.
- the spindle nuts 28 are arranged in a guide 32 in a second connection plate 30, such that when the second connection plate 30 is loaded with a force acting in the intended loading direction B, this force is introduced into the polymer spring elements 18 and transmitted to the first connection plate 27.
- Fig. 11 shows a section through a Tilgerteil with variable moment of inertia.
- the absorber part comprises a base plate 33 and a cover 34, which together form a closed space 35.
- two absorber weights 36 each having a constant mass, which via joint arrangements 37 and pneumatic spring elements 38 are connected to each other and to the base plate 33 in such a way that, when the absorber part is accelerated in and against the direction of gravity S, they are movable relative to one another against the spring force of the spring elements 38.
- the spring force of the spring elements 38 can be changed during operation by the pressure in the cylinder chambers via compressed air hoses (not shown) is changed. As a result, the mass moment of inertia of this absorber part can be changed in and against the direction of gravity.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Agronomy & Crop Science (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Road Paving Machines (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Vibration Prevention Devices (AREA)
Description
Die Erfindung betrifft eine Anordnung zur Bereitstellung einer pulsierenden Druckkraft, eine Bodenverdichtungsvorrichtung umfassend eine solche Anordnung, ein Verfahren zum Betrieb einer solchen Anordnung oder einer solchen Bodenverdichtungsvorrichtung sowie die Verwendung einer solchen Anordnung zur Bodenverdichtung gemäss den Oberbegriffen der unabhängigen Patentansprüche.The invention relates to an arrangement for providing a pulsating compressive force, a soil compacting device comprising such an arrangement, a method for operating such an arrangement or such a soil compacting device and the use of such a device for soil compaction according to the preambles of the independent claims.
Insbesondere in der Bodenverdichtung kommen Verdichtungsgeräte zum Einsatz, welche nach dem so genannten Tilgerprinzip funktionieren. Hierbei wird eine ebene Platte oder eine Walzenkörper (Bandage), welche die Bodenkontaktfläche bildet, mittels eines Unwuchterregers zu Schwingungen angeregt. Die Platte oder der Walzenkörper ist über ein Feder-Dämpfer-System mit einer darüber angeordneten Tilgermasse verbunden, welche über das Feder-Dämpfer System ebenfalls zu Schwingungen angeregt wird. Schwingt die Tilgermasse gleichphasig mit derselben Frequenz (1:1 Resonanz) oder der halben Frequenz (2:1 Resonanz) der Platte oder des Walzenkörpers, so ergibt sich bei diesem Maschinenkonzept (Tilgerprinzip) eine maximale Bodenverdichtungskraft, welcher der Leistung deutlich grösserer bzw. schwererer Maschinen ohne Tilgermasse entspricht.In particular in the soil compaction compression devices are used, which work according to the so-called absorber principle. Here, a flat plate or a roller body (bandage), which forms the ground contact surface, excited by means of an unbalance exciter to vibrate. The plate or the roller body is connected via a spring-damper system with an absorber mass arranged above it, which is also excited via the spring-damper system to vibrate. If the absorber mass oscillates in phase with the same frequency (1: 1 resonance) or half the frequency (2: 1 resonance) of the plate or the roller body, this machine concept (absorber principle) results in a maximum soil compaction force, which significantly increases or even reduces the power Machines without absorber mass corresponds.
Systembedingt ergibt sich bei solchen Bodenverdichtungsgeräten jedoch das Problem, dass das Schwingungsverhalten der Platte oder des Walzenkörpers, welche oder welcher die Tilgermasse zu Schwingungen anregt, von der Steifigkeit des zu verdichtenden Bodens beeinflusst wird, welche örtlich unterschiedlich sein kann und sich zudem während dem Verdichten des Bodens ändert. Dies führt in der Praxis dazu, dass einfachere Geräte mit festen Erregerfrequenzen in den seltensten Fällen im optimalen Betriebspunkt (1:1 oder 2:1 Resonanz) betrieben werden können und somit ihr Leistungspotential nicht ausschöpfen können. Auch kann es durch längeren Betrieb im suboptimalen Bereich zu frühzeitigem Verschleiss oder gar zur Zerstörung der Geräte kommen.Due to the system, however, the problem arises in such soil compaction equipment that the vibration behavior of the plate or the roller body, which or which excites the absorber mass to vibrate, is influenced by the rigidity of the soil to be compacted, which may be locally different and also changes during compacting of the soil. In practice, this means that simpler devices with fixed excitation frequencies can seldom be operated at the optimum operating point (1: 1 or 2: 1 resonance) and thus can not exploit their performance potential. Also, prolonged operation in the sub-optimal range can result in premature wear or even destruction of the devices.
Bei technisch aufwendigeren Geräten mit regelbaren Unwuchterregern lässt sich der gewünschte Resonanzzustand durch Änderung der Erregerfrequenz in weiten Bereichen herstellen, so dass zumindest das letztgenannte Problem vermieden werden kann. Jedoch ergibt sich hierbei der Nachteil, dass die zur Herstellung des Resonanzzustands erforderliche Erregerfrequenz oftmals energetisch suboptimal ist, was wiederum dazu führt, dass auch diese Geräte ihr Leistungspotential nicht voll ausschöpfen können.In technically more complex devices with controllable unbalance exciters, the desired resonance state can be produced by changing the excitation frequency in a wide range, so that at least the latter problem can be avoided. However, this results in the disadvantage that the exciter frequency required to produce the resonant state is often energetically sub-optimal, which in turn means that even these devices can not fully exploit their performance potential.
Aus
Es stellt sich deshalb die Aufgabe, technische Mittel zur Verfügung zu stellen, mit denen die zuvor geschilderten Nachteile des Standes der Technik zumindest teilweise überwunden werden können.It is therefore the object to provide technical means available with which the previously described disadvantages of the prior art can be at least partially overcome.
Diese Aufgabe wird durch den Gegenstand von Patentanspruch 1 gelöst.This object is solved by the subject matter of
Demgemäss betrifft ein erster Aspekt der Erfindung eine Anordnung zur Bereitstellung einer pulsierenden Druckkraft. Die Anordnung umfasst einen Erregerteil mit einem Unwuchterreger zur Erzeugung einer intermittierenden Erregerkraft und mit einer Kontaktfläche zur Übertragung einer senkrecht zur Kontaktfläche gerichteten Kraftkomponente der Erregerkraft als pulsierende Druckkraft auf ein Werkzeug oder auf eine mit der Druckkraft zu beaufschlagende Arbeitsfläche. Weiter umfasst die Anordnung einen Tilgerteil, welcher mit dem Erregerteil über eine Feder-Dämpfer-Einheit verbunden ist, zur Bildung eines durch den Unwuchterreger zu resonanten Schwingungen anregbaren schwingfähigen Systems.Accordingly, a first aspect of the invention relates to an arrangement for providing a pulsating Compressive force. The arrangement comprises an exciter part with an unbalance exciter for generating an intermittent excitation force and with a contact surface for transmitting a perpendicular to the contact surface force component of the excitation force as a pulsating pressure force on a tool or on a force to be acted upon by the pressure working surface. Furthermore, the arrangement comprises a Tilgerteil, which is connected to the exciter part via a spring-damper unit, for forming a oscillatory system excitable by the unbalance exciter to resonant oscillations.
Erfindungsgemäss ist die Anordnung derartig ausgebildet, dass die Federsteifigkeit (auch Federkonstante genannt) der Feder-Dämpfer-Einheit, die Dämpfung der Feder-Dämpfer-Einheit, die Federvorspannung der Feder-Dämpfer-Einheit, die Masse des Tilgerteils, das an der Feder-Dämpfer-Einheit wirksam werdende Massenträgheitsmoment des Tilgerteils, die Masse des Erregerteils und/oder das an der Feder-Dämpfer-Einheit wirksam werdende Massenträgheitsmoment des Erregerteils im Betrieb veränderbar ist bzw. sind.According to the invention, the arrangement is such that the spring stiffness (also called the spring constant) of the spring-damper unit, the damping of the spring-damper unit, the spring preload of the spring-damper unit, the mass of the absorber part, at the spring Damper unit becoming effective mass moment of inertia of Tilgerteils, the mass of the excitation part and / or acting on the spring-damper unit mass moment of inertia of the excitation part is changed in operation or are.
Hierdurch wird es möglich, das schwingfähige System gebildet aus Erregerteil, Feder-Dämpfer-Einheit und Tilgerteil bei einer gegebenen Erregerfrequenz für unterschiedliche Ankopplungssteifigkeiten der Kontaktfläche an ein Werkzeug oder an eine Arbeitsfläche in Resonanz zu halten und somit einen energetisch optimalen Betrieb mit einer maximalen an der Kontaktfläche zur Verfügung gestellter pulsierenden Druckkraft bei unterschiedlichen bzw. sich ändernden Einsatzbedingungen zu ermöglichen. Entsprechend wird es mit der erfindungsgemässen Anordnung erstmals möglich, nach dem Tilgerprinzip funktionierende Bodenverdichtungsgeräte zur Verfügung zu stellen, welche für unterschiedliche Bodentypen und bei fortschreitender Verdichtung immer im optimalen Betriebspunkt betrieben werden können, mit entsprechenden Vorteilen bezüglich der Verdichtungsleistung und Haltbarkeit der Geräte.This makes it possible to keep the oscillatory system formed of excitation part, spring-damper unit and Tilgerteil at a given excitation frequency for different coupling stiffness of the contact surface to a tool or a work surface in resonance and thus an energetically optimal operation with a maximum at the To provide contact surface provided pulsating pressure force at different or changing conditions of use. Accordingly, with the arrangement according to the invention, it becomes possible for the first time to provide functioning soil compaction equipment according to the absorber principle, which can always be operated at optimum operating point for different soil types and progressive compaction, with corresponding advantages in terms of compaction performance and durability of the equipment.
Bevorzugterweise ist der Unwuchterreger der erfindungsgemässen Anordnung als Richtschwinger oder als Kreisschwinger ausgebildet. Je nach vorgesehener Verwendung kann die eine oder die andere Alternative vorteilhafter sein. So ist es zum Beispiel für den Fall, dass mit der Anordnung eine Vibrationsplatte zur Bodenverdichtung gebildet werden soll, von Vorteil, wenn der Unwuchterreger als Richtschwinger ausgebildet ist, weil sich so durch Neigung der Schwingungsrichtung gegenüber der Vertikalen gleichzeitig der Antrieb der Vibrationsplatte realisieren lässt. Soll mit der Anordnung hingegen ein Walzenzug mit einem separaten Antrieb gebildet werden, so ist es bevorzugt, den Unwuchterreger als einfachen Kreisschwinger auszuführen, da derartige Unwuchterreger konstruktiv einfach zu realisieren sind und entsprechend robust und kostengünstig sind.Preferably, the unbalance exciter of the inventive arrangement is designed as a directional oscillator or as a circular oscillator. Depending on the intended use, one or the other alternative may be more advantageous. So it is for example in the event that with the arrangement of a vibrating plate is to be formed for soil compaction, advantageous if the unbalance exciter is designed as a directional oscillator, because so By tilting the direction of vibration relative to the vertical at the same time the drive of the vibrating plate can be realized. If, however, a compactor with a separate drive to be formed with the arrangement, it is preferable to perform the unbalance exciter as a simple circular oscillator, since such unbalance exciters are structurally simple to implement and are correspondingly robust and inexpensive.
In einer bevorzugten Ausführungsform ist die Anordnung derartig ausgebildet, dass sich der Tilgerteil der Anordnung beim bestimmungsgemässen Betrieb in Schwerkraftrichtung ausschliesslich auf dem Erregerteil abstützt, mittels der Feder-Dämpfer-Einheit. Bevorzugterweise ist der Tilgerteil hierfür über dem Erregerteil angeordnet, so dass sich ein einfacher Aufbau ergibt. Derartige Ausführungsformen der Anordnung werden bevorzugterweise zur Bildung von Vibrationsplatten zur Bodenverdichtung verwendet, bei denen sich die gesamte Geräteeinheit ausschliesslich über die Bodenplatte auf dem Boden abstützt.In a preferred embodiment, the arrangement is designed such that the Tilgerteil the arrangement during normal operation in the direction of gravity exclusively on the exciter part is supported by the spring-damper unit. Preferably, the Tilgerteil this is arranged over the exciter part, so that there is a simple structure. Such embodiments of the arrangement are preferably used for the formation of vibrating plates for soil compaction, in which the entire device unit is supported exclusively on the bottom plate on the ground.
In einer anderen bevorzugten Ausführungsform ist die Anordnung derartig ausgebildet, dass sich der Tilgerteil beim bestimmungsgemässen Betrieb teilweise über die Feder-Dämpfer-Einheit auf dem Erregerteil abstützt und teilweise auf Tragmitteln, welche separat von dem Erregerteil ausgebildet sind. Auf diese Weise vollführt der Tilgerteil beim bestimmungsgemässen Betrieb eine intermittierende Kippschwingung um eine Kippachse im Bereich der schwingungsmässig vom Erregerteil entkoppelten Tragmittel herum. Bei einer solchen Ausführungsform lässt sich auf einfache Weise das an der Feder-Dämpfer-Einheit wirksam werdende Massenträgheitsmoment des Tilgerteils sowie die Federvorspannung der Feder-Dämpfer-Einheit verändern und damit Einfluss auf das Schwingungsverhalten der Anordnung nehmen, indem die Gewichtsverteilung zwischen dem von dem Erregerteil zu tragenden Gewichtsanteil des Tilgerteils und dem von den Tragmitteln zu tragenden Gewichtsanteil des Tilgerteils verändert wird. Dies kann beispielweise durch Verschieben eines Gewichts auf dem Tilgerteil erfolgen und ist mit einfachen Mitteln, wie z.B. einer motorischen Spindel, auch während dem Betrieb möglich.In another preferred embodiment, the arrangement is designed such that the Tilgerteil part of the intended operation is partially supported by the spring-damper unit on the exciter part and partly on support means, which are formed separately from the excitation part. In this way, the Tilgerteil performs the intended operation, an intermittent tilting oscillation about a tilt axis in the region of the vibration moderately decoupled from the exciter part support means around. In such an embodiment, the mass moment of inertia of the absorber part that becomes effective on the spring-damper unit and the spring preload of the spring-damper unit can be changed in a simple manner and thus influence the oscillation behavior of the arrangement by the weight distribution between that of the exciter part to be carried weight fraction of the absorber part and that of the support means to be carried weight fraction of the absorber part is changed. This can be done for example by moving a weight on the absorber part and is possible with simple means, such as a motor spindle, even during operation.
In noch einer weiteren bevorzugten Ausführungsform weist die Anordnung einen Ruheteil auf, welcher mit dem Erregerteil oder dem Tilgerteil verbunden ist, derart, dass er mit diesem Teil eine zusammenhängende Einheit bildet, aber schwingungsmässig im Wesentlichen davon entkoppelt ist. Hierdurch ergibt sich der Vorteil, dass die Anordnung über einen Teilbereich verfügt, der im Betrieb nur verhältnismässig geringen Beschleunigungen ausgesetzt ist und sich von daher als mechanische Schnittstelle zum Bedienpersonal und als Installationsort für allfällige Steuerungskomponenten eignet.In yet a further preferred embodiment, the arrangement comprises a rest part, which is connected to the excitation part or the absorber part, such that it forms a coherent unit with this part, but is substantially decoupled from it in terms of vibration. This results in the advantage that the arrangement has a partial area which is exposed during operation only relatively low accelerations and is therefore suitable as a mechanical interface to the operator and as an installation location for any control components.
Dabei ist es in einer ersten bevorzugten Variante dieser Ausführungsform vorgesehen, dass der Ruheteil beim bestimmungsgemässen Betrieb vollständig von dem Erregerteil oder von dem Tilgerteil getragen ist. Wird beispielsweise die erfindungsgemässe Anordnung als handgeführte Vibrationsplatte zur Bodenverdichtung ausgebildet, so bildet die Führungsdeichsel der Vibrationsplatte, welche auch die Bedienelemente trägt, ein derartiges Ruheteil, indem sie mit einer schwingungsisolierenden Lageranordnung am Tilgerteil oder am Erregerteil gelagert ist und von diesem getragen wird.It is provided in a first preferred variant of this embodiment that the rest part is fully worn during normal operation as intended by the exciter part or by the Tilgerteil. For example, if the inventive arrangement is designed as a hand-held vibrating plate for soil compaction, the guide shaft of the vibrating plate, which also carries the controls, such a rest part by being mounted with a vibration isolating bearing assembly on Tilgerteil or on the exciter part and is supported by this.
In einer zweiten bevorzugten Variante dieser Ausführungsform ist der Ruheteil beim bestimmungsgemässen Betrieb vollständig von Tragmitteln getragen, welche schwingungsmässig im Wesentlichen entkoppelt von dem Erregerteil und dem Tilgerteil sind. So ist es beispielsweise vorgesehen, die erfindungsgemässe Anordnung als Bodenverdichtungsgerät bestehend aus einem Bodenverdichtungs-Vorsatzgerät und einem damit verbundenen Radlader oder Bagger, welcher im bestimmungsgemässen Betrieb ausschliesslich die Führung und den Antrieb der Anordnung in horizontaler Richtung übernimmt aber in vertikaler Richtung die Anordnung weder stützt noch eine Kraft auf sie ausübt, auszubilden. Das Bodenverdichtungs-Vorsatzgerät kann dabei als Vibrationsplatte oder als vibrationserregter Walzenkörper ausgebildet sein.In a second preferred variant of this embodiment, the rest part is worn during intended operation completely by support means, which are substantially decoupled from the excitation part and the absorber part in terms of vibration. Thus, it is provided, for example, the inventive arrangement as a soil compaction device consisting of a soil compaction attachment and an associated wheel loader or excavator, which in the normal operation exclusively the leadership and the drive of the arrangement in horizontal direction but takes over in the vertical direction, the arrangement neither supports nor exerts a force on them to train. The soil compacting attachment can be designed as a vibrating plate or as a vibration-excited roller body.
In einer dritten bevorzugten Variante dieser Ausführungsform ist es vorgesehen, dass der Ruheteil beim bestimmungsgemässen Betrieb teilweise von dem Erregerteil oder dem Tilgerteil getragen ist und teilweise von Tragmitteln, welche schwingungsmässig im Wesentlichen entkoppelt von dem Erregerteil und dem Tilgerteil sind. Wird beispielsweise die erfindungsgemässe Anordnung als ein Walzenzug zur Bodenverdichtung ausgebildet, so bildet die Antriebseinheit mit der Führerkabine ein derartiges Ruheteil, indem sie sich an einem Ende mit schwingungsisolierenden Lagern auf dem als Walzenkörper ausgebildeten Erregerteil oder auf dem Tilgerteil abstützt und am anderen Ende über Antriebsräder auf dem Boden.In a third preferred variant of this embodiment, it is provided that the rest part is partially carried by the exciter part or the absorber part during normal operation and partly by suspension elements which are substantially decoupled from the excitation part and the absorber part in terms of vibration. If, for example, the arrangement according to the invention is designed as a compactor for compacting the soil, the drive unit with the driver's cab forms such a resting part by supporting itself on one end with vibration-isolating bearings on the exciter part designed as a roller body or on the absorber part and on the other end via drive wheels the floor.
Dabei ist es bei dieser dritten bevorzugten Variante von Vorteil, dass die Anordnung derartig ausgebildet ist, dass im Betrieb eine Veränderung der Gewichtsverteilung zwischen dem von dem Erregerteil bzw. dem Tilgerteil zu tragenden Gewichtsanteil des Ruheteils und dem von den Tragmitteln zu tragenden Gewichtsanteil des Ruheteils möglich ist, bevorzugterweise durch Verschieben eines Gewichts auf dem Ruheteil. Hierdurch kann auf einfache Weise Einfluss auf das Schwingungsverhalten der Anordnung genommen werden.It is in this third preferred embodiment of advantage that the arrangement is designed such that in operation, a change in the weight distribution between the exciter part or the absorber part to be supported weight portion of the rest portion and the weight of the rest part to be supported by the support means possible is, preferably by shifting a weight on the rest part. As a result, it is easy to influence the vibration behavior of the arrangement.
Weiter ist es bei Ausführungsformen der erfindungsgemässen Anordnung mit Ruheteil bevorzugt, dass die Anordnung derartig ausgebildet ist, dass eine Veränderung der Masse des Tilgerteils, des Massenträgheitsmoments des Tilgerteils, der Masse des Erregerteils und/- oder des Massenträgheitsmoments des Erregerteils dadurch möglich ist, dass ein oder mehrere Flüssigkeitsvolumen zwischen dem Ruheteil und dem Erregerteil und/oder dem Tilgerteil ausgetauscht wird oder werden. Auf diese Weise kann in weiten Bereichen Einfluss auf das Schwingungsverhalten der Anordnung genommen werden. Ebenso ist es auch denkbar, das Massenträgheitsmoment des Erregerteils und/- oder des Tilgerteils dadurch zu verändern, dass jeweils ein oder mehrere Flüssigkeitsvolumen innerhalb des Erregerteils und/oder innerhalb des Tilgerteils verschoben werden.Further, it is preferred in embodiments of the inventive arrangement with rest part, that the arrangement is designed such that a change in the mass of the absorber part, the moment of inertia of the absorber part, the mass of the excitation part and / or the moment of inertia of the excitation part is possible in that a or a plurality of liquid volumes between the rest portion and the excitation part and / or the absorber part is or will be replaced. In this way can be influenced in many areas on the vibration behavior of the arrangement. Likewise, it is also conceivable to change the mass moment of inertia of the exciter part and / or of the absorber part in that one or more liquid volumes are respectively displaced within the excitation part and / or inside the absorber part.
Ist die erfindungsgemässe Anordnung derartig ausgebildet, dass eine Veränderung der Masse des Tilgerteils, des Massenträgheitsmoments des Tilgerteils, der Masse des Erregerteils und/oder des Massenträgheitsmoments des Erregerteils dadurch möglich ist, dass ein oder mehrere Flüssigkeitsvolumen zwischen dem Tilgerteil und dem Erregerteil ausgetauscht wird oder werden, was bevorzugt ist, so kann auch ohne das Vorhandensein eines Ruheteils in weiten Bereichen Einfluss auf das Schwingungsverhalten der Anordnung genommen werden.If the arrangement according to the invention is designed such that a change in the mass of the absorber part, the mass moment of inertia of the absorber part, the mass of the excitation part and / or the mass moment of inertia of the exciter part is possible because one or more liquid volumes are exchanged between the absorber part and the exciter part , which is preferred, it can be influenced in many areas without the presence of a rest part on the vibration behavior of the arrangement.
In einer weiteren bevorzugten Ausführungsform ist die erfindungsgemässe Anordnung derartig ausgebildet, dass der Tilgerteil und/oder der Erregerteil mindestens zwei Massen aufweist, welche bei Beschleunigung des Tilgerteils bzw. des Erregerteils in einer Richtung senkrecht zur Kontaktfläche entgegen einer Federkraft zueinander beweglich sind, wobei die Federkraft im Betrieb veränderbar ist. Hierdurch kann bei konstanter Masse des Tilger- bzw. Erregerteils auf einfache Weise das am Feder-Dämpfer-System wirksame Massenträgheitsmoment des Tilgerteils bzw. des Erregerteils verändert werden.In a further preferred embodiment, the arrangement according to the invention is designed such that the absorber part and / or the excitation part has at least two masses which are movable against one another when the absorber part or excitation part is accelerated in a direction perpendicular to the contact surface, wherein the spring force is changeable during operation. As a result, at a constant mass of the absorber or excitation part in a simple manner, the mass moment of inertia of the absorber part or of the exciter part, which is effective on the spring-damper system, can be changed.
In noch einer weiteren bevorzugten Ausführungsform ist die erfindungsgemässe Anordnung derartig ausgebildet, dass eine Veränderung der Federsteifigkeit der Feder-Dämpfer-Einheit durch Versteifung von Federelementen der Feder-Dämpfer-Einheit und/oder durch Änderung der Krafteinleitung in Federelemente der Feder-Dämpfer-Einheit möglich ist. Im erstgenannten Fall ist es beispielsweise vorgesehen, Elastomer-Hohlfedern zu verwenden, deren Federsteifigkeit durch Beaufschlagung ihres Innenraumes mit einem unter Druck stehenden Fluid über eine Veränderung des Fluiddruckes verändert werden kann. Im letztgenannten Fall erfolgt die Änderung der Krafteinleitung bevorzugterweise durch Änderung einer Übersetzung der eingeleiteten Kräfte, z.B. mittels längenvariabler Kniehebel.In yet another preferred embodiment, the inventive arrangement is designed such that a change in the spring stiffness of the spring-damper unit by stiffening of spring elements of the spring-damper unit and / or by changing the application of force in spring elements of the spring-damper unit possible is. In the former case, it is for example intended to use elastomeric hollow springs whose spring stiffness by applying their Interior can be changed with a pressurized fluid via a change in the fluid pressure. In the latter case, the change of the force is preferably carried out by changing a translation of the introduced forces, eg by means of length-variable toggle.
Ist die erfindungsgemässe Anordnung derartig ausgebildet, dass die Frequenz der Erregungskraft, die Grösse der Erregungskraft und/oder die Wirkrichtung der Erregungskraft des Unwuchterregers im Betrieb veränderbar ist bzw. sind, was ebenfalls bevorzugt ist, so ergibt sich der Vorteil, dass die Anordnung eine maximale Flexibilität zur Anpassung an verschiedene bzw. sich verändernde Betriebsbedingungen aufweist.If the arrangement according to the invention is designed in such a way that the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter can be changed during operation, which is likewise preferred, the advantage arises that the arrangement has a maximum Has flexibility to adapt to different or changing operating conditions.
Weiter ist es bevorzugt, dass die Anordnung eine insbesondere elektronische Steuerungs- bzw. Regelungseinheit umfasst, mit welcher die Federsteifigkeit der Feder-Dämpfer-Einheit, die Dämpfung der Feder-Dämpfer-Einheit, die Federvorspannung der Feder-Dämpfer-Einheit, die Masse des Tilgerteils, das Massenträgheitsmoments des Tilgerteils, die Masse des Erregerteils und/oder das Massenträgheitsmoment des Erregerteils im Betrieb automatisiert in Abhängigkeit von gemessenen Systemgrössen einstellbar ist oder sind, und zwar bevorzugterweise derart, dass der Tilgerteil in Resonanz mit dem Erregerteil schwingt, mit Vorteil mit derselben Frequenz oder mit der halben Frequenz des Erregerteils.Further, it is preferred that the arrangement comprises a particular electronic control unit, with which the spring stiffness of the spring-damper unit, the damping of the spring-damper unit, the spring bias of the spring-damper unit, the mass of Tilgerteils, the mass moment of inertia of Tilgerteils, the mass of the excitation part and / or the moment of inertia of the excitation part in operation is automatically adjustable depending on measured system variables or are, preferably such that the Tilgerteil resonates with the exciter part, advantageously with the same Frequency or at half the frequency of the excitation part.
Ist die erfindungsgemässe Anordnung dabei derartig ausgebildet, dass die Frequenz der Erregungskraft, die Grösse der Erregungskraft und/oder die Wirkrichtung der Erregungskraft des Unwuchterregers im Betrieb veränderbar ist bzw. sind, was bevorzugt ist, so ist es von Vorteil, dass mit der Steuerungs- bzw. Regelungseinheit zusätzlich die Frequenz der Erregungskraft, die Grösse der Erregungskraft und/oder die Wirkrichtung der Erregungskraft des Unwuchterregers im Betrieb automatisiert in Abhängigkeit von gemessenen Systemgrössen einstellbar ist oder sind, bevorzugterweise derart, dass der Tilgerteil in Resonanz mit dem Erregerteil schwingt, mit Vorteil mit derselben Frequenz oder mit der halben Frequenz des Erregerteils.If the arrangement according to the invention is designed in such a way that the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter can be changed during operation, which is preferred, then it is advantageous that the control In addition, the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter in operation automatically adjustable in dependence on measured system variables or control unit is or are, preferably, such that the Tilgerteil resonates with the exciter part, advantageously with the same frequency or with half the frequency of the excitation part.
Mit derartigen erfindungsgemässen Anordnungen wird es möglich, Bodenverdichtungsvorrichtungen zur Verfügung zu stellen, welche automatisch immer im optimalen Betriebspunkt arbeiten.Such arrangements according to the invention make it possible to provide soil compaction devices which automatically always operate at the optimum operating point.
Ein zweiter Aspekt der Erfindung betrifft eine Bodenverdichtungsvorrichtung mit einer Anordnung gemäss dem ersten Aspekt der Erfindung, bei welcher im bestimmungsgemässen Betrieb die anspruchsgemässe Kontaktfläche der Anordnung als Werkzeug zum Verdichten des Bodens dient. Bei derartigen Vorrichtungen treten die Vorteile der Erfindung besonders deutlich zu Tage.A second aspect of the invention relates to a soil compaction device with an arrangement according to the first aspect of the invention, in which the claimed contact surface of the arrangement serves as a tool for compaction of the soil during normal operation. In such devices, the advantages of the invention are particularly evident.
In einer bevorzugten Ausführungsform ist die Bodenverdichtungsvorrichtung eine Vibrationsplatte oder eine Walze, insbesondere eine Walze mit einem oder zwei in Abrollrichtung hintereinander angeordneten vibrationserregten Walzenkörpern (Bandagen).In a preferred embodiment, the soil compaction device is a vibrating plate or a roller, in particular a roller with one or two vibratory roller bodies (bandages) arranged one behind the other in the unwinding direction.
Ein dritter Aspekt betrifft ein Verfahren zum Betreiben der Anordnung gemäss dem ersten Aspekt der Erfindung oder der Bodenverdichtungsvorrichtung gemäss dem zweiten Aspekt der Erfindung. Gemäss dem Verfahren wird die Anordnung bestimmungsgemäss mit der Kontaktfläche in Kontakt mit einem eine Arbeit verrichtenden Werkzeug oder einer zu bearbeitenden, bevorzugterweise zu verdichtenden Arbeitsfläche, wie z.B. eine zu verdichtende Bodenfläche, betrieben.A third aspect relates to a method of operating the arrangement according to the first aspect of the invention or the soil compacting device according to the second aspect of the invention. According to the method, the arrangement is intended with the contact surface in contact with a work performing tool or a work surface to be processed, preferably to be compacted, such as e.g. a floor area to be compacted.
Dabei wird die Federsteifigkeit (auch Federkonstante genannt) der Feder-Dämpfer-Einheit, die Dämpfung der Feder-Dämpfer-Einheit, die Federvorspannung der Feder-Dämpfer-Einheit, die Masse des Tilgerteils, das Massenträgheitsmoment des Tilgerteils, die Masse des Erregerteils und/oder das Massenträgheitsmoment des Erregerteils verändert, so dass sich das Schwingungsverhalten des schwingfähigen Systems gebildet aus Erregerteil, Feder-Dämpfer-Einheit und Tilgerteil verändert. Auf diese Weise ist es möglich, die Anordnung bzw. die Bodenverdichtungsvorrichtung für verschiedenste Anwendungen bzw. Betriebssituationen zu optimieren.Here, the spring stiffness (also called spring constant) of the spring-damper unit, the damping of the spring-damper unit, the spring preload of the spring-damper unit, the mass of the absorber part, the moment of inertia of the absorber part, the mass of the excitation part and / or the mass moment of inertia of the exciter part changed, so that the vibration behavior of the oscillatory system formed by exciter part, spring-damper unit and Tilgerteil changed. In this way it is possible to optimize the arrangement or the soil compaction device for a wide variety of applications or operating situations.
In einer bevorzugten Ausführungsform des Verfahrens wird beim bestimmungsgemässen Betrieb zusätzlich die Frequenz der Erregungskraft, die Grösse der Erregungskraft und/oder die Wirkrichtung der Erregungskraft des Unwuchterregers verändert, wodurch eine noch bessere Anpassung der Anordnung bzw. Bodenverdichtungsvorrichtung an unterschiedlichste Betriebsbedingungen möglich wird.In a preferred embodiment of the method, the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter is additionally changed during normal operation, whereby an even better adaptation of the arrangement or soil compaction device to a variety of operating conditions is possible.
Bevorzugterweise werden bei dem erfindungsgemässen Verfahren die Federsteifigkeit der Feder-Dämpfer-Einheit, die Dämpfung der Feder-Dämpfer-Einheit, die Federvorspannung der Feder-Dämpfer-Einheit, die Masse des Tilgerteils, das Massenträgheitsmoment des Tilgerteils, die Masse des Erregerteils und/oder das Massenträgheitsmoment des Erregerteils, und/oder, wo zutreffend, die Frequenz der Erregungskraft, die Grösse der Erregungskraft und/oder die Wirkrichtung der Erregungskraft des Unwuchterregers derartig verändert, dass der Tilgerteil in Resonanz mit dem Erregerteil schwingt, und zwar bevorzugterweise mit derselben Frequenz oder mit der halben Frequenz des Erregerteils. Hierdurch kann an der Kontaktfläche der erfindungsgemässen Anordnung eine pulsierende Druckkraft mit maximaler Grösse zur Verfügung gestellt werden.Preferably, in the inventive method, the spring stiffness of the spring-damper unit, the damping of the spring-damper unit, the spring preload of the spring-damper unit, the mass of the Tilgerteils, the moment of inertia of the absorber part, the mass of the excitation part and / or the mass moment of inertia of the exciter part, and / or, where applicable, the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter changed such that the absorber part resonates with the exciter part, preferably with the same frequency or with half the frequency of the excitation part. As a result, a pulsating pressure force of maximum size can be made available at the contact surface of the arrangement according to the invention.
In einer weiteren bevorzugten Ausführungsform des Verfahrens werden während dem bestimmungsgemässen Betrieb der Anordnung Systemparameter des durch den Unwuchterreger zu Schwingungen angeregten Systems gebildet aus Erregerteil, Feder-Dämpfer-Einheit und Tilgerteil ermittelt, insbesondere die Beschleunigungen des Erregerteils und/oder des Tilgerteils in Richtung senkrecht zur Kontaktfläche sowie die Drehfrequenz des Unwuchterregers. Das Verändern der Federsteifigkeit der Feder-Dämpfer-Einheit, der Dämpfung der Feder-Dämpfer-Einheit, der Federvorspannung der Feder-Dämpfer-Einheit, der Masse des Tilgerteils, des Massenträgheitsmoment des Tilgerteils, der Masse des Erregerteils und/oder des Massenträgheitsmoment des Erregerteils, und/oder, wo zutreffend, der Frequenz der Erregungskraft, der Grösse der Erregungskraft und/- oder der Wirkrichtung der Erregungskraft des Unwuchterregers erfolgt in Abhängigkeit von einem oder mehreren der ermittelten Systemparameter. Auf diese Weise kann gezielt ein bestimmtes Schwingungsverhalten des schwingfähigen Systems gebildet aus Erregerteil, Feder-Dämpfer-Einheit und Tilgerteil eingestellt werden.In a further preferred embodiment of the method, during the intended operation of the arrangement, system parameters of the system excited by the unbalance exciter to form oscillations formed from excitation part, spring-damper unit and Tilgerteil, in particular the accelerations of the exciter part and / or the absorber part in the direction perpendicular to Contact surface and the rotational frequency of the unbalance exciter. Changing the spring stiffness of the spring-damper unit, the damping of the spring-damper unit, the spring preload the spring-damper unit, the mass of the absorber part, the mass moment of inertia of the absorber part, the mass of the exciter part and / or the moment of inertia of the exciter part, and / or, where applicable, the frequency of the excitation force, the size of the excitation force and / or The effective direction of the excitation force of the unbalance exciter takes place as a function of one or more of the determined system parameters. In this way, a specific vibration behavior of the oscillatory system formed from exciter part, spring-damper unit and Tilgerteil can be set specifically.
Bevorzugterweise erfolgt beim erfindungsgemässen Verfahren das Verändern der Federsteifigkeit der Feder-Dämpfer-Einheit, der Dämpfung der Feder-Dämpfer-Einheit, der Federvorspannung der Feder-Dämpfer-Einheit, der Masse des Tilgerteils, des Massenträgheitsmoment des Tilgerteils, der Masse des Erregerteils und/oder des Massenträgheitsmoment des Erregerteils und/oder, wo zutreffend, der Frequenz der Erregungskraft, der Grösse der Erregungskraft und/oder der Wirkrichtung der Erregungskraft des Unwuchterregers sowie, wo zutreffend, das Ermitteln der Systemparameter automatisiert über eine insbesondere elektronische Steuerungs- bzw. Regelungseinheit. Hierdurch wird es möglich, die Anordnung bzw. die Bodenverdichtungsvorrichtung derartig auszugestalten, dass sich diese automatisch an die im bestimmungsgemässen Betrieb angetroffene Betriebssituation anpasst, sich beispielsweise immer derartig einstellt, dass der Tilgerteil in Resonanz mit dem Erregerteil schwingt, bei einer möglichst grossen Erregerfrequenz.Preferably, in the inventive method, the changing of the spring stiffness of the spring-damper unit, the damping of the spring-damper unit, the spring preload of the spring-damper unit, the mass of the absorber part, the moment of inertia of the absorber part, the mass of the exciter part and / or the mass moment of inertia of the exciter part and / or, where applicable, the frequency of the excitation force, the magnitude of the excitation force and / or the effective direction of the excitation force of the unbalance exciter and, where applicable, the determination of the system parameters automatically via a particular electronic control unit. This makes it possible to design the arrangement or the soil compaction device in such a way that it automatically adapts to the operating situation encountered during normal operation, for example, always adjusted in such a way that the absorber part resonates with the exciter part, with the highest possible exciter frequency.
Ein vierter Aspekt der Erfindung betrifft die Verwendung der Anordnung gemäss dem ersten Aspekt der Erfindung zur Bodenverdichtung. Bei einer derartigen Verwendung treten die Vorteile der Erfindung besonders deutlich zu Tage.A fourth aspect of the invention relates to the use of the arrangement according to the first aspect of the invention for soil compaction. In such use, the advantages of the invention are particularly evident.
Weitere Ausgestaltungen, Vorteile und Anwendungen der Erfindung ergeben sich aus den abhängigen Ansprüchen und aus der nun folgenden Beschreibung anhand der Figuren. Dabei zeigen:
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Fig. 1 eine Seitenansicht einer ersten erfindungsgemässen Vibrationsplatte zur Bodenverdichtung; -
Fig. 2 das schwingungstechnische Modell des schwingfähigen Systems der Vibrationsplatte ausFig. 1 ; - die
Figuren 3a bis 3c Schnitte durch eine Elastomer-Hohlfeder des schwingfähigen Systems der Vibrationsplatte ausFig. 1 bei verschiedenen Hohlraum-Innendrücken; -
Fig. 4 eine Seitenansicht einer zweiten erfindungsgemässen Vibrationsplatte zur Bodenverdichtung; -
Fig. 5 das schwingungstechnische Modell des schwingfähigen Systems der Vibrationsplatte ausFig. 4 ; -
Fig. 6 eine Seitenansicht eines ersten erfindungsgemässen Walzenzugs zur Bodenverdichtung; -
Fig. 7 das schwingungstechnische Modell des schwingfähigen Systems des Walzenzugs ausFig. 6 ; -
Fig. 8 eine Seitenansicht eines zweiten erfindungsgemässen Walzenzugs zur Bodenverdichtung; -
Fig. 9 eine Seitenansicht eines dritten erfindungsgemässen Walzenzugs zur Bodenverdichtung; -
Fig. 10 eine schematische Darstellung eines Feder-Dämpfer-Systems mit verstellbarer Federsteifigkeit; und -
Fig. 11 einen Schnitt durch einen Tilgerteil mit verstellbarem Massenträgheitsmoment.
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Fig. 1 a side view of a first inventive vibrating plate for soil compaction; -
Fig. 2 the vibrational model of the oscillatory system of the vibrating plateFig. 1 ; - the
FIGS. 3a to 3c Cut through an elastomeric hollow spring of the vibratory system of the vibrating plateFig. 1 at various cavity internal pressures; -
Fig. 4 a side view of a second inventive vibrating plate for soil compaction; -
Fig. 5 the vibrational model of the oscillatory system of the vibrating plateFig. 4 ; -
Fig. 6 a side view of a first inventive compactor for soil compaction; -
Fig. 7 the vibrational model of the oscillatory system of the pulleyFig. 6 ; -
Fig. 8 a side view of a second inventive roller compactor for soil compaction; -
Fig. 9 a side view of a third inventive roller compactor for soil compaction; -
Fig. 10 a schematic representation of a spring-damper system with adjustable spring stiffness; and -
Fig. 11 a section through a Tilgerteil with adjustable mass moment of inertia.
Wie zu erkennen ist, weist die Vibrationsplatte einen Unterwagen 1 (anspruchsgemässer Erregerteil) und einen Oberwagen 5 (anspruchsgemässer Tilgerteil) auf.As can be seen, the vibrating plate on an undercarriage 1 (demanding Erregerteil) and a superstructure 5 (claims Tilgerteil) on.
Der Unterwagen 1 umfasst eine Bodenkontaktplatte 13, welche auf ihrer Unterseite eine Kontaktfläche 3 für die Einleitung der von der Vibrationsplatte erzeugten pulsierenden Druckkraft in den zu verdichtenden Boden 4 aufweist, und einen als Richtschwinger ausgebildeten Unwuchterreger 2 mit einem Hydraulikmotor, welcher eine im Wesentlichen vertikal gerichtete intermittierende Erregerkraft erzeugt, die in die Bodenkontaktplatte 13 eingeleitet wird.The
Der Oberwagen 5 umfasst ein Antriebsaggregat 14 mit einem Dieselmotor, welcher eine Hydraulikpumpe und einen Luftkompressor antreibt. Die Hydraulikpumpe versorgt über Hydraulikschläuche den Hydraulikmotor des Unwuchterregers 2 mit einem Strom von unter Druck stehender Hydraulikflüssigkeit, zum Antreiben des Unwuchterregers 2. Das Chassis des Oberwagens 5 ist gewichtsmässig derartig dimensioniert, dass sich zusammen mit dem Antriebsaggregat 14 eine bestimmte Gesamtmasse der Oberwagens als Tilgermasse ergibt.The
Der Oberwagen 5 stützt sich in Schwerkraftrichtung über vier in ihrer Federsteifigkeit und ihrem Dämpfungsverhalten veränderbare Elastomer-Hohlfedern 15 (anspruchsgemässe Feder-Dämpfer-Einheit) auf dem Unterwagen 1 ab. Eine weitere Abstützung des Oberwagens 5 in Schwerkraftrichtung besteht nicht.The
Im schwingungstechnischen Modell gemäss
Der Aufbau der Elastomer-Hohlfedern 15 ist aus den
Bei der in
Am Oberwagen 5 mittels schwingungsisolierender Befestigungselemente 8 befestigt ist eine Führungsdeichsel 9 (anspruchsgemässer Ruheteil), welche die Bedienelemente trägt und der Führung der Vibrationsplatte durch einen Bediener dient. Die schwingungsisolierenden Befestigungselemente 8 sind derartig ausgelegt, dass die Führungsdeichsel 9 mit dem Oberwagen 5 eine zusammenhängende Einheit bildet, jedoch schwingungsmässig im Wesentlichen von diesem entkoppelt ist.Attached to the
Weiter umfasst die Vibrationsplatte eine elektronische Steuerungs- bzw. Regelungseinheit, mittels welcher im Betrieb die Beschleunigungen des Unterwagens 5 und des Unterwagens 1 in vertikaler Richtung, d.h. senkrecht zur Kontaktfläche 3, sowie der Drehfrequenz Ω1 des Unwuchterregers 2 ermittelt werden können und in Abhängigkeit von diesen ermittelten Systemparametern die Steifigkeit und Dämpfung der Elastomer-Federelemente 15 durch Veränderung des Überdrucks in deren Innenraum 16 automatisch derartig verändert werden kann, dass der Oberwagen 5 immer in Resonanz mit dem Unterwagen 1 schwingt. Zudem kann die Steuerungs- bzw. Regelungseinheit die Drehfrequenz des Unwuchterregers 2 während dem Betrieb automatisch derartig regeln, dass eine maximale Verdichtungsleistung erzielt wird.Furthermore, the vibration plate comprises an electronic control unit, by means of which in operation the accelerations of the
Wie zu erkennen ist, weist diese Vibrationsplatte bis auf wenige Details den gleichen Aufbau auf wie die erste Vibrationsplatte gemäss den
Ein weiterer wesentlicher Unterschied besteht darin, dass hier die Massen m1g, m2g von Unterwagen 1 und Oberwagen 5 im Betrieb gezielt veränderbar sind, indem über einen Verbindungsschlauch 12 Flüssigkeit zwischen Ober- 5 und dem Unterwagen 1 ausgetauscht wird. Hierzu sind sowohl im Unterwagen 1 als auch im Oberwagen 5 als Kolbenspeicher ausgebildete Ballasttanks vorhanden, deren Volumen mittels hydraulischer Antriebe und einer zugeordneten Steuerungs- bzw. Regelungseinheit gezielt und gegensinnig verändert werden kann.Another essential difference is that in this case the masses m1g, m2g of the
Im vorliegenden Fall ist die elektronische Steuerungs- bzw. Regelungseinheit ebenfalls derartig ausgebildet, dass Sie im Betrieb die Beschleunigungen des Oberwagens 5 und des Unterwagens 1 in vertikaler Richtung, d.h. senkrecht zur Kontaktfläche 3, sowie der Drehfrequenz Ω1 des Unwuchterregers ermitteln kann. Im Gegensatz zu der Steuerungs- bzw. Regelungseinheit der Vibrationsplatte gemäss den
Wie zu erkennen ist, weist der Walzenzug einen Vorderteil 19 und einen Hinterteil 20 auf, welche über ein Knickgelenk 21 miteinander verbunden sind.As can be seen, the compactor comprises a
Der Vorderteil 19 des Walzenzugs besteht im Wesentlichen aus einem Walzenkörper 23 (anspruchsgemässer Erregerteil) und einem Chassis-Rahmen 25 (anspruchsgemässer Tilgerteil).The
Der Walzenkörper 23 umfasst eine Bandage 11, welche die Kontaktfläche 3 für die Einleitung der erzeugten pulsierenden Druckkraft in den zu verdichtenden Boden 4 aufweist, und einen als Kreisschwinger ausgebildeten Unwuchterreger 2 mit einem Hydraulikmotor, welcher eine bezüglich ihrer Wirkrichtung intermittierende Erregerkraft erzeugt, die in die Bandage 11 eingeleitet wird.The roller body 23 comprises a bandage 11, which has the
Der Chassis-Rahmen 25 stützt sich in Schwerkraftrichtung über zwei Feder-Dämpfer-Anordnungen 22 (anspruchsgemässe Feder-Dämpfer-Einheit) mit unveränderlicher Steifigkeit und Dämpfung auf den beiden endseitigen Lagern des Walzenkörpers 23 ab und ist über schwingungsisolierende Befestigungselemente 8 mit dem Knickgelenk 21 verbunden, welches vom Hinterteil 20 des Walzenzugs getragen wird. Die schwingungsisolierenden Befestigungselemente 8 sind derartig ausgelegt, dass das Hinterteil 20 des Walzenzugs mit dem Chassis-Rahmen 25 eine zusammenhängende Einheit bildet, jedoch schwingungsmässig im Wesentlichen von diesem entkoppelt ist und damit einen anspruchsgemässen Ruheteil darstellt.The
Der Hinterteil 20 des Walzenzugs besteht im Wesentlichen aus einem Antriebsaggregat 14 mit einem Dieselmotor, welcher eine Hydraulikpumpe antreibt, und einer Führerkabine 6. Er stützt sich über zwei von Hydraulikmotoren angetriebene Antriebsräder 10 auf dem Boden 4 ab. Die Hydraulikpumpe versorgt im Betrieb über Hydraulikschläuche den Hydraulikmotor des Unwuchterregers 2 des Walzenkörpers 23 sowie die Hydraulikmotoren der Antriebsräder 10 jeweils mit einem Strom von unter Druck stehender Hydraulikflüssigkeit, zum Antreiben der Antriebsräder 10 und des Unwuchterregers 2 des Walzenkörpers 23.The
Im Hinterteil 20 und im Chassis-Rahmen 25 des Vorderteils 19 des Walzenzugs sind Flüssigkeitstanks angeordnet, zwischen denen Flüssigkeit über eine Schlauchleitung 7 ausgetauscht werden kann. Hierdurch ist es möglich, die Masse m2g des Chassis-Rahmens 25 im Betrieb zu verändern.In the
Je nach Gewichtsverteilung stützt sich der Chassis-Rahmen 25 zusätzlich über das Knickgelenk 21 auf dem Hinterteil 20 des Walzenzugs ab oder stützt sich das Hinterteil 20 zusätzlich über das Knickgelenk 21 auf dem Chassis-Rahmen 25 ab.Depending on the weight distribution, the
Im schwingungstechnischen Modell gemäss
Weiter ist der Walzenzug mit einer elektronischen Steuerungs- bzw. Regelungseinheit ausgerüstet, welche es ermöglicht, im Betrieb die Beschleunigungen des Chassis-Rahmens 25 und des Walzenkörpers 23 in vertikaler Richtung sowie der Drehfrequenz Ω1 des Unwuchterregers zu ermitteln und in Abhängigkeit von diesen ermittelten Systemparametern die Masse m2g des Chassis-Rahmens 25 automatisch derartig einzustellen, dass der Chassis-Rahmen 25 immer in Resonanz mit dem Walzenkörper 23 schwingt.Next, the compactor is equipped with an electronic control unit, which makes it possible to determine during operation, the accelerations of the
Dieser zweite Walzenzug unterscheidet sich von dem in
Wie zu erkennen ist, umfasst dieser dritte Walzenzug einen Walzenkörper 23 (anspruchsgemässer Erregerteil) und einen Chassis-Rahmen 25 (anspruchsgemässer Tilgerteil), welcher sich in Schwerkraftrichtung an einem Ende über zwei Feder-Dämpfer-Anordnungen 22 (anspruchsgemässe Feder-Dämpfer-Einheit) mit unveränderlicher Steifigkeit und Dämpfung auf den beiden endseitigen Lagern des Walzenkörpers 23 abstützt und an seinem anderen Ende auf zwei von Hydraulikmotoren angetriebene Antriebsrädern 10.As can be seen, this third compactor comprises a roller body 23 (damper energizing part) and a chassis frame 25 (damper damper part), which in the direction of gravity at one end via two spring-damper assemblies 22 (spring-damper assembly according to claim) with constant rigidity and damping on the two end-side bearings of the roller body 23 is supported and at its other end on two driven by hydraulic motors drive wheels 10th
Der Walzenkörper 23 umfasst eine Bandage 11, welche die Kontaktfläche 3 für die Einleitung der erzeugten pulsierenden Druckkraft in den zu verdichtenden Boden 4 aufweist, und einen als Kreisschwinger ausgebildeten Unwuchterreger 2 mit einem Hydraulikmotor, welcher eine bezüglich ihrer Wirkrichtung intermittierende Erregerkraft erzeugt, die in die Bandage 11 eingeleitet wird.The roller body 23 comprises a bandage 11, which has the
Der Chassis-Rahmen 25 trägt in dem Bereich, in welchem er sich auf den Antriebsrädern 10 abstützt, ein Antriebsaggregat 14 mit einem Dieselmotor, welcher eine Hydraulikpumpe antreibt. Die Hydraulikpumpe versorgt im Betrieb über Hydraulikschläuche den Hydraulikmotor des Unwuchterregers 2 des Walzenkörpers 23 sowie die Hydraulikmotoren der Antriebsräder 10 jeweils mit einem Strom von unter Druck stehender Hydraulikflüssigkeit, zum Antreiben der Antriebsräder 10 und des Unwuchterregers 2 des Walzenkörpers 23.The
Im Bereich zwischen dem Antriebsaggregat 14 und dem Walzenkörper 23 trägt der Chassis-Rahmen 25 ein Trimmgewicht 26, welches im Betrieb mittels eines Hydraulikmotors und einer Gewindespindel in Längsrichtung L verschoben werden kann. Hierdurch kann das an den Feder-Dämpfer-Anordnungen 22 wirksam werdende Massenträgheitsmoment des Chassis-Rahmens 25, welcher im Betrieb eine Kippschwingung um eine Drehachse im Bereich der Aufstandsfläche der Antriebsräder 10 herum vollführt, verändert werden sowie die Stützbelastung der Feder-Dämpfer-Anordnungen 22, wodurch sich deren Federvorspannung ändert.In the area between the
Auch dieser dritte Walzenzug ist mit einer elektronischen Steuerungs- bzw. Regelungseinheit ausgerüstet, welche es ermöglicht, im Betrieb die Beschleunigungen des Chassis-Rahmens 25 und des Walzenkörpers 23 in vertikaler Richtung sowie der Drehfrequenz Ω1 des Unwuchterregers zu ermitteln und in Abhängigkeit von diesen ermittelten Systemparametern die Masse m2g des Chassis-Rahmens 25 automatisch derartig einzustellen, dass der Chassis-Rahmen 25 immer in Resonanz mit dem Walzenkörper 23 schwingt.Also, this third compactor is equipped with an electronic control unit, which makes it possible, in operation, the accelerations of the
Während in der vorliegenden Anmeldung bevorzugte Ausführungen der Erfindung beschrieben sind, ist klar darauf hinzuweisen, dass die Erfindung nicht auf diese beschränkt ist und auch in anderer Weise innerhalb des Umfangs der nun folgenden Ansprüche ausgeführt werden kann.While preferred embodiments of the invention are described in the present application, it should be clearly understood that the invention is not limited to these and may be practiced otherwise within the scope of the following claims.
Claims (24)
- Arrangement for providing a pulsing compressive force, comprisinga) an exciter part (1, 23) with an unbalance exciter (2) for producing an intermittent exciter force and with a contact surface (3) for transmitting a force component of the exciter force, directed perpendicularly to the contact surface, as a pulsing compressive force, to a tool or a work surface (4) to be impinged with the compressive force, andb) a vibration damper part (5, 25) which is connected to the exciter part (1, 23) by means of a spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), for forming a system capable of being excited to resonant oscillations by the unbalance exciter (2), characterized in that the arrangement is adapted to vary during operation the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the damping (d2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the spring pre-load of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or the mass moment of inertia of the exciter part (1, 23).
- Arrangement according to claim 1, characterized in that the unbalance exciter (2) is formed as directed vibrator or as circular vibrator, in order to generate an intermittent exciter force.
- Arrangement according to one of the preceding claims, characterized in that the arrangement is formed in such a way that the vibration damper part (5, 25) is exclusively supported on the exciter part (1, 23) in the direction of gravity via the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), when operated as intended.
- Arrangement according to one of the claims 1 to 2, characterized in that the arrangement is formed in such a way that the vibration damper part (5, 25) is partially supported on the exciter part (1, 23) via the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b) and on supporting means (8, 10) which are formed separately from the exciter part (1, 23), when operated as intended.
- Arrangement according to one of the preceding claims, characterized in that the arrangement has an idle part (9, 20) which is connected to the exciter part (1, 23) or to the vibration damper part (5, 25) in such a way that it forms a contiguous unit with the exciter part (1, 23) or the vibration damper part (5, 25), but is however substantially decoupled from them in terms of oscillations.
- Arrangement according to claim 5, characterized in that the idle part (9, 20) is supported entirely by the exciter part (1, 23) or by the vibration damper part (5, 25), when operated as intended.
- Arrangement according to claim 5, characterized in that the idle part (9, 20) is supported entirely by supporting means (10a, 10b) which are substantially decoupled from the exciter part (1, 23) and the vibration damper part (5, 25) in terms of oscillations, when operated as intended.
- Arrangement according to claim 5, characterized in that the idle part (9, 20) is supported partially by the exciter part (1, 23) or by the vibration damper part (5, 25), and partially by supporting means (10) which are substantially decoupled from the exciter part (1, 23) and the vibration damper part (5, 25) in terms of oscillations, when operated as intended.
- Arrangement according to claim 8, characterized in that the arrangement is formed in such a way that in operation a variation of the weight distribution between the weight portion of the idle part (9, 20) which has to be supported by the exciter part (1, 23) or the vibration damper part (5, 25), and the weight portion of the idle part (9, 20) which has to be supported by the supporting means (10) is possible, particularly by shifting a weight on the idle part (9, 20).
- Arrangement according to one of the claims 5 to 9, characterized in that the arrangement is formed in such a way that a variation of the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or the mass moment of inertia of the exciter part (1, 23) is possible by exchanging one or more liquid volumes between the idle part (9, 20) and the exciter part (1, 23) and/or the vibration damper part (5, 25).
- Arrangement according to one of the preceding claims, characterized in that the arrangement is formed in such a way that a variation of the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or the mass moment of inertia of the exciter part (1, 23) is possible by exchanging one or more liquid volumes between the vibration damper part (5, 25) and the exciter part (1, 23).
- Arrangement according to one of the preceding claims, characterized in that the vibration damper part (5, 25) and/or the exciter part (1, 23) has at least two masses which are movable towards one another when accelerating the vibration damper part (5, 25) or the exciter part (1, 23) respectively, in a direction perpendicular to the contact surface (3) against a spring force, wherein the spring force is variable in operation, for changing the mass moment of inertia of the vibration damper part (5, 25) or of the exciter part (1, 23) respectively.
- Arrangement according to one of the preceding claims, characterized in that the arrangement is formed in such a way that a variation of the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b) is possible by stiffening spring elements (6) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b) and/or by varying the force introduction in spring elements (6) of the spring damper unit (15, 15a, 15b, 18a, 18b, 22, 22a, 22b), particularly by varying a transmission of the introduced forces.
- Arrangement according to one of the preceding claims, characterized in that the arrangement is formed in such a way that the frequency (Ω1) of the exciter force (F1), the quantity of the exciter force (F1) and/or the direction of action of the exciter force (F1) of the unbalance exciter (2) are variable during operation.
- Arrangement according to one of the preceding claims, characterized in that it comprises a controlling unit or regulating unit respectively, by means of which the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the damping (d2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the spring pre-load of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or the mass moment of inertia of the exciter part (1, 23) is or are automatically adjustable in operation depending on measured system variables, particularly in such a way that the vibration damper part (5, 25) oscillates in resonance with the exciter part (1, 23), particularly with the same frequency or with half of the frequency of the exciter part (1, 23).
- Arrangement according to claim 14 and 15, characterized in that additionally the frequency (Ω1) of the exciter force (F1), the quantity of the exciter force (F1) and/or the direction of action of the exciter force (F1) of the unbalance exciter (2) is or are automatically adjustable in operation depending on measured system variables, particularly in such a way that the vibration damper part (5, 25) oscillates in resonance with the exciter part (1, 23), particularly with the same frequency or with half of the frequency of the exciter part (1, 23), by means of the controlling unit or regulating unit respectively.
- Soil compacting device, comprising an arrangement according to one of the preceding claims.
- Soil compacting device according to claim 17, characterized in that it is a vibration plate or roller, particularly a roller with one or two vibration-excited drums (11).
- Method for operating an arrangement or a soil compacting device according to one of the preceding claims, characterized by the steps of:a) operating as intended the arrangement with the contact surface (3) in contact with a tool performing an action or a work surface (4) to be processed, particularly to be compacted;b) varying the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the damping (d2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the spring pre-load of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or the mass moment of inertia of the exciter part (1, 23) while operating the arrangement in the intended way.
- Method according to claim 19, characterized in that the frequency (Ω1) of the exciter force (F1), the quantity of the exciter force (F1) and/or the direction of action of the exciter force (F1) of the unbalance exciter (2) is or are adjustable in operation of the arrangement as intended.
- Method according to one of the claims 19 to 20, characterized in that the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the damping (d2) of the spring damper unit (15, 15a, 15b, 18a, 18b, 22, 22a, 22b), the spring pre-load of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or the mass moment of inertia of the exciter part (1, 23) and/or, where applicable, the frequency (Ω1) of the exciter force (F1), the quantity of the exciter force (F1) and/or the direction of action of the exciter force (F1) of the unbalance exciter (2) is or are adjustable in such a way that the vibration damper part (5, 25) oscillates in resonance with the exciter part (1, 23), particularly with the same frequency or with half of the frequency of the exciter part (1, 23).
- Method according to one of the claims 19 to 21, characterized in that, during the operation as intended of the arrangement, system parameters of the system excited to oscillations by the unbalance exciter (2), formed by the exciter part (1, 23), the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b) and the vibration damper part (5, 25) are determined, particularly the acceleration of the exciter part (1, 23) and/or of the vibration damper part (5, 25) in a direction perpendicular to the contact surface (3) as well as the rotation frequency (Ω1) of the unbalance exciter (2), and in that the variation of the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the damping (d2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the spring pre-load of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23), and/or, where applicable, the frequency (Ω1) of the exciter force (F1), the quantity of the exciter force (F1) and/or the direction of action of the exciter force (F1) of the unbalance exciter (2) is carried out depending on one or more of the determined system parameters.
- Method according to one of the claims 19 to 22, characterized in that the variation of the spring stiffness (k2) of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the damping (d2) of the spring-damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the spring pre-load of the spring damper unit (15, 15a, 15b, 18, 18a, 18b, 22, 22a, 22b), the mass (m2) of the vibration damper part (5, 25), the mass moment of inertia of the vibration damper part (5, 25), the mass (m1) of the exciter part (1, 23) and/or the mass moment of inertia of the exciter part (1, 23) and/or, where applicable, the frequency (Ω1) of the exciter force (F1), the quantity of the exciter force (F1) and/or the direction of action of the exciter force (F1) of the unbalance exciter (2) is carried out automatically by means of a controlling unit or regulating unit respectively.
- Use of the arrangement according to one of the claims 1 to 16 for compacting soil.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CH2010/000104 WO2011127611A2 (en) | 2010-04-16 | 2010-04-16 | Arrangement for providing a pulsing compressive force |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2558649A2 EP2558649A2 (en) | 2013-02-20 |
EP2558649B1 true EP2558649B1 (en) | 2014-11-19 |
Family
ID=43708964
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10714159.0A Not-in-force EP2558649B1 (en) | 2010-04-16 | 2010-04-16 | Arrangement for providing a pulsing compressive force |
Country Status (5)
Country | Link |
---|---|
US (1) | US8727660B2 (en) |
EP (1) | EP2558649B1 (en) |
AU (1) | AU2010351124A1 (en) |
BR (1) | BR112012026543A2 (en) |
WO (1) | WO2011127611A2 (en) |
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-
2010
- 2010-04-16 US US13/641,621 patent/US8727660B2/en not_active Expired - Fee Related
- 2010-04-16 WO PCT/CH2010/000104 patent/WO2011127611A2/en active Application Filing
- 2010-04-16 EP EP10714159.0A patent/EP2558649B1/en not_active Not-in-force
- 2010-04-16 AU AU2010351124A patent/AU2010351124A1/en not_active Abandoned
- 2010-04-16 BR BR112012026543A patent/BR112012026543A2/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
WO2011127611A3 (en) | 2013-03-21 |
WO2011127611A2 (en) | 2011-10-20 |
US20130058717A1 (en) | 2013-03-07 |
EP2558649A2 (en) | 2013-02-20 |
US8727660B2 (en) | 2014-05-20 |
BR112012026543A2 (en) | 2016-07-12 |
AU2010351124A1 (en) | 2012-11-29 |
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