EP2891750B1 - Plate compactor ajustably arranged on a carrier device - Google Patents
Plate compactor ajustably arranged on a carrier device Download PDFInfo
- Publication number
- EP2891750B1 EP2891750B1 EP15150354.7A EP15150354A EP2891750B1 EP 2891750 B1 EP2891750 B1 EP 2891750B1 EP 15150354 A EP15150354 A EP 15150354A EP 2891750 B1 EP2891750 B1 EP 2891750B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate compactor
- support device
- subframe
- plate
- recited
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000725 suspension Substances 0.000 claims description 17
- 230000001133 acceleration Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 6
- 238000011156 evaluation Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 3
- 230000000750 progressive effect Effects 0.000 claims description 3
- 238000012800 visualization Methods 0.000 claims description 2
- 239000002689 soil Substances 0.000 description 14
- 239000000463 material Substances 0.000 description 10
- 238000005056 compaction Methods 0.000 description 9
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 7
- 238000005259 measurement Methods 0.000 description 6
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/30—Tamping or vibrating apparatus other than rollers ; Devices for ramming individual paving elements
- E01C19/34—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/02—Improving by compacting
- E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
- E02D3/074—Vibrating apparatus operating with systems involving rotary unbalanced masses
Definitions
- the present invention relates to a plate compactor having the features of independent claim 1, which is adjustably arranged on a carrier device.
- Such plate compactors are used for the mechanical compacting of surfaces, for example of underground layers for road construction or for foundations of buildings or the like.
- Known plate compactors may in particular be provided with an unbalanced transmission which is coupled to a drive motor.
- the unbalance transmission via a separate hydraulic control circuit of a carrier device can be driven by a hydraulic oil motor.
- the prior art devices are known, which are provided as a plate compactor for attachment to carrier equipment such as wheel loaders, tractors, excavators, graders, snow groomers, etc.
- carrier equipment such as wheel loaders, tractors, excavators, graders, snow groomers, etc.
- On the carrier of the plate compactor is usually hinged or raised and lowered anchored to compact soils of various kinds. The compaction is required to reach a stable ground. On this underground roads, paths and squares are built.
- these plate compactors are pushed by the movements of the carrier equipment on the material to be compacted, wherein the oscillating part is in an up-and-down movement in direct contact with the ground.
- the weight of the plate compactor must not exceed the payload specified by the manufacturers, only limited compaction performance can be expected with this type of attachments.
- the dead weight of the non-oscillating mass (upper part) must be adapted to the weight of the oscillating mass (lower part). If the weight of the mounted plate compactor is too large, the material to be compacted will move under the oscillating mass (bottom part) exactly as if you were taking advantage of the Dead weight of the carrier device would press on the material to be compacted. In addition, a steering movement would no longer be possible because the front wheels would not have sufficient ground contact.
- the suspension is designed so that it, connected to the non-oscillating upper part via a gimbal, connected to the carrier device. About this suspension of the plate compactor is pushed or pulled. This type of suspension creates a so-called wobble effect during operation. The vibrations propagate vertically downwards and upwards, but also horizontally on both sides. This results in a significant loss of compaction energy, since a full force application vertically downwards is not possible.
- a plate compactor with an unbalance transmission which is designed as an attachment for attachment to excavators, wheel loaders o.
- Carrier vehicles goes, for example, from the EP 1 930 505 A1 out.
- a self-propelled plate compactor with linear vibration excitation is in DE 10 2006 000 786 A1 disclosed.
- a device for soil compaction consisting of a carrier vehicle and a vibrating plate.
- the carrier vehicle carries on its front side a rocker, which can be hydraulically lifted or pressed down.
- a fork lever is pivotally mounted, which surrounds a vibrating plate and is pivotally connected thereto.
- the vibrating plate has an imbalance shaker.
- On the vibrating plate a head plate is supported by springs.
- the rocker can press at the working position on the top plate, so that not only the weight of the top plate, but in addition the force exerted by the rocker hydraulic force can act as a surcharge.
- At the free end of the rocker sits a rubber-tyred role, which is overlapped on the top plate by a hook attached to the vibrating plate with axial play.
- the object of the present invention is to provide a hitch plate compactor which is as universally applicable as possible, which allows great variability with regard to the compression forces which can be introduced into the soil.
- the invention proposes a plate compactor which is arranged or mounted on a carrier device via a freely oscillating suspension kinematics adjustable.
- the plate compactor is articulated by means of at least one articulated joint to an auxiliary frame, said auxiliary frame is pivotally and adjustably connected to the carrier device.
- the subframe is preferably arranged movably on the carrier device about an approximately horizontal pivot axis, wherein the subframe in a first adjustment area articulates the plate compactor via the articulated connection.
- the subframe is in a second adjustment in addition to the hinge joint and spaced from this at least one force-transmitting contact for exercise and / or increasing a compressive force acting on the plate compactor. It has been proven in practice that the use of mounting plate compactors can provide a significant economic advantage over the use of much heavier equipment in some soils.
- the present invention provides a particularly universally applicable plate compactor which enables very good compressor performance with a relatively lightweight device. The invention achieves this essentially by designing a coupling element between carrier device and mounting plate compressor so that the bottom pressure of the plate compactor can be changed during operation. This individual adaptability of the compressor pressure leads to a simple way to an even better compression, without the weight of the plate compactor must be increased.
- the at least one force-transmitting contact with the subframe is made elastically yielding.
- the force-transmitting contact can be formed in particular by at least one elastically resilient contact element with approximately linear or progressive spring detection.
- the force-transmitting contact between subframe and plate compactor or the two or more force-transmitting contacts by elastically resilient contact elements or by at least one resilient contact element provide for an effective and variably modifiable power transmission, without causing undesirable force peaks in the oscillating plate compactor and inelastic contact would be inevitable.
- the subframe is held by means of a height and / or tilt adjustable parallel kinematics on the carrier device and thereby connected in an adjustable manner with this.
- the subframe is pivotally connected to at least one lower link, which is mounted in an articulated mounting for height adjustment of the plate compactor angle-adjustable on the carrier.
- the auxiliary frame for tilt adjustment is preferably connected via a longitudinally adjustable upper link with the carrier device.
- This longitudinally adjustable upper link can, for example, be an existing tilt cylinder of an adjustable blade holder of the carrier device or carrier vehicle.
- the lower link or the lower link can / can therefore be used as a pivot bearing or raised and lowered lower link of the blade holder.
- the arranged between subframe and carrier upper link can be formed, for example, by a double-acting hydraulic cylinder, with which not only the inclination of the subframe can be adjusted, but also with a definable application of force to the plate compactor is made possible via the force-transmitting contact to the subframe.
- a detection of the transferred via the hydraulic cylinder or the adjustable upper link forces on the plate compactor is a detection of the transferred via the hydraulic cylinder or the adjustable upper link forces on the plate compactor;
- a force measuring device for detecting a force acting on the subframe actuating force and / or a resulting contact pressure of the plate compactor be assigned to a soil surface to be compacted.
- the plate compactor can provide that the subframe, the top link and / or the plate compactor is / are equipped with at least one acceleration sensor for detecting vibration characteristics of the plate compactor and / or for detecting soil properties.
- the force measuring device and / or the acceleration sensor can be coupled to an evaluation and / or regulating device and / or to a device for visualization.
- its freely oscillating suspension kinematics is configured in a manner and by operation of an existing blade tilting cylinder or a pivoting device a frame adjustable so that this guided to a rubber buffer mounted against a free-swinging rocker and at one point of the frame fixed rocker vertically down over a lever action over a point of the upper part of the plate compactor presses that this can exert pressure on the lower part via vibration elements.
- This plate compactor is particularly suitable for mounting on wheel loaders, tractors, rollers, graders, caterpillars o. The like. Carrier or carrier vehicles.
- a suspension is proposed, which is designed so that a horizontally acting force can be redirected via movably mounted on a frame rocker in a vertically downwardly acting force by the movement of the Schaufelkippzylinder or a hydraulic upper link via kinematics. Since the hydraulic circuit and at least one hydraulic cylinder for tilting a bucket or an attachment is / are present in each carrier, no additional control circuit or hydraulic cylinder is needed. It is proposed to provide a connection via a frame via a rocker to the upper part of the plate compactor. The wings are only free-swinging on the frame and on the upper part. This creates no more tumbling effect.
- the two storage points are mounted approximately at the same height.
- the frame will bear against a rubber buffer.
- the result is a lever effect: the horizontally acting force is thereby redirected via the bearing on the frame via the storage on the upper part of the plate compactor in a vertically downwardly acting force.
- the rubber buffer may also consist of a spring or the like.
- a measuring point can be provided on the hydraulic cylinder. These can be used to determine the load at which the plate compactor is loaded via the hydraulic pressure.
- a measuring point may be provided or provided on a force measuring device or on the hydraulic cylinder. Via this measuring point, the hydraulic pressure can be used to determine the load with which the plate compactor is loaded.
- an acceleration sensor can be mounted on the oscillating lower part or on the non-oscillating upper part of the plate compactor as a further equipment variant for the compaction measurement. This acceleration sensor detects the ground stiffness, the compression frequency and the amplitude of the oscillations of the plate compactor and delivers these values to a downstream evaluation unit, for example via a CAN bus. In this way, the determined values from the force measuring device can be supplied to a computer in which the results can be evaluated and displayed, for example, to the device operator via a display. Thus, different materials with different dynamic forces and a coordinated driving speed can be optimally compressed.
- FIG. 1 The schematic side view of Fig. 1 shows a plate compactor 10, which is suspended and connected via a pivoting and height-adjustable suspension kinematics 12 to a carrier vehicle or carrier device 14 only indicated here is.
- the plate compactor 10 according to the invention is also arranged or mounted on the carrier device 14 via the freely oscillating suspension kinematics 12.
- the plate compressor 10 is articulated by means of at least one articulated joint 16 mounted on an auxiliary frame 18, said subframe 18 is pivotally and adjustably connected to the carrier device 14 via said suspension kinematics 12.
- the subframe 18 is connected in the illustrated embodiment with a downwardly open U-shaped rocker 20, the first leg is pivotally connected via the hinge 16 about a horizontal axis with the subframe 18, and the other leg a pivot point 22 for the upper part suspended therefrom 24 of the plate compactor 10 forms.
- This connection between the rocker 20 and the plate compressor 10 is usually also articulated, so that the plate compressor 10 can swing around the hinge joint 16 and the pivot point 22 largely free.
- the plate compactor 10 is normally provided with an unbalance transmission, which is driven, for example, via an additional hydraulic control circuit of the carrier device 14 by a hydraulic oil motor 26 or optionally also by an electric motor or another drive motor.
- the plate compressor 10 consists of a vibrating lower part 28 with exciter gear and base plate and from the non-oscillating upper part 24. Between the oscillating lower part 28 and the non-oscillating upper part 24 are vibration elements 30, which may be formed in particular of a rubber-metal compound and can also be referred to as a rubber buffer. With these plate compactors 10 soils 32 of various types are compacted, so that a stable ground can be made, which is suitable as a foundation for road or building construction.
- the plate compactor 10 is pushed by the movements of the carrier device 14 on the material to be compacted 32, wherein the oscillating lower part 28 is in direct contact with the ground in an up-and-down movement with defined pressing force 34.
- the vibrations induced by the rotational speed of the unbalanced shafts cause vibrations with given or variable amplitudes and frequencies. These vibrations with their given or variable amplitudes and frequencies determine how high the oscillating lower part 28 lifts off the ground 32.
- the weight of the non-oscillating upper part 24 contributes significantly to achieving an optimum compression result.
- the Fig. 1 Furthermore, it can be seen that the subframe 18, on which the plate compactor 10 is suspended, is held on the carrier device 14 via an adjustable height and / or tilt-adjustable parallel kinematics and is thus connected in an adjustable manner to the latter.
- the subframe 18 is on the one hand hingedly connected to a lower link 36 or a lower link pair, which is mounted in articulated mounting for height adjustment of the plate compactor 10 angularly adjustable on a pivot joint 38 on the carrier device 14.
- An attacking on the lower link 36 and supported on the carrier 14 lifting cylinder 40 allows lifting and lowering of the subframe 18 and thus the plate compactor 10 by pivoting the lower link 36 about its pivot 38th
- the desired parallel kinematics 12 for uniform lifting and lowering of the plate compactor 10 is given.
- the Parallellogrammaufhfitung 12 of the plate compactor 10 can be raised and lowered by the adjustment of the lifting cylinder 40, without thereby changing the inclination.
- the upper link 42 is formed longitudinally adjustable.
- the longitudinally adjustable upper link 42 is formed by a double-acting hydraulic cylinder 44; the upper link 42 may, for example, be an existing tilting cylinder of an adjustable blade holder of the carrier device 14 or carrier vehicle.
- the lower link 36 and the lower link 36 can / can therefore be used as a pivot bearing or raised and lowered lower link of the blade holder. If the upper link 42 is adjusted in length, the auxiliary frame 18 thereby tilts about its lower articulated connection 37 to the lower link 36 (cf. Fig. 2 ).
- the adjustable top link 42 makes it possible to move the subframe 18 in a first adjustment range, in which, except the articulated connection 16 no force-transmitting contact 46 between the rocker 20 and the subframe 18th is made.
- this first adjustment range of the subframe 18 is arranged on the articulated connection 16 about an approximately horizontal pivot axis movable on the carrier device 14 and articulated.
- a coupling element between the carrier device 14 and mounting plate compressor 10 is designed so that the bottom pressure 34 of the plate compactor 10 can be changed during operation.
- This individual adaptability of the compressor pressure 34 results in a simple way to an even better compression, without the weight of the plate compactor 10 must be increased.
- the force-transmitting contact 46 between the top of the rocker 20 and a contact plate 48 of the subframe 18 may in particular according to Fig. 1 and Fig. 2 be configured by an elastically resilient contact element 50 such as, for example, a rubber buffer element o.
- contact elements 50 are elastic elements with linear or progressive spring detection, in particular rubber spring elements, plastic or metal springs or fluidic spring and / or damping elements in question.
- the design of the force-transmitting contact 46 between the subframe 18 and plate compactor 10 and its rocker 20 ensures an effective and variably modifiable power transmission, without causing undesirable force peaks, which would be unavoidable in the oscillating plate compactor 10 and inelastic contact.
- the embodiment of the arrangement shown allows in a simple way a more effective compaction work, without the weight of the plate compactor must be increased.
- the suspension shown is designed so that by the movement of the Schaufelkippzylinders or the hydraulic upper link 42 via the Parallellogrammkinematik 12 a horizontally acting force on the frame 18th movably mounted rocker 20 can be redirected into a vertically downward force 34. Since the hydraulic circuit and at least one hydraulic cylinder 44 for tilting a bucket or an attachment are present in each carrier 14, no additional control circuit or hydraulic cylinder is needed.
- the subframe 18 provides via the rocker 20, the connection to the upper part 24 of the plate compactor 10.
- the rocker 20 is mounted only on the frame 18 and the upper part 24 free-swinging. This creates no more tumbling effect.
- the two mounting points 16 and 22 are mounted approximately at the same height. If a tilting movement takes place with the blade tilting cylinder 44 about the lower pivot bearing 37 of the lower link 36 in the direction of the frame 18 (cf. Fig. 2 ), the frame 18 rests with its contact or abutment plate 48 against the rubber buffer of the contact element 50. There is a lever effect; The horizontally acting force is thereby diverted via the bearing 16 on the frame 18 via the bearing 22 on the upper part 24 of the plate compactor 10 in a vertically downwardly acting force 34 ( Fig. 2 ).
- the rubber buffer or the elastic element 50 may also consist of a spring or the like.
- a pressure sensor 52 can also be provided on the hydraulic cylinder 44. About this pressure sensor can be determined by the hydraulic pressure, the load with which the plate compactor 10 is charged. Thus, various materials in the ground 32 with different forces 34 can be optimally compressed by the compacting device, without the payload of the carrier device 14 is exceeded.
- the plate compactor 10 may be associated with an additional acceleration sensor 54, which may optionally be arranged on the oscillating lower part 28 or on the non-oscillating upper part 24 (cf. Fig. 3 ). Possibly.
- the acceleration sensor 54 may also be disposed on the rocker 20 (not shown), or another acceleration sensor may be placed on the rocker 20.
- This acceleration sensor 54 may serve to obtain meaningful parameters on the carrying capacity of the soil 32 to be compacted while the pressure sensor 52 provides data on the actual pressure force 34 introduced into the soil 32.
- the acceleration sensor 54 thus provides data that allow conclusions about the soil stiffness; In addition, it provides measurement data for the oscillation frequency and the oscillation amplitude of the plate compactor 10.
- the output signals 56 and 58 delivered by the sensors 52 and 54 can be detected in a central evaluation circuit 60, processed and used to generate measurement data 62, which is used to control the plate compactor 10, in particular its vibration generating components such as the oil engine 26 and / or for controlling the actuating cylinder 44 may be used, optionally with additional consideration of stored and / or updatable map values in which soil parameters and / or parameters of the particular plate compactor 10 used as well as operating characteristics of the carrier device 14th may be included.
- the measurement data 62 can optionally be visualized and e.g. displayed to the driver via a screen 64 or other output device.
- the data transmission of the output signals 56 and 58 as well as the measurement data 62 can take place, for example, via a CAN bus or another suitable signal transmission method.
- evaluation circuit 60 shown can also function as a control circuit which can control or regulate the plate compressor 10 and / or its suspension from the measured data and / or characteristic map data.
- a plurality of plate compactors 10 with the same advantages according to the invention can be mounted side by side.
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- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Agronomy & Crop Science (AREA)
- Architecture (AREA)
- Soil Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- General Engineering & Computer Science (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
- Road Paving Machines (AREA)
Description
Die vorliegende Erfindung betrifft einen Plattenverdichter mit den Merkmalen des unabhängigen Anspruchs 1, der verstellbar an einem Trägergerät angeordnet ist.The present invention relates to a plate compactor having the features of independent claim 1, which is adjustably arranged on a carrier device.
Derartige Plattenverdichter dienen dem mechanischen Verdichten von Oberflächen, bspw. von Untergrundschichten für den Straßenbau oder für Fundamente von Bauwerken o. dgl. Bekannte Plattenverdichter können insbesondere mit einem Unwuchtgetriebe versehen sein, das mit einem Antriebsmotor gekoppelt ist. Wahlweise kann das Unwuchtgetriebe über einen separaten hydraulischen Steuerkreis eines Trägergerätes von einem hydraulischen Ölmotor angetrieben werden.Such plate compactors are used for the mechanical compacting of surfaces, for example of underground layers for road construction or for foundations of buildings or the like. Known plate compactors may in particular be provided with an unbalanced transmission which is coupled to a drive motor. Optionally, the unbalance transmission via a separate hydraulic control circuit of a carrier device can be driven by a hydraulic oil motor.
Nach dem Stand der Technik sind Geräte bekannt, die als Plattenverdichter zum Anbau an Trägergeräte wie Radlader, Traktoren, Bagger, Grader, Pistenraupen usw. vorgesehen sind. An dem Trägergerät ist der Plattenverdichter normalerweise gelenkig bzw. heb- und senkbar verankert, um Böden verschiedenster Art verdichten zu können. Die Verdichtung ist erforderlich, um einen tragfähigen Untergrund zu erreichen. Auf diesem Untergrund werden Straßen, Wege und Plätze gebaut. Zum Betrieb werden diese Plattenverdichter durch die Fahrbewegungen der Trägergeräte über das zu verdichtende Material geschoben, wobei das schwingende Teil sich in einer Auf-und-ab-Bewegung im direkten Bodenkontakt befindet. Durch die Schwingungsfrequenzen, die durch die Drehzahl der Unwuchtwellen vorgegeben sind, entstehen die für die Verdichtung erforderlichen Auslenkungen der mit dem Boden in Kontakt stehenden Bodenplatte des Plattenverdichters. Die Amplituden dieser Auslenkungen bestimmen, wie hoch sich das schwingende Unterteil vom Boden abhebt. Das Gewicht des nichtschwingenden Oberteils trägt erheblich mit dazu bei, um ein optimales Verdichtungsergebnis zu erreichen.According to the prior art devices are known, which are provided as a plate compactor for attachment to carrier equipment such as wheel loaders, tractors, excavators, graders, snow groomers, etc. On the carrier of the plate compactor is usually hinged or raised and lowered anchored to compact soils of various kinds. The compaction is required to reach a stable ground. On this underground roads, paths and squares are built. For operation, these plate compactors are pushed by the movements of the carrier equipment on the material to be compacted, wherein the oscillating part is in an up-and-down movement in direct contact with the ground. Due to the vibration frequencies, which are predetermined by the rotational speed of the unbalanced shafts, the required for the compression deflections of the standing in contact with the ground bottom plate of the plate compactor arise. The amplitudes of these deflections determine how high the oscillating lower part lifts off the ground. The weight of the non-vibrating shell contributes significantly to this, in order to achieve an optimal compression result.
Da aber das Eigengewicht der Plattenverdichter nicht die von den Herstellern vorgegebene Nutzlast überschreiten dürfen, können mit dieser Art von Anbaugeräten nur begrenzte Verdichtungsleistungen erwartet werden. Um durch eine optimale Krafteinleitung bessere Verdichtungswerte bei dem Betrieb eines Anbauplattenverdichters zu erreichen, muss das Eigengewicht der nicht schwingenden Masse (Oberteil) dem Gewicht der schwingenden Masse (Unterteil) angepasst sein. Wenn das Gewicht des angebauten Plattenverdichters zu groß ist, verschiebt sich das zu verdichtende Material unter der schwingenden Masse (Unterteil) genau so, als wenn man unter Ausnutzung des Eigengewichtes des Trägergerätes auf das zu verdichtende Material drücken würde. Außerdem wäre eine Lenkbewegung nicht mehr möglich, da die Vorderräder über keinen ausreichenden Bodenkontakt verfügen würden. Bei den bekannten Plattenverdichtern ist die Aufhängung so ausgelegt, dass diese, verbunden mit dem nichtschwingenden Oberteil über eine kardanische Aufhängung, mit dem Trägergerät verbunden ist. Über diese Aufhängung wird der Plattenverdichter geschoben oder gezogen. Durch diese Art der Aufhängung entsteht beim Betrieb ein sogenannter Taumeleffekt. Die Schwingungen breiten sich vertikal nach unten und oben, aber auch horizontal nach beiden Seiten aus. Dadurch erfolgt ein erheblicher Verlust an Verdichtungsenergie, da eine vollständige Krafteinleitung vertikal nach unten nicht möglich ist.However, since the weight of the plate compactor must not exceed the payload specified by the manufacturers, only limited compaction performance can be expected with this type of attachments. In order to achieve better compaction values during the operation of a mounting plate compressor through an optimum introduction of force, the dead weight of the non-oscillating mass (upper part) must be adapted to the weight of the oscillating mass (lower part). If the weight of the mounted plate compactor is too large, the material to be compacted will move under the oscillating mass (bottom part) exactly as if you were taking advantage of the Dead weight of the carrier device would press on the material to be compacted. In addition, a steering movement would no longer be possible because the front wheels would not have sufficient ground contact. In the known plate compactors, the suspension is designed so that it, connected to the non-oscillating upper part via a gimbal, connected to the carrier device. About this suspension of the plate compactor is pushed or pulled. This type of suspension creates a so-called wobble effect during operation. The vibrations propagate vertically downwards and upwards, but also horizontally on both sides. This results in a significant loss of compaction energy, since a full force application vertically downwards is not possible.
Ein Plattenverdichter mit einem Unwuchtgetriebe, der als Anbaugerät für den Anbau an Baggern, Radladern o. dgl. Trägerfahrzeuge ausgebildet ist, geht bspw. aus der
Ein selbstangetriebener Plattenverdichter mit linearer Schwingungserregung ist in der
Durch die
Die bekannten Plattenverdichter sind nicht universell nutzbar, da für unterschiedliche Untergründe jeweils unterschiedliche Eigengewichte und Schwingungseigenschaften der Plattenverdichter erforderlich sind. Daher besteht das Ziel der vorliegenden Erfindung darin, einen möglichst universell einsetzbaren Anbauplattenverdichter zur Verfügung zu stellen, der eine große Variabilität hinsichtlich der in den Boden einleitbaren Verdichtungskräfte ermöglicht.The known plate compactors are not universally usable, since for different substrates in each case different weights and vibration characteristics of the plate compactor are required. Therefore, the object of the present invention is to provide a hitch plate compactor which is as universally applicable as possible, which allows great variability with regard to the compression forces which can be introduced into the soil.
Dieses Ziel der Erfindung wird mit dem Gegenstand des unabhängigen Anspruchs 1 erreicht. Merkmale vorteilhafter Weiterbildungen der Erfindung finden sich in den abhängigen Ansprüchen. Zur Erreichung des genannten Ziels schlägt die Erfindung einen Plattenverdichter vor, der an einem Trägergerät über eine frei schwingende Aufhängungskinematik verstellbar angeordnet bzw. angebaut ist. der Plattenverdichter ist mittels wenigstens einer Gelenkverbindung gelenkig an einem Hilfsrahmen gelagert, wobei dieser Hilfsrahmen schwenkbeweglich und verstellbar mit dem Trägergerät verbunden ist. Der Hilfsrahmen ist vorzugsweise um eine in etwa horizontale Schwenkachse beweglich am Trägergerät angeordnet, wobei der Hilfsrahmen in einem ersten Verstellbereich den Plattenverdichter über die Gelenkverbindung gelenkig lagert. Der Hilfsrahmen stellt in einem zweiten Verstellbereich zusätzlich zur Gelenkverbindung und beabstandet von dieser wenigstens einen kraftübertragenden Kontakt zur Ausübung und/oder Erhöhung einer auf den Plattenverdichter wirkende Druckkraft her. Es hat sich in der Praxis erwiesen, dass sich bei manchen Böden durch den Einsatz von Anbauplattenverdichtern ein signifikanter wirtschaftlicher Vorteil gegenüber dem Einsatz viel schwererer Geräte erzielen lässt. Die vorliegende Erfindung stellt einen besonders universell einsetzbaren Plattenverdichter zur Verfügung, der eine sehr gute Verdichterleistung mit einem relativ leichten Gerät ermöglicht. Durch die Erfindung wird dies im Wesentlichen dadurch erreicht, indem ein Ankoppelungselement zwischen Trägergerät und Anbauplattenverdichter so ausgelegt ist, dass der Bodendruck des Plattenverdichters während des Betriebes verändert werden kann. Diese individuelle Anpassbarkeit des Verdichterdrucks führt auf einfache Art zu einer noch besseren Verdichtung, ohne dass das Eigengewicht des Plattenverdichters erhöht werden muss.This object of the invention is achieved with the subject matter of independent claim 1. Features of advantageous developments of the invention can be found in the dependent claims. To achieve the stated object, the invention proposes a plate compactor which is arranged or mounted on a carrier device via a freely oscillating suspension kinematics adjustable. the plate compactor is articulated by means of at least one articulated joint to an auxiliary frame, said auxiliary frame is pivotally and adjustably connected to the carrier device. The subframe is preferably arranged movably on the carrier device about an approximately horizontal pivot axis, wherein the subframe in a first adjustment area articulates the plate compactor via the articulated connection. The subframe is in a second adjustment in addition to the hinge joint and spaced from this at least one force-transmitting contact for exercise and / or increasing a compressive force acting on the plate compactor. It has been proven in practice that the use of mounting plate compactors can provide a significant economic advantage over the use of much heavier equipment in some soils. The present invention provides a particularly universally applicable plate compactor which enables very good compressor performance with a relatively lightweight device. The invention achieves this essentially by designing a coupling element between carrier device and mounting plate compressor so that the bottom pressure of the plate compactor can be changed during operation. This individual adaptability of the compressor pressure leads to a simple way to an even better compression, without the weight of the plate compactor must be increased.
Bei einer bevorzugten Variante des erfindungsgemäßen ist der wenigstens eine kraftübertragende Kontakt zum Hilfsrahmen elastisch nachgiebig ausgestaltet. So kann der kraftübertragende Kontakt insbesondere durch wenigstens ein elastisch nachgiebiges Kontaktelement mit annähernd linearer oder progressiver Federkennung gebildet sein. Hierfür kommen insbesondere Gummifederelemente, Kunststoff- oder Metallfedern oder auch fluidisch wirkende Feder- und/oder Dämpfungselemente in Frage. Die Ausgestaltung des kraftübertragenden Kontaktes zwischen Hilfsrahmen und Plattenverdichter oder der zwei oder mehr kraftübertragenden Kontakte durch elastisch nachgiebige Kontaktelemente bzw. durch wenigstens ein elastisch nachgiebiges Kontaktelement sorgen für eine effektive und variabel beeinflussbare Kraftübertragung, ohne dass es zu unerwünschten Kraftspitzen kommt, die bei dem schwingenden Plattenverdichter und einem unelastischen Kontakt unvermeidlich wären.In a preferred variant of the invention, the at least one force-transmitting contact with the subframe is made elastically yielding. Thus, the force-transmitting contact can be formed in particular by at least one elastically resilient contact element with approximately linear or progressive spring detection. For this purpose, in particular rubber spring elements, plastic or metal springs or fluidic acting spring and / or damping elements in question. The design of the force-transmitting contact between subframe and plate compactor or the two or more force-transmitting contacts by elastically resilient contact elements or by at least one resilient contact element provide for an effective and variably modifiable power transmission, without causing undesirable force peaks in the oscillating plate compactor and inelastic contact would be inevitable.
Bei der erfindungsgemäßen Variante des Plattenverdichters ist der Hilfsrahmen über eine höhen- und/oder neigungsverstellbare Parallelkinematik am Trägergerät gehalten und dadurch in einstellbarer Weise mit diesem verbunden. Vorzugsweise ist der Hilfsrahmen gelenkig mit wenigstens einem Unterlenker verbunden, der in gelenkiger Lagerung zur Höhenverstellung des Plattenverdichters winkelverstellbar am Trägergerät gelagert ist. Zudem ist der Hilfsrahmen zur Neigungsverstellung vorzugsweise über einem längsverstellbaren Oberlenker mit dem Trägergerät verbunden. Dieser längsverstellbare Oberlenker kann bspw. ein vorhandener Kippzylinder einer verstellbaren Schaufelhalterung des Trägergeräts bzw. Trägerfahrzeuges sein. Der Unterlenker bzw. die Unterlenker kann/können demzufolge die als Schwenklagerung dienenden bzw. heb- und senkbaren Unterlenker der Schaufelhalterung sein.In the variant of the plate compactor according to the invention, the subframe is held by means of a height and / or tilt adjustable parallel kinematics on the carrier device and thereby connected in an adjustable manner with this. Preferably, the subframe is pivotally connected to at least one lower link, which is mounted in an articulated mounting for height adjustment of the plate compactor angle-adjustable on the carrier. In addition, the auxiliary frame for tilt adjustment is preferably connected via a longitudinally adjustable upper link with the carrier device. This longitudinally adjustable upper link can, for example, be an existing tilt cylinder of an adjustable blade holder of the carrier device or carrier vehicle. The lower link or the lower link can / can therefore be used as a pivot bearing or raised and lowered lower link of the blade holder.
Der zwischen Hilfsrahmen und Trägergerät angeordnete Oberlenker kann bspw. durch einen doppelt wirkenden Hydraulikzylinder gebildet sein, mit dem nicht nur die Neigung des Hilfsrahmens verstellt werden kann, sondern mit dem auch eine definierbare Kraftbeaufschlagung des Plattenverdichters über den kraftübertragenden Kontakt zum Hilfsrahmen ermöglicht ist.The arranged between subframe and carrier upper link can be formed, for example, by a double-acting hydraulic cylinder, with which not only the inclination of the subframe can be adjusted, but also with a definable application of force to the plate compactor is made possible via the force-transmitting contact to the subframe.
Besonders sinnvoll ist eine Erfassung der über den Hydraulikzylinder bzw. den einstellbaren Oberlenker übertragenen Kräfte auf den Plattenverdichter; hierzu kann bspw. dem Oberlenker bzw. dem Hydraulikzylinder eine Kraftmessvorrichtung zur Erfassung einer auf den Hilfsrahmen wirkenden Stellkraft und/oder eines resultierenden Anpressdrucks des Plattenverdichters auf eine zu verdichtende Bodenoberfläche zugeordnet sein.Particularly useful is a detection of the transferred via the hydraulic cylinder or the adjustable upper link forces on the plate compactor; For this purpose, for example, the top link or the hydraulic cylinder, a force measuring device for detecting a force acting on the subframe actuating force and / or a resulting contact pressure of the plate compactor be assigned to a soil surface to be compacted.
Außerdem kann eine weitere Variante des Plattenverdichters vorsehen, dass der Hilfsrahmen, der Oberlenker und/oder der Plattenverdichter mit wenigstens einem Beschleunigungssensor zur Erfassung von Schwingungseigenschaften des Plattenverdichters und/oder zur Erfassung von Bodeneigenschaften ausgestattet ist/sind.In addition, another variant of the plate compactor can provide that the subframe, the top link and / or the plate compactor is / are equipped with at least one acceleration sensor for detecting vibration characteristics of the plate compactor and / or for detecting soil properties.
Die Kraftmessvorrichtung und/oder der Beschleunigungssensor können mit einer Auswerte- und/oder Regeleinrichtung und/oder mit einer Einrichtung zur Visualisierung gekoppelt sein.The force measuring device and / or the acceleration sensor can be coupled to an evaluation and / or regulating device and / or to a device for visualization.
Bei einer von der vorliegenden Erfindung mitumfassten Variante des Plattenverdichters ist seine frei schwingende Aufhängungskinematik in einer Weise ausgestaltet und durch Betätigung eines bestehenden Schaufelkippzylinders oder einer Schwenkvorrichtung einen Rahmen so verstellbar, dass dieser an gegen einer freischwingenden Schwinge angebrachten Gummipuffer geführt und die an einem Punkt des Rahmens befestigte Schwinge vertikal nach unten über eine Hebelwirkung über einen Punkt des Oberteils des Plattenverdichter drückt, dass dieser über Schwingungselemente einen Druck auf das Unterteil ausüben kann. Dieser Plattenverdichter eignet sich insbesondere zum Anbau an Radlader, Traktoren, Walzen, Grader, Raupen o. dgl. Trägergeräte oder Trägerfahrzeuge.In a variant of the plate compactor encompassed by the present invention, its freely oscillating suspension kinematics is configured in a manner and by operation of an existing blade tilting cylinder or a pivoting device a frame adjustable so that this guided to a rubber buffer mounted against a free-swinging rocker and at one point of the frame fixed rocker vertically down over a lever action over a point of the upper part of the plate compactor presses that this can exert pressure on the lower part via vibration elements. This plate compactor is particularly suitable for mounting on wheel loaders, tractors, rollers, graders, caterpillars o. The like. Carrier or carrier vehicles.
Nachfolgend finden sich weitere Aspekte der vorliegenden Erfindung. Da es sich erwiesen hat, dass bei dem Einsatz von Anbauplattenverdichtern bei manchen Böden ein enorm wirtschaftlicher Vorteil gegenüber viel schwereren Geräten besteht, wird mit der Erfindung die Aufgabe gelöst, eine Vorrichtung dieser Art nochmals zu verbessern, dass eine noch bessere Verdichtung mit einem relativ leichten Gerät möglich ist. Durch die Erfindung wird diese Aufgabe einfach gelöst, indem ein Ankoppelungselement zwischen Trägergerät und Anbauplattenverdichter so ausgelegt ist, dass der Bodendruck des Plattenverdichters während des Betriebes zu verändern ist. Dies führt auf einfache Art zu einer noch besseren Verdichtung, ohne dass das Eigengewicht des Plattenverdichters erhöht wird. Dazu wird eine Aufhängung vorgeschlagen, die so ausgelegt ist, dass durch die Bewegung des Schaufelkippzylinder oder eines hydraulischen Oberlenker über eine Kinematik eine horizontal einwirkende Kraft über an einem Rahmen beweglich angebrachte Schwinge in eine vertikal nach unten wirkende Kraft umgeleitet werden kann. Da der hydraulische Kreis und ein zumindest hydraulischer Zylinder zum Kippen einer Schaufel oder eines Anbaugerätes bei jedem Trägergerät vorhanden ist/sind, wird kein zusätzlicher Steuerkreis oder Hydraulikzylinder gebraucht. Es wird vorgeschlagen, eine Verbindung über einen Rahmen über eine Schwinge an das Oberteil des Plattenverdichters zu schaffen. Die Schwingen sind nur am Rahmen und am Oberteil freischwingend gelagert. Dadurch entsteht kein Taumeleffekt mehr. Um ein optimales Verschieben über das zu verdichtende Material zu erreichen, sind die beiden Lagerungspunkte etwa auf gleicher Höhe angebracht. Wenn mit dem Schaufelkippzylinder eine Bewegung in Richtung Rahmen erfolgt, legt sich der Rahmen gegen einen Gummipuffer. Es entsteht eine Hebelwirkung: die horizontal einwirkende Kraft wird dadurch über die Lagerung am Rahmen über die Lagerung am Oberteil des Plattenverdichters in eine vertikal nach unten einwirkende Kraft umgeleitet. Der Gummipuffer kann auch aus einer Feder oder ähnlichem bestehen. An dem Hydraulikzylinder kann eine Messstelle vorgesehen sein. Über diese kann über den hydraulischen Druck die Last ermittelt werden, mit der der Plattenverdichter belastet wird.Below are further aspects of the present invention. Since it has been found that with the use of mounting plate compressors in some soils a huge economic advantage over much heavier devices, the object is achieved with the invention to improve a device of this kind again, that even better compression with a relatively light Device is possible. The invention solves this problem simply by designing a coupling element between the carrier device and the mounting plate compressor so that the bottom pressure of the plate compactor can be changed during operation. This results in a simple way to an even better compression, without the weight of the plate compactor is increased. For this purpose, a suspension is proposed, which is designed so that a horizontally acting force can be redirected via movably mounted on a frame rocker in a vertically downwardly acting force by the movement of the Schaufelkippzylinder or a hydraulic upper link via kinematics. Since the hydraulic circuit and at least one hydraulic cylinder for tilting a bucket or an attachment is / are present in each carrier, no additional control circuit or hydraulic cylinder is needed. It is proposed to provide a connection via a frame via a rocker to the upper part of the plate compactor. The wings are only free-swinging on the frame and on the upper part. This creates no more tumbling effect. In order to achieve optimum displacement over the material to be compacted, the two storage points are mounted approximately at the same height. When the bucket cylinder is moving towards the frame, the frame will bear against a rubber buffer. The result is a lever effect: the horizontally acting force is thereby redirected via the bearing on the frame via the storage on the upper part of the plate compactor in a vertically downwardly acting force. The rubber buffer may also consist of a spring or the like. A measuring point can be provided on the hydraulic cylinder. These can be used to determine the load at which the plate compactor is loaded via the hydraulic pressure.
Somit können verschiedene Materialien mit unterschiedlichen Kräften durch das Verdichtungsgerät optimal verdichtet werden, ohne dass die Nutzlast des Trägergerätes überschritten wird. Es können auch mehrere Plattenverdichter mit den gleichen erfindungsgemäßen Vorteilen nebeneinander angebracht werden.Thus, different materials with different forces can be optimally compressed by the compactor without the payload of the carrier device is exceeded. It is also possible to apply several plate compactors with the same advantages according to the invention side by side.
Wahlweise kann an einer Kraftmessvorrichtung oder an dem Hydraulikzylinder eine Messstelle vorhanden bzw. vorgesehen sein. Über diese Messstelle kann über den hydraulischen Druck die Last ermittelt werden, mit der der Plattenverdichter belastet wird. Um die Tragfähigkeit des zu verdichtenden Bodens zu messen und den Fahrer beim Erzielen eines gleichmäßigen Verdichtungsergebnisses zu unterstützen, kann als weitere Ausstattungsvariante für die Verdichtungsmessung ein Beschleunigungssensor auf dem schwingenden Unterteil oder auf dem nichtschwingenden Oberteil des Plattenverdichters angebracht werden. Dieser Beschleunigungssensor erfasst die Bodensteifigkeit, die Verdichtungsfrequenz und die Amplitude der Schwingungen des Plattenverdichters und liefert diese Werte an eine nachgeschaltete Auswerteeinheit, bspw. über einen CAN-Bus. Auf diese Weise können die ermittelten Werte aus der Kraftmessvorrichtung an einen Rechner geliefert werden, in dem die Ergebnisse ausgewertet und z.B. dem Geräteführer über ein Display angezeigt werden können. somit können verschiedene Materialien mit unterschiedlichen dynamischen Kräften und einer darauf abgestimmten Fahrgeschwindigkeit optimal verdichtet werden.Optionally, a measuring point may be provided or provided on a force measuring device or on the hydraulic cylinder. Via this measuring point, the hydraulic pressure can be used to determine the load with which the plate compactor is loaded. To measure the carrying capacity of the soil to be compacted and to assist the driver in achieving a uniform compaction result, an acceleration sensor can be mounted on the oscillating lower part or on the non-oscillating upper part of the plate compactor as a further equipment variant for the compaction measurement. This acceleration sensor detects the ground stiffness, the compression frequency and the amplitude of the oscillations of the plate compactor and delivers these values to a downstream evaluation unit, for example via a CAN bus. In this way, the determined values from the force measuring device can be supplied to a computer in which the results can be evaluated and displayed, for example, to the device operator via a display. Thus, different materials with different dynamic forces and a coordinated driving speed can be optimally compressed.
Im Folgenden sollen Ausführungsbeispiele die Erfindung und ihre Vorteile anhand der beigefügten Figuren näher erläutern. Die Größenverhältnisse der einzelnen Elemente zueinander in den Figuren entsprechen nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.
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Fig. 1 zeigt eine schematische Seitenansicht einer Ausführungsvariante eines Plattenverdichters in einem ersten Betriebszustand. -
Fig. 2 zeigt eine schematische Seitenansicht des Plattenverdichters gemäßFig. 1 in einem zweiten Betriebszustand. -
Fig. 3 zeigt eine weitere schematische Seitenansicht des Plattenverdichters, dem Sensoren zugeordnet sind.
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Fig. 1 shows a schematic side view of an embodiment of a plate compactor in a first operating state. -
Fig. 2 shows a schematic side view of the plate compactor according toFig. 1 in a second operating state. -
Fig. 3 shows a further schematic side view of the plate compactor, the sensors are assigned.
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die dargestellten Ausführungsformen stellen lediglich Beispiele dar, wie die erfindungsgemäße Vorrichtung ausgestaltet sein kann und stellen keine abschließende Begrenzung dar.For identical or equivalent elements of the invention, identical reference numerals are used. Furthermore, for the sake of clarity, only reference symbols are shown in the individual figures, which are required for the description of the respective figure. The illustrated embodiments are only examples of how the device according to the invention can be designed and do not represent a final limitation.
Die schematische Seitenansicht der
Der Plattenverdichter 10 ist normalerweise mit einem Unwuchtgetriebe versehen, das bspw. über einen zusätzlichen hydraulischen Steuerkreis des Trägergerätes 14 von einem hydraulischen Ölmotor 26 oder wahlweise auch von einem Elektromotor oder einem anderen Antriebsmotor angetrieben wird. Der Plattenverdichter 10 besteht aus einem schwingenden Unterteil 28 mit Erregergetriebe und Grundplatte sowie aus dem nicht schwingenden Oberteil 24. Zwischen dem schwingenden Unterteil 28 und dem nicht schwingendenden Oberteil 24 befinden sich Schwingungselemente 30, die insbesondere aus einer Gummi-Metall-Verbindung gebildet sein können und auch als Gummipuffer bezeichnet werden können. Mit diesen Plattenverdichtern 10 werden Böden 32 verschiedenster Art verdichtet, so dass ein tragfähiger Untergrund hergestellt werden kann, der sich als Fundament für den Straßen- oder Gebäudebau eignet. Zum Betrieb wird der Plattenverdichter 10 durch die Fahrbewegungen des Trägergeräts 14 über das zu verdichtende Material 32 geschoben, wobei der schwingende Unterteil 28 sich in einer Auf-und-ab-Bewegung mit definierter Andrückkraft 34 in direktem Bodenkontakt befindet. Durch die Schwingungen, die durch die Drehzahl der Unwuchtwellen induziert werden, entstehen Schwingungen mit gegebenen oder variablen Amplituden und Frequenzen. Diese Schwingungen mit ihren gegebenen oder variablen Amplituden und Frequenzen bestimmen, wie hoch sich das schwingende Unterteil 28 vom Boden 32 abhebt. Das Gewicht des nichtschwingenden Oberteils 24 trägt erheblich mit dazu bei, um ein optimales Verdichtungsergebnis zu erreichen.The
Die
Durch die weitere Aufhängung des Hilfsrahmens 18 mittels eines parallel zum Unterlenker 36 angeordneten Oberlenkers 42 ist die gewünschte Parallelkinematik 12 zum gleichmäßigen Heben und Senken des Plattenverdichters 10 gegeben. Durch die Parallellogrammaufhängung 12 kann der Plattenverdichter 10 durch die Verstellung des Hebezylinders 40 gehoben und gesenkt werden, ohne dass sich dadurch die Neigung verändert. Um den Hilfsrahmen 18 zusätzlich in seiner Neigung einstellen zu können, ist der Oberlenker 42 längsverstellbar ausgebildet. Im gezeigten Ausführungsbeispiel ist der längsverstellbare Oberlenker 42 durch einen doppelt wirkenden Hydraulikzylinder 44 ausgebildet; der Oberlenker 42 kann bspw. ein vorhandener Kippzylinder einer verstellbaren Schaufelhalterung des Trägergeräts 14 bzw. Trägerfahrzeuges sein. Der Unterlenker 36 bzw. die Unterlenker 36 kann/können demzufolge die als Schwenklagerung dienenden bzw. heb- und senkbaren Unterlenker der Schaufelhalterung sein. Wird der Oberlenker 42 in seiner Länge verstellt, kippt dadurch der Hilfsrahmen 18 um seine untere Gelenkverbindung 37 zum Unterlenker 36 (vgl.
Mittels des oberhalb des Unterlenkers 36 am Hilfsrahmen 18 gelenkig gelagerten doppelt wirkenden Hydraulikzylinders 44 des Oberlenkers 42 kann nicht nur die Neigung des Hilfsrahmens 18 verstellt werden. Zusätzlich ist damit auch eine definierbare Kraftbeaufschlagung des Plattenverdichters 10 über einen kraftübertragenden Kontakt 46 zum Hilfsrahmen 18 ermöglicht, wenn der Oberlenker 42 ausgefahren und der obere Abschnitt des Hilfsrahmens 18 zum Plattenverdichter 10 hin geneigt wird, wie dies in der schematischen Darstellung der
Der verstellbare Oberlenker 42 ermöglicht es, den Hilfsrahmen 18 in einem ersten Verstellbereich zu bewegen, bei dem außer der Gelenkverbindung 16 kein kraftübertragender Kontakt 46 zwischen der Schwinge 20 und dem Hilfsrahmen 18 hergestellt ist. In diesem ersten Verstellbereich ist der Hilfsrahmen 18 über die Gelenkverbindung 16 um eine in etwa horizontale Schwenkachse beweglich am Trägergerät 14 angeordnet und gelenkig gelagert.The adjustable
Durch eine lineare Ausfahrbewegung des Hydraulikzylinders 44 des Oberlenkers 42 wird der kraftübertragende Kontakt 46 entsprechend
Der kraftübertragende Kontakt 46 zwischen der Oberseite der Schwinge 20 und einer Anlageplatte 48 des Hilfsrahmens 18 kann insbesondere gemäß
Die gezeigte Ausgestaltung der Anordnung ermöglicht auf einfache Art eine effektivere Verdichtungsarbeit, ohne dass das Eigengewicht des Plattenverdichters erhöht werden muss. Die gezeigte Aufhängung ist so ausgelegt, dass durch die Bewegung des Schaufelkippzylinders bzw. des hydraulischen Oberlenkers 42 über die Parallellogrammkinematik 12 eine horizontal einwirkende Kraft über am Rahmen 18 beweglich angebrachte Schwinge 20 in eine vertikal nach unten wirkende Kraft 34 umgeleitet werden kann. Da der hydraulische Kreis und ein zumindest hydraulischer Zylinder 44 zum Kippen einer Schaufel oder eines Anbaugerätes bei jedem Trägergerät 14 vorhanden sind, wird kein zusätzlicher Steuerkreis oder Hydraulikzylinder benötigt. Der Hilfsrahmen 18 liefert über die Schwinge 20 die Verbindung zum Oberteil 24 des Plattenverdichters 10. Die Schwinge 20 ist nur am Rahmen 18 und am Oberteil 24 freischwingend gelagert. Dadurch entsteht kein Taumeleffekt mehr. Um ein optimales Verschieben über das zu verdichtende Material 32 zu erreichen, sind die beiden Lagerungspunkte 16 und 22 in etwa auf gleicher Höhe angebracht. Wenn mit dem Schaufelkippzylinder 44 eine Kippbewegung um die untere Schwenklagerung 37 des Unterlenkers 36 in Richtung Rahmen 18 erfolgt (vgl.
Wie es die
Die von den Sensoren 52 und 54 gelieferten Ausgangssignale 56 bzw. 58 können in einer zentralen Auswerteschaltung 60 erfasst, verarbeitet und zur Generierung von Messdaten 62 verwendet, die zur Steuerung des Plattenverdichters 10, insbesondere seiner schwingungserzeugenden Bauteile wie des Ölmotors 26 und/oder zur Steuerung des Stellzylinders 44 genutzt werden können, ggf. unter zusätzlicher Berücksichtigung von gespeicherten und/oder aktualisierbaren Kennfeldwerten, in denen Bodenparameter und/oder Parameter des jeweils verwendeten Plattenverdichters 10 sowie auch Betriebseigenschaften des Trägergeräts 14 enthalten sein können.The output signals 56 and 58 delivered by the
Die Messdaten 62 können wahlweise visualisiert und z.B. über einen Bildschirm 64 oder ein anderes Ausgabegerät dem Fahrzeugführer angezeigt werden.The
Die Datenübertragung der Ausgangssignale 56 und 58 sowie der Messdaten 62 kann bspw. über einen CAN-Bus oder eine andere geeignete Signalübertragungsmethode erfolgen.The data transmission of the output signals 56 and 58 as well as the
Zusätzlich kann die gezeigte Auswerteschaltung 60 auch als Regelschaltung fungieren, die aus den Messdaten und/oder Kennfelddaten den Plattenverdichter 10 und/oder seine Aufhängung steuern bzw. regeln kann.In addition, the
Wahlweise können auch mehrere Plattenverdichter 10 mit den gleichen erfindungsgemäßen Vorteilen nebeneinander angebracht werden.Optionally, a plurality of
Die Erfindung wurde unter Bezugnahme auf eine bevorzugte Ausführungsform beschrieben. Es ist jedoch für einen Fachmann vorstellbar, dass Abwandlungen oder Änderungen der Erfindung gemacht werden können, ohne dabei den Schutzbereich der nachstehenden Ansprüche zu verlassen.The invention has been described with reference to a preferred embodiment. However, it will be apparent to those skilled in the art that modifications or changes may be made to the invention without departing from the scope of the following claims.
- 1010
- Plattenverdichterplate compactor
- 1212
- Aufhängungskinematik, ParallellogrammaufhängungSuspension kinematics, parallelogram suspension
- 1414
- Trägergerät, TrägerfahrzeugCarrier, carrier vehicle
- 1616
- Gelenkverbindungarticulation
- 1818
- Hilfsrahmensubframe
- 2020
- Schwingewing
- 2222
- Anlenkpunktarticulation
- 2424
- Oberteiltop
- 2626
- Ölmotormotor oil
- 2828
- Unterteillower part
- 3030
- Schwingungselementevibrators
- 3232
- Boden, verdichtetes MaterialGround, compacted material
- 3434
- Andrückkraft, VerdichtungsdruckPressing force, compaction pressure
- 3636
- Unterlenkerlower link
- 3737
- Gelenkverbindung, unteres Gelenk, untere GelenkverbindungJoint, lower joint, lower joint
- 3838
- Schwenkgelenk, oberes Gelenk, obere GelenkverbindungSwivel joint, upper joint, upper joint connection
- 4040
- Hebezylinderlifting cylinder
- 4242
- Oberlenkertop link
- 4444
- Hydraulikzylinder, KippzylinderHydraulic cylinder, tilting cylinder
- 4646
- Kraft übertragender KontaktForce transmitting contact
- 4848
- Anlageplattebearing plate
- 5050
- Kontaktelement, elastisches Kontaktelement, GummipufferContact element, elastic contact element, rubber buffer
- 5252
- Drucksensorpressure sensor
- 5454
- Beschleunigungssensoraccelerometer
- 5656
- Ausgangssignal (des Drucksensors)Output signal (of the pressure sensor)
- 5858
- Ausgangssignal (des Beschleunigungssensors)Output signal (of the acceleration sensor)
- 6060
- Auswerteschaltungevaluation
- 6262
- Messdatenmeasurement data
- 6464
- Bildschirm, DisplayScreen, display
Claims (11)
- A support device (14) with a plate compactor (10) adjustably arranged or, as the case may be, attached thereat by way of a freely swinging kinematic suspension means (12), which plate compactor (10) is articulated to a subframe (18) of the support device (14) by means of at least one articulation (16, 22), wherein the subframe (18) articulates the plate compactor (10) in a first adjustment range by way of the articulation (16, 22), wherein the subframe (18) is pivotably movably and adjustably connected to the support device (14) such that it is held at the support device (14) by way of a height- and/or tilt-adjustable parallel kinematic mechanism (12), characterised in that for the purpose of exerting and/or increasing a compressive force (34) acting upon the plate compactor (10) and/or exerted by the plate compactor (10) onto a subgrade (32), the subframe (18), in a second adjustment range, establishes at least one power-transmitting contact (46) with the plate compactor (10) in addition to and spaced apart from the articulation (16, 22).
- The support device with plate compactor as recited in claim 1, of which the power-transmitting contact (46) to the subframe (18) is designed to be elastically yielding.
- The support device with plate compactor as recited in claim 2, of which the power-transmitting contact (46) is formed by at least one elastically yielding contact element (50) with approximately linear or progressive spring characteristic.
- The support device with plate compactor as recited in claim 3, of which the contact element (50) is formed by a rubber spring element, a synthetic spring or a metal spring, or by a fluidically acting spring element and/or attenuating element.
- The support device with plate compactor as recited in claim 4, in which the subframe (18) is articulated to at least one lower link (36) of the support device, which lower link (36) is articulated and angle-adjustably mounted at the support device (14) for the purpose of height adjustment of the plate compactor (10), and in which support device the subframe (18) is connected to the support device (14) by way of a longitudinally adjustable upper link (42) for the purpose of tilt adjustment.
- The support device with plate compactor as recited in claim 5, in which the upper link (42), which is arranged between subframe (18) and support device (14), is formed by a hydraulic cylinder (44).
- The support device with plate compactor as recited in claim 6, in which a force measuring device (52) is associated with the upper link (42) or with the hydraulic cylinder (44), as the case may be, for the purpose of detecting an actuating power acting upon the subframe (18) and/or for detecting a resulting contact pressure (34) of the plate compactor (10) onto a ground surface (32) to be compacted.
- The support device with plate compactor as recited in claim 7, in which the subframe (18), the upper link (42) and/or the plate compactor (10) is/are equipped with at least one acceleration sensor (54) for detecting vibration characteristics of the plate compactor (10) and/or for detecting ground characteristics.
- The support device with plate compactor as recited in one of the claims 7 or 8, in which the force measuring device (52) and/or the acceleration sensor (54) is/are coupled with an evaluation device and/or with a regulation device (60) and/or with a device for visualisation (64).
- The support device with plate compactor as recited in one of the claims 1 to 9, in which the height- and/or tilt-adjustable parallel kinematic mechanism (12) comprises a shovel tip cylinder (44) that is present at the support device as an upper link, wherein the freely swinging kinematic suspension means (12) of the support device is designed and adjusts the subframe (18) by way of actuating the existing shovel tip cylinder (44) or a pivoting device such that the subframe (18) is guided against a rubber stop (50) of the plate compactor (10), which rubber stop (50) is mounted on a freely swinging swing arm (20), and presses the swing arm (20), which is attached at one point of the frame (48), vertically downward by way of a lever effect about a point (22) of the upper part (24) of the plate compactor (10) such that the plate compactor (10) can exert a pressure onto the lower part (28) by way of vibration elements (30).
- The support device with plate compactor as recited in one of the claims 1 to 10 wherein the support device is selected from the group of wheel loaders, tractors, road rollers, graders, crawlers or the like support devices (14) or carrier vehicles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201530069A SI2891750T1 (en) | 2014-01-07 | 2015-01-07 | Plate compactor ajustably arranged on a carrier device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201420000032 DE202014000032U1 (en) | 2014-01-07 | 2014-01-07 | Attachment for plate compactors |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2891750A1 EP2891750A1 (en) | 2015-07-08 |
EP2891750B1 true EP2891750B1 (en) | 2017-03-22 |
Family
ID=50337302
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15150354.7A Active EP2891750B1 (en) | 2014-01-07 | 2015-01-07 | Plate compactor ajustably arranged on a carrier device |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP2891750B1 (en) |
DE (1) | DE202014000032U1 (en) |
DK (1) | DK2891750T3 (en) |
ES (1) | ES2628530T3 (en) |
PL (1) | PL2891750T3 (en) |
PT (1) | PT2891750T (en) |
SI (1) | SI2891750T1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015006398B3 (en) * | 2015-05-21 | 2016-05-04 | Helmut Uhrig Strassen- und Tiefbau GmbH | Soil compaction with a dredger cultivator |
DE102016003387B4 (en) * | 2016-03-18 | 2023-07-27 | Bomag Gmbh | Method for soil compaction with an add-on compactor, add-on compactor and excavator with an add-on compactor |
CN112112037A (en) * | 2020-10-20 | 2020-12-22 | 河南省高远公路养护技术有限公司 | Superstrong viscous coat construction equipment convenient to cold recycling surface course material is under construction fast |
AT524860B1 (en) * | 2021-03-24 | 2022-10-15 | Plasser & Theurer Export Von Bahnbaumaschinen Gmbh | Device and method for compacting a track bed |
CN113432994B (en) * | 2021-06-17 | 2022-10-18 | 安徽农业大学 | Rock mass compressive strength testing device |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2219248A (en) * | 1939-06-12 | 1940-10-22 | Jackson Corwill | Concrete placement apparatus |
US2322362A (en) * | 1941-07-21 | 1943-06-22 | Jackson Corwill | Concrete placement machine |
DE1150928B (en) * | 1959-05-29 | 1963-06-27 | Losenhausenwerk Duesseldorfer | Device for soil compaction, consisting of a carrier vehicle with at least one rocking plate |
DE3906956A1 (en) * | 1989-03-04 | 1990-09-13 | Horst Dipl Ing Staecker | Apparatus for compacting roadways, soils and the like |
US7354221B2 (en) | 2005-02-28 | 2008-04-08 | Caterpillar Inc. | Self-propelled plate compactor having linear excitation |
DE202006018752U1 (en) | 2006-12-08 | 2007-03-15 | Stehr, Jürgen | A ground levelling compressor has four rotating shafts with unbalance weights synchronised so that the upward and downward amplitude of vibration is greater than the transverse vibration |
-
2014
- 2014-01-07 DE DE201420000032 patent/DE202014000032U1/en not_active Expired - Lifetime
-
2015
- 2015-01-07 ES ES15150354.7T patent/ES2628530T3/en active Active
- 2015-01-07 PL PL15150354T patent/PL2891750T3/en unknown
- 2015-01-07 DK DK15150354.7T patent/DK2891750T3/en active
- 2015-01-07 EP EP15150354.7A patent/EP2891750B1/en active Active
- 2015-01-07 SI SI201530069A patent/SI2891750T1/en unknown
- 2015-01-07 PT PT151503547T patent/PT2891750T/en unknown
Also Published As
Publication number | Publication date |
---|---|
SI2891750T1 (en) | 2017-07-31 |
DE202014000032U1 (en) | 2014-02-28 |
EP2891750A1 (en) | 2015-07-08 |
PT2891750T (en) | 2017-05-25 |
PL2891750T3 (en) | 2017-09-29 |
ES2628530T3 (en) | 2017-08-03 |
DK2891750T3 (en) | 2017-06-19 |
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