EP2544901B1 - Verfahren und vorrichtung zur herstellung von dekorpapier zum beschichten von plattenförmigen grundkörpern - Google Patents

Verfahren und vorrichtung zur herstellung von dekorpapier zum beschichten von plattenförmigen grundkörpern Download PDF

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Publication number
EP2544901B1
EP2544901B1 EP11702011.5A EP11702011A EP2544901B1 EP 2544901 B1 EP2544901 B1 EP 2544901B1 EP 11702011 A EP11702011 A EP 11702011A EP 2544901 B1 EP2544901 B1 EP 2544901B1
Authority
EP
European Patent Office
Prior art keywords
decorative pattern
paper
printed
digital
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11702011.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2544901A2 (de
Inventor
Raimund Hagspiel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fritz Egger GmbH and Co OG
Original Assignee
Fritz Egger GmbH and Co OG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Priority to PL11702011T priority Critical patent/PL2544901T3/pl
Publication of EP2544901A2 publication Critical patent/EP2544901A2/de
Application granted granted Critical
Publication of EP2544901B1 publication Critical patent/EP2544901B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/007—Apparatus or machines for carrying out printing operations combined with other operations with selective printing mechanisms, e.g. ink-jet or thermal printers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F9/00—Rotary intaglio printing presses
    • B41F9/01—Rotary intaglio printing presses for indirect printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/008—Controlling printhead for accurately positioning print image on printing material, e.g. with the intention to control the width of margins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects

Definitions

  • the invention relates to a method for producing decorative paper for coating a base body, which is formed from a carrier plate of wood material, of laminate and / or of a compact plate, in which a decor is printed on a sheet or band-shaped paper by means of at least one printing cylinder unit,
  • the decor is a wood or stone decor.
  • the invention relates to a device for the production of decorative paper for coating a carrier plate made of wood material, a laminate and / or a compact plate, with at least one printing cylinder for printing a decor on a sheet or band-shaped paper, the decor is a wood or stone decor is.
  • Decorative paper for coating wood-based carrier boards is usually produced by printing on a base paper using gravure printing rollers.
  • Roller printing processes are well suited for the production of large amounts of decor paper due to their high printing speed.
  • panels in particular floor panels, it comes with the diameter and the length of the pressure rollers are influenced.
  • both parameters can not be varied arbitrarily, but are limited for technical reasons.
  • digital printing methods basically have unlimited possibilities for individualizing the decoration. The possibility of individualization essentially depends only on the storage capacity made available for holding the digital decor data, the currently available computer performance and the creative performance of the decor developers.
  • digital printing methods are comparatively expensive since the quantity output achievable with a digital printing system is limited and relatively low.
  • a method for producing a decorative surface coating in which a first printing layer is produced by means of a printing drum unit and a subsequent second printing layer by means of a digital printing head.
  • the print layers are printed directly onto a substrate, for example a support plate, or initially printed on a paper or a film, which is then glued to a substrate, for example a support plate.
  • the present invention has for its object to provide a method and an apparatus of the type mentioned above, which offer an unlimited possibility for customization of the decor at relatively high flow rate or low production costs.
  • the method according to the invention in which a wood or stone decor is printed on a sheet-shaped or band-shaped paper by means of at least one printing cylinder, is essentially characterized in that at least one decorative element is printed on one or more partial areas of the paper by means of at least one digital print head that by means of at least one Printing roller unit printed decor remains at least partially visible or, if the at least one decorative element is printed by means of the at least one digital printhead in front of the decor on the paper surrounding at least one decorative element, wherein the at least one decorative element in the case of the wood decor, the structure of the wood to be imitated represents and is selected from a particular branches, resin galls, eating galleries and discoloration comprehensive group and / or reproduces nail or screw heads and / or joints between wood panels, or in the case of stone decor reflects the structure of the stone to be imitated and thereby from a particular discoloration , Inclusions and Petrefakte comprehensive group is selected and / or joints between stone tiles reproduces, and in which the at least one digital
  • the device according to the invention which has at least one printing cylinder unit for printing a wood or stone decor on a sheet or band-shaped paper, accordingly comprises at least one digital printhead for printing at least one decorative element on one or more subregions of the paper, so that by means of the at least one printing cylinder printed decor remains at least partially visible or, if the at least one decorative element is printed by the at least one digital printhead in front of the decor on the paper surrounding at least one decorative element, wherein the at least one decorative element in the case of the wood decor reflects the structure of the wood to be imitated and selected from a particular branches, resin galls, eating galleries and discoloration group and / or nail or screw heads and / or joints between wood panels reproduces, or in the case of stone decor, the structure of the stone to be imitated w is selected and thereby selected from a particular colorations, inclusions and Petrefakte comprehensive group and / or joints between stone tiles reproduces, and wherein the at least one digital print head with the paper in the feed direction is movable.
  • the invention is thus based on the idea of combining intaglio and digital printing with one another in order to produce decor paper for coating a main body, which is formed from a carrier plate of wood-based material, a compact plate and / or of laminate.
  • a digital printing system for full-surface printing of the upper side of a paper web has a relatively low printing speed.
  • the at least one digital print head is used only for partial printing of the paper web, so that the printing speed and thus the performance is higher than in a system which exclusively uses digital printing.
  • the colors required for a digital printing system cost a multiple of the printing inks that can be used in generic gravure printing systems. Compared to a digital printing system for full-surface printing of one side of a paper web, the device according to the invention is thus characterized by significantly cheaper consumption costs.
  • a further advantage of the solution according to the invention results in relation to an already existing engraved printing roll in that the decoration printed by means of the printing roll is varied by means of the at least one digital printing head.
  • a ship bottom decoration printed by means of an already existing pressure roller can be provided with longitudinal and transverse lines, in order to reinforce the joint optics of the ship bottom decoration.
  • An advantageous embodiment of the invention is characterized in that the printing position of the at least one decorative element is predetermined on the surface of the paper to be provided with the decor according to a random principle.
  • the decoration element may be the representation of a branch or another typical wood feature in a wood decor. In this way, in particular wooden floorboards can be imitated, with a repetition of identical-looking wooden floorboards is excluded by the random positioning of the decorative element or branch.
  • a further advantageous embodiment of the invention provides that the at least one decorative element is selected from a group of decorative elements according to a random principle. So, for example first by means of roller printing (gravure printing) a wood decor, for example, a pine decor are printed on the sheet or band-shaped paper. By means of a subsequent digital printing then areal limited decor elements, for example, branches, printed on the serving as a basis wood decor of the paper. If one has deposited the digital data of a multiplicity of optically different decorative elements or branches in a corresponding data memory and then carries out the variant selection by means of a random generator, a corresponding multiplicity of different decorative papers results.
  • Particularly preferred and advantageous is a combination of such a random generator controlled selection of a decorative element of the plurality of variants with a randomly controlled position selection in the X and / or Y direction, ie in the longitudinal and / or transverse direction of the respective paper.
  • decorative paper coated panels can be designed so that it is impossible or almost impossible to find two identical panels under the panels produced in this way.
  • a certain type of decorative element for example of Astab Strukturen
  • another type of another decorative element for example, other "wood defects" and / or different signs of wear, such as mats
  • the number of variants can be further increased.
  • a natural stone decor printed by means of roller printing can be varied by printing "inclusions" or other distinctive locations on the natural stone decor which serves as the basis by means of the at least one digital print head.
  • a further advantageous embodiment of the method according to the invention is characterized in that by means of the at least one printing cylinder unit one or more partial surfaces of the decor to be provided with the decor Surface of the paper to be printed, and that one or more by means of the at least one printing cylinder unit not printed partial areas are printed by means of the at least one digital printhead.
  • This embodiment is particularly advantageous if the at least one decorative element, which is printed by means of the at least one digital print head, has a relatively large surface area and would conceal a corresponding partial area of a previously printed decoration. Because by the partial area, which is printed after the roller printing by means of the at least one digital printhead, previously omitted in the roller pressure, ink can be saved in the roller printing.
  • the at least one pressure roller unit has at least one pressure roller, in particular a gravure roller or blanket roller, which contains in its lateral surface at least one recess for producing a non-printed area on the paper.
  • this design also includes the ability to vary the order of roller printing and digital printing, i. the roller pressure does not necessarily have to be performed before the digital printing in this embodiment; If required, it can also be carried out after digital printing. Furthermore, this embodiment enables an arrangement of the at least one digital printhead between two printing roller units which execute the roller printing.
  • a further advantageous embodiment of the invention is that a plurality of print heads are arranged one behind the other in the feed direction of the paper.
  • This embodiment allows the realization of a high feed rate of the paper in its printing, wherein the digital printheads, which usually work slower than a printing roll mill, each imprint a part of the digitally jostikenden decorative element. Through this Task sharing, where each digital print head does some of the digital printing work, can increase the feed rate of the paper to be printed.
  • the at least one digital print head can be moved in the feed direction of the paper to be printed.
  • the digital print head is given more time to print the respective decorative element, so that the high printing speed of the at least one printing cylinder unit is still maintained despite the conventionally comparatively lower printing speed of the digital print head.
  • Fig. 1 is a device or plant for the production of decorative paper for the coating of basic bodies, which are formed from support plates of wood material, compact panels and / or laminates represented.
  • Compact panels are made of resin-impregnated cellulosic sheets, which are pressed under high pressure and at high temperatures in laminate presses.
  • paper 2 is unwound, various processing stations 4, 5, 6 fed and then wound on a roll 7.
  • the transport direction of the paper 2 is in Fig. 1 indicated by an arrow and runs from left to right. Instead of a paper web 2 and large sheets of paper can be processed in order.
  • each of an engraved printing roller (printing cylinder) 4.11, 5.11 with inking and dampening rollers and a blanket cylinder 4.12, 5.12 are constructed with impression cylinders 8, 9, a decor, such as a wood decor printed.
  • This printing process is also referred to as indirect gravure printing.
  • the printing cylinder units 4.1, 5.1 are post-processing devices 4.2, 5.2 arranged downstream.
  • the respective post-processing device 4.2, 5.2 can, for example, by means of a hot air flow or by means of electromagnetic radiation, in particular UV radiation cause drying or partial drying of the printed color.
  • the device or system 1 may optionally also have only a single printing cylinder unit 4.1 or 5.1.
  • At least one decorative element is printed onto one or more partial areas of the paper 2 by means of at least one digital print head 6.1, so that the previously printed decor remains at least partially visible or the previously printed decor surrounds the decorative element.
  • the digital printhead 6.1 operates, for example, on the principle of the jet printing technology, which is widely used in so-called inkjet printers.
  • Fig. 1 below the digital applicator 6.1, a short line is drawn indicating a droplet jet or a plurality of droplets positioned in series.
  • the digital application device 6.1 is designed in such a way that it prints one or more decorative elements on the paper web in places or in rows transversely to the direction of movement of the paper web 2. This digital printing does not print completely, but only partially.
  • the digital print head 6.1 can be printed in one color or multi-color.
  • the digital printhead 6.1 may be equipped with a color cartridge containing a single color or colored ink.
  • the digital print head 6.1 can also be provided with one or more color cartridges that comprise or form a plurality of chambers with different inks or colors, for example containing the colors yellow, blue and red as primary colors, so that the digital print head 6.1 in one Pass also several or different colors can print at the same time.
  • the decorative elements are, for example, images of branches (ie branch cross-sections), inclusions, adhesions, grain defects, grain tufts, annual rings, representations of light sapwood, Feeding ducts (eg woodworm holes / gangways), nail and / or screw heads, etc ..
  • the decorative elements may also be inclusions or other distinctive locations of stone decors.
  • logos are understood.
  • the logos are, for example, company names, word markers, slogans, imprints, as they are customary on cargo boxes, etc ..
  • a computer 6.2 as means for generating a dot distribution for driving the digital application device 6.1 is connected to the same.
  • the computer 6.2 processes digital control information and transmits it to the digital printhead 6.1.
  • the image data of different variants of said decorative elements and / or logos are stored in a data memory 6.3 of the computer 6.2. Furthermore, the computer 6.2 is provided with a random number generator 6.4.
  • the random number generator 6.4 is used to different variants of one or more decorative elements, e.g. Branches and bright sapwood parts to select at random and to specify the position of the respective decorative element on the paper 2 in the X and / or Y direction also according to a random principle.
  • the computer 6.2 can not only select a decorative element from a plurality of decorative elements according to a random principle, but also modify a decorative element, in particular can alienate.
  • a decorative element for example, an elliptical branch cross-section or stone inclusion, by varying the length of the main and / or minor axis the ellipse are modified.
  • the invention also includes an embodiment in which the computer 6.2 can even produce decorative elements according to a random principle, for example geometric shapes such as a circle, a square, triangles, trapezoids, polygons, or lines or even complex decorative elements.
  • one side of the paper web 2 can be provided over the entire surface with a wood decor or stone decor, for example stone tile or natural stone decor, whereupon one or more individual surface regions of the paper web 2 are additionally printed with the at least one digital printer 6.1.
  • a wood decor or stone decor for example stone tile or natural stone decor
  • the invention provides that with the roller printing method only a certain surface area of the paper 2 is printed and that the one or the non-printed areas are printed by at least one digital printer 6.1.
  • This embodiment is in Fig. 2 outlined.
  • a printing drum unit has at least one printing roller, in particular blanket roller 5.12, which contains in its lateral surface at least one recess 5.13 for producing a non-printed area 2.1 on the paper web or the paper sheet 2.
  • the pressure roller 5.12 is followed by a digital printer 6.1, which is connected to a random generator 6.4 having a controller 6.2, wherein the Control selected in the paper area 2.1 decorative element to be printed from a group of decorative elements on a random basis or generated.
  • Outlined Art can be created in combination with a digital printer 6.1, for example, Fantasy decors with a stone or tile pattern in which a generated by the pressure roller 5.12 base decor by decorative tiles, ornaments, marquetry, logos, etc., in the initially unprinted areas 2.1 means printed, completed or completed.
  • a digital printer 6.1 for example, Fantasy decors with a stone or tile pattern in which a generated by the pressure roller 5.12 base decor by decorative tiles, ornaments, marquetry, logos, etc., in the initially unprinted areas 2.1 means printed, completed or completed.
  • the decor can be varied by the otherwise regular ornament arrangement on the platen roller (engraved roller or blanket cylinder 5.12) is deliberately provided with recesses (or engraving zones) 5.13, in which generated by these engraving zones 2.1 areas of the paper web 2 into modified ornaments with the Digital printers 6.1 are printed, for example, in a different color or in a different orientation or distorted, etc.
  • Fig. 3 an embodiment of a device according to the invention is shown, in which at least one digital print head 6.1 a blanket roller 5.12 of a printing cylinder plant 5.1 is assigned.
  • the digital printer 6.1 prints on the blanket roller 5.12, which transfers the applied by means of the digital print head 6.1 decorative element on the paper sheet 2 to be printed.
  • the decor thus applied is at least partially dried by means of the downstream finishing device 6.5.
  • a device 1 according to Fig. 1 it is possible to print a decor as a multi-colored decor, with each of the printing cylinder units 4.1, 5.1 another color of the decoration is printed on the paper web or the paper sheet 2, and wherein a color of the multicolored decoration is printed on the paper web or the paper sheet 2 by means of the digital printing station 6 having the at least one digital print head 6.1.
  • various wood designs types of wood
  • wood can be printed, at least as long as the wood species in their typical basic structure (grain) are not too different. This saves considerable set-up times, whereby the required color change alone can be carried out comparatively easily and quickly.
  • a plate is shown in plan view, which is coated with a decorative paper 2 prepared by the process according to the invention.
  • the plate has a Holzdielendekor 2.2, which was produced by means of pressure rollers 4.1, 5.1.
  • the plate or decorative paper 2 decor elements 2.3 in the form of branches, which were generated by means of at least one digital printhead 6.1.
  • the shape and / or size of the branches 2.3 and their position on the surface were determined randomly.
  • the at least one digital print head 6.1 is connected to a controller 6.2 having a random number generator 6.4 (cf. Fig.
  • Fig. 5 schematically shows a coated with a decorative paper 2 'wood-based panel in plan view.
  • the decorative paper 2 'produced by the process according to the invention is likewise provided with a wooden board decoration 2.2', which was produced by means of pressure rollers 4.1, 5.1.
  • the plate or decorative paper 2 ' has a logo 2.4, which was generated by means of a digital print head 6.1.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Printing Methods (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
EP11702011.5A 2010-03-09 2011-01-28 Verfahren und vorrichtung zur herstellung von dekorpapier zum beschichten von plattenförmigen grundkörpern Active EP2544901B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11702011T PL2544901T3 (pl) 2010-03-09 2011-01-28 Sposób i urządzenie do wytwarzania papieru dekoracyjnego do powlekania płytowych korpusów podstawowych

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010010785A DE102010010785B4 (de) 2010-03-09 2010-03-09 Verfahren und Vorrichtung zur Herstellung von Dekorpapier zum Beschichten von plattenförmigen Grundkörpern
PCT/EP2011/051218 WO2011110381A2 (de) 2010-03-09 2011-01-28 Verfahren und vorrichtung zur herstellung von dekorpapier zum beschichten von plattenförmigen grundkörpern

Publications (2)

Publication Number Publication Date
EP2544901A2 EP2544901A2 (de) 2013-01-16
EP2544901B1 true EP2544901B1 (de) 2015-04-15

Family

ID=44507755

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11702011.5A Active EP2544901B1 (de) 2010-03-09 2011-01-28 Verfahren und vorrichtung zur herstellung von dekorpapier zum beschichten von plattenförmigen grundkörpern

Country Status (5)

Country Link
EP (1) EP2544901B1 (pl)
DE (1) DE102010010785B4 (pl)
ES (1) ES2536578T3 (pl)
PL (1) PL2544901T3 (pl)
WO (1) WO2011110381A2 (pl)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2452829B2 (de) 2010-11-10 2017-07-12 Flooring Technologies Ltd. Verfahren zum Aufbringen eines Dekors auf eine Holzwerkstoffplatte
NL2007494C2 (nl) * 2011-09-28 2013-04-02 Trespa Int Bv Werkwijze ter vervaardiging van een decoratieve film alsmede een decorpaneel.
BE1020709A3 (nl) * 2012-06-15 2014-04-01 Den Steen Consult Trade Bvba Van Inrichting en werkwijze voor het vervaardigen van wandbekleding met relief met behulp van zeefdruktechniek.
DE102014104662B4 (de) 2014-04-02 2016-12-01 Wemhöner Surface Technologies GmbH & Co. KG Arbeitsverfahren für den digitalen Multipass-Mehrfarbendruck
DE102019129927A1 (de) * 2019-11-06 2021-05-06 Koenig & Bauer Ag Tiefdruckmaschine
DE102020100442A1 (de) * 2020-01-10 2021-07-15 Koenig & Bauer Ag Tiefdruckmaschine und Verfahren zum Aufbringen von zumindest einem Druckfluid auf zumindest ein Substrat
EP4019262A1 (en) * 2020-12-24 2022-06-29 Flooring Industries Limited, SARL A method for manufacturing a décor paper or foil and a décor paper or foil

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DE19514259A1 (de) * 1995-04-15 1996-10-17 Roland Man Druckmasch Verfahren zum Eindrucken von Strichcodes in Druckbogen und Vorrichtung zur Durchführung des Verfahrens
AUPO425996A0 (en) 1996-12-18 1997-01-23 Om Art Australia Pty Ltd Laminating methods and products
DE19704003A1 (de) * 1997-02-04 1998-08-06 Kba Planeta Ag Verfahren und Vorrichtung zum Eindrucken von individualisierenden Kennzeichnungen
DE10146912A1 (de) * 2001-09-24 2003-04-10 Giesecke & Devrient Gmbh Verfahren zur Individualisierung von Sicherheitsdokumenten und entsprechendes Sicherheitsdokument
US20050249924A1 (en) * 2004-05-05 2005-11-10 Reichwein David P Decorative surface covering having a discontinuous digitally printed layer and an analog print layer, and the method of making the same
ITRE20040106A1 (it) * 2004-09-08 2004-12-08 Sacmi Metodo ed impianto per la decorazione di piatrelle ceramiche
DE102006002302B4 (de) * 2006-01-18 2025-11-06 manroland sheetfed GmbH Bogendruckmaschine
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DE102006053622A1 (de) * 2006-11-14 2008-05-15 Impress Decor Gmbh Verfahren und Vorrichtung zum Digitaldruck auf einen saugfähigen Bedruckstoff
DE102007046237A1 (de) * 2007-09-26 2009-04-02 Dekor-Kunststoffe Gmbh Verfahren zur Herstellung von Beschichtungselementen sowie diesbezügliche Fertigungseinrichtung

Also Published As

Publication number Publication date
WO2011110381A3 (de) 2012-02-02
ES2536578T3 (es) 2015-05-26
DE102010010785A1 (de) 2011-09-15
WO2011110381A2 (de) 2011-09-15
PL2544901T3 (pl) 2015-10-30
EP2544901A2 (de) 2013-01-16
DE102010010785B4 (de) 2012-04-12

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