EP2536489B1 - Verbesserte vorrichtung zur ausgabe eines wasserlöslichen polymers - Google Patents

Verbesserte vorrichtung zur ausgabe eines wasserlöslichen polymers Download PDF

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Publication number
EP2536489B1
EP2536489B1 EP11708540.7A EP11708540A EP2536489B1 EP 2536489 B1 EP2536489 B1 EP 2536489B1 EP 11708540 A EP11708540 A EP 11708540A EP 2536489 B1 EP2536489 B1 EP 2536489B1
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Prior art keywords
stator
rotor
knives
water
stainless steel
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French (fr)
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EP2536489A1 (de
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Philippe Jeronimo
Emmanuel Pich
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SPCM SA
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SPCM SA
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Priority to CY20141100423T priority patent/CY1115419T1/el
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F21/00—Dissolving
    • B01F21/10—Dissolving using driven stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50—Mixing liquids with solids
    • B01F23/53—Mixing liquids with solids using driven stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50—Mixing liquids with solids
    • B01F23/54—Mixing liquids with solids wetting solids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/80—Falling particle mixers, e.g. with repeated agitation along a vertical axis
    • B01F25/85—Falling particle mixers, e.g. with repeated agitation along a vertical axis wherein the particles fall onto a film that flows along the inner wall of a mixer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/051—Stirrers characterised by their elements, materials or mechanical properties
    • B01F27/052—Stirrers with replaceable wearing elements; Wearing elements therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/051—Stirrers characterised by their elements, materials or mechanical properties
    • B01F27/053—Stirrers characterised by their elements, materials or mechanical properties characterised by their materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/117—Stirrers provided with conical-shaped elements, e.g. funnel-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/81—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow
    • B01F27/812—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow the stirrers co-operating with surrounding stators, or with intermeshing stators, e.g. comprising slits, orifices or screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/21—Measuring
    • B01F35/211—Measuring of the operational parameters
    • B01F35/2116—Volume
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7179—Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/086—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers specially adapted for disintegrating plastics, e.g. cinematographic films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/22—Feed or discharge means
    • B02C18/2225—Feed means
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/001—Ferrous alloys, e.g. steel alloys containing N
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/20—Carburising
    • C23C8/22—Carburising of ferrous surfaces
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/24—Nitriding
    • C23C8/26—Nitriding of ferrous surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/2805—Mixing plastics, polymer material ingredients, monomers or oligomers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00—Auxiliary or complementary information in relation with mixing
    • B01F2215/04—Technical information in relation with mixing
    • B01F2215/0413—Numerical information
    • B01F2215/0418—Geometrical information
    • B01F2215/0427—Numerical distance values, e.g. separation, position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00—Auxiliary or complementary information in relation with mixing
    • B01F2215/04—Technical information in relation with mixing
    • B01F2215/0413—Numerical information
    • B01F2215/0418—Geometrical information
    • B01F2215/0431—Numerical size values, e.g. diameter of a hole or conduit, area, volume, length, width, or ratios thereof

Definitions

  • Polyacrylamides have been developed for more than 60 years especially for flocculation operations. However, since the oil shock of 1973, it has been recognized that polyacrylamides have a very high viscosifying power allowing their use in the Assisted Recovery of Petroleum alone or in conjunction with surfactants and alkalis.
  • polyacrylamides have the power to reduce the friction of water or aqueous solution. This characteristic makes it possible to pump, by the addition of small amounts (30 to 500 ppm) of polymer, higher volumes of water into the same equipment or to reduce the power absorbed for pumping the same quantities.
  • Toms' effect The reduction of friction was discovered by BAToms in 1946 ("Toms' effect") and its applications were developed in the field of the transport of water or aqueous suspensions (water-oil mixture), in fracturing operations , and various processes in contact with the water with high power absorbed (torpedoes, fight against the fire, cutting jet of water ).
  • the PSU described in the patent WO 2008/107492 is an industrial material running at a low industrial speed (3000 to 4500 rpm) thus having a long life especially in oil operations or fracturing.
  • Hardware reliability is a very important point. For example, stopping the introduction of polymers in a fracturing operation may lead to the clogging of the gas production well by settling of the sand used.
  • the stator is composed of individual tungsten carbide plates or blades assembled via spacers on a peripheral ring.
  • the rotor comprises tungsten carbide inserts bolted or soldered to reduce wear during these operations.
  • the device is characterized in that the blades of the rotor at least in part, and the stator are made of stainless steel selected from austenitic-ferritic or austenitic steels treated by vacuum nitriding or carbon diffusion and in that the stator is present in the form of a cylinder in the wall of which its arranged vertical slots made on part of the height of said wall, the slots having a minimum width of 150 microns, preferably between 150 and 700 microns.
  • the slots have a height of between 10 and 50 mm and are located equidistant from the upper and lower edges of the cylinder. In the case of high slots height, these will be cut into 2, 3 or 4 parts.
  • the slots are spaced regularly from each other by a distance of between 10 and 50 mm.
  • the inner walls of the slots are inclined to create sharp edges on each slot.
  • the rotor and stator can be made of different materials.
  • they are made of 304L or 316L austenitic stainless steel vacuum-nitrided but with lower performance and longevity than the austenitic-ferritic steels.
  • they are made of austenitic ferritic steel containing at least 20% by weight of Cr and at least 5% by weight of Ni.
  • the so-called “duplex” steels containing about 22% by weight of Cr and about 5% by weight of Ni are distinguished and the so-called “superduplex” steels containing between 24 and 26% by weight of Cr and 6 to 8% by weight of Ni.
  • the austenitic-ferritic steels are keratinized, that is to say processed by carbon diffusion as explained later.
  • the austeno-ferritic steel chosen has one of the following two compositions: %VS % Cr % Mo %Or %NOT % W % Cu Composition 1 (UNS S32750) Max 0.03 24-26 3.0-5.0 6.0-8.0 0.24 to 0.32 0.5 Composition 2 (UNS S32760) Max 0.03 24-26 3.0-4.0 6.0-8.0 0.20-0.30 0.5 to 0.1 0.5 to 0.1
  • Tungsten carbide has mechanical properties superior to those of superduplexes, but superduplex are sufficiently high compared to the hardness of the polyacrylamide grain to allow a long life of rotors and stators.
  • the super-duplex or duplex can be treated to increase the surface hardness by kolsterising to a thickness of 20 to 30 microns without degrading the corrosion resistance and without changing the geometry of the parts and achieve Rm greater than 1000.
  • the Kolstérisation ® treatment is a method of surface modification of the structure of stainless steels. It consists of a diffusion of a large quantity of carbon from the surface towards the core of the material, without any addition of external elements and without manufacture of chromium carbide. This treatment is performed in the gaseous phase and at low temperature and can treat any shape including slots such as PSU. This treatment is effective up to temperatures of 300 ° C and pH greater than 2. This process allows resistance to fatigue and corrosion resistance, removal of galling, very high hardness while maintaining non-magnetism .
  • the construction of the PSU is difficult with platelet intervals less than 500 microns, it was necessary to use another technology for very fine grinding of the polymer.
  • stator it has been chosen to use a crown or cylinder of the same internal diameter as the PSU on which slots are cut with a last-generation water-jet cutout capable of forming slots with a minimum width of 150 microns with a unit jet and any other width by a two-pass jet.
  • This stator must have a high rigidity and its thickness is preferably at least 10 mm up to 20 mm so as not to lose the precision of the cut. It is also possible with high precision waterjet equipment to make conical cuts allowing better ejection of the ground polymer.
  • the cutting is performed with a high-pressure water jet cutting machine containing an abrasive, at a pressure between 2000 and 5000 bar, preferably between 3000 and 4000 bar.
  • a lower thickness is obviously possible but leads to deformations and breaks in the medium term, especially as a function of the inevitable erosion due to the grinding of the polymer.
  • Cutting can also be done by laser but on small thicknesses, however the thermal effect creates permanent deformations and asperities on the slots thus cut forcing a filling of the piece after cutting.
  • the number of slots of the stator is variable depending on the diameter of the latter. In practice, it is 50 to 300.
  • the knives of the rotor are at least partly made of austenitic-ferritic stainless steel or austenitic vacuum-treated or keratinized.
  • the rotor consists of a support on the surface of which the knives are formed by milling.
  • the rotor is made in its entirety in one of the abovementioned materials.
  • the rotor consists of a machined support made of one of the previously described materials on which are reported platelets made of tungsten carbide or stainless steel cured by heat treatment.
  • the rotor is equipped with 2 to 20 knives, advantageously between 4 and 12. Nevertheless, depending on the diameter of the rotor, the number of knives may vary. For example, it is 9 for a rotor diameter of 200 mm.
  • the knives are optionally more or less inclined relative to the radius of the rotor.
  • this inclination is between 1 and 15 °, preferably between 2 and 10 °.
  • the distance separating the rotor blades from the stator blades is between 50 and 300 microns, preferably between 100 and 200 microns, in practice of the order of 100 microns.
  • the reduction in the width of the slots decreases the flow of powder and water of each device that can be restored in part by increasing the speed of the rotor to the industrial limit of 4500 rpm.
  • stator makes it possible to grind the polymer more finely than the device described in the document WO 2008/107492 in which the space between each individualized blade could be, in practice, less than 500 micrometer without a very significant reduction in longevity of the device.
  • the invention also relates to the use of the dissolution device of the invention in an installation for the implementation of a hydraulic fracturing process of oil or gas wells, assisted recovery. Petroleum, flocculation, preparation of cosmetic solutions or household products. It also makes it possible to significantly reduce the number of workpieces and the complexity of the assembly.
  • FIG 3.1 On the figure 3.1 the rotor of the device of the invention is shown.
  • the figure 3.1 a is an exploded view of the rotor defined by the general reference (7), while the figure 3.1 b is a representation of the finished piece.
  • the rotor comprises a composite support disc (14) resistant to corrosion on which are milled 9 inclined knives (15) in super-duplex of the following composition: %VS % Cr % Mo %Or %NOT % W % Cu UNS S32750 Max 0.03 24-26 3.0-5.0 6.0-8.0 0.24 to 0.32 0.5
  • the knives (15) are protected by a ring (16) attached to their upper part.
  • FIG. 3.2 (a) and 3.2 (b) an alternative construction of the rotor is shown. It then comprises a stainless steel machined rotating support (14) (superduplex, 304, 316) on which are fixed (15-1) tungsten carbide or stainless steel hardened by heat treatment.
  • the rings (19) and (20) are associated together allowing, in combination with the piece (21) to maintain in position the blades (24).
  • This stator designated by the general reference (26), consists of a single piece of thickness equal to 10 mm provided with slots (29) made with a unit water jet at very high pressure (3000 to 4000 bar) .
  • the width of each of the slots is 200 microns.
  • the slots are distributed equidistant from the upper and lower edges of the cylinder (28). The distance separating each slot is 300 microns.
  • the part (28) is produced according to the invention in super-duplex of the following composition: %VS % Cr % Mo %Or %NOT % W % Cu UNS S32750 Max 0.03 24-26 3.0-5.0 6.0-8.0 0.24 to 0.32 0.5
  • the polymers are mixed in a stirred tank (blender) with a residence time of 1 to 2 minutes, taken up by a centrifugal pump to feed the triplex pump which injects the fracturing mixture.
  • the mixing times are sufficient to allow such an online operation.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Claims (9)

  1. Vorrichtung zum Dispergieren eines wasserlöslichen Polymers mit einer Standardkorngröße von weniger als 1 mm, umfassend:
    - einen Befeuchtungstrichter, in dem das Polymer dosiert wird, wobei der Trichter mit einem Primärwasserzufuhrkreislauf verbunden ist,
    - am unteren Ende des Trichters:
    o eine Kammer für die Zerkleinerung und Abführung des dispergierten Polymers, umfassend:
    ■ einen Rotor, der von einem Motor angetrieben wird und mit Messern versehen ist, die gegebenenfalls in Bezug auf den Rotorradius geneigt sind,
    ■ einen feststehenden Stator,
    o auf dem gesamten Umfang der Kammer oder auf einem Teil davon, einen Kranz, der von einem Sekundärwasserkreislauf gespeist wird, wobei der Kranz mit der Kammer derart verbunden ist, dass das Versprühen von Druckwasser auf den Stator gewährleistet ist,
    dadurch gekennzeichnet, dass die Messer des Rotors zumindest teilweise und der Stator aus einem Edelstahl hergestellt sind, der ein durch Vakuumnitrierung oder Kohlenstoffdiffusion behandelter austenitisch-ferritischer oder austenitischer Stahl ist, und dass der Stator als ein Zylinder ausgebildet ist, in dessen Wand senkrechte, auf einem Teil der Wandhöhe ausgebildete Schlitze ausgeschnitten sind, wobei die Schlitze des Stators eine Breite zwischen 150 und 700 Mikrometer aufweisen.
  2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der Statorausschnitt durch Ausschneiden mit einem Wasserstrahl unter sehr hohem Druck mit einem Schleifmittel bei einem Druck zwischen 2000 und 5000 bar, vorzugsweise zwischen 3000 und 4000 bar ausgeführt wird.
  3. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der austenitisch-ferritische Stahl ca. 22 Gew.-% CR und ca. 5 Gew.-% Ni enthält.
  4. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der austenitisch-ferritische Stahl eine der zwei nachfolgenden Zusammensetzungen aufweist: % C % Cr %Mo % Ni % N % W % Cu UNS S32750 Max. 0,03 24-26 3,0-5,0 6,0-8,0 0,24-0,32 0,5 UNS S32760 Max. 0,03 24-26 3,0-4,0 6,0-8,0 0,20-0,30 0,5-0,1 0,5-0,1
  5. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Rotormesser und der Stator ferner durch Kohlenstoffdiffusion von der Oberfläche in Richtung des Materialkerns behandelt werden.
  6. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der Rotor durch einen Träger gebildet ist, an dessen Oberfläche die Messer durch Fräsen ausgebildet sind, wobei das Ganze in dem genannten Edelstahl ausgeführt ist.
  7. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der Rotor durch einen bearbeiteten Träger gebildet ist, der in einem durch Vakuumnitrierung oder Kohlenstoffdiffusion behandelten austenitisch-ferritischen oder austenitischen Stahl ausgeführt ist und an dem Plättchen aus Wolframcarbid oder aus durch Wärmebehandlung gehärtetem Edelstahl angesetzt sind.
  8. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Schlitze des Stators regelmäßig um einen Abstand zwischen 10 und 50 mm voneinander beabstandet sind.
  9. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der Abstand zwischen den Rotormessern und den Schlitze des Stators zwischen 50 und 300 Mikrometer, vorzugsweise zwischen 100 und 200 Mikrometer beträgt und in der Praxis in der Größenordnung von 100 Mikrometer liegt.
EP11708540.7A 2010-02-16 2011-02-08 Verbesserte vorrichtung zur ausgabe eines wasserlöslichen polymers Active EP2536489B1 (de)

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PL11708540T PL2536489T3 (pl) 2010-02-16 2011-02-08 Udoskonalone urządzenie do dyspersji polimeru rozpuszczalnego w wodzie
CY20141100423T CY1115419T1 (el) 2010-02-16 2014-06-11 Βελτιωμενη συσκευη για τη διασπορα υδατοδιαλυτου πολυμερους

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FR1051099 2010-02-16
PCT/FR2011/050262 WO2011107683A1 (fr) 2010-02-16 2011-02-08 Appareil perfectionne de dispersion de polymere hydrosoluble

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CN102740960A (zh) 2012-10-17
CY1115419T1 (el) 2017-01-04
CA2787175C (en) 2017-04-18
BR112012017985B1 (pt) 2020-10-27
EP2536489A1 (de) 2012-12-26
US9452395B2 (en) 2016-09-27
CA2787175A1 (en) 2011-09-09
PL2536489T3 (pl) 2014-08-29
BR112012017985A2 (pt) 2016-05-03
MX2012008727A (es) 2012-11-29
WO2011107683A1 (fr) 2011-09-09
US20150352507A1 (en) 2015-12-10

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