EP2530784A1 - Electric connection device with a retainer for positioning a contact field in an first state - Google Patents

Electric connection device with a retainer for positioning a contact field in an first state Download PDF

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Publication number
EP2530784A1
EP2530784A1 EP11168281A EP11168281A EP2530784A1 EP 2530784 A1 EP2530784 A1 EP 2530784A1 EP 11168281 A EP11168281 A EP 11168281A EP 11168281 A EP11168281 A EP 11168281A EP 2530784 A1 EP2530784 A1 EP 2530784A1
Authority
EP
European Patent Office
Prior art keywords
contact
electrical
conductor
connection device
retaining means
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11168281A
Other languages
German (de)
French (fr)
Other versions
EP2530784B1 (en
Inventor
Jens Oesterhaus
Volker Schröder
Thorsten Feige
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weidmueller Interface GmbH and Co KG
Original Assignee
Weidmueller Interface GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to TR2018/10429T priority Critical patent/TR201810429T4/en
Application filed by Weidmueller Interface GmbH and Co KG filed Critical Weidmueller Interface GmbH and Co KG
Priority to ES11168281.1T priority patent/ES2683892T3/en
Priority to EP11168281.1A priority patent/EP2530784B1/en
Priority to PT11168281T priority patent/PT2530784T/en
Priority to PCT/EP2012/059245 priority patent/WO2012163692A1/en
Priority to BR112013029718-2A priority patent/BR112013029718B1/en
Priority to CN201280026124.6A priority patent/CN103563175B/en
Priority to JP2014513110A priority patent/JP5933697B2/en
Publication of EP2530784A1 publication Critical patent/EP2530784A1/en
Application granted granted Critical
Publication of EP2530784B1 publication Critical patent/EP2530784B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821—Single-blade spring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets

Definitions

  • the present invention relates to an electrical connection device according to the preamble of claim 1.
  • the publication DE 20 2010 016 638 U1 discloses an electrical connection device with a spring cage, in which the contact spring is mounted in a ground state on retaining pins of the spring cage so that the electrical conductor can be inserted into the spring clip.
  • the retaining pins are arranged on a release lever which shifts when the electrical conductor strikes, so that the contact spring slips off the retaining pins and jams the electrical conductor in the connecting device.
  • a disadvantage of this electrical connection device is that it is suitable only for sufficiently rigid conductors, for example, full conductor or stranded conductor with ferrule.
  • the object of the invention is to provide a connecting device of the type mentioned above, which is also suitable for stranded wire without end sleeve, which is very easy to handle, is suitable for connection of an electrical conductor to an electrical assembly, in particular to a housing of the electrical assembly , and also ensures a very good dust and moisture protection.
  • connection device which is provided for connection of an electrical conductor to an electrical assembly
  • the connection device comprises a spring cage with a contact spring and a contact spring opposite abutment region, and a retaining means, which of a ground state in which the electrical conductor is inserted into the spring cage, in an assembled state, in which the contact spring bears against the electrical conductor and clamped in the spring cage, is adjustable, wherein the retaining means is slidably disposed in the ground state between the contact area and the contact spring.
  • the retaining means is displaceable by inserting the electrical conductor in a Portereinfuel tranquil together with this between the contact area and the contact spring.
  • the retaining means is displaced along the abutment region between the latter and the contact spring in the conductor insertion direction until it moves away under the contact spring and releases it.
  • the contact spring then comes into contact with the electrical conductor and jammed him.
  • the electrical connection device according to the invention therefore enables the automatic setting of the electrical conductor merely by inserting the electrical conductor in the conductor insertion direction. In this case, no additional tools are needed, so that the connection of the electrical conductor to the electrical connection device by a layman very easily and quickly possible and the electrical connection device is thus particularly easy to handle.
  • An electrical assembly according to the invention is for example an electrical conductor or a single electrical component or a circuit of a plurality of electrical components. It is protected in a preferred embodiment by a housing. Particularly preferably, the electrical connection device can be connected to the housing.
  • the electrical conductor preferably has a, in particular electrically insulating, sheath and an electrically conductive wire.
  • the conductive wire is preferably formed as a full conductor or as a stranded conductor.
  • the electrical connection device according to the invention is suitable not only for stranded conductors whose strands are provided with a wire end ferrule, but also for stranded wire without end sleeve.
  • this has an insertion funnel for supplying the electrical conductor to the retaining means.
  • the insertion funnel is arranged adjacent to the retaining means in the ground state, or the retaining means is arranged in the ground state in the insertion funnel. Furthermore, it is formed as a sleeve and at least partially funnel-shaped, so that it narrows in Leitereinmolurgi and leads the conductor to the retaining means. This is particularly advantageous in stranded conductors, since the strands are centered thereby.
  • the retaining means is preferably arranged in the ground state between the contact area and the contact spring, in particular jammed, so that the insertion funnel and the retaining means are in the ground state in a defined starting position to each other.
  • the retaining means in the spring cage is precisely positioned prior to displacement by the electrical conductor.
  • the contact spring is thereby positioned by means of the retaining means such that it does not hinder the electrical conductor when it is inserted into the electrical connection device.
  • the retaining means preferably has a contact surface, with which the electrical conductor when inserted into the spring cage in abutment against the retaining means.
  • the contact surface is preferably arranged transversely to the conductor insertion direction.
  • the contact spring and / or the contact area are live. Further preferably, the contact spring is in the mounted state in a contact region on the wire and at least partially on the contact area. As a result, the contact spring presses the wire of the electrical conductor in the mounting state on the contact area of the spring cage, so that the electrical contact is ensured between the contact area and / or the contact spring with the electrical conductor and the electrical conductor is held securely in the electrical connection device at the same time. As a result, a good contact of the electrical conductor, even when using a stranded conductor, made sure.
  • the contact spring and / or the contact region are preferably formed from a highly conductive material, for example from copper or a copper alloy.
  • the spring cage is integrally formed to save manufacturing steps. But it is particularly preferred that the contact spring is manufactured separately and then in particular materially secured to the spring cage to form the contact spring of a material with good spring properties. About their spring force, the contact force with which the electrical conductor is held in the electrical connection device, adjustable.
  • the retaining means and / or the insertion funnel are made of a plastic, particularly preferably as an injection molded part. As a result, they are inexpensive to produce by conventional means.
  • the retaining means preferably has a contact web, which is arranged in the ground state between the electrical conductor and the contact spring and bends when moving the retaining means in the direction of the electrical conductor.
  • the abutment web guides the contact spring onto the electrical conductor so that the contact spring does not abruptly strike the conductor when the retainer moves away below the contact spring, releases the contact spring, and then presses against the electrical conductor.
  • When trained as a stranded conductor electrical conductor of the plant jetty also prevents the splitting of individual strands.
  • the abutment web is arranged by a living hinge on the retaining means so that it returns when the retaining means moves under the contact spring.
  • the electrical connection device preferably comprises a conductor connection housing - in particular a screw cap - as well as a contact connection housing.
  • the electrical conductor is guided in the conductor insertion direction through the conductor connection housing into the contact connection housing.
  • the spring cage be arranged fixed in the contact connection housing and the return means displaceable in the spring cage.
  • the insertion funnel is preferably arranged stationarily in the conductor connection housing.
  • connection part is preferably arranged, which is provided for connection of the electrical connection device to the electrical assembly.
  • the connection part is preferably designed as a plug contact part or as a socket contact part, so that a corresponding socket or plug contact part can be connected to the connection part.
  • the connection part and the spring cage are manufactured in one piece, preferably as stamped sheet metal parts.
  • a seal in the conductor connection housing.
  • the seal concentrically surrounds the electrical conductor in the assembled state to prevent the ingress of dust and moisture into the conductor connection housing.
  • a sealing ring is preferably provided between the conductor connection housing and the contact connection housing.
  • the conductor connection housing can preferably be arranged reversibly on the contact connection housing.
  • the contact connection housing and the conductor connection housing can be locked together.
  • other joining techniques are preferred.
  • the object is further achieved by a method for mounting an electrical conductor in an electrical connection device according to the invention, wherein the retaining means is arranged in the ground state between the contact spring and the abutment region and by means of the electrical conductor in the Porterereinstory tranquils is moved along the contact area until the contact spring device in contact with the electrical conductor and jammed in the assembled state.
  • the method allows a very simple handling of the electrical connection device by the operator, wherein the electrical contact between the electrical conductor and the spring cage made safe and at the same time the electrical conductor is securely fixed in the spring cage.
  • the electrical connection device 10 is provided for connection to an electrical assembly (not shown). It is particularly preferably used to connect conductors to / from solar installations. For this purpose, it has a contact connection housing 6 and a conductor connection housing, in particular a screw cap 5, which is screwed to the contact connection housing 6.
  • a contact connection housing 6 and a conductor connection housing, in particular a screw cap 5, which is screwed to the contact connection housing 6.
  • snap-in connectors 62 are furthermore provided on the contact connection housing 6, with which they can be fastened to a housing (not shown) of the electrical assembly.
  • the conductor connection housing 5 and the contact connection housing 6 are sleeve-like, wherein the conductor connection housing 5 has an insertion opening 53 for insertion of the electrical conductor 4 in a conductor insertion direction 43.
  • a spring cage 2 with a contact region 23 and a contact region 23 opposite the contact spring 21 for connection of the electrical conductor 4 is arranged.
  • connection part 15 for connecting the electrical connection device 10 is further arranged on the electrical assembly, which is designed here as a female contact part, so that a corresponding to the female contact part connector contact part (not shown) of the electrical assembly can be plugged onto the contact terminal housing 6.
  • the connection part 15 can be formed for connection to the electrical assembly with any conventional connection technology that allows safe electrical contacting of the spring cage 2, for example, by material connection or a spring or pin contact.
  • connection part 15 is produced in one piece with the spring cage 2 in the present embodiment, but can also be formed as a separate component.
  • a seal 52 is provided which is arranged concentrically around the electrical conductor 4 in the assembled state M of the connection device 10.
  • the seal 8 ensures in the assembled state M protection against the ingress of dust and moisture. So that no dust and no moisture penetrate via the connection of the contact part housing 6 with the conductor connection housing 5, a sealing ring 56 is optionally provided between them.
  • a corresponding seal (not shown) is preferably provided in the contact connection housing 6.
  • an insertion funnel 7 is arranged which extends concentrically around the electrical conductor 4 in the assembled state M.
  • the insertion funnel 7 is formed funnel-shaped on its side facing away from the spring cage 2 side and narrows in Leiterreinfuelides.
  • the strands of the wire 42 are thereby centered and directed guided in the spring cage 2 in a designed as a stranded conductor electrical conductor 4.
  • a retaining means 3 is arranged, wherein the Fig. 1 (b) shows the retaining means 3 in a ground state G, in which it is arranged between the contact spring 21 and the abutment region 23. It has a recess 31 in which a free end 22 of the contact spring 21 rests and the retaining means 3 presses against the abutment region 23. Before the insertion of the electrical conductor 4, the retaining means 3 is therefore in a defined starting position x 0 in the spring cage 2. Since the free end 22 of the contact spring 21 rests in the recess 31, the contact spring 21 does not interfere with the electrical conductor 4 during insertion.
  • the retaining means 3 is here arranged on the insertion funnel 7, so that the electrical conductor 4 is guided during insertion into the spring cage 2 to the retaining means 3.
  • the retaining means 3 and the insertion funnel are integrally formed.
  • the retaining means 3 has a contact surface 33, which extends transversely to the conductor insertion direction 43, and the electrical conductor 4 is supplied.
  • the electrical conductor 4 or the wire 41 of the electrical conductor 4 gets when moving with the contact surface 33 in abutment, so that the electrical conductor 4 entrains the retaining means 3.
  • the retaining means 3 is therefore displaced during insertion of the electrical conductor 4 together with this in the conductor insertion direction 43.
  • Fig. 1 (c) shows the retaining means 3 when moving from the basic position G to a mounting position M, wherein it is shifted relative to the defined starting position x 0 by a distance dx.
  • the retaining means 3 has a contact web 32, which is pressed by the free end 22 of the contact spring 21 during displacement of the retaining means 3 in the conductor insertion direction 43 on the electrical conductor 4 and bends in this direction.
  • the contact spring 21 is therefore guided on the electrical conductor 4 and does not rebound on this, when the retaining means 3 moves away under the contact spring 21 and this releases.
  • the contact web 32 prevents strands of an electrical conductor 4 embodied as a stranded conductor from splicing off.
  • the free end 22 of the contact spring 21 applies to the wire 41 of the electrical conductor 4 and presses it onto the contact web 23.
  • the mounting state M shows Fig. 1 (a) ,
  • the contact spring 21 and / or the contact region 23 are provided in a current-carrying manner, so that they also contact the electrical conductor 4 electrically in the assembled state M.
  • Fig. 2 shows an insertion funnel 7 and the retaining means 3 for the electrical connection device 10 of Fig. 1 , in Fig. 2 (a) in a perspective and in Fig. 2 (b) in a side view.
  • the insertion funnel 7 has at one end facing away from the spring cage 2 (s. Fig.1 . 3 ) in a conductor insertion direction 43 narrowing funnel 71 and at one the spring cage 2 end facing a guide channel 72, wherein the guide channel 72 in cross-section approximately U-shaped and on one of the contact spring 21 facing side (s. Fig. 1 . 3 ) is open.
  • it has a stop 73, with which it bears against the contact part connection housing 6 and / or the spring cage 2, so that it is arranged at least in the assembled state M in a defined position in the electrical connection device 10 and not in and against the conductor insertion direction 43 is displaceable.
  • the retaining means 3 has the recess 31, in which the free end 22 of the contact spring 21 rests in the ground state G, the contact bar 32 which is bent in the direction of the conductor 4 when the restraining means 3 and the electrical conductor 4 are moved together by means of the contact spring 21, and the contact surface 33, against which the electrical conductor 4 in the ground state G, on. Furthermore, it has holding webs 34, with which the retaining means 3 is detachably positioned in the guide channel 72, and a guide web 35 which is inserted during displacement of the retaining means 3 in the conductor insertion direction 43 to or into the connection part 15 and the displacement of the retaining means 3 in the conductor insertion direction 43 may be limited by application to the connection part 15.
  • the retaining means 3 and the insertion funnel 7 therefore form a preferably one-piece assembly unit, in which the retaining means 3 in the ground state G together with the insertion funnel 7 is held in the defined starting position x 0 .
  • the retaining means 3 for example by means of the contact spring 21, is held in the basic state G in the defined starting position x 0 .
  • the insertion funnel 7 without guide channel 72 and the retaining means 3 is formed without holding webs 34, wherein optionally the conductor connection housing 5 forms a guide channel (not shown).
  • the insertion funnel 7 and the retaining means 3 will be referred to as a preferably one-piece "mounting unit".
  • the electrical conductor 4 is very easy to insert, even if it is designed as a stranded conductor without end sleeve.
  • Fig. 3 shows the spring cage 2 made in one piece with the connection part 15 and the assembly unit formed by the insertion funnel 7 and the retaining means 3.
  • the mounting unit is arranged in the spring cage 2, in the Fig. 3 (b) it is shown outside of the spring cage 2.
  • the electrical conductor 4 can be mounted therein only by insertion into the electrical connection device 10 according to the invention. He is automatically and without the use of additional tools in the spring cage 2 set so that he on the one hand on the one hand electrically contacted and on the other hand is securely arranged in the electrical connection device 10. The assembly of the electrical conductor 4 in the connection device 10 is therefore very simple and quick to perform by a layman.

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  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

The electrical connection device (10) has a connection device that comprises a spring cage (2) provided with a contact spring (21) and a contact area opposite the contact spring. A retaining unit (3) is switchable from a base state into an assembly state. The electrical conductor is inserted into spring cage during base state. The contact spring is made to clamp electrical conductor during assembly state. The retaining unit is movably arranged between contact area and contact spring during base state. An independent claim is included for method for connecting an electrical conductor to the electrical connection device.

Description

Die vorliegende Erfindung betrifft eine elektrische Anschlussvorrichtung nach dem Oberbegriff des Anspruchs 1.The present invention relates to an electrical connection device according to the preamble of claim 1.

Für elektrische Anschlussvorrichtungen zum Anschluss elektrischer Leiter an einen Stecker oder an elektrische Baugruppen werden hohe Anforderungen in Bezug auf einfache Handhabbarkeit und sichere Kontaktierung gestellt. Weiterhin sind die Anforderungen bezüglich des Schutzes der elektrischen Kontakte gegen Staub und Feuchtigkeit, insbesondere für den Gebrauch in industrieller Umgebung, sehr hoch.For electrical connection devices for connecting electrical conductors to a plug or to electrical assemblies high demands are made in terms of ease of handling and secure contact. Furthermore, the requirements for the protection of the electrical contacts against dust and moisture, especially for use in industrial environments, are very high.

Zum Stand der Technik sei zunächst die DE 20 2006 009 460 U1 genannt.The state of the art is first the DE 20 2006 009 460 U1 called.

Die Druckschrift DE 20 2010 016 638 U1 offenbart eine elektrische Anschlussvorrichtung mit einem Federkäfig, bei dem die Kontaktfeder in einem Grundzustand auf Haltezapfen des Federkäfigs so gelagert ist, dass der elektrische Leiter in die Federklemme einschiebbar ist. Die Haltezapfen sind an einem Auslösehebel angeordnet, der sich bei Auftreffen des elektrischen Leiters verschiebt, so dass die Kontaktfeder von den Haltezapfen rutscht und den elektrischen Leiter in der Anschlussvorrichtung verklemmt. Nachteilig an dieser elektrischen Anschlussvorrichtung ist es, dass sie sich nur für ausreichend steife Leiter, beispielsweise Vollleiter oder Litzenleiter mit Aderendhülse, eignet.The publication DE 20 2010 016 638 U1 discloses an electrical connection device with a spring cage, in which the contact spring is mounted in a ground state on retaining pins of the spring cage so that the electrical conductor can be inserted into the spring clip. The retaining pins are arranged on a release lever which shifts when the electrical conductor strikes, so that the contact spring slips off the retaining pins and jams the electrical conductor in the connecting device. A disadvantage of this electrical connection device is that it is suitable only for sufficiently rigid conductors, for example, full conductor or stranded conductor with ferrule.

Aufgabe der Erfindung ist es, eine Anschlussvorrichtung der oben genannten Art zu schaffen, die sich auch für Litzenleiter ohne Aderendhülse eignet, die sehr einfach handhabbar ist, sich zum Anschluss eines elektrischen Leiters an eine elektrische Baugruppe, insbesondere an ein Gehäuse der elektrischen Baugruppe, eignet, und die zudem einen sehr guten Staub- und Feuchtigkeitsschutz gewährleistet.The object of the invention is to provide a connecting device of the type mentioned above, which is also suitable for stranded wire without end sleeve, which is very easy to handle, is suitable for connection of an electrical conductor to an electrical assembly, in particular to a housing of the electrical assembly , and also ensures a very good dust and moisture protection.

Die Aufgabe wird gelöst mit einer elektrischen Anschlussvorrichtung, die zum Anschluss eines elektrischen Leiters an eine elektrische Baugruppe vorgesehen ist, wobei die Anschlussvorrichtung einen Federkäfig mit einer Kontaktfeder und einem der Kontaktfeder gegenüberliegenden Anlagebereich aufweist, sowie ein Rückhaltemittel, welches von einem Grundzustand, in dem der elektrische Leiter in den Federkäfig einschiebbar ist, in einen Montagezustand, in dem die Kontaktfeder am elektrischen Leiter anliegt und diesen im Federkäfig verklemmt, verstellbar ist, wobei das Rückhaltemittel im Grundzustand zwischen dem Anlagebereich und der Kontaktfeder verschiebbar angeordnet ist. Die erfindungsgemäß vorgesehene relative Verschieblichkeit des Rückhaltemittels zum Federkäfig ermöglicht das Wegschieben des Rückhaltemittels.The object is achieved with an electrical connection device which is provided for connection of an electrical conductor to an electrical assembly, wherein the connection device comprises a spring cage with a contact spring and a contact spring opposite abutment region, and a retaining means, which of a ground state in which the electrical conductor is inserted into the spring cage, in an assembled state, in which the contact spring bears against the electrical conductor and clamped in the spring cage, is adjustable, wherein the retaining means is slidably disposed in the ground state between the contact area and the contact spring. The inventively provided relative displaceability of the retaining means for spring cage allows the removal of the retaining means.

Dabei ist es bevorzugt, dass das Rückhaltemittel durch Einführen des elektrischen Leiters in eine Leitereinführrichtung gemeinsam mit diesem zwischen dem Anlagebereich und der Kontaktfeder verschiebbar ist. Dadurch wird das Rückhaltemittel entlang dem Anlagebereich zwischen diesem und der Kontaktfeder in die Leitereinführrichtung verschoben, bis es unter der Kontaktfeder wegfährt und sie freigibt. Die Kontaktfeder gerät dann in Anlage an den elektrischen Leiter und verklemmt ihn. Die erfindungsgemäße elektrische Anschlussvorrichtung ermöglicht daher das automatische Festlegen des elektrischen Leiters lediglich durch Einschieben des elektrischen Leiters in die Leitereinführrichtung. Dabei werden keine zusätzlichen Hilfsmittel benötigt, so dass das Anschließen des elektrischen Leiters an die elektrische Anschlussvorrichtung auch von einem Laien sehr leicht und schnell möglich und die elektrische Anschlussvorrichtung somit besonders einfach handhabbar ist.It is preferred that the retaining means is displaceable by inserting the electrical conductor in a Leitereinführrichtung together with this between the contact area and the contact spring. As a result, the retaining means is displaced along the abutment region between the latter and the contact spring in the conductor insertion direction until it moves away under the contact spring and releases it. The contact spring then comes into contact with the electrical conductor and jammed him. The electrical connection device according to the invention therefore enables the automatic setting of the electrical conductor merely by inserting the electrical conductor in the conductor insertion direction. In this case, no additional tools are needed, so that the connection of the electrical conductor to the electrical connection device by a layman very easily and quickly possible and the electrical connection device is thus particularly easy to handle.

Eine elektrische Baugruppe im Sinne der Erfindung ist beispielsweise ein elektrischer Leiter oder ein einzelnes elektrisches Bauteil oder eine Schaltung aus einer Vielzahl elektrischer Bauteile. Sie ist in einer bevorzugten Ausführungsform durch ein Gehäuse geschützt. Besonders bevorzugt ist die elektrische Anschlussvorrichtung an das Gehäuse anschließbar.An electrical assembly according to the invention is for example an electrical conductor or a single electrical component or a circuit of a plurality of electrical components. It is protected in a preferred embodiment by a housing. Particularly preferably, the electrical connection device can be connected to the housing.

Der elektrische Leiter weist bevorzugt eine, insbesondere elektrisch isolierende, Ummantelung sowie eine elektrisch leitende Ader auf. Die leitende Ader ist vorzugsweise als Vollleiter oder als Litzenleiter ausgebildet. Die erfindungsgemäße elektrische Anschlussvorrichtung eignet sich nicht nur für Litzenleiter, deren Litzen mit einer Aderendhülse versehen sind, sondern auch für Litzenleiter ohne Aderendhülse.The electrical conductor preferably has a, in particular electrically insulating, sheath and an electrically conductive wire. The conductive wire is preferably formed as a full conductor or as a stranded conductor. The electrical connection device according to the invention is suitable not only for stranded conductors whose strands are provided with a wire end ferrule, but also for stranded wire without end sleeve.

Um ein genaues Positionieren und sicheres Kontaktieren des elektrischen Leiters im Federkäfig sicher zu stellen, weist dieser einen Einführtrichter zum Zuführen des elektrischen Leiters zum Rückhaltemittel auf. Der Einführtrichter ist dem Rückhaltemittel im Grundzustand benachbart angeordnet, oder das Rückhaltemittel ist im Grundzustand im Einführtrichter angeordnet. Weiterhin ist er als eine Hülse und zumindest teilweise trichterförmig ausgebildet, so dass er sich in Leitereinführrichtung verengt und den Leiter zum Rückhaltemittel führt. Dies ist insbesondere bei Litzenleitern vorteilhaft, da die Litzen dadurch zentriert werden. Zudem ist das Rückhaltemittel im Grundzustand bevorzugt zwischen dem Anlagebereich und der Kontaktfeder angeordnet, insbesondere verklemmt, so dass sich der Einführtrichter und das Rückhaltemittel im Grundzustand in einer definierten Ausgangsposition zueinander befinden. Dadurch ist das Rückhaltemittel im Federkäfig vor dem Verschieben durch den elektrischen Leiter genau positioniert. Zudem ist die Kontaktfeder mittels des Rückhaltemittels dadurch so positioniert, dass sie den elektrischen Leiter beim Einführen in die elektrische Anschlussvorrichtung nicht behindert.In order to ensure accurate positioning and secure contact of the electrical conductor in the spring cage, this has an insertion funnel for supplying the electrical conductor to the retaining means. The insertion funnel is arranged adjacent to the retaining means in the ground state, or the retaining means is arranged in the ground state in the insertion funnel. Furthermore, it is formed as a sleeve and at least partially funnel-shaped, so that it narrows in Leitereinführrichtung and leads the conductor to the retaining means. This is particularly advantageous in stranded conductors, since the strands are centered thereby. In addition, the retaining means is preferably arranged in the ground state between the contact area and the contact spring, in particular jammed, so that the insertion funnel and the retaining means are in the ground state in a defined starting position to each other. As a result, the retaining means in the spring cage is precisely positioned prior to displacement by the electrical conductor. In addition, the contact spring is thereby positioned by means of the retaining means such that it does not hinder the electrical conductor when it is inserted into the electrical connection device.

Das Rückhaltemittel weist bevorzugt eine Anlagefläche auf, mit der der elektrische Leiter beim Einführen in den Federkäfig in Anlage an das Rückhaltemittel gerät. Die Anlagefläche ist bevorzugt quer zur Leitereinführrichtung angeordnet.The retaining means preferably has a contact surface, with which the electrical conductor when inserted into the spring cage in abutment against the retaining means. The contact surface is preferably arranged transversely to the conductor insertion direction.

Es ist bevorzugt, dass die Kontaktfeder und/oder der Anlagebereich stromführend sind. Weiterhin bevorzugt liegt die Kontaktfeder im montierten Zustand in einem Kontaktbereich an der Ader und zumindest teilweise am Anlagebereich an. Dadurch drückt die Kontaktfeder die Ader des elektrischen Leiters im Montagezustand auf den Anlagebereich des Federkäfigs, so dass der elektrische Kontakt zwischen dem Anlagebereich und/oder der Kontaktfeder mit dem elektrischen Leiter sichergestellt ist und der elektrische Leiter gleichzeitig in der elektrischen Anschlussvorrichtung sicher gehalten ist. Dadurch ist eine gute Kontaktierung des elektrischen Leiters, auch bei Verwendung eines Litzenleiters, sicher gestellt.It is preferred that the contact spring and / or the contact area are live. Further preferably, the contact spring is in the mounted state in a contact region on the wire and at least partially on the contact area. As a result, the contact spring presses the wire of the electrical conductor in the mounting state on the contact area of the spring cage, so that the electrical contact is ensured between the contact area and / or the contact spring with the electrical conductor and the electrical conductor is held securely in the electrical connection device at the same time. As a result, a good contact of the electrical conductor, even when using a stranded conductor, made sure.

Bevorzugt sind die Kontaktfeder und/oder der Anlagebereich aus einem gut leitfähigen Material, beispielsweise aus Kupfer oder einer Kupferlegierung, gebildet. In einer bevorzugten Ausführungsform ist der Federkäfig einstückig ausgebildet, um Fertigungsschritte einzusparen. Es ist aber besonders bevorzugt, dass die Kontaktfeder separat gefertigt und dann insbesondere stoffschlüssig am Federkäfig befestigt ist, um die Kontaktfeder aus einem Material mit guten Federeigenschaften zu bilden. Über ihre Federkraft ist die Kontaktkraft, mit der der elektrische Leiter in der elektrischen Anschlussvorrichtung gehalten wird, einstellbar.The contact spring and / or the contact region are preferably formed from a highly conductive material, for example from copper or a copper alloy. In a preferred embodiment, the spring cage is integrally formed to save manufacturing steps. But it is particularly preferred that the contact spring is manufactured separately and then in particular materially secured to the spring cage to form the contact spring of a material with good spring properties. About their spring force, the contact force with which the electrical conductor is held in the electrical connection device, adjustable.

Bevorzugt sind das Rückhaltemittel und/oder der Einführtrichter aus einem Kunststoff gefertigt sind, besonders bevorzugt als Spritzgussteil. Dadurch sind sie mit herkömmlichen Mitteln kostengünstig herstellbar.Preferably, the retaining means and / or the insertion funnel are made of a plastic, particularly preferably as an injection molded part. As a result, they are inexpensive to produce by conventional means.

Das Rückhaltemittel weist bevorzugt einen Anlagesteg auf, der im Grundzustand zwischen dem elektrischen Leiter und der Kontaktfeder angeordnet ist und sich beim Verschieben des Rückhaltemittels in Richtung des elektrischen Leiters verbiegt. Der Anlagesteg führt die Kontaktfeder auf den elektrischen Leiter, so dass die Kontaktfeder nicht ruckartig auf den Leiter aufschlägt, wenn das Rückhaltemittel unter der Kontaktfeder wegfährt, die Kontaktfeder freigibt und dann auf den elektrischen Leiter gedrückt wird. Bei als Litzenleiter ausgebildetem elektrischem Leiter verhindert der Anlagesteg außerdem das Abspleißen von Einzellitzen.The retaining means preferably has a contact web, which is arranged in the ground state between the electrical conductor and the contact spring and bends when moving the retaining means in the direction of the electrical conductor. The abutment web guides the contact spring onto the electrical conductor so that the contact spring does not abruptly strike the conductor when the retainer moves away below the contact spring, releases the contact spring, and then presses against the electrical conductor. When trained as a stranded conductor electrical conductor of the plant jetty also prevents the splitting of individual strands.

In einer bevorzugten Ausführungsform ist der Anlagesteg durch ein Filmscharnier am Rückhaltemittel angeordnet, so dass er sich zurückstellt, wenn das Rückhaltemittel unter der Kontaktfeder wegfährt.In a preferred embodiment, the abutment web is arranged by a living hinge on the retaining means so that it returns when the retaining means moves under the contact spring.

Die Elektrische Anschlussvorrichtung umfasst bevorzugt ein Leiteranschlussgehäuse ― insbesondere eine Schraubkappe ― sowie ein Kontaktanschlussgehäuse. Der elektrische Leiter wird in die Leitereinführrichtung durch das Leiteranschlussgehäuse in das Kontaktanschlussgehäuse geführt. Es ist bevorzugt, dass der Federkäfig ortsfest im Kontaktanschlussgehäuse und das Rückstellmittel verschieblich im Federkäfig angeordnet sind. Der Einführtrichter ist bevorzugt ortsfest im Leiteranschlussgehäuse angeordnet.The electrical connection device preferably comprises a conductor connection housing - in particular a screw cap - as well as a contact connection housing. The electrical conductor is guided in the conductor insertion direction through the conductor connection housing into the contact connection housing. It is preferred that the spring cage be arranged fixed in the contact connection housing and the return means displaceable in the spring cage. The insertion funnel is preferably arranged stationarily in the conductor connection housing.

Am Federkäfig ist bevorzugt ein Anschlussteil angeordnet, welches zum Anschluss der elektrischen Anschlussvorrichtung an die elektrische Baugruppe vorgesehen ist. Das Anschlussteil ist bevorzugt als Steckerkontaktteil oder als Buchsenkontaktteil ausgebildet, so dass ein korrespondierendes Buchsen- oder Steckerkontaktteil an das Anschlussteil anschließbar ist. In einer bevorzugten Ausführungsform sind das Anschlussteil und der Federkäfig einstückig gefertigt, bevorzugt als Stanzblechteile.At the spring cage, a connection part is preferably arranged, which is provided for connection of the electrical connection device to the electrical assembly. The connection part is preferably designed as a plug contact part or as a socket contact part, so that a corresponding socket or plug contact part can be connected to the connection part. In a preferred embodiment, the connection part and the spring cage are manufactured in one piece, preferably as stamped sheet metal parts.

Es ist ebenfalls bevorzugt, im Leiteranschlussgehäuse eine Dichtung vorzusehen. Die Dichtung umgibt den elektrischen Leiter im Montagezustand konzentrisch, um das Eindringen von Staub und Feuchtigkeit in das Leiteranschlussgehäuse zu verhindern. Zudem ist vorzugsweise ein Dichtring zwischen dem Leiteranschlussgehäuse und dem Kontaktanschlussgehäuse vorgesehen. Dadurch ist der Federkäfig, insbesondere der Anlagebereich, gegen Staub und Feuchtigkeit geschützt.It is also preferable to provide a seal in the conductor connection housing. The seal concentrically surrounds the electrical conductor in the assembled state to prevent the ingress of dust and moisture into the conductor connection housing. In addition, a sealing ring is preferably provided between the conductor connection housing and the contact connection housing. As a result, the spring cage, in particular the contact area, is protected against dust and moisture.

Das Leiteranschlussgehäuse ist bevorzugt reversibel an das Kontaktanschlussgehäuse anordbar. In einer bevorzugten Ausführungsform sind das Kontaktanschlussgehäuse und das Leiteranschlussgehäuse miteinander verrastbar. Alternativ ist es bevorzugt, am Leiteranschlussgehäuse ein Gewinde vorzusehen, und am Kontaktanschlussgehäuse ein korrespondierendes Gegengewinde, so dass das Kontaktanschlussgehäuse und das Leiteranschlussgehäuse aneinander drehbar sind. Es sind aber auch andere Verbindungstechniken bevorzugt.The conductor connection housing can preferably be arranged reversibly on the contact connection housing. In a preferred embodiment, the contact connection housing and the conductor connection housing can be locked together. Alternatively, it is preferable to provide a thread on the conductor connection housing, and a corresponding mating thread on the contact connection housing, so that the contact connection housing and the conductor connection housing are rotatable against one another. However, other joining techniques are preferred.

Die Aufgabe wird weiterhin gelöst mit einem Verfahren zum Montieren eines elektrischen Leiters in eine erfindungsgemäße elektrische Anschlussvorrichtung, wobei das Rückhaltemittel im Grundzustand zwischen der Kontaktfeder und dem Anlagebereich angeordnet ist und mittels des elektrischen Leiters in die Leitereinführrichtung entlang dem Anlagebereich verschoben wird, bis die Kontaktfeder in Anlage an den elektrischen Leiter gerät und diesen im Montagezustand verklemmt. Das Verfahren ermöglicht eine sehr einfache Handhabung der elektrischen Anschlussvorrichtung durch den Bediener, wobei der elektrische Kontakt zwischen dem elektrischen Leiter und dem Federkäfig sicher hergestellt und gleichzeitig der elektrische Leiter im Federkäfig sicher festgelegt wird.The object is further achieved by a method for mounting an electrical conductor in an electrical connection device according to the invention, wherein the retaining means is arranged in the ground state between the contact spring and the abutment region and by means of the electrical conductor in the Leiterereinführrichtung is moved along the contact area until the contact spring device in contact with the electrical conductor and jammed in the assembled state. The method allows a very simple handling of the electrical connection device by the operator, wherein the electrical contact between the electrical conductor and the spring cage made safe and at the same time the electrical conductor is securely fixed in the spring cage.

Nachfolgend wird die Erfindung unter Bezug auf die Figuren anhand von Ausführungsbeispielen näher erläutert, wobei weitere Vorteile der Erfindung deutlich werden.The invention will be explained in more detail below with reference to the figures with reference to embodiments, wherein further advantages of the invention will become apparent.

Es zeigt:

Fig. 1
eine erfindungsgemäße elektrische Anschlussvorrichtung mit einem angeschlossenen elektrischen Leiter, wobei die Fig. 1 (a) ein Rückhaltemittel im Montagezustand zeigt, die Fig. 1 (b) einen Ausschnitt C der Fig. 1 (a) zeigt, wobei sich das Rückhaltemittel im Grundzustand befindet, und die Fig. 1 (c) den Ausschnitt C der Fig. 1 (a) zeigt, wobei das Rückhaltemittel vom Grundzustand in den Montagezustand verschoben wird,
Fig. 2
zeigt einen Einführtrichter und das Rückhaltemittel für die elektrische Anschlussvorrichtung der Fig. 1, und zwar in Fig. 2(a) in einer perspektivischen und in Fig. 2(b) in einer Seitenansicht, und
Fig. 3
zeigt einen Federkäfig für die elektrische Anschlussvorrichtung der Fig. 1 mit am Federkäfig angeordnetem Anschlussteil zum Anschluss einer elektrischen Baugruppe, sowie den Einführtrichter und das Rückhaltemittel aus Fig. 2, und zwar in den Fig. 3(a) - (d) in verschiedenen perspektivischen Ansichten, wobei in den Fig. 3 (b) - (d) ein elektrischen Leiter in den Einführtrichter zumindest teilweise eingeschoben ist.
It shows:
Fig. 1
an inventive electrical connection device with a connected electrical conductor, wherein the Fig. 1 (a) shows a retaining means in the assembled state, the Fig. 1 (b) a section C of Fig. 1 (a) shows, wherein the retaining means is in the ground state, and the Fig. 1 (c) the section C of the Fig. 1 (a) shows, wherein the retaining means is moved from the ground state in the assembled state,
Fig. 2
shows an insertion funnel and the retaining means for the electrical connection device of Fig. 1 , in Fig. 2 (a) in a perspective and in Fig. 2 (b) in a side view, and
Fig. 3
shows a spring cage for the electrical connection device of Fig. 1 with arranged on the spring cage connector for connecting an electrical assembly, and the insertion funnel and the retaining means Fig. 2 , in the 3 (a) - (d) in different perspective views, wherein in the Fig. 3 (b) - (d) an electrical conductor is at least partially inserted into the insertion funnel.

Die elektrische Anschlussvorrichtung 10 ist zum Anschluss an eine elektrische Baugruppe (nicht gezeigt) vorgesehen. Besonders bevorzugt wird sie zum Anschluss von Leitern von/an Solaranlagen genutzt. Dafür weist sie ein Kontaktanschlussgehäuse 6 sowie ein Leiteranschlussgehäuse, insbesondere eine Schraubkappe, 5 auf, die am Kontaktanschlussgehäuse 6 verschraubt ist. Vorzugsweise sind ferner am Kontaktanschlussgehäuse 6 Schnappverbinder 62 vorgesehen sind, mit denen sie an einem Gehäuse (nicht gezeigt) der elektrischen Baugruppe befestigbar ist.The electrical connection device 10 is provided for connection to an electrical assembly (not shown). It is particularly preferably used to connect conductors to / from solar installations. For this purpose, it has a contact connection housing 6 and a conductor connection housing, in particular a screw cap 5, which is screwed to the contact connection housing 6. Preferably, snap-in connectors 62 are furthermore provided on the contact connection housing 6, with which they can be fastened to a housing (not shown) of the electrical assembly.

Das Leiteranschlussgehäuse 5 sowie das Kontaktanschlussgehäuse 6 sind hülsenartig ausgebildet, wobei das Leiteranschlussgehäuse 5 eine Einführöffnung 53 zum Einführen des elektrischen Leiters 4 in einer Leitereinführrichtung 43 aufweist.The conductor connection housing 5 and the contact connection housing 6 are sleeve-like, wherein the conductor connection housing 5 has an insertion opening 53 for insertion of the electrical conductor 4 in a conductor insertion direction 43.

Im Kontaktanschlussgehäuse 6 ist ein Federkäfig 2 mit einem Anlagebereich 23 und einer dem Anlagebereich 23 gegenüberliegenden Kontaktfeder 21 zum Anschluss des elektrischen Leiters 4 angeordnet.In contact terminal housing 6, a spring cage 2 with a contact region 23 and a contact region 23 opposite the contact spring 21 for connection of the electrical conductor 4 is arranged.

Am Federkäfig 2 ist ferner ein Anschlussteil 15 zum Anschließen der elektrischen Anschlussvorrichtung 10 an die elektrische Baugruppe angeordnet, welches hier als Buchsenkontaktteil ausgebildet ist, so dass ein zu dem Buchsenkontaktteil korrespondierendes Steckerkontaktteil (nicht gezeigt) der elektrischen Baugruppe auf das Kontaktanschlussgehäuse 6 aufsteckbar ist. Prinzipiell ist das Anschlussteil 15 zum Anschluss an die elektrische Baugruppe mit einer beliebigen herkömmlichen Verbindungstechnik ausbildbar, die eine sichere elektrische Kontaktierung des Federkäfigs 2 ermöglicht, beispielsweise auch durch Stoffschluss oder einen Feder- oder Stiftkontakt.On the spring cage 2, a connection part 15 for connecting the electrical connection device 10 is further arranged on the electrical assembly, which is designed here as a female contact part, so that a corresponding to the female contact part connector contact part (not shown) of the electrical assembly can be plugged onto the contact terminal housing 6. In principle, the connection part 15 can be formed for connection to the electrical assembly with any conventional connection technology that allows safe electrical contacting of the spring cage 2, for example, by material connection or a spring or pin contact.

Das Anschlussteil 15 ist in der vorliegenden Ausführungsform einstückig mit dem Federkäfig 2 hergestellt, aber auch als separates Bauteil ausbildbar.The connection part 15 is produced in one piece with the spring cage 2 in the present embodiment, but can also be formed as a separate component.

Am Kontaktanschlussgehäuse 6 und am Leiteranschlussgehäuse 5 sind zueinander korrespondierende Gewinde 55, 65 vorgesehen, die ineinander drehbar sind. Es sind aber auch hier andere Verbindungstechniken bevorzugt, bei denen das Kontaktanschlussgehäuse 6 und das Leiteranschlussgehäuse 5 beispielsweise miteinander verrastet oder ineinander gesteckt werden.At the contact terminal housing 6 and the conductor connection housing 5 mutually corresponding threads 55, 65 are provided, which are rotatable into each other. However, other connection techniques are also preferred here in which the contact connection housing 6 and the conductor connection housing 5 are latched to one another or inserted into one another, for example.

Im Leiteranschlussgehäuse 5 ist eine Dichtung 52 vorgesehen, die im Montagezustand M der Anschlussvorrichtung 10 konzentrisch um den elektrischen Leiter 4 angeordnet ist. Die Dichtung 8 gewährleistet im Montagezustand M Schutz gegen das Eindringen von Staub und Feuchtigkeit. Damit kein Staub und keine Feuchtigkeit über die Verbindung des Kontaktteilgehäuses 6 mit dem Leiteranschlussgehäuse 5 eindringen, ist zwischen diesen optional ein Dichtring 56 vorgesehen. Bevorzugt ist zudem im Kontaktanschlussgehäuse 6 eine entsprechende Dichtung (nicht gezeigt) vorgesehen.In the conductor connection housing 5, a seal 52 is provided which is arranged concentrically around the electrical conductor 4 in the assembled state M of the connection device 10. The seal 8 ensures in the assembled state M protection against the ingress of dust and moisture. So that no dust and no moisture penetrate via the connection of the contact part housing 6 with the conductor connection housing 5, a sealing ring 56 is optionally provided between them. In addition, a corresponding seal (not shown) is preferably provided in the contact connection housing 6.

Im Leiteranschlussgehäuse 5 ist ein Einführtrichter 7 angeordnet, der sich im Montagezustand M konzentrisch um den elektrischen Leiter 4 erstreckt. Der Einführtrichter 7 ist an seiner dem Federkäfig 2 abgewandten Seite trichterförmig ausgebildet und verengt sich in Leiterreinführrichtung. Beim Durchführen des elektrischen Leiters 4 durch den Einführtrichter 7 zum Federkäfig 2 werden bei einem als Litzenleiter ausgebildeten elektrischen Leiter 4 die Litzen der Ader 42 dadurch zentriert und gerichtet in den Federkäfig 2 geführt.In the conductor connection housing 5, an insertion funnel 7 is arranged which extends concentrically around the electrical conductor 4 in the assembled state M. The insertion funnel 7 is formed funnel-shaped on its side facing away from the spring cage 2 side and narrows in Leiterreinführrichtung. When performing the electrical conductor 4 through the insertion funnel 7 to the spring cage 2, the strands of the wire 42 are thereby centered and directed guided in the spring cage 2 in a designed as a stranded conductor electrical conductor 4.

Im Federkäfig 2 ist ein Rückhaltemittel 3 angeordnet, wobei die Fig. 1 (b) das Rückhaltemittel 3 in einem Grundzustand G zeigt, in dem es zwischen der Kontaktfeder 21 und dem Anlagebereich 23 angeordnet ist. Es weist eine Ausnehmung 31 auf, in der ein freies Ende 22 der Kontaktfeder 21 ruht und das Rückhaltemittel 3 an den Anlagebereich 23 drückt. Vor dem Einschieben des elektrischen Leiters 4 befindet sich das Rückhaltemittel 3 daher in einer definierten Ausgangsposition x0 im Federkäfig 2. Da das freie Ende 22 der Kontaktfeder 21 in der Ausnehmung 31 ruht, behindert die Kontaktfeder 21 den elektrischen Leiter 4 beim Einführen nicht. Außerdem ist das Rückhaltemittel 3 hier am Einführtrichter 7 angeordnet, so dass der elektrische Leiter 4 beim Einführen in den Federkäfig 2 zum Rückhaltemittel 3 geführt wird. Vorzugsweise sind das Rückhaltemittel 3 und der Einführtrichter einstückig ausgebildet.In the spring cage 2, a retaining means 3 is arranged, wherein the Fig. 1 (b) shows the retaining means 3 in a ground state G, in which it is arranged between the contact spring 21 and the abutment region 23. It has a recess 31 in which a free end 22 of the contact spring 21 rests and the retaining means 3 presses against the abutment region 23. Before the insertion of the electrical conductor 4, the retaining means 3 is therefore in a defined starting position x 0 in the spring cage 2. Since the free end 22 of the contact spring 21 rests in the recess 31, the contact spring 21 does not interfere with the electrical conductor 4 during insertion. In addition, the retaining means 3 is here arranged on the insertion funnel 7, so that the electrical conductor 4 is guided during insertion into the spring cage 2 to the retaining means 3. Preferably, the retaining means 3 and the insertion funnel are integrally formed.

Das Rückhaltemittel 3 weist eine Anlagefläche 33 auf, die sich quer zur Leitereinführrichtung 43 erstreckt, und der der elektrische Leiter 4 zugeführt wird. Der elektrische Leiter 4 beziehungsweise die Ader 41 des elektrischen Leiters 4 gerät beim Verschieben mit der Anlagefläche 33 in Anlage, so dass der elektrische Leiter 4 das Rückhaltemittel 3 mitnimmt. Das Rückhaltemittel 3 wird daher beim Einschieben des elektrischen Leiters 4 gemeinsam mit diesem in die Leitereinführrichtung 43 verschoben. Fig. 1 (c) zeigt das Rückhaltemittel 3 beim Verschieben von der Grundposition G in eine Montageposition M, wobei es gegenüber der definierten Ausgangsposition x0 um eine Wegstrecke dx verschoben ist.The retaining means 3 has a contact surface 33, which extends transversely to the conductor insertion direction 43, and the electrical conductor 4 is supplied. The electrical conductor 4 or the wire 41 of the electrical conductor 4 gets when moving with the contact surface 33 in abutment, so that the electrical conductor 4 entrains the retaining means 3. The retaining means 3 is therefore displaced during insertion of the electrical conductor 4 together with this in the conductor insertion direction 43. Fig. 1 (c) shows the retaining means 3 when moving from the basic position G to a mounting position M, wherein it is shifted relative to the defined starting position x 0 by a distance dx.

Das Rückhaltemittel 3 weist einen Anlagesteg 32 auf, der durch das freie Ende 22 der Kontaktfeder 21 beim Verschieben des Rückhaltemittels 3 in die Leitereinführrichtung 43 auf den elektrischen Leiter 4 gedrückt wird und sich in diese Richtung verbiegt. Die Kontaktfeder 21 wird daher auf den elektrischen Leiter 4 geführt und schlägt nicht rückartig auf diesen auf, wenn das Rückhaltemittel 3 unter der Kontaktfeder 21 wegfährt und diese freigibt. Außerdem verhindert der Anlagesteg 32, dass Litzen eines als Litzenleiter ausgebildeten elektrischen Leiters 4 dabei abspleißen. Wenn das Rückhaltemittel 3 die Kontaktfeder 21 freigibt, legt sich das freie Ende 22 der Kontaktfeder 21 an die Ader 41 des elektrischen Leiters 4 an und drückt diesen auf den Anlagesteg 23. Dadurch wird der elektrische Leiter 4 im Montagezustand M mittels der Kontaktfeder 21 am Anlagesteg 23 verklemmt. Den Montagezustand M zeigt Fig. 1 (a).The retaining means 3 has a contact web 32, which is pressed by the free end 22 of the contact spring 21 during displacement of the retaining means 3 in the conductor insertion direction 43 on the electrical conductor 4 and bends in this direction. The contact spring 21 is therefore guided on the electrical conductor 4 and does not rebound on this, when the retaining means 3 moves away under the contact spring 21 and this releases. In addition, the contact web 32 prevents strands of an electrical conductor 4 embodied as a stranded conductor from splicing off. When the retaining means 3 releases the contact spring 21, the free end 22 of the contact spring 21 applies to the wire 41 of the electrical conductor 4 and presses it onto the contact web 23. As a result, the electrical conductor 4 in the assembled state M by means of the contact spring 21 on the plant web 23 jammed. The mounting state M shows Fig. 1 (a) ,

Die Kontaktfeder 21 und/oder der Anlagebereich 23 sind stromführend vorgesehen, so dass sie den elektrischen Leiter 4 zudem im Montagezustand M elektrisch kontaktieren.The contact spring 21 and / or the contact region 23 are provided in a current-carrying manner, so that they also contact the electrical conductor 4 electrically in the assembled state M.

Fig. 2 zeigt einen Einführtrichter 7 und das Rückhaltemittel 3 für die elektrische Anschlussvorrichtung 10 der Fig. 1, und zwar in Fig. 2(a) in einer perspektivischen und in Fig. 2(b) in einer Seitenansicht. Fig. 2 shows an insertion funnel 7 and the retaining means 3 for the electrical connection device 10 of Fig. 1 , in Fig. 2 (a) in a perspective and in Fig. 2 (b) in a side view.

Der Einführtrichter 7 weist an einem dem Federkäfig 2 abgewandten Ende (s. Fig.1, 3) einen sich in Leitereinführrichtung 43 verengenden Trichter 71 und an einem dem Federkäfig 2 zugewandten Ende einen Führungskanal 72 auf, wobei der Führungskanal 72 im Querschnitt etwa u-förmig ausgebildet und an einer der Kontaktfeder 21 zugewandten Seite (s. Fig. 1, 3) offen ist. Zudem weist er einen Anschlag 73 auf, mit dem er am Kontaktteilanschlussgehäuse 6 und/oder am Federkäfig 2 anliegt, so dass er zumindest im Montagezustand M in einer definierten Position in der elektrischen Anschlussvorrichtung 10 angeordnet und nicht in und gegen die Leitereinführrichtung 43 verschiebbar ist.The insertion funnel 7 has at one end facing away from the spring cage 2 (s. Fig.1 . 3 ) in a conductor insertion direction 43 narrowing funnel 71 and at one the spring cage 2 end facing a guide channel 72, wherein the guide channel 72 in cross-section approximately U-shaped and on one of the contact spring 21 facing side (s. Fig. 1 . 3 ) is open. In addition, it has a stop 73, with which it bears against the contact part connection housing 6 and / or the spring cage 2, so that it is arranged at least in the assembled state M in a defined position in the electrical connection device 10 and not in and against the conductor insertion direction 43 is displaceable.

Das Rückhaltemittel 3 weist die Ausnehmung 31, in der das freie Ende 22 der Kontaktfeder 21 im Grundzustand G ruht, den Anlagesteg 32, der beim gemeinsamen Verschieben des Rückhaltemittels 3 und des elektrischen Leiters 4 mittels der Kontaktfeder 21 in Richtung des Leiters 4 verbogen wird, und die Anlagefläche 33, an der der elektrische Leiter 4 im Grundzustand G anliegt, auf. Weiterhin weist es Haltestege 34 auf, mit denen das Rückhaltemittel 3 im Führungskanal 72 lösbar positioniert ist, sowie einen Führungssteg 35, der beim Verschieben des Rückhaltemittels 3 in die Leitereinführrichtung 43 bis zum oder in das Anschlussteil 15 eingeschoben wird und das Verschieben des Rückhaltemittel 3 in die Leitereinführrichtung 43 durch Anlegen an das Anschlussteil 15 gegebenenfalls begrenzt.The retaining means 3 has the recess 31, in which the free end 22 of the contact spring 21 rests in the ground state G, the contact bar 32 which is bent in the direction of the conductor 4 when the restraining means 3 and the electrical conductor 4 are moved together by means of the contact spring 21, and the contact surface 33, against which the electrical conductor 4 in the ground state G, on. Furthermore, it has holding webs 34, with which the retaining means 3 is detachably positioned in the guide channel 72, and a guide web 35 which is inserted during displacement of the retaining means 3 in the conductor insertion direction 43 to or into the connection part 15 and the displacement of the retaining means 3 in the conductor insertion direction 43 may be limited by application to the connection part 15.

In der vorliegenden Ausführungsform bilden das Rückhaltemittel 3 und der Einführtrichter 7 daher eine vorzugsweise einstückige Montageeinheit, bei der das Rückhaltemittel 3 im Grundzustand G nebst dem Einführtrichter 7 in der definierten Ausgangsposition x0 gehalten wird. Prinzipiell ist aber auch eine Ausführungsform denkbar, in der das Rückhaltemittel 3, beispielsweise mittels der Kontaktfeder 21, im Grundzustand G in der definierten Ausgangsposition x0 gehalten wird. Weiterhin ist auch eine Ausführungsform denkbar, bei der der Einführtrichter 7 ohne Führungskanal 72 und das Rückhaltemittel 3 ohne Haltestege 34 ausgebildet ist, wobei gegebenenfalls das Leiteranschlussgehäuse 5 einen Führungskanal (nicht gezeigt) bildet. Zudem ist das Rückhaltemittel 3, insbesondere der Anlagesteg 32, nach einer bevorzugten weiteren Variante auch so formbar, dass es ein Zurückschieben gegen die Leitereinführrichtung 43 zulässt, beispielsweise mittels eines Betätigungsmittels (nicht gezeigt), so dass der elektrische Leiter 4 reversibel im Federkäfig 2 anordbar und die elektrische Anschlussvorrichtung 10 wiederverwendbar ist.In the present embodiment, the retaining means 3 and the insertion funnel 7 therefore form a preferably one-piece assembly unit, in which the retaining means 3 in the ground state G together with the insertion funnel 7 is held in the defined starting position x 0 . In principle, however, an embodiment is conceivable in which the retaining means 3, for example by means of the contact spring 21, is held in the basic state G in the defined starting position x 0 . Furthermore, an embodiment is conceivable in which the insertion funnel 7 without guide channel 72 and the retaining means 3 is formed without holding webs 34, wherein optionally the conductor connection housing 5 forms a guide channel (not shown). In addition, the retention means 3, in particular the abutment web 32, according to a preferred further variant, also formable such that it allows a pushing back against the conductor insertion direction 43, for example by means of an actuating means (not shown), so that the electrical conductor 4 is reversible in the spring cage 2 can be arranged and the electrical connection device 10 is reusable.

Im Folgenden wird der Einführtrichter 7 und das Rückhaltemittel 3 als vorzugsweise einstückige "Montageeinheit" bezeichnet. In die Montageeinheit ist der elektrische Leiter 4 sehr einfach einführbar, und zwar auch dann, wenn er als Litzenleiter ohne Aderendhülse ausgebildet ist.Hereinafter, the insertion funnel 7 and the retaining means 3 will be referred to as a preferably one-piece "mounting unit". In the mounting unit, the electrical conductor 4 is very easy to insert, even if it is designed as a stranded conductor without end sleeve.

Fig. 3 zeigt den einstückig mit dem Anschlussteil 15 gefertigten Federkäfig 2 sowie die Montageeinheit, gebildet aus dem Einführtrichter 7 und dem Rückhaltemittel 3. In den Fig. 3(a), (c) und (d) ist die Montageeinheit im Federkäfig 2 angeordnet, in der Fig. 3 (b) ist sie außerhalb des Federkäfigs 2 gezeigt. Fig. 3 shows the spring cage 2 made in one piece with the connection part 15 and the assembly unit formed by the insertion funnel 7 and the retaining means 3. In the Fig. 3 (a) . (C) and (D) the mounting unit is arranged in the spring cage 2, in the Fig. 3 (b) it is shown outside of the spring cage 2.

Der elektrische Leiter 4 ist lediglich durch Einführen in die erfindungsgemäße elektrische Anschlussvorrichtung 10 in dieser montierbar. Dabei wird er automatisch und ohne die Nutzung zusätzlicher Werkzeuge im Federkäfig 2 festgelegt, so dass er diesen einerseits sicher elektrisch kontaktiert und andererseits sicher in der elektrischen Anschlussvorrichtung 10 angeordnet ist. Die Montage des elektrischen Leiters 4 in die Anschlussvorrichtung 10 ist daher auch von einem Laien sehr einfach und schnell durchführbar.The electrical conductor 4 can be mounted therein only by insertion into the electrical connection device 10 according to the invention. He is automatically and without the use of additional tools in the spring cage 2 set so that he on the one hand on the one hand electrically contacted and on the other hand is securely arranged in the electrical connection device 10. The assembly of the electrical conductor 4 in the connection device 10 is therefore very simple and quick to perform by a layman.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1515
Anschlussteilconnector
22
Federkäfigspring cage
2121
Kontaktfedercontact spring
2222
Freies SchenkelendeFree leg end
33
RückhaltemittelRetention means
3131
Ausnehmungrecess
3232
Anlagestegmooring facilities
3333
Anlageflächecontact surface
3434
Haltemittel / HaltestegHolding means / holding bridge
3535
Führungsstegguide web
44
Elektrischer LeiterElectrical conductor
4141
Ader des elektrischen LeitersCore of the electrical conductor
4242
Ummantelung des elektrischen LeitersSheath of the electrical conductor
4343
LeitereinführrichtungConductor insertion direction
55
LeiteranschlussgehäuseConductor connection Enclosure
5252
Dichtungpoetry
5353
Einführöffnung für den elektrischen LeiterInsertion opening for the electrical conductor
5555
Gewindethread
5656
Dichtringseal
66
KontaktteilanschlussgehäuseContact adapter connector housing
6262
Schnappverbindersnap connector
6565
Gewindethread
77
Hülseshell
7171
Trichterfunnel
7272
Führungskanalguide channel
7373
Anschlagattack
1010
Elektrische AnschlussvorrichtungElectrical connection device
x0 x 0
Ausgangspositionstarting position
dxdx
Verschiebestreckedisplacement distance
GG
Grundzustandground state
MM
Montagezustandmounting state

Claims (13)

Elektrische Anschlussvorrichtung (10), die zum Anschluss eines elektrischen Leiters (4) insbesondere an eine elektrische Baugruppe vorgesehen ist, wobei die Anschlussvorrichtung (10) einen Federkäfig (2) mit einer Kontaktfeder (21) und einem der Kontaktfeder (21) gegenüberliegenden Anlagebereich (23) aufweist, sowie ein Rückhaltemittel (3), welches von einem Grundzustand (G), in dem der elektrische Leiter (4) in den Federkäfig (2) einschiebbar ist, in einen Montagezustand (M), in dem die Kontaktfeder (21) am elektrischen Leiter (4) anliegt und diesen im Federkäfig (2) verklemmt, verstellbar ist, dadurch gekennzeichnet, dass das Rückhaltemittel (3) zwischen dem Anlagebereich (23) und der Kontaktfeder (21) verschiebbar angeordnet ist.Electrical connection device (10), which is provided for connecting an electrical conductor (4), in particular to an electrical assembly, wherein the connection device (10) has a spring cage (2) with a contact spring (21) and an abutment region (21) opposite the contact spring (21). 23), and a retaining means (3) which can be inserted from a basic state (G) in which the electrical conductor (4) can be inserted into the spring cage (2) into an assembly state (M) in which the contact spring (21) on the electrical conductor (4) rests and these in the spring cage (2) clamped, is adjustable, characterized in that the retaining means (3) between the contact area (23) and the contact spring (21) is slidably disposed. Elektrische Anschlussvorrichtung (10) nach Anspruch 1, dadurch gekennzeichnet, dass das Rückhaltemittel (3) durch Einführen des elektrischen Leiters (4) in eine Leitereinführrichtung (43) gemeinsam mit diesem zwischen dem Anlagebereich (23) und der Kontaktfeder (21) verschiebbar ist.Electrical connection device (10) according to claim 1, characterized in that the retaining means (3) by inserting the electrical conductor (4) in a Leitereinführrichtung (43) together with this between the contact area (23) and the contact spring (21) is displaceable. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Rückhaltemittel (3) eine Anlagefläche (33) für den elektrischen Leiter (4) aufweist.Electrical connection device (10) according to one of the preceding claims, characterized in that the retaining means (3) has a contact surface (33) for the electrical conductor (4). Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass sie einen Einführtrichter (7) zum Zuführen des elektrischen Leiters (4) zum Rückhaltemittel (3) aufweist.Electrical connection device (10) according to one of the preceding claims, characterized in that it comprises an insertion funnel (7) for supplying the electrical conductor (4) to the retaining means (3). Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Einführtrichter (7) als eine Hülse und zumindest teilweise trichterförmig ausgebildet ist.Electrical connection device (10) according to one of the preceding claims, characterized in that the insertion funnel (7) is designed as a sleeve and at least partially funnel-shaped. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Einführtrichter (7) im Grundzustand (G) dem Rückhaltemittel (3) benachbart angeordnet ist, oder dass das Rückhaltemittel (3) im Grundzustand (G) im Einführtrichter (7) angeordnet ist.Electrical connection device (10) according to one of the preceding claims, characterized in that the insertion funnel (7) in the ground state (G) the retention means (3) is adjacent, or that the retaining means (3) in the ground state (G) in the insertion funnel (7 ) is arranged. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Rückhaltemittel (3) im Grundzustand (G) zwischen dem Anlagebereich (23) und der Kontaktfeder (21) angeordnet, insbesondere verklemmt, ist.Electrical connection device (10) according to one of the preceding claims, characterized in that the retaining means (3) in the ground state (G) between the contact area (23) and the contact spring (21) arranged, in particular jammed, is. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass die Kontaktfeder (21) und/oder der Anlagebereich (23) stromführend sind.Electrical connection device (10) according to one of the preceding claims, characterized in that the contact spring (21) and / or the contact area (23) are live. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Rückhaltemittel (3) eine Anlagesteg (32) aufweist, die im Grundzustand (G) zwischen dem elektrischen Leiter (4) und der Kontaktfeder (21) angeordnet ist und sich beim Verschieben des Rückhaltemittels (3) in Richtung des elektrischen Leiters (4) verbiegt.Electrical connection device (10) according to one of the preceding claims, characterized in that the retaining means (3) has a contact web (32) which is arranged in the ground state (G) between the electrical conductor (4) and the contact spring (21) and during displacement of the retaining means (3) in the direction of the electrical conductor (4) bends. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Rückhaltemittel (3) und/oder der Einführtrichter (7) aus einem Kunststoff gefertigt sind.Electrical connection device (10) according to one of the preceding claims, characterized in that the retaining means (3) and / or the insertion funnel (7) are made of a plastic material. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass sie ein Leiteranschlussgehäuse (5) sowie ein Kontaktanschlussgehäuse (6) umfasst, wobei der elektrische Leiter (4) in die Einführrichtung (43) durch das Leiteranschlussgehäuse (5) in das Kontaktanschlussgehäuse (6) geführt ist.Electrical connection device (10) according to one of the preceding claims, characterized in that it comprises a conductor connection housing (5) and a contact connection housing (6), wherein the electrical conductor (4) in the insertion direction (43) through the conductor connection housing (5) in the Contact connection housing (6) is guided. Elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass ein Anschlussteil (15) und das Federgehäuse (2) im Kontaktanschlussgehäuse (6) angeordnet sind.Electrical connection device (10) according to one of the preceding claims, characterized in that a connection part (15) and the spring housing (2) in the contact connection housing (6) are arranged. Verfahren zum Montieren eines elektrischen Leiters (4) in eine elektrische Anschlussvorrichtung (10) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Rückhaltemittel (3) im Grundzustand (G) zwischen der Kontaktfeder (21) und dem Anlagebereich (23) angeordnet ist und mittels des elektrischen Leiters (4) in die Leitereinführrichtung (43) entlang dem Anlagebereich (23) verschoben wird, bis die Kontaktfeder (21) in Anlage an den elektrischen Leiter (4) gerät und diesen im Montagezustand (M) verklemmt.Method for mounting an electrical conductor (4) in an electrical connection device (10) according to one of the preceding claims, characterized in that the retaining means (3) in the ground state (G) between the contact spring (21) and the abutment region (23) is arranged and by means of electrical conductor (4) in the conductor insertion direction (43) along the contact area (23) is moved until the contact spring (21) into contact with the electrical conductor (4) and this jammed in the assembled state (M).
EP11168281.1A 2011-05-31 2011-05-31 Electric connection device with a retainer for positioning a contact field in an first state Active EP2530784B1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
ES11168281.1T ES2683892T3 (en) 2011-05-31 2011-05-31 Electrical connection device with a retaining means to position a contact spring in a base state
EP11168281.1A EP2530784B1 (en) 2011-05-31 2011-05-31 Electric connection device with a retainer for positioning a contact field in an first state
PT11168281T PT2530784T (en) 2011-05-31 2011-05-31 Electric connection device with a retainer for positioning a contact field in an first state
TR2018/10429T TR201810429T4 (en) 2011-05-31 2011-05-31 Electrical connection device with a retention means for positioning a contact spring in a main state.
PCT/EP2012/059245 WO2012163692A1 (en) 2011-05-31 2012-05-18 Electrical connection device having a retaining means for positioning a contact spring in a base state
BR112013029718-2A BR112013029718B1 (en) 2011-05-31 2012-05-18 electrical connection device and process for mounting an electrical conductor in an electrical connection device
CN201280026124.6A CN103563175B (en) 2011-05-31 2012-05-18 There is the electric connection equipment of constraint mechanism for being positioned in basic status by contact spring
JP2014513110A JP5933697B2 (en) 2011-05-31 2012-05-18 Electrical connection device with holding means for positioning a contact spring in a reference state

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP11168281.1A EP2530784B1 (en) 2011-05-31 2011-05-31 Electric connection device with a retainer for positioning a contact field in an first state

Publications (2)

Publication Number Publication Date
EP2530784A1 true EP2530784A1 (en) 2012-12-05
EP2530784B1 EP2530784B1 (en) 2018-05-30

Family

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Family Applications (1)

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EP11168281.1A Active EP2530784B1 (en) 2011-05-31 2011-05-31 Electric connection device with a retainer for positioning a contact field in an first state

Country Status (8)

Country Link
EP (1) EP2530784B1 (en)
JP (1) JP5933697B2 (en)
CN (1) CN103563175B (en)
BR (1) BR112013029718B1 (en)
ES (1) ES2683892T3 (en)
PT (1) PT2530784T (en)
TR (1) TR201810429T4 (en)
WO (1) WO2012163692A1 (en)

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CN104466480A (en) * 2014-12-24 2015-03-25 常熟市斯佳登电器有限公司 Power plug connecting sheet
CN112740482A (en) * 2018-09-26 2021-04-30 威德米勒界面有限公司及两合公司 Electric plug connector
EP3662538B1 (en) 2017-09-20 2021-11-03 Aptiv Technologies Limited Electrical connector
WO2021254551A1 (en) * 2020-06-19 2021-12-23 Sbs - Stanzprodukte Gmbh Electrical contact

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CN104466480A (en) * 2014-12-24 2015-03-25 常熟市斯佳登电器有限公司 Power plug connecting sheet
EP3662538B1 (en) 2017-09-20 2021-11-03 Aptiv Technologies Limited Electrical connector
CN112740482A (en) * 2018-09-26 2021-04-30 威德米勒界面有限公司及两合公司 Electric plug connector
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WO2021254551A1 (en) * 2020-06-19 2021-12-23 Sbs - Stanzprodukte Gmbh Electrical contact

Also Published As

Publication number Publication date
ES2683892T3 (en) 2018-09-28
CN103563175A (en) 2014-02-05
BR112013029718A2 (en) 2017-01-24
BR112013029718B1 (en) 2020-12-08
CN103563175B (en) 2016-11-09
JP5933697B2 (en) 2016-06-15
TR201810429T4 (en) 2018-08-27
EP2530784B1 (en) 2018-05-30
JP2014515547A (en) 2014-06-30
WO2012163692A1 (en) 2012-12-06
PT2530784T (en) 2018-10-04

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