EP2529829B1 - Rotor de dispersion pour l'homogénéisation de fluides pouvant s'écouler - Google Patents
Rotor de dispersion pour l'homogénéisation de fluides pouvant s'écouler Download PDFInfo
- Publication number
- EP2529829B1 EP2529829B1 EP11168428.8A EP11168428A EP2529829B1 EP 2529829 B1 EP2529829 B1 EP 2529829B1 EP 11168428 A EP11168428 A EP 11168428A EP 2529829 B1 EP2529829 B1 EP 2529829B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- teeth
- dispersing
- dispersing rotor
- toothing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000009969 flowable effect Effects 0.000 title description 5
- 238000000265 homogenisation Methods 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims 8
- 238000002156 mixing Methods 0.000 description 8
- 239000006071 cream Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000010746 mayonnaise Nutrition 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/81—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow
- B01F27/811—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow with the inflow from one side only, e.g. stirrers placed on the bottom of the receptacle, or used as a bottom discharge pump
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/111—Centrifugal stirrers, i.e. stirrers with radial outlets; Stirrers of the turbine type, e.g. with means to guide the flow
Definitions
- the invention relates to a dispersing rotor for homogenizing flowable media, which has an axially pointing rotor toothing.
- Homogenizers are used, inter alia, in the pharmaceutical, cosmetic, chemical and food industries for the production of creams, ointments, pastes, mayonnaises and similar products.
- a homogenizer is arranged at the bottom of a mixing container, which is usually designed as a rotor-stator dispersing machine.
- Such a homogenizer is for example in EP 0 988 887 A1 disclosed.
- Other generic devices are in WO02 / 060569 and DE-A-19537303 described.
- the invention has for its object to provide a way to homogenize flowable media that is simple, efficient and versatile.
- a dispersing rotor according to the invention has a rotor toothing, which forms a labyrinth toothing for medium emerging in the radial direction from the direction of the rotor axis to the outside.
- the dispersing rotor according to the invention is used for dispersing (homogenizing, emulsifying or suspending) flowable media. This includes that too Preparation of single or multi-phase mixtures such as gels, emulsions or suspensions.
- the dispersing rotor has an axially pointing rotor toothing.
- gearing refers to openings in a circumferential wall of the rotor through which medium or mixture passes during operation in the radial direction to the outside. Such a toothing may have individual openings in an otherwise closed, circumferentially extending wall.
- the toothing is formed by a arranged on a peripheral portion of the rotor plurality of axially extending teeth having baffles for the medium to be mixed.
- the terms axial and radial are related in the context of the present invention to the axis of rotation of the rotor.
- the rotor toothing forms a labyrinth toothing for medium passing outward in the radial direction from the direction of the rotor axis.
- labyrinth toothing means that mixed material fed in the region of the axis of the rotor can not escape through the toothing on a straight line pointing in the radial direction, but that due to the arrangement of the teeth it always has to change direction, ie has to flow through a labyrinth path.
- the invention has recognized that, surprisingly, a good mixing and homogenizing effect can be achieved exclusively by means of such a rotor, without this having to cooperate with a rotor toothing (which is generally fixed) relative to the rotor.
- the labyrinth toothing according to the invention allows good mixing and homogenization exclusively by using such a dispersing rotor.
- the homogenization of the medium is much gentler than when using a rotor-stator dispersing machine of the prior art, since a lower energy input and thus also a lower heat development takes place. Accordingly, the mechanical energy to be expended for homogenization is correspondingly lower.
- the reduced heat input allows a gentler homogenization of sensitive products such as gels or creams.
- the invention has thus recognized that the large shearing of the medium on alternating rotor and stator teeth considered necessary in the prior art is not required, instead the constant rate changes in the labyrinth path permit elongation and comminution of liquid droplets (for example, emulsions) and thus a homogenization.
- the medium When passing through a row of teeth, the medium receives a pulse through the rotating rotor which, depending on the speed and flow direction of the medium and the rotational speed of the rotor, leads to a corresponding change in the direction of flow and velocity of the medium.
- the dispersing rotor according to the invention preferably has so-called rows of teeth. It is a row of teeth to a arranged on a circumferential circle arrangement of teeth, which thus each have the same radial distance from the rotor axis.
- the dispersing rotor is formed closed at one or both axial ends. This means that in the closed area formed no or at most a slight leakage of medium in the axial direction is possible.
- the entire circular area of the Rotor formed closed at both axial ends but at least at one axial end is a central opening through which medium can enter from one axial side.
- at least at one axial end (end face) only that circular ring is formed closed, which is occupied by the rotor toothing. It is thus ensured that the medium passing through penetrates the dispersing rotor radially from the inside to the outside on the intended labyrinth paths.
- the axial height of the rotor toothing may be 10 to 30 mm, more preferably 12 to 25 mm.
- the term refers to the free height in the ring plane of the corresponding rotor toothing, through the passage of medium is possible.
- the diameter of a dispersing rotor according to the invention can be adapted to the installation conditions. For example, when installed in pipelines, small diameters of, for example, 5 to 10 cm may be used. When installed in larger mixing vessels, the diameter can be, for example, between 10 and 30 cm.
- the stated values can be combined as desired to upper and lower limits according to the invention.
- the teeth of the rotor toothing in the radial direction between them gaps of 0.3 to 3 mm, preferably 0.5 to 1.5 mm.
- this is the clear radial distance between each two concentrically arranged rows of teeth.
- the teeth preferably the teeth of each of the concentric rows of teeth
- the teeth preferably have gaps of 0.5 to 4 mm, more preferably 1 to 3 mm, more preferably 1.5 to 2.5 mm.
- the coverage of a row of teeth over the circumference of this row of teeth is preferably between 40 and 80%, more preferably 50 and 70%. These limits can be combined as desired to areas according to the invention.
- overlap refers to that portion of the circumference of a row of teeth on which the passage of medium in the radial direction is blocked by this row of teeth. For example, a coverage of 60% means that 60% of the circumference of the corresponding row of teeth is blocked by the teeth while the remaining 40% of the circumference allows medium to pass through.
- two rows of teeth arranged adjacent in the radial direction together have complete coverage. This means that medium can not pass through these two radially successive rows of teeth, without departing from the radial direction.
- At least a part of the teeth has conveying surfaces pointing in the circumferential direction, which are designed to impart a pulse component radially outwards to the impacting medium.
- Pointing in the circumferential direction does not mean that these surfaces are aligned exactly in the circumferential direction, that is a perpendicular to these surfaces exactly in the circumferential direction. It deals Rather, as a rule, be inclined surfaces, a perpendicular to these inclined surfaces preferably has a direction component radially outward. If, when the dispersing rotor rotates, this conveying surface encounters passing medium, an impulse is exerted on the medium which has a directional component radially outward. Accordingly, the medium is accelerated radially outward with an acceleration or velocity component.
- the invention furthermore relates to a homogenizing device for homogenizing flowable media which has a dispersing rotor according to the invention.
- the omission of a stator toothing offers a number of significant advantages. It is a relatively free positioning of the dispersing within the homogenizer possible because no structural precautions must be taken to vorzuhalten a engaging in the rotor teeth stator toothing.
- the dispersing rotor can be arranged, for example, in a lower region of a homogenizing container, preferably in its bottom region. It is also possible to arrange a plurality of dispersing rotors within a container, for example to arrange a plurality of such rotors on an axis guided through the lid or bottom of such a container. It is also possible within the scope of the invention to arrange the dispersing rotor in a pipeline through which the medium to be mixed is passed. The dispersing rotor according to the invention can thus be used for so-called in-line mixing in a pipeline.
- Non-contact drives have the advantage that no penetrations of drive axles through the wall of the homogenizing container are required and thus containers and dispersing rotor can be designed so that the possibilities of cleaning and germ free are optimized.
- the dispersing rotor according to the invention has a receptacle 1 for a drive shaft (in FIG Fig. 1 not shown). Rotationally connected thereto is a rotor 2, on which pump vanes 4 are arranged, which serve to convey medium entering through the inlet 3 radially outward.
- the order the pump blade 4 corresponds for example to the arrangement shown in FIG EP 0 988 887 A1 , there pumping 18 in Fig. 2 ,
- the dispersing rotor according to the invention has four radially staggered rows of teeth 5, is conveyed through the medium entering the inlet 3 radially outward. These rows of teeth form a labyrinth path for radially outward medium, that is, medium can not pass without directional changes through these rows of teeth.
- the dispersing rotor is closed towards the axial end faces, so that mixed material from the toothing can not escape axially upwards or downwards.
- Fig. 1 Six radially staggered rows of teeth are arranged.
- Fig. 2 schematically shows a radial section through these rows of teeth. It can be seen radially staggered rows of teeth, each having teeth 6. It concerns with Fig. 2 an enlarged view.
- the length of the column in the circumferential direction (reference numeral 7) is about 2 mm, the gap width in the radial direction (reference numeral 8) about 0.5 mm.
- the teeth 6 form a labyrinth path through which medium must pass outwards.
- the circumferentially extending surfaces 16 of the teeth form conveying surfaces which when impinged on medium impart a radially outward pulse component thereto.
- the diameter of the in Fig. 1 shown dispersing rotor may be about 10 cm in this embodiment.
- Typical rotational speeds during operation may, for example be 6500 to 14,000 min -1.
- Fig. 3 schematically shows a mounting situation in which a dispersing rotor according to the invention is arranged in a mixing container above the container bottom 9.
- a drive shaft 10 passes through the container bottom.
- Fig. 4 shows another variant of a homogenizer according to the invention, in which a longer drive shaft 10 passes through the container bottom 9 passes. At this drive shaft 10 two or more if required, more dispersing rotors according to the invention are arranged.
- a dispersing rotor according to the invention is installed in the bottom housing of a mixing container.
- a cover 17 covers the rotor at its outer periphery and forms, together with the bottom housing, an annular gap 11 through which medium emerging on the outer circumference of the rotor can be guided back into the container.
- this medium through a in Fig. 5 remove circulation line, not shown, from the container and supply, for example, in another (preferably upper) region of the container again.
- Fig. 6 shows an embodiment in which the rotor is driven via a magnetic coupling.
- a drive shaft 13 is arranged, which is provided with magnets and within the container arranged magnets 12 entrains, which are rotatably connected to the rotor.
- Fig. 7 shows an embodiment in which a drive shaft 15 is guided by the lid 14 of a mixing container.
- Fig. 8 schematically shows further possible embodiments of a labyrinth toothing according to the invention.
- a toothing is indicated, in which the individual teeth have a rod shape, that are circular in cross section.
- a toothing is shown, which is formed of checkerboard-like teeth with a square cross-section.
- an irregular labyrinth toothing is shown.
- an irregular labyrinth toothing is shown, in which the individual teeth have a different shape from the basic geometric shapes in cross-section. It is understood that sections 16-19 are not present in a single dispersing rotor according to the invention, but schematically show four possible configurations of the labyrinth toothing of a rotor.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Sealing Using Fluids, Sealing Without Contact, And Removal Of Oil (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
- Crushing And Pulverization Processes (AREA)
- Rotary Pumps (AREA)
Claims (13)
- Rotor de dispersion permettant d'homogénéiser des fluides coulants, lequel comporte une denture orientée dans le sens axial, caractérisé en ce que la denture du rotor forme une denture en labyrinthe pour un fluide circulant vers l'extérieur dans le sens radial à partir de la direction de l'axe du rotor.
- Rotor de dispersion selon la revendication 1, caractérisé en ce qu'il comporte au moins 2, de préférence 2 à 16, encore mieux 2 à 8, encore mieux 4 à 8 rangées de dents (5) distantes les unes des autres dans le sens radial.
- Rotor de dispersion selon la revendication 1 ou 2, caractérisé en ce qu'il est réalisé fermé au niveau d'une extrémité ou des deux extrémités axiales.
- Rotor de dispersion selon l'une quelconque des revendications 1 à 3, caractérisé en ce que la hauteur axiale de la denture du rotor est de l'ordre de 10 à 30 mm, de préférence de 12 à 25 mm.
- Rotor de dispersion selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les dents (6) de la denture du rotor comportent, dans le sens radial, des fentes de 0,3 à 3 mm, de préférence de 0,5 à 1,5 mm.
- Rotor de dispersion selon l'une quelconque des revendications 1 à 5, caractérisé en ce que les dents (6) ou les rangées de dents de la denture du rotor comportent, dans le sens circonférentiel, des fentes de 0,5 à 4 mm, de préférence de 1 à 3 mm, encore mieux de 1,5 à 2,5 mm.
- Rotor de dispersion selon l'une quelconque des revendications 1 à 6, caractérisé en ce que le recouvrement d'une rangée de dents sur le pourtour de cette rangée de dents est de l'ordre de 40 à 80 %, de préférence de 50 à 70 %.
- Rotor de dispersion selon l'une quelconque des revendications 1 à 7, caractérisé en ce que deux rangées de dents, adjacentes dans le sens radial, présentent conjointement un recouvrement complet.
- Rotor de dispersion selon l'une quelconque des revendications 1 à 8, caractérisé en ce qu'au moins une partie des dents comporte des surfaces de transport (16), qui sont orientées dans le sens circonférentiel et sont configurées pour appliquer radialement vers l'extérieur une composante d'impulsion au fluide entrant en contact avec celles-ci.
- Dispositif d'homogénéisation destiné à homogénéiser des fluides coulants, caractérisé en ce qu'il comporte un rotor de dispersion selon l'une quelconque des revendications 1 à 9, ledit dispositif d'homogénéisation ne comportant pas de denture du stator engrenant dans la denture du rotor.
- Dispositif d'homogénéisation selon la revendication 10, caractérisé en ce que le rotor de dispersion est disposé dans une zone inférieure, de préférence dans la zone du fond d'une cuve d'homogénéisation.
- Dispositif d'homogénéisation selon la revendication 10, caractérisé en ce que le rotor de dispersion est disposé dans une conduite tubulaire dans laquelle circule un fluide.
- Dispositif d'homogénéisation selon l'une quelconque des revendications 10 à 12, caractérisé en ce que le rotor de dispersion comporte un système d'entraînement sans contact, de préférence un système d'entraînement magnétique.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK11168428.8T DK2529829T3 (da) | 2011-06-01 | 2011-06-01 | Dispergeringsrotor til homogenisering af flydedygtige medier |
PL11168428T PL2529829T3 (pl) | 2011-06-01 | 2011-06-01 | Wirnik dyspergujący do homogenizowania czynników płynnych |
EP11168428.8A EP2529829B1 (fr) | 2011-06-01 | 2011-06-01 | Rotor de dispersion pour l'homogénéisation de fluides pouvant s'écouler |
JP2012117911A JP2012250228A (ja) | 2011-06-01 | 2012-05-23 | 流動性媒体を均質化するための分散ロータ |
CA2778753A CA2778753A1 (fr) | 2011-06-01 | 2012-05-30 | Rotor dispersant pour homogeneiser de la matiere libre |
US13/486,313 US9452396B2 (en) | 2011-06-01 | 2012-06-01 | Rotor for homogenizing flowable media |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11168428.8A EP2529829B1 (fr) | 2011-06-01 | 2011-06-01 | Rotor de dispersion pour l'homogénéisation de fluides pouvant s'écouler |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2529829A1 EP2529829A1 (fr) | 2012-12-05 |
EP2529829B1 true EP2529829B1 (fr) | 2013-10-16 |
Family
ID=44872147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11168428.8A Active EP2529829B1 (fr) | 2011-06-01 | 2011-06-01 | Rotor de dispersion pour l'homogénéisation de fluides pouvant s'écouler |
Country Status (6)
Country | Link |
---|---|
US (1) | US9452396B2 (fr) |
EP (1) | EP2529829B1 (fr) |
JP (1) | JP2012250228A (fr) |
CA (1) | CA2778753A1 (fr) |
DK (1) | DK2529829T3 (fr) |
PL (1) | PL2529829T3 (fr) |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2619330A (en) * | 1949-09-09 | 1952-11-25 | Willems Peter | Mixing and dispersing device |
DE3243671A1 (de) * | 1982-11-25 | 1984-05-30 | Karg Ytron Gmbh | Vorrichtung zum kontinuierlichen mischen pulvriger stoffe mit fluessigkeiten |
JPS60176237U (ja) * | 1984-09-28 | 1985-11-21 | 不二製油株式会社 | 連続ホイツパ− |
SU1380975A2 (ru) * | 1986-04-10 | 1988-03-15 | Всесоюзный Научно-Исследовательский Институт Пленочных Материалов И Искусственной Кожи | Смеситель дл полимерных материалов |
DE3729708A1 (de) * | 1986-09-05 | 1988-03-17 | Fuji Photo Film Co Ltd | Magnetpumpe |
DE19537303B4 (de) * | 1995-08-29 | 2005-04-21 | Vakumix Rühr- und Homogenisiertechnik AG | Vorrichtung zum Homogenisieren fließfähiger Stoffe |
JP3623044B2 (ja) * | 1996-04-17 | 2005-02-23 | 株式会社イマイ | 攪拌装置 |
JP3255072B2 (ja) * | 1997-02-17 | 2002-02-12 | 日本ピー・エム・シー株式会社 | ロジン系物質の水性エマルションの製造方法、その水性エマルション組成物及びサイズ剤 |
EP0988887B1 (fr) | 1998-08-25 | 2003-02-05 | Vakumix Rühr- und Homogenisiertechnik Aktiengesellschaft | Homogénisateur avec un dispositif de protection sur le rotor |
WO2002060569A2 (fr) * | 2000-10-30 | 2002-08-08 | Silverson Machines Ltd. | Tete de melange avec ecoulement axial |
KR100527665B1 (ko) * | 2003-09-27 | 2005-11-09 | 맹재석 | 기액 혼합 펌프용 임펠러 및 이를 포함하는 기액 혼합 펌프 |
JP4508968B2 (ja) * | 2005-07-27 | 2010-07-21 | 有限会社Os技研 | 撹拌装置及びこれを用いた監視システム |
CN2882772Y (zh) * | 2005-12-19 | 2007-03-28 | 庄翠娣 | 一种高剪切搅拌发泡装置 |
US8715585B2 (en) * | 2008-06-16 | 2014-05-06 | Isel Co., Ltd. | Mixing unit, mixing device, agitation impeller, pump mixer, mixing system and reaction device |
JP5500575B2 (ja) * | 2008-06-16 | 2014-05-21 | アイセル株式会社 | 混合要素、混合装置、混合方法、攪拌翼、攪拌装置及び攪拌方法 |
JP5263877B2 (ja) * | 2008-10-22 | 2013-08-14 | アイセル株式会社 | 混合装置及び混合システム |
KR20100137109A (ko) * | 2009-06-22 | 2010-12-30 | 나노인텍 주식회사 | 로터 및 이를 구비하는 분쇄 분산기 |
CA2779614C (fr) * | 2009-11-02 | 2017-10-31 | Mannkind Corporation | Reacteur utilisable a des fins de production de particules pharmaceutiques par un processus de precipitation |
-
2011
- 2011-06-01 EP EP11168428.8A patent/EP2529829B1/fr active Active
- 2011-06-01 PL PL11168428T patent/PL2529829T3/pl unknown
- 2011-06-01 DK DK11168428.8T patent/DK2529829T3/da active
-
2012
- 2012-05-23 JP JP2012117911A patent/JP2012250228A/ja active Pending
- 2012-05-30 CA CA2778753A patent/CA2778753A1/fr not_active Abandoned
- 2012-06-01 US US13/486,313 patent/US9452396B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
CA2778753A1 (fr) | 2012-12-01 |
PL2529829T3 (pl) | 2014-03-31 |
DK2529829T3 (da) | 2014-01-20 |
US20120307585A1 (en) | 2012-12-06 |
JP2012250228A (ja) | 2012-12-20 |
US9452396B2 (en) | 2016-09-27 |
EP2529829A1 (fr) | 2012-12-05 |
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