EP2510166B1 - Moisture-adaptive vapour barrier, in particular for heat insulating buildings, and method for producing said type of vapour barrier - Google Patents
Moisture-adaptive vapour barrier, in particular for heat insulating buildings, and method for producing said type of vapour barrier Download PDFInfo
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- EP2510166B1 EP2510166B1 EP10795941.3A EP10795941A EP2510166B1 EP 2510166 B1 EP2510166 B1 EP 2510166B1 EP 10795941 A EP10795941 A EP 10795941A EP 2510166 B1 EP2510166 B1 EP 2510166B1
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- vapour barrier
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- 238000000034 method Methods 0.000 claims description 13
- 229920003313 Bynel® Polymers 0.000 claims description 9
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- 239000004698 Polyethylene Substances 0.000 claims description 6
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- 229920000573 polyethylene Polymers 0.000 claims description 6
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
- E04B1/644—Damp-proof courses
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D12/00—Non-structural supports for roofing materials, e.g. battens, boards
- E04D12/002—Sheets of flexible material, e.g. roofing tile underlay
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/625—Sheets or foils allowing passage of water vapor but impervious to liquid water; house wraps
Definitions
- the invention relates to a moisture-adaptive vapor barrier according to the preamble of claim 1 and to a manufacturing method for such a vapor barrier.
- Moisture-adaptive vapor brakes are characterized in that the water vapor diffusion resistance of the vapor barrier changes as a function of the humidity, specifically in such a way that the water vapor diffusion resistance decreases as the moisture surrounding the vapor barrier increases.
- the water vapor diffusion resistance is usually measured according to DIN EN ISO 12572: 2001.
- Such vapor barriers are primarily used for the production of the airtightness of buildings and, indeed, in connection with thermal insulation systems for buildings.
- thermal barrier coating such as mineral wool
- a vapor barrier and including a cladding used for the thermal insulation of buildings.
- the use of a vapor barrier primarily pursues two intentions.
- the airtightness of the roof is to be ensured in order to prevent the ingress of cold outside air into the building interior and the escape of warm indoor air from the building, whereby thermal energy losses as well as building damaging, convective moisture inputs are avoidable.
- the vapor barrier should have a certain barrier effect against water vapor diffusion in order to avoid unwanted moisture entry into the building structure.
- moisture-adaptive vapor barriers which are usually present as a film
- moisture penetration in the winter is prevented as a result of the moisture-adaptive characteristics of such a film by under winter conditions and therefore dry moisture conditions, the vapor barrier largely closes.
- the vapor barrier film responds as a result of the comparatively high humidity surrounding the vapor barrier in which it opens as it were due to reduction of the water vapor diffusion resistance, so that a corresponding dehydration is guaranteed.
- Polyamide is often used as the material for moisture-adaptive vapor barrier films (cf. DE 195 14 420 C1 , corresponds WO 96/33321 A1 ). With this film, the water vapor diffusion resistance decreases with increasing mean ambient humidity. In this case, the moisture-adaptive properties of this known film-like vapor barrier are adjusted so that they at a mean humidity of the atmosphere surrounding the vapor barrier of 30 to 50%, a water vapor diffusion resistance (s d - value) of 2-5m diffusion-equivalent air layer thickness and at a humidity of the environment in the range of 60-80% has a water vapor diffusion resistance (s d - value), which is smaller than 1m.
- the water vapor diffusion resistance plotted against the mean or relative humidity in the manner of an S-curve with incoming S-leg, changes from higher water vapor diffusion resistance values at lower humidity in the direction of expiring S-legs with reduced diffusion resistance values higher, the moisture barrier surrounding the vapor barrier.
- D indicates the thickness of the vapor barrier
- ⁇ represents a material-dependent parameter of the vapor barrier.
- the known vapor barrier films have proven suitable for normal conditions, these are, in particular, dry environmental conditions, as generally known in the art Offices prevail, as well as under normal humidity conditions, as prevail especially in residential buildings, however, the behavior of the known vapor barrier films under increased moisture load, especially under colder weather conditions quite problematic.
- An increased moisture load is especially in rooms, such as commercial kitchens, canteens and the like, but also in living and office space, in which a lot of plants and / or aquariums and the like are housed.
- An increased moisture load is especially in new buildings and in the renovation of old buildings due to mortar or screed.
- the object of the invention is to propose a vapor barrier and a manufacturing method for such a vapor barrier, which takes into account the previously described conditions, in particular in the cold season, i. at high humidity load a critical discharge of moisture by the vapor barrier film substantially prevented.
- the vapor barrier which is preferably in the form of a film, is characterized in that it is formed from a material which has a three-part moisture profile, namely from an average relative humidity of 75%, preferably above 70%, and above an s d value less than 1 m, preferably less than 0.8 m diffusion-equivalent air layer thickness, then with decreasing mean moisture in a range of 45 to 58%, preferably in a range of 40 to 58% has a substantially plateau-like or approximately plateau-like course of the s d value, over this range a lower s d value of 2 m and an upper s d value of 5 m is not exceeded and the difference between the lower and the upper actual s d value does not exceed 1 m in this range.
- the vapor barrier has an average relative humidity of 75%, preferably above 70%, and above an s d value less than 1 m, preferably less than 0.8 m diffusion-equivalent air layer thickness
- the vapor barrier film from the viewpoint of building physics imperatively small barrier effect in the range of high average humidity greater than 75%, in particular 75%, ie a high dehydration behavior in summer.
- the vapor barrier film in particular satisfies the criterion that at high moisture loads in rooms, such as occur in large kitchens, canteens and the like or construction work in cold seasons, although a certain discharge of moisture, but nevertheless the discharge of moisture compared to conventional vapor barriers reduced accordingly, so that a critical entry of moisture in a wooden structure and the like is avoided in such situations.
- the curve of the s d value over the humidity in the range of 45 to 58%, preferably from 40 to 58%, has a substantially plateau-like course, ie the change in the s d value in this region is over a longer time due to the increased moisture load certain period out kept low, so that on the one hand a certain desired barrier effect of the vapor barrier film is maintained and nevertheless with excessive moisture entry a certain Hindiffdiffundieren of moisture is possible, however, without a critical moisture removal is achieved, as is the case with conventional vapor barrier films at such moisture loads Case would be.
- the curve shape is preferably in the form of a double S curve, the outgoing region of the S Curve in the dry area with the incoming value of the S-curve for the wet area coincides and in the range of a humidity of 45 to 58% and 40 to 58% of the curve almost constant or substantially plateau-like, ie only with a small change in the s d values occur.
- the course of the curve of the curve changes inside the substantially plateau like area around a s d -Differenzwert corresponding to the difference of s d -value when entering the humidity of 45% over the s d value during the extension the curve at a humidity of 58% by a maximum of 0.6m, preferably a maximum of 0.4m diffusion-equivalent air layer thickness. That is, the vapor barrier film changes its s d value only gradually within this range, so that a corresponding holding phase is achieved in which the vapor barrier film still largely blocks, but allows a certain moisture discharge within the parameters already mentioned above.
- the plateau-like profile of the curve of the s d values above the moisture is preferably within a range of 3 to 5 m diffusion-equivalent air layer thickness.
- the material which determines the moisture adaptivity of the vapor barrier is present in a single layer or layer, the total is formed from this material, in contrast to conventional vapor barrier films, in which the moisture adaptivity is determined by a plurality of superimposed layers of a vapor barrier film.
- the plateau-like curve of the s d values or the described holding phase with only a small change in the s d values in the humidity range from 45 to 58% or 40 to 58% is achieved by adding an additive to the base material of the vapor barrier, wherein the admixture 10 to 20%, preferably 15 to 20%, (weight percent) compared to the remaining material of the vapor barrier film.
- the base material of the vapor barrier film is preferably polyamide, wherein as a preferred additive modified polyolefins, in particular a grafted polyethylene copolymer is used.
- Such grafted polyethylene copolymers are offered by various manufacturers. The types marketed under the brand names Bynel® by Du Pont have proven particularly suitable.
- Another preferred additive is polyethylenepolyacrylic acid copolymers also offered by various manufacturers. The types marketed under the brand names Surlyn® by Du Pont have proven particularly suitable.
- the layer responsible for the moisture acceptability of the vapor barrier film is characterized by a homogeneous layer structure, which is mainly due to a chemical mixing of a compound from the present in granular polyamide and the also present in granular form additive by melting the granular mixture, said melt from polyamide and additive granules are formed, from which then the vapor barrier film is extruded or produced by a blowing process.
- the additive it is expedient here for the additive to be present in the form of nanoparticles within the starting granulate of the additive.
- vapor barrier films with this described humidity aptitude in a thickness range of, in particular 40 to 80 microns, preferably 50 to 70 ⁇ m produce.
- this single-layer vapor barrier film as far as the moisture-adaptive character is concerned, is supplemented by further suitable layers, which are provided either to reinforce the film or to influence other properties of the vapor barrier film, depending on the application.
- a suitable method for producing such a vapor barrier film is characterized in that starting from granules of polyamide and an additive present in granular form, in particular polyethylene, a compound is formed by mixing. This compound from granular raw materials is melted in a suitable mixing ratio in an extruder, optionally with the addition of other auxiliaries such as homogenizing agents, with the aim to create a homogeneous melt of the above-mentioned starting materials. From the homogeneous melt a mixed granulate is produced. This mixed granulate is further processed in an independent process step in an extrusion process or a blown process into a single-layer vapor barrier film or monofilm according to the invention.
- a vapor barrier film produced in this way is characterized by a substantially homogeneous structure.
- the starting materials can also be further processed directly in a suitable extruder and into a corresponding monofilm.
- the alternative method is preferred because of the unnecessary precompounding from an economic point of view, the required homogenization of the melt is difficult to ensure in the production reality to the desired extent.
- the monofilm produced by this process can be provided in known Kaschiervon with other layers, in particular to improve their mechanical properties. These additional layers preferably have no effect on the inventive moisture-adaptive character of the film, which is determined by the monofilm.
- the mixing ratio of polyamide and additive is adjusted with a view to the desired adaptive humidity characteristic. It has been found in practical experiments that, depending on the individual additive added to a polyamide base, an admixture of the additive to polyamide base in the amount of 7 to 25% is advantageous both for the achievement of the desired adaptive moisture characteristics according to the invention as well in terms of manufacturability of the film. Particularly preferred is an admixture of the additive in the range of 10 to 20%, in particular 14 to 18%, with very good results were achieved with an admixture in the range of 15 to 18%.
- the upper limits of the admixture of the additive are due to the substance in the range of about 20 to 25% by weight, with a focus on the manufacturability of the film according to the invention a limit of 25% by weight should not be exceeded and the manufacturability of the film is the better, the more the upper range limit shifts downwards towards 20% and below.
- the curves K1, K2, K3 and K4 show four vapor barrier films, each in one layer and made of polyamide here with the additive Bynel® 4157 with 20% by weight, and a thickness of 40 microns (K1: 40 ⁇ m / 20% / B), a Aggregate content of 15% by weight Bynel at a layer thickness of 70 ⁇ m (K2: 70 ⁇ m / 15% / B), an aggregate content of 18% by weight Surlyn® 1605 at a layer thickness of 60 ⁇ m (K3: 60 ⁇ m / 18% / S) or here with the additive EVOH Type H171B (manufacturer EVAL Europe) of 15% by weight with a layer thickness of 50 ⁇ m (K4: 50 ⁇ m / 15% / EVOH).
- Bynel 4157 were about 22% by weight, for Surlyn 1605 about 20% by weight, and for EVOH Type H171B about 20% by weight.
- the humidity adaptivity of the vapor barrier is defined by three areas, each of which determines a rectangular frame. From a humidity of 75%, a rectangular area I with s d values of less than 1 m diffusion-equivalent air layer thickness is clamped. In the humidity range of 45 to 58% s d values in the range of 2 to about 4.3 m diffusion-equivalent air layer thickness are given, resulting in a spanned rectangle for the area II within which a second rectangle is spanned, which is the difference of at most 1m in diffusion-equivalent air layer thickness between the lower actual value and the upper actual value in region II.
- the s d values of the vapor barrier film are in an s d value range, the lower limit of which is at least 0.5m above the upper actual value in region II, thus providing an upwardly hatched hatched area III is stretched.
- the moisture profile of the curve K is spanned by measuring points distributed over the abscissa, the measurement being carried out in accordance with DIN EN ISO 12572: 2001.
- DIN EN ISO 12572: 2001 it has been found that for a precise determination of a single measurement point in the handling area, ie at a steeper curve in known wet-adaptive vapor brakes with a single S-curve curve at medium humidities of about 35 to 65%, a small gradient between should be set to the moisture applied to both sides of the vapor barrier, from which the mean moisture is determined by averaging. Too large gradients lead to falsifications of the measured values, which are reflected in too low s d values.
- a moisture is given by a salt or water, the other side by the setting of a controllable climate chamber.
- Table 1 summarizes the humidity settings and the measured values for the exemplary embodiments K1, K2, K3 and K4 according to the invention.
- Table 1 Humidity conditions for s ⁇ sub> d ⁇ / sub> value measurement and s ⁇ sub> d ⁇ / sub> values in m salt climatic chamber Average K1 s d - value K2 s d - value K3 s d - value K4 s d - value [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] [m] Sil
- the parameters A1 / A2 stand for the spreading of the two individual S-curves between minimum and maximum ordinate value, B1 / B2 indicate the spread of the turnover region, i. the steepness of the S-curve, C1 / C2 defines the position of the inflection point of the S-curves, D the lower limit value.
- This equation system is not closed solvable. It is usually calculated using an iterative method starting from suitable starting values.
- the course of the curve K can of course be influenced by the layer thickness and a corresponding admixture of the additive, wherein, as already stated above, preferably Bynel®, e.g. Bynel® 4157, or Surlyn®, e.g. Surlyn® 1605, or EVOH, e.g. H171B is used.
- Bynel® e.g. Bynel® 4157
- Surlyn® e.g. Surlyn® 1605
- EVOH e.g. H171B
- the vapor barrier films K1 and K2 were produced from a granulate mixture of polyamide with about 15% or 20% Bynel® 4157, whereby this granulate mixture is melted and from the melt again a granulate of a mixture of polyamide and Bynel® 4157 is formed. From this granulate, a vapor barrier film with a thickness of 70 ⁇ m or 40 ⁇ m was then produced by conventional extrusion in an extruder.
- the vapor barrier film K3 was produced in an analogous manner with the addition of 18% Surlyn® 1605. A product thickness of 60 ⁇ m was produced.
- the vapor barrier film K4 was prepared via a mixture of polyamide with addition of 15% EVOH H171B in an extruder with attached slot die. A product thickness of 50 ⁇ m was produced.
- a polyamide 6 was used, namely the type B40L (manufacturer BASF).
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Description
Die Erfindung betrifft eine feuchteadaptive Dampfbremse gemäß dem Oberbegriff des Anspruches 1 sowie ein Herstellverfahren für eine solche Dampfbremse.The invention relates to a moisture-adaptive vapor barrier according to the preamble of
Feuchteadaptive Dampfbremsen zeichnen sich dadurch aus, dass sich der Wasserdampf-Diffusionswiderstand der Dampfbremse abhängig von der Feuchtigkeit ändert und zwar derart, dass sich der Wasserdampf-Diffusionswiderstand mit Zunahme der die Dampfbremse umgebenden Feuchte abnimmt. Der Wasserdampf-Diffusionswiderstand wird hierbei üblicherweise nach DIN EN ISO 12572: 2001 gemessen.Moisture-adaptive vapor brakes are characterized in that the water vapor diffusion resistance of the vapor barrier changes as a function of the humidity, specifically in such a way that the water vapor diffusion resistance decreases as the moisture surrounding the vapor barrier increases. The water vapor diffusion resistance is usually measured according to DIN EN ISO 12572: 2001.
Derartige Dampfbremsen werden vornehmlich für den Einsatz zur Herstellung der Luftdichtheit von Gebäuden verwendet und zwar maßgeblich in Zusammenhang mit Wärmedämmsystemen für Gebäude. Für die Wärmedämmung von Gebäuden, insbesondere Dächern werden in der Regel diffusionsoffene Unterspannbahnen unterhalb der etwa durch Ziegel gebildeten Bedachung, darunter eine Wärmedämmschicht, etwa aus Mineralwolle, schließlich eine Dampfbremse und darunter eine Verkleidung verwendet. Mit dem Einsatz einer Dampfbremse werden vornehmlich zwei Absichten verfolgt. Zum Einen soll die Luftdichtheit des Daches sichergestellt werden, um das Eindringen von kalter Außenluft in den Gebäudeinnenraum sowie das Entweichen warmer Raumluft aus dem Gebäude zu verhindern, wodurch Wärmeenergieverluste sowie bauwerkschädigende, konvektive Feuchteeinträge vermeidbar sind. Zum zweiten soll die Dampfbremse eine gewisse Sperrwirkung gegen Wasserdampfdiffusion aufweisen, um unerwünschten Feuchteeintrag in die Baukonstruktion zu vermeiden.Such vapor barriers are primarily used for the production of the airtightness of buildings and, indeed, in connection with thermal insulation systems for buildings. For the thermal insulation of buildings, in particular roofs diffusion-open underlays are usually below the roof formed approximately by bricks, including a thermal barrier coating, such as mineral wool, finally a vapor barrier and including a cladding used. The use of a vapor barrier primarily pursues two intentions. On the one hand, the airtightness of the roof is to be ensured in order to prevent the ingress of cold outside air into the building interior and the escape of warm indoor air from the building, whereby thermal energy losses as well as building damaging, convective moisture inputs are avoidable. Second, the vapor barrier should have a certain barrier effect against water vapor diffusion in order to avoid unwanted moisture entry into the building structure.
Durch die Verwendung so genannter feuchteadaptiver Dampfbremsen, die in der Regel als Folie vorliegen, wird in Folge der feuchteadaptiven Charakteristik einer solchen Folie das Eindringen von Feuchtigkeit im Winter verhindert, indem unter winterlichen und damit trockenen Feuchteverhältnissen die Dampfbremse weitgehend schließt. Wenn bei stärkerer Wärmeeinstrahlung im Sommer und damit unter gegenüber Winterbedingungen feuchteren Bedingungen die Feuchtigkeit aus der Holzkonstruktion beispielsweise eines Daches tritt, reagiert die Dampfbremsfolie in Folge der vergleichsweisen hohen die Dampfbremse umgebenden Feuchte, in dem sie aufgrund Verringerung des Wasserdampf-Diffusionswiderstands sozusagen öffnet, so dass eine entsprechende Austrocknung gewährleistet wird.Through the use of so-called moisture-adaptive vapor barriers, which are usually present as a film, moisture penetration in the winter is prevented as a result of the moisture-adaptive characteristics of such a film by under winter conditions and therefore dry moisture conditions, the vapor barrier largely closes. If at higher heat radiation in summer and thus under wet conditions compared to winter conditions, the moisture from the timber construction, for example, a roof reacts, the vapor barrier film responds as a result of the comparatively high humidity surrounding the vapor barrier in which it opens as it were due to reduction of the water vapor diffusion resistance, so that a corresponding dehydration is guaranteed.
Als Material für feuchteadaptive Dampfbremsfolien wird häufig Polyamid verwendet (vergleiche
Unter feuchten Bedingungen, wie Sie insbesondere in Sommermonaten vorherrschen, wird aufgrund des verringerten Diffusionswiderstands hingegen ein Hindurchdiffundieren der Feuchte ermöglicht. Dies hat zur Folge, dass nunmehr Feuchtigkeit aus der Holzkonstruktion abgeführt werden kann, also ein Austrocknen ermöglicht wird, so dass Schäden insbesondere an der Holzkonstruktion vermieden werden können. Schließlich sind weitere Dampfbremsfolien im Mehrschichtenaufbau mit feuchteadaptiver Charakteristik bekannt (
Bekanntermaßen lässt sich der Kurvenverlauf-Diffusionswiderstand über Feuchte der feuchteadaptiven Dampfbremsen über die Formel sd=D x µ einstellen, wobei D die Dicke der Dampfbremse angibt und µ einen materialabhängigen Parameter der Dampfbremse darstellt. Damit ist zwar eine Veränderung des feuchteadaptiven Charakters einer Dampfbremse über eine entsprechende Dickeneinstellung möglich, indem also die Dicke der Dampfbremsfolie entsprechend erhöht oder verringert wird, was aber nichts am S-Kurvenverlauf ändert, sondern nur zur einer Verschiebung der S-Kurve längs der Ordinate führt. Dies würde bei einer Vergrößerung der Dicke der Dampfbremse zu einer entsprechenden Erhöhung des sd-Werts sowohl unter trockenen Bedingungen im Winter wie auch unter feuchten Bedingungen im Sommer führen, was in einem solchen Falle aber für Sommerverhältnisse zu einer Verschlechterung der Eigenschaften der Dampfbremse aufgrund des damit verminderten Austrocknungsverhaltens führen würde. Einer Verminderung der Dicke der Dampfbremsfolie, die üblicherweise in Dicken im Bereich von 20µm bis 80µm vorliegen, sind jedoch aus Gründen der Festigkeit und Stabilität Grenzen gesetzt.As is known, the curve diffusion resistance over moisture of the moisture-adaptive vapor brakes can be set via the formula s d = D x μ, where D indicates the thickness of the vapor barrier and μ represents a material-dependent parameter of the vapor barrier. Thus, although a change in the moisture-adaptive character of a vapor barrier over a corresponding thickness setting is possible, ie the thickness of the vapor barrier film is increased or decreased accordingly, but this does not change the S-curve, but only leads to a shift of the S-curve along the ordinate , This would lead to an increase in the thickness of the vapor barrier to a corresponding increase in the s d value both under dry conditions in winter and in humid conditions in summer, but in such a case for summer conditions to a deterioration of the properties of the vapor barrier due to thus reduced dehydration behavior would result. A reduction in the thickness of the vapor barrier film, which are usually present in thicknesses in the range of 20 .mu.m to 80 .mu.m, however, limits are set for reasons of strength and stability.
Zwar haben sich die bekannten Dampfbremsfolien für normale Verhältnisse bewährt, das sind insbesondere trockene Umgebungsbedingungen, wie sie im Allgemeinen in Büros vorherrschen, sowie unter normalen Feuchteverhältnissen, wie sie insbesondere in Wohngebäuden vorherrschen, jedoch ist das Verhalten der bekannten Dampfbremsfolien unter erhöhter Feuchtelast insbesondere unter kälteren Witterungsbedingungen durchaus problematisch. Eine erhöhte Feuchtelast liegt insbesondere in Räumen, wie Großküchen, Kantinen und dergleichen aber auch in Wohn- und Büroräumen vor, in denen viel Pflanzen und/oder Aquarien und dergleichen untergebracht sind. Eine erhöhte Feuchtelast liegt insbesondere aber auch bei Neubauten und bei der Renovierung von Altbauten in Folge Mörtelauftrags oder Estricharbeiten vor. Aufgrund moderner Baumaterialien und neuer Bauverfahren werden derartige Baumaßnahmen mehr und mehr auch in der kälteren Jahreszeit, insbesondere in den Monaten Oktober bis März vorgenommen, in Zeiten also, wo die Umgebungsfeuchte sich auf einen relativ trockenen Wert einpendelt, bei dem an sich die Dampfbremsfolien unter solchen normalen Bedingungen schließen. Beim Auftreten einer Feuchtelast, insbesondere bei Vornahme von Baumaßnahmen in der kälteren Jahreszeit, kann es jedoch bei konventionellen Dampfbremsen aufgrund der sich dadurch einstellenden Umgebungsfeuchte an der Dampfbremsfolie zu einem Öffnen der Folie und damit zu einem weitgehend unbehinderten Eintrag der Feuchte durch die Dampfbremsfolie in die Holzkonstruktion kommen, was in bestimmtem Umfang außerordentlich kritisch ist und zu Schäden in der Holzkonstruktion in Folge Schimmelbildung und dergleichen führen kann.Although the known vapor barrier films have proven suitable for normal conditions, these are, in particular, dry environmental conditions, as generally known in the art Offices prevail, as well as under normal humidity conditions, as prevail especially in residential buildings, however, the behavior of the known vapor barrier films under increased moisture load, especially under colder weather conditions quite problematic. An increased moisture load is especially in rooms, such as commercial kitchens, canteens and the like, but also in living and office space, in which a lot of plants and / or aquariums and the like are housed. An increased moisture load is especially in new buildings and in the renovation of old buildings due to mortar or screed. Due to modern building materials and new construction methods such construction measures are more and more carried out in the colder months, especially in the months of October to March, in times where the ambient humidity settles to a relatively dry value, in which the vapor barrier films among such close normal conditions. However, in the event of a damp load, in particular when carrying out construction work in the colder season, conventional vapor dampers can open the foil due to the ambient humidity on the vapor barrier film and thus a largely unimpeded entry of the moisture through the vapor barrier foil into the wooden structure come, which to a certain extent is extremely critical and can lead to damage in the timber construction in consequence mold and the like.
Aufgabe der Erfindung ist es, eine Dampfbremse sowie ein Herstellverfahren für eine solche Dampfbremse vorzuschlagen, die den vorher geschilderten Bedingungen insbesondere in kalter Jahreszeit Rechnung trägt, d.h. bei hoher Feuchtebelastung einen kritischen Austrag von Feuchte durch die Dampfbremsfolie im Wesentlichen verhindert.The object of the invention is to propose a vapor barrier and a manufacturing method for such a vapor barrier, which takes into account the previously described conditions, in particular in the cold season, i. at high humidity load a critical discharge of moisture by the vapor barrier film substantially prevented.
Diese Aufgabe wird erfindungsgemäß durch die im kennzeichnenden Teil des Anspruches 1 enthaltenen Maßnahmen gelöst, wobei zweckmäßige Weiterbildungen der Erfindung durch die in den Unteransprüchen enthaltenen Merkmale gekennzeichnet sind. Nach Maßgabe der Erfindung zeichnet sich die bevorzugt als Folie vorliegende Dampfbremse dadurch aus, dass diese aus einem Material gebildet ist, welches ein dreiteiliges Feuchteprofil aufweist, nämlich ab einer mittleren relativen Feuchte von 75%, vorzugsweise von 70% und darüber einen sd-Wert kleiner 1m, vorzugsweise kleiner 0,8m diffusionsäquivalenter Luftschichtdicke, dann bei abnehmender mittlerer Feuchte in einem Bereich von 45 bis 58 %, vorzugsweise in einem Bereich von 40 bis 58 % einen im Wesentlichen plateauartigen bzw. angenähert plateauartigen Verlauf des sd-Wert aufweist, wobei über diesen Bereich ein unterer sd-Wert von 2 m und ein oberer sd-Wert von 5 m nicht überschritten wird und die Differenz zwischen dem unteren und dem oberen Ist sd-Wert 1 m in diesem Bereich nicht übersteigt. Bei weiter abnehmender Feuchte in einem Bereich von 20 bis 30%, vorzugsweise 20 bis 35 % weist die Dampfbremse einen sd-Wert auf, der mindestens 0,5m oberhalb des oberen Ist sd-Werts im plateauartigen Mittelbereich beträgt.This object is achieved by the measures contained in the characterizing part of
Damit weist die Dampfbremsfolie die aus bauphysikalischer Sicht zwingend kleine Sperrwirkung im Bereich hoher mittlerer Feuchten größer 75%, insbesondere 75% auf, d.h. ein hohes Austrocknungsverhalten im Sommer. Zugleich wird die Dampfbremsfolie insbesondere dem Kriterium gerecht, dass bei hohen Feuchtelasten in Räumen, wie sie insbesondere in Großküchen, Kantinen und dergleichen oder bei Baumaßnahmen in kalten Jahreszeiten auftreten, zwar einen gewissen Austrag von Feuchtigkeit ermöglicht, aber gleichwohl den Austrag von Feuchte gegenüber konventionellen Dampfbremsen entsprechend reduziert, so dass ein kritischer Eintrag von Feuchte in eine Holzkonstruktion und dergleichen in solchen Situationen vermieden wird. Unter hoher Feuchtelast öffnet also die Dampfbremsfolie mit zunehmender Feuchte im angegebenen Bereich von 45 bis 58% bzw. 40 bis 58 %, jedoch geht die Veränderung des sd-Wertes in diesem Feuchtebereich nur in einem geringeren Maße als bei konventionellen Dampfbremsfolien vonstatten, so dass im angegebenen Bereich eine gewisse Haltephase der Veränderung der sd-Werte der Dampfbremsfolie auftritt, dergestalt, dass sich die sd-Werte der Dampfbremsfolie in diesem Bereich nur allmählich verändern, im Übrigen jedoch im Prinzip nahezu bzw. angenähert im Wesentlichen konstante Verhältnisse bezüglich des sd-Werts in diesem Bereich gewährleistet werden. Bevorzugt weist die Kurve des sd-Werts über die Feuchte im Bereich von 45 bis 58%, vorzugweise von 40 bis 58 % einen im Wesentlichen plateauartigen Verlauf auf, d.h. die Veränderung des sd-Werts in diesem Bereich wird über einen längeren, durch die erhöhte Feuchtelast bestimmten Zeitraum hin gering gehalten, so dass einerseits eine gewisse gewünschte Sperrwirkung der Dampfbremsfolie erhalten bleibt und gleichwohl bei übermäßigem Feuchteeintrag ein gewisses Hindurchdiffundieren von Feuchte möglich ist, ohne dass jedoch ein kritischer Feuchteaustrag erreicht wird, wie es bei üblichen Dampfbremsfolien bei derartigen Feuchtebelastungen der Fall wäre.Thus, the vapor barrier film from the viewpoint of building physics imperatively small barrier effect in the range of high average humidity greater than 75%, in particular 75%, ie a high dehydration behavior in summer. At the same time, the vapor barrier film in particular satisfies the criterion that at high moisture loads in rooms, such as occur in large kitchens, canteens and the like or construction work in cold seasons, although a certain discharge of moisture, but nevertheless the discharge of moisture compared to conventional vapor barriers reduced accordingly, so that a critical entry of moisture in a wooden structure and the like is avoided in such situations. Under high moisture load thus opens the vapor barrier film with increasing humidity in the specified range of 45 to 58% or 40 to 58%, but the change in the s d value in this humidity range is only to a lesser extent than in conventional vapor barrier films vonstatten so that In the specified range, a certain holding phase of the change in the s d values of the vapor barrier film occurs, such that the s d values of the vapor barrier film change only gradually in this area, but otherwise in principle almost or approximately substantially constant ratios with respect to s d values are guaranteed in this area. Prefers For example, the curve of the s d value over the humidity in the range of 45 to 58%, preferably from 40 to 58%, has a substantially plateau-like course, ie the change in the s d value in this region is over a longer time due to the increased moisture load certain period out kept low, so that on the one hand a certain desired barrier effect of the vapor barrier film is maintained and nevertheless with excessive moisture entry a certain Hindiffdiffundieren of moisture is possible, however, without a critical moisture removal is achieved, as is the case with conventional vapor barrier films at such moisture loads Case would be.
Der übliche Verlauf der sd-Werte über die Feuchtewerte konventioneller Dampfbremsfolien spiegelt sich in einem im Wesentlichen S-förmigen Kurvenverlauf wider, wohingegen bei der erfindungsgemäßen Dampfbremsfolie bevorzugt der Kurvenverlauf in Art einer Doppel-S-Kurve vorliegt, wobei der auslaufende Bereich der S-Kurve im trockenen Bereich mit dem einlaufenden Wert der S-Kurve für den feuchten Bereich zusammenfällt und im Bereich einer Feuchte von 45 bis 58% bzw. 40 bis 58 % der Kurvenverlauf nahezu konstant bzw. im Wesentlichen plateauartig, d.h. nur mit einer geringen Änderung der sd-Werte erfolgt. In einer zweckmäßigen Ausführungsform der Erfindung verändert sich der Verlauf der Kurve innerhalb des im Wesentlichen plateauartigen Bereichs um einen sd-Differenzwert entsprechend der Differenz des sd-Werts der Kurve beim Einfahren in die Feuchte von 45 % gegenüber dem sd-Wert beim Ausfahren der Kurve bei einer Feuchte von 58 % um maximal 0,6m, bevorzugt maximal 0,4m diffusionsäquivalenter Luftschichtdicke. D.h., die Dampfbremsfolie verändert ihren sd-Wert innerhalb dieses Bereichs nur graduell, so dass eine entsprechende Haltephase erreicht wird, in der die Dampfbremsfolie noch weitgehend sperrt, jedoch einen gewissen Feuchteaustrag ermöglicht innerhalb der oben bereits genannten Parameter. Bevorzugt liegt der plateauartige Verlauf der Kurve der sd-Werte über der Feuchte innerhalb eines Bereichs von 3 bis 5 m diffusionsäquivalenter Luftschichtdicke.The usual course of the s d values over the moisture values of conventional vapor barrier films is reflected in a substantially S-shaped curve, whereas in the case of the vapor barrier film according to the invention the curve shape is preferably in the form of a double S curve, the outgoing region of the S Curve in the dry area with the incoming value of the S-curve for the wet area coincides and in the range of a humidity of 45 to 58% and 40 to 58% of the curve almost constant or substantially plateau-like, ie only with a small change in the s d values occur. In an expedient embodiment of the invention, the course of the curve of the curve changes inside the substantially plateau like area around a s d -Differenzwert corresponding to the difference of s d -value when entering the humidity of 45% over the s d value during the extension the curve at a humidity of 58% by a maximum of 0.6m, preferably a maximum of 0.4m diffusion-equivalent air layer thickness. That is, the vapor barrier film changes its s d value only gradually within this range, so that a corresponding holding phase is achieved in which the vapor barrier film still largely blocks, but allows a certain moisture discharge within the parameters already mentioned above. The plateau-like profile of the curve of the s d values above the moisture is preferably within a range of 3 to 5 m diffusion-equivalent air layer thickness.
Nach einer zweckmäßigen Maßgabe der Erfindung liegt das die Feuchteadaptivität der Dampfbremse bestimmende Material in einer einzigen Schicht oder Lage vor, die insgesamt aus diesem Material gebildet ist, im Unterschied zu konventionellen Dampfbremsfolien, bei denen die Feuchteadaptivität durch mehrere übereinander angeordnete Lagen einer Dampfbremsfolie bestimmt ist.According to an expedient specification of the invention, the material which determines the moisture adaptivity of the vapor barrier is present in a single layer or layer, the total is formed from this material, in contrast to conventional vapor barrier films, in which the moisture adaptivity is determined by a plurality of superimposed layers of a vapor barrier film.
Der plateauartige Kurvenverlauf der sd-Werte bzw. die beschrieben Haltephase mit einer nur geringen Veränderung der sd-Werte im Feuchtebereich von 45 bis 58 % bzw. 40 bis 58 % wird durch Beigabe eines Zuschlagstoffs zum Basismaterial der Dampfbremse erreicht, wobei die Zumischung 10 bis 20%, vorzugsweise 15 bis 20%, (Gewichtsprozent) gegenüber dem übrigen Material der Dampfbremsfolie beträgt. Das Basismaterial der Dampfbremsfolie ist bevorzugt Polyamid, wobei als bevorzugter Zusatzstoff modifizierte Polyolefine, insbesondere ein gepfropftes Polyethylencopolymer verwendet wird. Solche gepropften Polyethylencopolymere werden von verschiedenen Herstellern, angeboten. Als besonderes geeignet haben sich die unter den Markennamen Bynel® von der Firma Du Pont vertriebenen Typen herausgestellt. Ein weiterer bevorzugter Zusatzstoff sind Polyethylenpolyacrylsäurecopolymere, die ebenfalls von verschiedenen Herstellern angeboten werden. Als besonderes geeignet haben sich die unter den Markennamen Surlyn® von der Firma Du Pont vertriebenen Typen herausgestellt.The plateau-like curve of the s d values or the described holding phase with only a small change in the s d values in the humidity range from 45 to 58% or 40 to 58% is achieved by adding an additive to the base material of the vapor barrier, wherein the
Die für die Feuchteadaptivität der Dampfbremsfolie verantwortliche Schicht zeichnet sich durch eine homogene Schichtstruktur aus, die maßgeblich bedingt ist durch eine chemische Vermischung eines Compounds aus dem in Granulatform vorliegenden Polyamid und dem ebenfalls in Granulatform vorliegenden Zusatzstoff durch Aufschmelzen des Granulatgemisches, wobei aus dieser Schmelze aus Polyamid und Zusatzstoff Granulate geformt werden, aus denen dann die Dampfbremsfolie extrudiert oder durch ein Blasverfahren hergestellt wird. Hierbei ist es zweckmäßig, dass der Zusatzstoff in Form von Nanopartikeln innerhalb des Ausgangsgranulats des Zusatzstoffes vorliegt.The layer responsible for the moisture acceptability of the vapor barrier film is characterized by a homogeneous layer structure, which is mainly due to a chemical mixing of a compound from the present in granular polyamide and the also present in granular form additive by melting the granular mixture, said melt from polyamide and additive granules are formed, from which then the vapor barrier film is extruded or produced by a blowing process. It is expedient here for the additive to be present in the form of nanoparticles within the starting granulate of the additive.
Nach Maßgabe der Erfindung lassen sich Dampfbremsfolien mit dieser beschriebenen Feuchteadaptivität in einem Dickenbereich von insbesondere 40 bis 80µm, vorzugweise 50 bis 70µm herstellen. Im Rahmen der Erfindung liegt es, dass diese einschichtige Dampfbremsfolie, was den Feuchteadaptivitätscharakter anbelangt, durch weitere geeignete Lagen ergänzt wird, die entweder zur Verstärkung der Folie oder zur Beeinflussung anderer Eigenschaften der Dampfbremsfolie je nach Anwendungsfall vorgesehen sind.In accordance with the invention can be vapor barrier films with this described humidity aptitude in a thickness range of, in particular 40 to 80 microns, preferably 50 to 70μm produce. In the context of the invention, it is the case that this single-layer vapor barrier film, as far as the moisture-adaptive character is concerned, is supplemented by further suitable layers, which are provided either to reinforce the film or to influence other properties of the vapor barrier film, depending on the application.
Ein zweckmäßiges Verfahren zur Herstellung einer solchen Dampfbremsfolie zeichnet sich dadurch aus, dass ausgehend von Granulaten aus Polyamid und einem in Granulatform vorliegenden Zusatzstoff, insbesondere Polyethylen, ein Compound durch Mischen gebildet wird. Dieser Compound aus in Granulatform vorliegenden Rohstoffen wird in einem geeigneten Mischungsverhältnis in einem Extruder aufgeschmolzen, ggf. unter Zugabe von weiteren Hilfsstoffen wie beispielsweise Homogenisierungsmitteln, mit dem Ziel, eine homogene Schmelze aus den oben genannten Ausgangsstoffen zu schaffen. Aus der homogenen Schmelze wird ein Mischgranulat erzeugt. Dieses Mischgranulat wird in einem davon unabhängigen Prozeßschritt in einem Extrusionsverfahren oder einem Blasverfahren zu einer erfindungsgemäßen einschichtigen Dampfbremsfolie oder Monofolie weiterverarbeitet. Eine derart hergestellte Dampfbremsfolie zeichnet sich durch eine weitgehend homogene Struktur aus. Alternativ können die Ausgangsstoffe auch in einem geeigneten Extruder direkt und zu einer entsprechenden Monofolie weiterverarbeitet werden. Das Alternativverfahren ist aufgrund des nicht erforderlichen Vorcompoundierens aus wirtschaftlicher Sicht bevorzugt, die geforderte Homogenisierung der Schmelze wird jedoch in der Produktionsrealität nur schwer in gewünschtem Maße sichergestellt.A suitable method for producing such a vapor barrier film is characterized in that starting from granules of polyamide and an additive present in granular form, in particular polyethylene, a compound is formed by mixing. This compound from granular raw materials is melted in a suitable mixing ratio in an extruder, optionally with the addition of other auxiliaries such as homogenizing agents, with the aim to create a homogeneous melt of the above-mentioned starting materials. From the homogeneous melt a mixed granulate is produced. This mixed granulate is further processed in an independent process step in an extrusion process or a blown process into a single-layer vapor barrier film or monofilm according to the invention. A vapor barrier film produced in this way is characterized by a substantially homogeneous structure. Alternatively, the starting materials can also be further processed directly in a suitable extruder and into a corresponding monofilm. The alternative method is preferred because of the unnecessary precompounding from an economic point of view, the required homogenization of the melt is difficult to ensure in the production reality to the desired extent.
Die nach diesem Verfahren erzeugte Monofolie kann in an sich bekannten Kaschierverfahren mit weiteren Schichten, insbesondere zur Verbesserung ihrer mechanischen Eigenschaften versehen werden. Diese zusätzlichen Schichten haben bevorzugt keine Auswirkungen auf den erfindungsgemäßen feuchteadaptive Charakter der Folie, der von der Monofolie bestimmt ist.The monofilm produced by this process can be provided in known Kaschierverfahren with other layers, in particular to improve their mechanical properties. These additional layers preferably have no effect on the inventive moisture-adaptive character of the film, which is determined by the monofilm.
Das Mischungsverhältnis von Polyamid und Zusatzstoff wird mit Blickpunkt auf die gewünschte adaptive Feuchtecharakteristik eingestellt. Hierbei hat sich in praktischen Versuchen herausgestellt, dass in Abhängigkeit vom individuellen Zusatzstoff, der einer Polyamidbasis zugegeben wird, eine Zumischung des Zusatzstoffes zu Polyamidbasis in Höhe von 7 bis 25% vorteilhaft ist und zwar sowohl für die Erzielung der gewünschten adaptiven Feuchtencharakteristik gemäß Erfindung wie auch in Bezug auf die Herstellbarkeit der Folie. Insbesondere bevorzugt ist eine Zumischung des Zusatzstoffes im Bereich von 10 bis 20%, insbesondere 14 bis 18%, wobei sehr gute Ergebnisse bei einer Zumischung im Bereich von 15 bis 18% erzielt wurden. Die Obergrenzen der Zumischung des Zusatzstoffes liegen stoffbedingt im Bereich von etwa 20 bis 25 Gewichts-%, wobei mit Blickpunkt auf die Herstellbarkeit der erfindungsgemäßen Folie ein Grenzwert von 25 Gewichts-% nicht überschritten werden soll und die Herstellbarkeit der Folie umso besser ist, je mehr sich die obere Bereichsgrenze nach unten in Richtung 20% und darunter verschiebt.The mixing ratio of polyamide and additive is adjusted with a view to the desired adaptive humidity characteristic. It has been found in practical experiments that, depending on the individual additive added to a polyamide base, an admixture of the additive to polyamide base in the amount of 7 to 25% is advantageous both for the achievement of the desired adaptive moisture characteristics according to the invention as well in terms of manufacturability of the film. Particularly preferred is an admixture of the additive in the range of 10 to 20%, in particular 14 to 18%, with very good results were achieved with an admixture in the range of 15 to 18%. The upper limits of the admixture of the additive are due to the substance in the range of about 20 to 25% by weight, with a focus on the manufacturability of the film according to the invention a limit of 25% by weight should not be exceeded and the manufacturability of the film is the better, the more the upper range limit shifts downwards towards 20% and below.
Nachfolgend werden bevorzugte Ausführungsbeispiele der Erfindung anhand der einzigen Figur erläutert, welche ein Diagramm von Kurvenverläufen von vier erfindungsgemäßen Dampfbremsfolien bezüglich der sd-Werte über die mittlere relative Feuchte, d.h. die Umgebungsfeuchte um die Dampfbremsfolie darstellt.Hereinafter, preferred embodiments of the invention are explained with reference to the single figure, which is a graph of curves of four vapor barrier films according to the invention with respect to the s d values on the average relative humidity, ie the ambient humidity around the vapor barrier film.
Die Kurvenverläufe K1, K2, K3 und K4 zeigen vier Dampfbremsfolien, die jeweils einlagig und aus Polyamid hier mit dem Zuschlagstoff Bynel® 4157 mit 20 Gewichts-%, und einer Dicke von 40 µm (K1:40µm/20%/B), einem Zuschlagsstoffgehalt von 15 Gewichts-% Bynel bei einer Schichtdicke von 70 µm (K2: 70µm/15%/B), einem Zuschlagsstoffgehalt von 18 Gewichts-% Surlyn® 1605 bei einer Schichtdicke von 60 µm (K3: 60µm/18%/S) bzw. hier mit dem Zuschlagsstoff EVOH Type H171B (Hersteller EVAL Europa) von 15 Gewichts-% bei einer Schichtdicke von 50 µm (K4: 50 µm/15%/EVOH) bestehen.The curves K1, K2, K3 and K4 show four vapor barrier films, each in one layer and made of polyamide here with the additive Bynel® 4157 with 20% by weight, and a thickness of 40 microns (K1: 40μm / 20% / B), a Aggregate content of 15% by weight Bynel at a layer thickness of 70 μm (K2: 70 μm / 15% / B), an aggregate content of 18% by weight Surlyn® 1605 at a layer thickness of 60 μm (K3: 60 μm / 18% / S) or here with the additive EVOH Type H171B (manufacturer EVAL Europe) of 15% by weight with a layer thickness of 50 μm (K4: 50 μm / 15% / EVOH).
Bezüglich der einfachen Herstellbarkeit lagen die Obergrenzen für Bynel 4157 bei etwa 22 Gewichts-%, für Surlyn 1605 bei etwa 20 Gewichts-% und für EVOH Type H171B bei etwa 20 Gewichts-%.For ease of manufacture, the upper limits for Bynel 4157 were about 22% by weight, for Surlyn 1605 about 20% by weight, and for EVOH Type H171B about 20% by weight.
Ersichtlich ist die Feuchteadaptivität der Dampfbremse durch drei Bereiche definiert, die jeweils für sich einen rechteckförmigen Rahmen bestimmen. Ab einer Feuchte von 75% wird ein Rechteckbereich I mit sd-Werten kleiner 1m diffusionsäquivalenter Luftschichtdicke aufgespannt. Im Feuchtebereich von 45 bis 58 % sind sd-Werte im Bereich von 2 bis etwa 4,3 m diffusionsäquivalenter Luftschichtdicke vorgegeben, was zu einem aufgespannten Rechteck für den Bereich II führt, innerhalb dessen ein zweites Rechteck aufgespannt ist, welches der Differenz von höchstens 1m diffusionsäquivalenter Luftschichtdicke zwischen dem unteren Istwert und dem oberen Istwert im Bereich II Rechnung trägt. Bei trockener, niedriger Feuchte in einem Bereich von 20 bis 30 % liegen die sd-Werte der Dampfbremsfolie in einem sd-Wertebereich, dessen Untergrenze wenigstens 0,5m oberhalb des oberen Istwerts im Bereich II beträgt, wodurch ein nach oben offener schraffierter Rechteckbereich III aufgespannt wird.Obviously, the humidity adaptivity of the vapor barrier is defined by three areas, each of which determines a rectangular frame. From a humidity of 75%, a rectangular area I with s d values of less than 1 m diffusion-equivalent air layer thickness is clamped. In the humidity range of 45 to 58% s d values in the range of 2 to about 4.3 m diffusion-equivalent air layer thickness are given, resulting in a spanned rectangle for the area II within which a second rectangle is spanned, which is the difference of at most 1m in diffusion-equivalent air layer thickness between the lower actual value and the upper actual value in region II. At dry, low humidity in a range of 20 to 30%, the s d values of the vapor barrier film are in an s d value range, the lower limit of which is at least 0.5m above the upper actual value in region II, thus providing an upwardly hatched hatched area III is stretched.
Das Feuchteprofil der Kurve K wird von über die Abszisse verteilten Meßpunkten aufgespannt, wobei die Messung entsprechend der DIN EN ISO 12572: 2001 durchgeführt wird. In Versuchsreihen hat sich herausgestellt, dass zu einer genauen Bestimmung eines einzelnen Meßpunkts im Umschlagsbereich, d.h. bei einem steileren Kurvenverlauf bei bekannten feuchteadaptiven Dampfbremsen mit einem Einzel-S-Kurven-Verlauf bei mittleren Feuchten von ca. 35 bis 65% ein nur geringer Gradient zwischen den an den beiden Seiten der Dampfbremse anliegenden Feuchten eingestellt werden sollte, aus dem die mittlere Feuchte durch Mittelwertbildung bestimmt wird. Zu große Gradienten führen zu Verfälschungen der Messwerte, die sich in zu geringen sd-Werten bemerkbar machen. Wie üblich wird eine Feuchte durch ein Salz oder Wasser, die andere Seite durch die Einstellung einer regelbaren Klimakammer vorgegeben.The moisture profile of the curve K is spanned by measuring points distributed over the abscissa, the measurement being carried out in accordance with DIN EN ISO 12572: 2001. In test series it has been found that for a precise determination of a single measurement point in the handling area, ie at a steeper curve in known wet-adaptive vapor brakes with a single S-curve curve at medium humidities of about 35 to 65%, a small gradient between should be set to the moisture applied to both sides of the vapor barrier, from which the mean moisture is determined by averaging. Too large gradients lead to falsifications of the measured values, which are reflected in too low s d values. As usual, a moisture is given by a salt or water, the other side by the setting of a controllable climate chamber.
Tabelle 1 fasst die Feuchteeinstellungen und die Messwerte für die erfindungsgemäßen Ausführungsbeispiele K1, K2, K3 und K4 zusammen.
Der Verlauf der Kurven K1, K2, K3 und K4 kann mit einem Doppel-S-Profil beschrieben werden, wobei der auslaufende Schenkel der Kurve im trockenen Feuchtebereich innerhalb des Bereichs II in den einlaufenden Schenkel der S-Kurve für den feuchteren Abschnitt übergeht und ersichtlich innerhalb des Bereichs II nur eine graduelle Verringerung der sd-Werte stattfindet, so dass es zu einer gewissen Haltephase und damit angenähert zu einem quasi konstanten Verlauf mit plateauartigem Charakter kommt und sich innerhalb dieses Feuchtebereichs die sd-Werte nur graduell verändern, d.h. die Tendenz in Richtung des Öffnens der Dampfbremsfolie im Bereich II entsprechend reduziert ist. Zur Bestätigung des Doppel-S-Verlaufs wurden für das Ausführungsbeispiel K4 zusätzlich weitere MMeßpunkte bei niedrigen mittleren Feuchten von 14% bzw. 21 % ermittelt.The course of the curves K1, K2, K3 and K4 can be described with a double S-profile, wherein the outgoing leg of the curve in the dry moisture range within the range II merges into the incoming leg of the S-curve for the moister section and can be seen within the area II only a gradual reduction of the s d values takes place, causing it to a certain holding phase and thus comes approximately to a quasi-constant course with plateauartigem character and within this humidity range, the s d -values change only gradually, ie the tendency in the direction of opening the vapor barrier film in area II is reduced accordingly. In order to confirm the double-S course, additional MMeasurement points at low mean humidities of 14% and 21% were additionally determined for the exemplary embodiment K4.
Eine Doppel-S-Kurve wird mathematisch durch folgende Gleichung beschrieben:
Die Parameter A1/A2 stehen für die Spreizung der beiden einzelnen S-Kurven zwischen minimalem und maximalem Ordinatenwert, B1/B2 geben die Spreizung des Umschlagbereiches an, d.h. die Steilheit der S-Kurve, C1/C2 definieren die Lage des Wendepunktes der S-Kurven, D den unteren Grenzwert.The parameters A1 / A2 stand for the spreading of the two individual S-curves between minimum and maximum ordinate value, B1 / B2 indicate the spread of the turnover region, i. the steepness of the S-curve, C1 / C2 defines the position of the inflection point of the S-curves, D the lower limit value.
Unter Verwendung der Methode der kleinsten Quadrate für die Regression ergibt sich:
Eingesetzt ergeben sich somit 7 Gleichungen für die Bestimmung der Kurvenparameter A1 bis D
- 1)
- 2)
- 3)
- 4)
- 5)
- 6)
- 7)
- 1)
- 2)
- 3)
- 4)
- 5)
- 6)
- 7)
Dieses Gleichungssystem ist nicht geschlossen lösbar. Üblicherweise wird es mit einem iterativen Verfahren ausgehend von geeigneten Startwerten berechnet.This equation system is not closed solvable. It is usually calculated using an iterative method starting from suitable starting values.
Für die drei Kurven K1, K2 und K3 ergeben sich als "best fit" folgende Werte:
Wie die Ausführungsbeispiele belegen, lässt sich der Verlauf der Kurve K natürlich durch die Schichtdicke und eine entsprechende Beimischung des Zusatzstoffes beeinflussen, wobei, wie bereits oben ausgeführt, vorzugsweise Bynel®, z.B. Bynel® 4157, oder Surlyn®, z. B. Surlyn® 1605, oder EVOH, z.B. H171B verwendet wird.As the embodiments prove, the course of the curve K can of course be influenced by the layer thickness and a corresponding admixture of the additive, wherein, as already stated above, preferably Bynel®, e.g. Bynel® 4157, or Surlyn®, e.g. Surlyn® 1605, or EVOH, e.g. H171B is used.
Hergestellt wurde die Dampfbremsfolien K1 und K2 aus einer Granulatmischung aus Polyamid mit etwa 15% bzw. 20% Bynel® 4157, wobei diese Granulatmischung aufgeschmolzen und aus der Schmelze wiederum ein Granulat aus einem Mix aus Polyamid und Bynel® 4157 gebildet wird. Aus diesem Granulat wurde dann eine Dampfbremsfolie mit einer Dicke von 70µm bzw 40 µm durch herkömmliche Extrusion in einem Extruder hergestellt. Die Herstellung der Dampfbremsfolie K3 erfolgte in analoger Weise mit Zugabe von 18% Surlyn® 1605. Es wurde eine Produktdicke von 60 µm erzeugt. Die Dampfbremsfolie K4 wurde über eine Mischung von Polyamid mit Zugabe von 15% EVOH H171B in einem Extruder mit angeschlossener Schlitzdüse hergestellt. Es wurde eine Produktdicke von 50 µm erzeugt.The vapor barrier films K1 and K2 were produced from a granulate mixture of polyamide with about 15% or 20% Bynel® 4157, whereby this granulate mixture is melted and from the melt again a granulate of a mixture of polyamide and Bynel® 4157 is formed. From this granulate, a vapor barrier film with a thickness of 70 μm or 40 μm was then produced by conventional extrusion in an extruder. The vapor barrier film K3 was produced in an analogous manner with the addition of 18% Surlyn® 1605. A product thickness of 60 μm was produced. The vapor barrier film K4 was prepared via a mixture of polyamide with addition of 15% EVOH H171B in an extruder with attached slot die. A product thickness of 50 μm was produced.
In allen Ausführungsbeispielen wurde ein Polyamid 6 eingesetzt, und zwar der Typ B40L (Hersteller BASF).In all embodiments, a polyamide 6 was used, namely the type B40L (manufacturer BASF).
Praktische Versuche haben gezeigt, dass die erfindungsgemäßen Dampfbremsfolien insbesondere unter feuchten Verhältnissen, wie sie bei Baumaßnahmen im Rahmen von Neubauten oder Renovierungsarbeiten vorliegen, im kritischen Feuchtebereich von 45 bis 60% noch eine erwünschte Sperrwirkung entfaltet und sich in dem angegebenen Bereich nur geringfügig öffnet, so dass über eine längere Zeitdauer ein weitgehend gleichmäßiger und für die Holzkonstruktion nicht schädigender Feuchteaustrag durch die Dampfbremsfolie stattfindetPractical experiments have shown that the vapor barrier films according to the invention, in particular under moist conditions, such as those found in construction projects in the context of new buildings or renovations, still develops a desired barrier effect in the critical humidity range of 45 to 60% and only slightly opens in the stated range, see above that over a longer period of time a largely uniform and not harmful to the wood construction moisture discharge takes place through the vapor barrier film
Claims (17)
- A moisture adaptive vapour barrier, in particular for use in the thermal insulation of buildings, which has a resistance to water-vapour diffusion (sd value) expressed as a diffusion equivalent air layer thickness (sd value), which increases with decreasing moisture of the moisture surrounding the vapour barrier, whereas
the vapour barrier has an sd value of less than 1m, preferably less than 0.8m in a region (I) from an average relative moisture of 75%, preferably 70% and more, and
characterized in that
the vapour barrier has an essentially plateau-like or approximately plateau-like course at an average moisture in a region (II) from 45 to 58%, preferably in a region from 40 to 58%, whereas over this region, a lower sd value of 2 m is not undershot and an upper sd value of 5 m is not overshot and the difference between the upper and the lower actual sd value does not exceed 1m, and
has an sd value that is at least 0.5 m above the actual upper sd value in the plateau-like central region in case of an average moisture in a region (III) from 20 to 30%, preferably 20 to 35%. - The vapour barrier according to claim 1,
characterized in that
the plateau-like course of the curve of the sd value takes place within a region (II) from 3 to 5 m diffusion equivalent air layer thickness. - The vapour barrier according to claim 1 or 2,
characterized in that
the course of the curve changes within the essentially plateau-like region (II) by a sd difference value of at most 0.6 m, preferably at most 0.4 m diffusion equivalent air layer thickness, in particular decreases with an increase in moisture. - The vapour barrier according to one of the preceding claims,
characterized in that
the sd values of the vapour barrier are less than 0.5 m diffusion equivalent air layer thickness with a moisture starting from 75%, preferably a moisture starting from 70% and more. - The vapour barrier according to one of the preceding claims,
characterized in that
the curve of the sd values of the vapour barrier lies over the moisture essentially in sort of a doubleS-curve, with the plateau-like region being essentially in the transition area of the subsequent S-curves. - The vapour barrier according to one of the preceding claims,
characterized in that
the material which determines the moisture adaptivity of the vapour barrier is present in one, i.e. in a single layer. - The vapour barrier according to claim 5,
characterized in that
the material of the vapour barrier is made of polyamide with an admixed additive. - The vapour barrier according to claim 7,
characterized in that
the amount of the additive to the material of the layer is 10 to 20%, preferably 15 to 20%, measured in weight percent. - The vapour barrier according to claim 7 or 8,
characterized in that
the additive is made of a modified polyolefin, in particular of a grafted polyethylene polymer, preferably bynel, or of a polyethylene polyacrylic acid copolymer, preferably Surlyn (trademark name of Dupont). - The vapour barrier according to one of the claims 6 to 9,
characterized in that
the material of the layer for forming an essentially homogeneous layer structure is made out of polyamide granules and the additive which is available in form of granules, which are extruded to a foil-like layer after mixing. - The vapour barrier according to one of the claims 6 to 9,
characterized in that
the material of the layer for forming an essentially homogeneous layer structure is made of polyamid egranules and the additive which is available in form of granules, which are chemically mixed after mixture to a compound and after fusion of the compound, and which are formed as polyamide and the granule-containing additive and which are present in the vapour barrier as an extruded or blown foil-like layer. - The vapour barrier according to claim 10 or 11,
characterized in that
the additive is available in form of nano particles within the basic granules of the additive. - The vapour barrier according to one of the preceding claims,
characterized in that
the material layer is formed by a foil with a thickness of 40 to 80 µm, preferably a thickness of 50 to 70 µm. - A method for producing a moisture adaptive vapour barrier according to one of the preceding claims,
characterized in that
granules of polyamid are mixed with granules of an additive, in particular polyethylene polymers and that from this mixture, the vapour barrier is formed by extrusion or a blow process. - The method according to claim 14,
characterized in that
the granules are melted on for the chemical mixing, so that granules out of a mixture of polyamide and additive are formed from this melt, and that the vapour barrier is formed from these granules by extrusion or a blow process. - Method according to claim 14 or 15,
characterized in that
the additive in the basic granules of the additive is available in nano particle size. - Method according to claim 14 or 15,
characterized in that
the vapour barrier is formed to a foil with a homogeneous mixed structure out of polyamide and additive.
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PL10795941T PL2510166T3 (en) | 2009-12-10 | 2010-12-10 | Moisture-adaptive vapour barrier, in particular for heat insulating buildings, and method for producing said type of vapour barrier |
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DE102009057707 | 2009-12-10 | ||
PCT/EP2010/007539 WO2011069672A1 (en) | 2009-12-10 | 2010-12-10 | Moisture-adaptive vapour barrier, in particular for heat insulating buildings, and method for producing said type of vapour barrier |
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EP2510166B1 true EP2510166B1 (en) | 2014-08-13 |
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US (1) | US20120302698A1 (en) |
EP (1) | EP2510166B1 (en) |
JP (1) | JP5758401B2 (en) |
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AT (1) | AT13585U1 (en) |
DE (3) | DE102010054110A1 (en) |
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EP2554758A1 (en) * | 2011-08-02 | 2013-02-06 | DSM IP Assets B.V. | A water vapour control arranged facing the inside of a building |
FR2987380B1 (en) * | 2012-02-28 | 2014-02-07 | Saint Gobain Isover | PA666 / EVOH MIXER-BASED VAPOR MEMBRANE |
EP3067481A1 (en) | 2012-07-29 | 2016-09-14 | Hanno-Werk GmbH & Co. KG | Film sheet |
PL2759403T3 (en) * | 2013-01-29 | 2016-12-30 | Humidity adaptive vapour retarder | |
FR3008704B1 (en) * | 2013-07-19 | 2015-08-21 | Rhodia Operations | BARRIER WITH ADAPTIVE STEAM |
DE102014008530A1 (en) | 2014-02-13 | 2015-08-13 | Ewald Dörken Ag | Moisture-variable protective layer and use of a moisture-variable protective layer |
DE102014008531A1 (en) * | 2014-02-13 | 2015-08-13 | Ewald Dörken Ag | Insulated building construction |
KR101588630B1 (en) * | 2014-10-17 | 2016-01-27 | (주)대한솔루션 | Headlining having heat-shield for vehicle and the method thereof |
NO2816961T3 (en) | 2015-01-16 | 2018-03-31 | ||
DE202016101644U1 (en) | 2016-03-24 | 2017-06-27 | Coroplast Fritz Müller Gmbh & Co. Kg | Overmouldable adhesive tape |
EP3330470B1 (en) | 2016-11-30 | 2022-06-01 | Sika Technology AG | Sealing tape with adhesive layer arrangement |
DE202017102227U1 (en) | 2017-04-12 | 2017-06-06 | Hanno-Werk Gmbh & Co. Kg | Joint sealing tape |
CA3066152A1 (en) | 2018-12-27 | 2020-06-27 | National Gypsum Properties, Llc | Cementitious panels with swellable materials and methods of providing a moisture or water barrier in cementitious panels using swellable materials |
EP3943566A1 (en) * | 2020-07-23 | 2022-01-26 | AIB Spólka z Ograniczona odpowiedzialnoscia sp.k. | Self-adhesive composition |
DE102020126123A1 (en) | 2020-10-06 | 2022-04-07 | SwissChem AG | Process for producing a foil strip and foil strip |
DE102023106143A1 (en) | 2023-03-13 | 2024-09-19 | Saint-Gobain Isover G+H Aktiengesellschaft | Moisture-adaptive vapour barrier |
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SU1270259A1 (en) * | 1984-04-06 | 1986-11-15 | Московский Инженерно-Строительный Институт Им.В.В.Куйбышева | Wall panel |
JPS61687A (en) * | 1984-06-08 | 1986-01-06 | Toyobo Co Ltd | Wall material |
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JP2751409B2 (en) * | 1989-05-31 | 1998-05-18 | 三菱化学株式会社 | Resin composition and molded article thereof |
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CN1221830A (en) * | 1997-12-30 | 1999-07-07 | 长春市防水材料厂 | High air tightness steam isolating layer coiled material |
JP2002532601A (en) * | 1998-12-17 | 2002-10-02 | バセル テクノロジー カンパニー ベスローテン フェンノートシャップ | Polyolefin graft copolymer / polyamide blend |
DE10047772A1 (en) * | 2000-09-27 | 2002-04-18 | Kalle Nalo Gmbh & Co Kg | Plastic compositions containing polyamide and films made therefrom |
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JP2004238886A (en) * | 2003-02-05 | 2004-08-26 | Sk Kaken Co Ltd | Heat insulation structure |
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JP5758401B2 (en) | 2015-08-05 |
RU2012126990A (en) | 2014-01-20 |
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ES2523738T3 (en) | 2014-12-01 |
WO2011069672A1 (en) | 2011-06-16 |
PL2510166T3 (en) | 2015-03-31 |
CN102782226A (en) | 2012-11-14 |
RU2542002C2 (en) | 2015-02-20 |
DE202010017888U1 (en) | 2013-01-30 |
US20120302698A1 (en) | 2012-11-29 |
AT13585U1 (en) | 2014-04-15 |
CN102782226B (en) | 2014-11-05 |
DE202010017934U1 (en) | 2013-03-19 |
EP2510166A1 (en) | 2012-10-17 |
JP2013513741A (en) | 2013-04-22 |
KR20120123041A (en) | 2012-11-07 |
KR101939074B1 (en) | 2019-01-16 |
DE102010054110A1 (en) | 2011-06-16 |
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