EP2504647B1 - Procédé et appareil de compression et de refroidissement d'air - Google Patents
Procédé et appareil de compression et de refroidissement d'air Download PDFInfo
- Publication number
- EP2504647B1 EP2504647B1 EP10799091.3A EP10799091A EP2504647B1 EP 2504647 B1 EP2504647 B1 EP 2504647B1 EP 10799091 A EP10799091 A EP 10799091A EP 2504647 B1 EP2504647 B1 EP 2504647B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- exchanger
- air
- water
- gaseous nitrogen
- facility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001816 cooling Methods 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 58
- 229910052757 nitrogen Inorganic materials 0.000 claims description 23
- 238000000746 purification Methods 0.000 claims description 16
- 238000011144 upstream manufacturing Methods 0.000 claims description 16
- 238000000926 separation method Methods 0.000 claims description 14
- 239000007789 gas Substances 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 7
- 238000004821 distillation Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims 2
- 229910002092 carbon dioxide Inorganic materials 0.000 claims 1
- 239000001569 carbon dioxide Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 claims 1
- 238000011084 recovery Methods 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 239000003570 air Substances 0.000 description 40
- 229910001873 dinitrogen Inorganic materials 0.000 description 11
- 239000012530 fluid Substances 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000003507 refrigerant Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 235000021183 entrée Nutrition 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04157—Afterstage cooling and so-called "pre-cooling" of the feed air upstream the air purification unit and main heat exchange line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04012—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling
- F25J3/04018—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling of main feed air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04236—Integration of different exchangers in a single core, so-called integrated cores
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/02—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum
- F25J2205/04—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum in the feed line, i.e. upstream of the fractionation step
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/30—Processes or apparatus using other separation and/or other processing means using a washing, e.g. "scrubbing" or bubble column for purification purposes
- F25J2205/34—Processes or apparatus using other separation and/or other processing means using a washing, e.g. "scrubbing" or bubble column for purification purposes as evaporative cooling tower to produce chilled water, e.g. evaporative water chiller [EWC]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/04—Compressor cooling arrangement, e.g. inter- or after-stage cooling or condensate removal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/06—Adiabatic compressor, i.e. without interstage cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2245/00—Processes or apparatus involving steps for recycling of process streams
- F25J2245/02—Recycle of a stream in general, e.g. a by-pass stream
Definitions
- the present invention relates to a method and apparatus for compressing and cooling air by indirect heat exchange.
- Gaseous products from the cold box preferably all the gaseous products, will be used to cool the moist air in an exchanger. Part of the condensed water during the cooling of the air in the proposed system, as well as that resulting from the compression of the gas, will be injected into gases from the cold box.
- This system eliminates the need for a dryer or a refrigeration unit, associated refrigerant issues, possibly a water / nitrogen tower.
- the exchanger can be integrated in the main exchange line where the air cools to a cryogenic temperature upstream of the distillation.
- an air separation method comprising a method of compressing and cooling air according to one of claims 1 to 7 wherein the purified air is cooled in a second exchanger and sent to a column of the cryogenic separation plant, at least one product is withdrawn from the installation and reheated in the second exchanger and then in the first exchanger and at least one product is withdrawn from the installation, reheated, possibly vaporized in the second exchanger and then, in gaseous form, in the first exchanger.
- a cryogenic air distillation separation installation comprising an apparatus according to one of claims 9 to 11, a system comprising at least one column, a second exchanger, a conduit for bring air from the second one column exchanger of the system and a line for supplying a distillation product to the second exchanger.
- the invention is described in the case of a nitrogen generator, but can be extrapolated to other types of generators.
- the air 1 is sent to a compressor 3.
- the compressor 3 may be an isothermal compressor, but the example shows an adiabatic compressor.
- the compressed air 5 to 9 bar abs and 320 ° C is cooled in a compressor refrigerant 6 by indirect heat exchange, at 27 ° C, and the condensed water is separated in a first separator 7 which can be integrated into the refrigerant compressor.
- the condensed water 11 is sent to a buffer capacity 25.
- the air 9 cools in a first exchanger 13 with indirect heat exchange, for example a plate and wave exchanger, against all the gaseous fluids 37, 39, 41 from the cold box 33.
- the gaseous fluids are heated in the first exchanger 13 at 21 ° C.
- the condensed water 19 in the second separator 15 is sent to the buffer capacity 25.
- the air thus cooled 17 to 10 ° C. then goes to the overhead purification 45.
- the gas production 37, 43 is sent into the countercurrent exchanger.
- the flow 37 is pure nitrogen gas and the flow 43 is rich vaporized liquid from the top condenser of a single column 47 of nitrogen production, shown schematically. It will be readily understood that in the case of application to a double column, the flow 37 could be oxygen gas or nitrogen gas and, according to the invention, the flow 43 would be nitrogen gas more or less pure.
- the waste fluid 43 at 10 ° C. and at atmospheric pressure (at the pressure drop near the equipment downstream) is split into two parts 39, 41: a part 41 which remains dry which serves to regenerate the purification 45 after reheating in the heater 42, another portion 39 which will be moistened and cooled by injecting water 29, 31 from the condensate. All the water contained in the gas 39 comes from the condensation of water in the air, either upstream or downstream of the first exchanger (13).
- the injection of water can be done either completely before the exchanger (flow 29), or in front (flow 29) until the gas is saturated, then along the exchanger (flow 31), possibly with several injection points.
- the injection may possibly be done using a pump 23, or directly using the condensate under pressure.
- the buffer capacity 25 may be optional.
- the separator 7 or the separator 15 can be deleted, for example by being integrated with another equipment.
- the amount of water injected will be limited so as to be at most saturated at the outlet of exchanger 13, to avoid sending droplets of water into the atmosphere. This quantity can be evaluated by calculation according to the operating parameters of the exchanger.
- the temperature of the air 17 chosen at the outlet of the exchanger 13 before the purification will be such that the saturated (or over-saturated) water temperature at the inlet of the exchanger fluid remains positive, to avoid the risk of ice formation and therefore clogging.
- the water used will come from the ambient air (moisture) recovered in the condensates 11, 19. There will be no need for special treatment of these condensates. There will be no permanent water replenishment from outside the system.
- a top-up of water is used, only if necessary during a very dry period.
- the first air-cooling exchanger 13 can be integrated with the main exchange line 35 (second exchanger) of the cold box where the purified air 17 from the purification 45 is cooled upstream of the distillation columns and where the residual nitrogen 43 is heated up.
- the compressed air will then be withdrawn at an intermediate level of the integrated heat exchanger (13 and 35), then sent to the purification before returning to the exchange line, and the water will be injected into the fluid to be saturated along the upper part of the exchanger.
- the introduction of the liquid can be done according to conventional liquid injection techniques in a gas in a plate heat exchanger, typically used for example for two-phase introductions.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Separation By Low-Temperature Treatments (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0958248 | 2009-11-23 | ||
PCT/FR2010/052481 WO2011061459A2 (fr) | 2009-11-23 | 2010-11-22 | Procede et appareil de compression et de refroidissement d'air |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2504647A2 EP2504647A2 (fr) | 2012-10-03 |
EP2504647B1 true EP2504647B1 (fr) | 2019-02-20 |
Family
ID=42357816
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10799091.3A Active EP2504647B1 (fr) | 2009-11-23 | 2010-11-22 | Procédé et appareil de compression et de refroidissement d'air |
Country Status (5)
Country | Link |
---|---|
US (1) | US20120279255A1 (zh) |
EP (1) | EP2504647B1 (zh) |
JP (1) | JP2013525718A (zh) |
CN (1) | CN103109145B (zh) |
WO (1) | WO2011061459A2 (zh) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2982356A1 (fr) * | 2011-11-09 | 2013-05-10 | Air Liquide | Procede et appareil de separation d'air par distillation cryogenique |
CN104132506A (zh) * | 2014-05-25 | 2014-11-05 | 刘晓 | 超级空气净化应用系统 |
DE102018205890A1 (de) * | 2018-04-18 | 2019-10-24 | Röchling Automotive SE & Co. KG | Kontinuierlich arbeitende Wasser-Gewinnungsvorrichtung für ein Kraftfahrzeug |
FR3099151B1 (fr) * | 2019-07-24 | 2021-06-18 | Air Liquide | Appareil de compression et de separation et procede de compression |
JP6775207B1 (ja) * | 2020-04-03 | 2020-10-28 | 田渕海運株式会社 | 船倉乾燥システムおよび船倉乾燥方法 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3224209A (en) * | 1960-01-28 | 1965-12-21 | Union Carbide Corp | Process and apparatus for purifying and separating compressed gas mixtures |
GB998751A (en) * | 1963-07-18 | 1965-07-21 | British Oxygen Co Ltd | Air separation process |
US3358460A (en) * | 1965-10-08 | 1967-12-19 | Air Reduction | Nitrogen liquefaction with plural work expansion of feed as refrigerant |
US3967464A (en) * | 1974-07-22 | 1976-07-06 | Air Products And Chemicals, Inc. | Air separation process and system utilizing pressure-swing driers |
US5251451A (en) * | 1992-08-28 | 1993-10-12 | Air Products And Chemicals, Inc. | Multiple reboiler, double column, air boosted, elevated pressure air separation cycle and its integration with gas turbines |
JPH06185855A (ja) * | 1992-12-18 | 1994-07-08 | Hitachi Ltd | 原料空気冷却方法 |
FR2753636B1 (fr) * | 1996-09-25 | 2001-11-09 | Air Liquide | Procede et installation pour l'alimentation pour un appareil de separation d'air |
FR2789162B1 (fr) * | 1999-02-01 | 2001-11-09 | Air Liquide | Procede de separation d'air par distillation cryogenique |
US6295838B1 (en) * | 2000-08-16 | 2001-10-02 | Praxair Technology, Inc. | Cryogenic air separation and gas turbine integration using heated nitrogen |
US6912859B2 (en) * | 2002-02-12 | 2005-07-05 | Air Liquide Process And Construction, Inc. | Method and apparatus for using a main air compressor to supplement a chill water system |
-
2010
- 2010-11-22 JP JP2012539394A patent/JP2013525718A/ja not_active Withdrawn
- 2010-11-22 CN CN201080052934.XA patent/CN103109145B/zh active Active
- 2010-11-22 US US13/511,423 patent/US20120279255A1/en not_active Abandoned
- 2010-11-22 EP EP10799091.3A patent/EP2504647B1/fr active Active
- 2010-11-22 WO PCT/FR2010/052481 patent/WO2011061459A2/fr active Application Filing
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
WO2011061459A2 (fr) | 2011-05-26 |
CN103109145B (zh) | 2015-10-14 |
CN103109145A (zh) | 2013-05-15 |
EP2504647A2 (fr) | 2012-10-03 |
US20120279255A1 (en) | 2012-11-08 |
WO2011061459A3 (fr) | 2014-03-20 |
JP2013525718A (ja) | 2013-06-20 |
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