EP2502014A1 - Procédé et dispositif de fabrication d'anodes - Google Patents
Procédé et dispositif de fabrication d'anodesInfo
- Publication number
- EP2502014A1 EP2502014A1 EP10785014A EP10785014A EP2502014A1 EP 2502014 A1 EP2502014 A1 EP 2502014A1 EP 10785014 A EP10785014 A EP 10785014A EP 10785014 A EP10785014 A EP 10785014A EP 2502014 A1 EP2502014 A1 EP 2502014A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- air supply
- secondary air
- zone
- furnace
- anodes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 61
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 238000010304 firing Methods 0.000 claims abstract description 4
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000003546 flue gas Substances 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000000779 smoke Substances 0.000 abstract 1
- 239000003570 air Substances 0.000 description 51
- 238000005245 sintering Methods 0.000 description 7
- 239000004927 clay Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 210000002534 adenoid Anatomy 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000009089 cytolysis Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B13/00—Furnaces with both stationary charge and progression of heating, e.g. of ring type, of type in which segmental kiln moves over stationary charge
- F27B13/02—Furnaces with both stationary charge and progression of heating, e.g. of ring type, of type in which segmental kiln moves over stationary charge of multiple-chamber type with permanent partitions; Combinations of furnaces
Definitions
- the present invention relates to a method for producing anodes in an anode Ringo fen, comprising at least one furnace unit with a heating zone, a fire zone and a cooling zone, each having a plurality of interconnected with heating channels furnace chambers, which are designed as heat exchangers and for receiving Serving of anodes, in which for guiding air through the furnace unit by means of an air supply primary air is introduced into the cooling zone and is discharged after passing through the fire zone by means of a suction from the heating zone as a flue gas. Furthermore, the invention relates to an air supply device for an anode Ringo fen and provided with such an air supply device Anode Ringo fen.
- the present process finds application in the production of anodes needed for fused-salt electrolysis to produce primary aluminum.
- These anodes are made of petroleum coke with the addition of pitch as a binder in a molding process as so-called “green anodes” or "raw adenoids", the nachfo lying sintered in the molding process in an anode Ringo fen.
- This sintering process takes place in a defined heat treatment process in which the anodes pass through three phases, namely a heating phase, a sintering phase and a cooling phase.
- erfo lgt a heating or preheating of Rohanoden before they are heated to sintering temperatures of about 1 100 ° C after the heating phase in the combustion or fire zone.
- heating gradient ⁇ 8 ° K / h has been in industrial practice so far refrained from producing anodes with relatively high density in so-called "o ffenen Anode Ringö fen” operated in a vacuum atmosphere without covering the furnace chamber
- high density anodes have heretofore been fired essentially exclusively in so-called “muted” kilns, which, however, have a significantly lower efficiency compared to open anode ring furnaces.
- the present invention is therefore based on the object of proposing a method or a device which makes it possible to produce anodes of high density with high product quality in an anodic ring furnace. This object is achieved by a method having the features of claim 1 and a device having the features of claims 9 and 13.
- the positioning of the secondary air supply device depends on at least one Process parameter erfo lgt, so that, for example, at the beginning of Feuerzyklusses positioning of the secondary air supply as far away from the fire zone within the heating zone erfo ling, or at the end of the Feuerzyklusses a correspondingly closely spaced arrangement of the secondary air supply to the fire zone erfo lgt.
- the process parameters for adjusting the secondary air supply can be used, for example, empirically gained insights regarding the relationship between certain process parameters and the to use adjusting heating gradient in the preheating zone.
- the secondary air supply can fulfill the heating-up zones depending on the furnace temperature in one or more furnace chambers.
- the secondary air supply can be performed depending on the negative pressure in the heating zone.
- the secondary air supply is also possible to carry out the secondary air supply as a function of the cycle duration of the heat treatment of the anodes in the furnace unit, that is, as a function of the duration of the total cycle composed of the warm-up phase, the burning phase and the cooling phase.
- a particularly immediate control of the secondary air supply is possible if the secondary air supply occurs as a function of a measured value determination for the heating gradient.
- the air supply device according to the invention has the features of claim 9.
- a secondary air supply device for arrangement in the heating zone.
- the secondary air supply means of the air supply apparatus has positioning means for variably positioning the secondary air supply means in the heating zone, changes in the positioning of the secondary air supply means may be made depending on the process parameters.
- An air supply device whose secondary air supply device is designed such that it allows an admission of multiple furnace chambers, the effectiveness of influencing the Auffilgradienten can increase even further.
- the air supply device is constructed such that the secondary air supply device is assigned at least one measuring device which generates a measurement of a process parameter as input for a control device of the secondary air supply device, an autonomous system provided with all necessary devices can be created, for example Can be easily retrofitted to an existing Ano-Ringo fen.
- the inventive anode Ringo fen has the features of claim 13.
- the anode Ringo fen is provided with an air supply device, which allows the burning or sintering of high density anodes with the same productivity as the sintering of low density anodes.
- an air supply device which allows the burning or sintering of high density anodes with the same productivity as the sintering of low density anodes.
- FIG. 2 is an isometric partial view of that shown in FIG.
- each furnace unit 11 has furnace chambers 12, which in FIG different number to a heating zone 13, a fire zone 14 and a cooling zone 15 are summarized.
- the furnace chambers 12 have pits 16 which are delimited on both sides by heating channels 17 extending in the longitudinal direction of the furnace unit 11 (FIG. 1).
- the pits 16 serve for
- the heating channels 1 7 of the furnace chambers 12 are fluidically interconnected in the longitudinal direction of the furnace unit 1 1 by flow channels 3 1.
- a number of different devices that are changeable in their positioning relative to the furnace chambers 12 in the direction of rotation 1 8 and - as nachfo Ling is explained - by their respective assignment, the location of the heating zone 13, Fire zone 14 and cooling zone 15 which are advanced together with the devices in the circumferential direction 1 8.
- the furnace unit 1 1 in the fire zone 14 is provided with three burner devices 19.
- the burner devices 19 are each associated with a furnace chamber 12, the pits 16 are populated with rawodes, which are heated by means of the burner devices 19 erfo resulting temperature exposure to about 1 100 ° C and sintered for the preparation of Schmelz bathelektro lysis anodes.
- the anodes are not acted upon directly by the burner means 19 with temperature, but it erfo lgt a heat transfer from the guided in the heating channels 1 7 air Schukanalwandungen 20 on the arranged in the pits 16 anodes.
- the furnace chambers 12 thus act as a heat exchanger.
- the cooling zone 15 which in the present case comprises six furnace chambers 12, in which the raw anodes have been sintered under Hochtemperaturbeierschlagung in two previous firing phases in which the burner devices were 1 9 in the appropriate position ,
- a primary air supply device 21 by means of which the heating channels 17 can be supplied with fresh or ambient air, is located above an outer furnace chamber 12 of the cooling zone 15.
- Absaugein- direction 22 for the flue gases above the furnace chambers 12 are arranged, in which no ch no by the burner means 19 are subjected to high temperature, unsintered Rohanoden.
- anode Ringo fens 10 in which the anodes are subjected to high temperature in the fire zone 14, erfo lgt simultaneously a discharge of the amount of heat stored in the anodes, which are arranged in the cooling zone 15 and have previously been acted upon by the burner devices 19 with high temperature.
- the corresponding waste heat is fed under supply of fresh air through the primary air supply means 21 by means of arranged in the heating zone 13 suction device 23 into the heating zone 13 and serves there to preheat the anodes before they nachfo lying with the burner devices 19 are acted upon.
- the anode Ringo fen 10 and the oven unit 1 shown as an example 1 an air supply device 23, which comprises in addition to the primary air supply means 21 arranged in the heating zone 13 secondary air feeder 24.
- the secondary air supply device 24 is provided in the illustrated embodiment with a measuring device 25, with the process parameters, such as the temperature and / or the
- Vacuum detected in the heating zone 13 and transmitted as input to a control device 26 of the secondary air supply device 24, which controls the introduced via the secondary air supply device 24 in the heating zone 13 Luftvo lumenstrom.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Details (AREA)
- Tunnel Furnaces (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009046937.0A DE102009046937B4 (de) | 2009-11-20 | 2009-11-20 | Verfahren und Vorrichtung zur Herstellung von Anoden |
PCT/EP2010/067512 WO2011061159A1 (fr) | 2009-11-20 | 2010-11-15 | Procédé et dispositif de fabrication d'anodes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2502014A1 true EP2502014A1 (fr) | 2012-09-26 |
EP2502014B1 EP2502014B1 (fr) | 2020-04-29 |
Family
ID=43618773
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10785014.1A Active EP2502014B1 (fr) | 2009-11-20 | 2010-11-15 | Procédé et dispositif de fabrication d'anodes |
Country Status (6)
Country | Link |
---|---|
US (1) | US9328960B2 (fr) |
EP (1) | EP2502014B1 (fr) |
AU (1) | AU2010320998B2 (fr) |
CA (1) | CA2780844C (fr) |
DE (1) | DE102009046937B4 (fr) |
WO (1) | WO2011061159A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110617712A (zh) * | 2019-10-20 | 2019-12-27 | 单系夫 | 一种炭素原料回转煅烧方法和装置 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010128226A1 (fr) | 2009-06-15 | 2010-11-11 | Alcan International Limited | Procede de regulation d'un four de cuisson d'anodes et four adapte a sa mise en oeuvre |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1330164A (en) * | 1918-01-22 | 1920-02-10 | Aluminum Co Of America | Ring-furnace |
DE2008206C3 (de) | 1970-02-21 | 1974-05-02 | Sigri Elektrographit Gmbh | Verfahren zum Brennen von Kohlenstoff-Formkörpern in Kammerringöfen |
DE2010372B2 (de) | 1970-03-05 | 1976-11-04 | Sigri Elektrographit Gmbh, 8901 Meitingen | Verfahren zum brennen von kohlenstoff-formkoerpern in kammerringoefen |
US4253823A (en) * | 1979-05-17 | 1981-03-03 | Alcan Research & Development Limited | Procedure and apparatus for baking carbon bodies |
DE3119517A1 (de) | 1981-05-15 | 1982-12-02 | Årdal og Sunndal Verk a.s., Oslo | Verfahren zum brennen oder calcinieren von kohlebloecken in einem ringkammerofen unter zurueckfuehrung des rauchgases sowie eine vorrichtung zur durchfuehrung des verfahrens |
US4382778A (en) * | 1981-09-04 | 1983-05-10 | Noranda Mines Limited | Method and apparatus for reducing excess air inleakage into an open ring-type carbon baking furnace |
FR2515799B1 (fr) * | 1981-10-29 | 1986-04-04 | Pechiney Aluminium | Dispositif de chauffage pour fours de cuisson ouverts a feu tournant et procede de mise en oeuvre de ce dispositif |
US4687439A (en) * | 1986-02-28 | 1987-08-18 | Aluminum Company Of America & Delta Refractories, Inc. | Furnaces for baking anodes |
ES2010215B3 (es) * | 1986-06-17 | 1989-11-01 | Pechiney Aluminium | Dispositivo y procedimiento de optimizacion de la combustion en los hornos con camaras para la coccion de bloques carbonados. |
NO174364C (no) * | 1991-11-06 | 1994-04-20 | Norsk Hydro As | Anordning ved ringkammerovn |
NO180215C (no) * | 1995-02-10 | 1997-03-05 | Norsk Hydro As | Anordning ved mottrykksvifte i en ringkammerovn |
CH695870A5 (de) | 2002-09-23 | 2006-09-29 | R & D Carbon Ltd | Optimierung der Pechdampfverbrennung in einem Brennofen für Kohlenstoffelektroden. |
FR2918164B1 (fr) * | 2007-06-29 | 2009-09-25 | Solios Environnement Sa | Procede de surveillance d'un conduit des fumees reliant un four de cuisson de blocs carbones a un centre de traitement des fumees |
CA2699825C (fr) * | 2007-09-18 | 2014-06-17 | Wolfgang Leisenberg | Procede et dispositif de recuperation de chaleur |
US9970710B2 (en) * | 2012-06-15 | 2018-05-15 | Fluor Technologies Corporation | Carbon baking heat recovery ring furnace |
-
2009
- 2009-11-20 DE DE102009046937.0A patent/DE102009046937B4/de not_active Expired - Fee Related
-
2010
- 2010-11-15 CA CA2780844A patent/CA2780844C/fr active Active
- 2010-11-15 US US13/510,248 patent/US9328960B2/en active Active
- 2010-11-15 EP EP10785014.1A patent/EP2502014B1/fr active Active
- 2010-11-15 WO PCT/EP2010/067512 patent/WO2011061159A1/fr active Application Filing
- 2010-11-15 AU AU2010320998A patent/AU2010320998B2/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010128226A1 (fr) | 2009-06-15 | 2010-11-11 | Alcan International Limited | Procede de regulation d'un four de cuisson d'anodes et four adapte a sa mise en oeuvre |
Non-Patent Citations (1)
Title |
---|
See also references of WO2011061159A1 |
Also Published As
Publication number | Publication date |
---|---|
DE102009046937A1 (de) | 2011-05-26 |
US20120295208A1 (en) | 2012-11-22 |
US9328960B2 (en) | 2016-05-03 |
CA2780844A1 (fr) | 2011-05-26 |
EP2502014B1 (fr) | 2020-04-29 |
DE102009046937B4 (de) | 2019-12-05 |
AU2010320998B2 (en) | 2014-08-07 |
CA2780844C (fr) | 2018-06-05 |
AU2010320998A1 (en) | 2012-06-14 |
WO2011061159A1 (fr) | 2011-05-26 |
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