EP2501519A1 - Procédé de polissage-parachèvement de surfaces de matériaux pierreux et machine associée audit procédé - Google Patents
Procédé de polissage-parachèvement de surfaces de matériaux pierreux et machine associée audit procédéInfo
- Publication number
- EP2501519A1 EP2501519A1 EP09802023A EP09802023A EP2501519A1 EP 2501519 A1 EP2501519 A1 EP 2501519A1 EP 09802023 A EP09802023 A EP 09802023A EP 09802023 A EP09802023 A EP 09802023A EP 2501519 A1 EP2501519 A1 EP 2501519A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- slab
- smoothing
- heads
- tool
- along
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 title claims abstract description 16
- 239000004575 stone Substances 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims description 22
- 230000033001 locomotion Effects 0.000 claims abstract description 23
- 230000001788 irregular Effects 0.000 claims abstract description 13
- 239000010438 granite Substances 0.000 claims abstract description 3
- 239000004579 marble Substances 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000005299 abrasion Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/224—Portal grinding machines; Machines having a tool movable in a plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Definitions
- the present invention relates to a method for smoothing-polishing surfaces of stone materials, ceramics, marble, granite and the like, herein below simply defined as polishing method.
- the present invention further relates to a smoothing-polishing machine suitable for performing the above-mentioned method .
- the operating heads are assembled on a framework that gives them a rectilinear reciprocating motion (working motion) with perpendicular direction with respect to the slab advancement direction.
- Such construction arrangement has at least two operating inconveniences: the imperfect planarity of the smoothed surface and a very slow working speed, which result from the rectilinear reciprocating motion of the operating heads.
- Object of the present invention is solving the above prior art problems, by providing a smoothing- polishing machine that allows a perfect planarity of the smoothed surface and a high working speed.
- This object is reached by controlling the position of the tool-carrier heads, which move along the slab profile avoiding to bump against the slab edges.
- figures 1, 2 and 3 representation of a preferred embodiment of the machine with fixed axis suitable for polishing regular slabs of the present invention
- figure 4 diagram of the interaction along an irregular edge of a tool-holder head seen by an observer placed on the fixed axis K of the machine ;
- FIG. 6 graphic diagram of the radial translation of a specific tool-holder head
- figure 7 axonometric representation in orthogonal projection of a machine with tool- carrier heads actuated by an independent actuator
- the operating heads 1, arranged radially with respect to the vertical axis "K”, are applied on a un chassis, globally designated with reference 2, rotating around the above axis.
- every operating head 1 is supported and is sliding, through the support 3, on the guides 4, integral between the central body 5 and each one of the projecting wings 6 composing the chassis 2.
- the radial adjustment of the operating heads 1 is performed through threaded pins 7, which are engaged by respective supports 3, placed in simultaneous rotation through the transmission assembly 8, contained inside the central body 5, composed of two bevel gear pairs 9 and of two transmission pinions 10 and rotated through the action of the motor 11 of the transmission 12, that moves one of the above pins .
- the whole supporting chassis of the operating heads 1 is applied on the lower part of a cylindrical body 13, which is anchored, with points 14, on the carrier structure 15 of the machine.
- the rotation of the chassis 2 and therefore of the individual operating heads 1 around the vertical axis "K" is performed by using a fifth wheel 16, interposed between the central body 5 of the moving chassis and the fixed cylindrical body 13, where the ring 17 is integral with the above cylindrical body, while the internal toothed ring 18, integral with the above central body 5, is rotated through the motor 19, equipped with the pinion 20, fastened to the base of said cylindrical body.
- the polishing method of the invention refers to the use of the above-described machine, in which every operating head 1 moves along cyclical trajectories resulting from the rotary movement around its own axis and the rotation of the structure 2 around the central axis K.
- the above-described machine provides for lifting the tool-carrier heads when there are slabs having irregular edges.
- pneumatic means make the tool applied to the head 1 move away from the slab 100 during the head transit next to the recesses of the irregular edge of the slab; and said pneumatic means take care of restoring the tool/slab contact by following the same vertical trajectory but in reverse, when the tool is next to the slab.
- a controller of the electronic type governs the detachment and the approach of the tool-holder head with respect to the slab, complying with set values of pressure and descent speed depending on the physical nature of the stone to be polished.
- An application of the polishing method of the present invention comprises a slab 100 made of stone material, with indefinite length and width H, in a continuous advancement along direction AD.
- a spindle 2 with maximum diameter D supports a series of tool- carrier heads 1 arranged radially with the same angular pitch.
- the tools are of a cylindrical shape, the circular base having a diameter d and the cylinder height being h.
- Spatula-type tools also fall within the scope of the method: these tools move along pendulum-type trajectories associated with the tool-holder head rotation.
- the spindle 2 continuously rotates with respect to the fixed axis K perpendicular to the surface of the slab 100; the tool-carrier heads 1 rotate at a speed corresponding to the peripheral cutting speed Vp compatible with the characteristics of the material of the slab to be polished.
- the number of tool-carrier heads 1, arranged radially along the circumference D of the spindle 2, is set.
- the tool-carrier heads are four la, lb, lc and Id.
- a controller C correlates data transmitted by a device S for measuring the shape of the slab 100 to be polished with: the slab advancement speed along direction AD; the rotation speed of the spindle 2 with respect to the fixed axis K; each actuator M having the task of moving radially along the guides 52 of each tool-holder head 1.
- the software rebuilds the interaction with respect to the recessed edge 51, computing the value of arm R depending on the recessed edge 51.
- the thereby collected data are used to control every actuator M, which changes the radial position of each tool- holder head la, lb, lc and Id.
- each actuator M connected to the tool-holder head 1 ensures that the tool is kept inside the edge of the slab 100 independently from the geometric shape and therefore the presence of the recesses 51.
- This arrangement removes every sort of manual adjustment in order to adapt the working distance D to the width H of the slab 100.
- the tool detachment from the slab 100 is limited to the entry and exit steps of the slab 100, namely to the lower and upper edges of the slab 100.
- the machine is further equipped with a single actuator connected to the spindle 2 which vertically moves the spindle 2 depending on the slab thickness.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
L'invention concerne une machine de polissage-parachèvement pour produits (100) de type dalle constitués d'un matériau pierreux, tel que du marbre, du granite ou un agglomérat, entre autres, ladite machine comportant au moins deux têtes (1) de travail à axe vertical, montées et réparties régulièrement dans les sens radial et circonférentiel sur un bâti animé d'un mouvement tournant autour d'un axe vertical fixe, et qui effectuent l'opération de polissage-parachèvement de la dalle (100) composée d'un côté d'entrée et d'un côté de sortie ainsi que de deux bords latéraux, parallèles ou irréguliers avec renfoncements (51) ; les têtes (1) se déplacent en suivant un parcours prédéfini le long de la surface de la dalle (100), avec des mouvements de travail combinés afin de couvrir entièrement la surface de la dalle (100), le contact entre la dalle (100) et les têtes (1) étant ininterrompu le long des bords irréguliers de la dalle (100).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IT2009/000517 WO2011061765A1 (fr) | 2009-11-17 | 2009-11-17 | Procédé de polissage-parachèvement de surfaces de matériaux pierreux et machine associée audit procédé |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2501519A1 true EP2501519A1 (fr) | 2012-09-26 |
Family
ID=42830300
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09802023A Withdrawn EP2501519A1 (fr) | 2009-11-17 | 2009-11-17 | Procédé de polissage-parachèvement de surfaces de matériaux pierreux et machine associée audit procédé |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2501519A1 (fr) |
WO (1) | WO2011061765A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104354086B (zh) * | 2014-10-30 | 2016-11-30 | 安徽鼎恒再制造产业技术研究院有限公司 | 一种磨床用双向打磨装置 |
CN110153856A (zh) * | 2019-06-17 | 2019-08-23 | 巢湖云海镁业有限公司 | 一种镁合金零件生产用的打磨装置 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1267230A (fr) * | 1960-06-04 | 1961-07-21 | Perfectionnements apportés aux machines à surfacer les pierres telles que marbres, granits ou granitos | |
FR2480173A1 (fr) * | 1980-04-15 | 1981-10-16 | Virelec | Dispositif et procede de travail automatique pour machine de polissage des pierres |
IT1318885B1 (it) * | 2000-09-20 | 2003-09-10 | Bavelloni Z Spa | Gruppo spigolatore per macchine per la lavorazione dei bordi di lastre in genere ed in particolare di lastre di vetro. |
ITVI20030098A1 (it) * | 2003-05-16 | 2004-11-17 | Mbd Srl | Macchina levigatrice-lucidatrice per prodotti lastriformi |
-
2009
- 2009-11-17 WO PCT/IT2009/000517 patent/WO2011061765A1/fr active Application Filing
- 2009-11-17 EP EP09802023A patent/EP2501519A1/fr not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO2011061765A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2011061765A1 (fr) | 2011-05-26 |
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18W | Application withdrawn |
Effective date: 20140505 |