EP2487015A1 - Device for punching moving sheets of material - Google Patents
Device for punching moving sheets of material Download PDFInfo
- Publication number
- EP2487015A1 EP2487015A1 EP20110001073 EP11001073A EP2487015A1 EP 2487015 A1 EP2487015 A1 EP 2487015A1 EP 20110001073 EP20110001073 EP 20110001073 EP 11001073 A EP11001073 A EP 11001073A EP 2487015 A1 EP2487015 A1 EP 2487015A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- punching
- tool
- unit
- material web
- tools
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004080 punching Methods 0.000 title claims abstract description 266
- 239000000463 material Substances 0.000 title claims abstract description 59
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 9
- 230000001360 synchronised effect Effects 0.000 description 9
- 238000010276 construction Methods 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/12—Punching using rotatable carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/36—Perforating, i.e. punching holes using rotatable work or tool holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/384—Cutting-out; Stamping-out using rotating drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
- B26F1/42—Cutting-out; Stamping-out using a press, e.g. of the ram type having a pressure roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/18—Perforating by slitting, i.e. forming cuts closed at their ends without removal of material
- B26F1/20—Perforating by slitting, i.e. forming cuts closed at their ends without removal of material with tools carried by a rotating drum or similar support
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2066—By fluid current
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2066—By fluid current
- Y10T83/207—By suction means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/465—Cutting motion of tool has component in direction of moving work
- Y10T83/4766—Orbital motion of cutting blade
- Y10T83/4795—Rotary tool
- Y10T83/483—With cooperating rotary cutter or backup
- Y10T83/4838—With anvil backup
Definitions
- the present invention relates to an apparatus for punching or perforating moving webs of material.
- a punching unit which has a plurality of punches mounted on an axis, the distance of which is adjustable to each other and which are intended to work together with a counter-pressure cylinder.
- Each punching tool has a cylindrical disk, on the circumference of which a metal strip provided with stamped profiles is detachably held.
- the present invention is based on the object to provide a device for punching moving material webs, which allows to change in a simple and time-saving manner, the arrangement and / or the shape (contour) of the effetstanzenden parts (punched).
- FIGS. 1 to 4 Based on FIGS. 1 to 4 the construction of two different embodiments of punching units 1 and 1 'will be described.
- the two embodiments differ only in that the punching unit 1 (FIG. Fig. 1 ) a punching tool 2 and the punching unit 1 'two punching tools 2, 2', which are of the same construction has.
- the drive shaft 3 is rotatably mounted about its axis of rotation 3a and connected to a drive device, not shown.
- Each punching tool 2 or 2 ' is rotatably mounted in a tool holder 4 and is displaceable with this in the direction of the axis of rotation 3a of the drive shaft 3 along this in various working positions.
- Each punching tool 2, 2 ' is mounted in such a way, for example using a radial coupling, that the distance between the punching tool 2, 2' and the counter-pressure cylinder 5 can be set individually ( FIGS. 2 and 3 ).
- the counter-pressure cylinder 5 has a smooth surface, which is preferably hardened.
- the rotation axis 3a of the drive shaft 3 and the rotation axis 5a of the impression cylinder 5 are parallel to each other.
- the punching tools 2, 2 ' are guided by means of a guide 6 (sliding guide), which is formed on the underside of a guide bar 7 and which extends over the entire working width of the punching unit 1.
- This guide 6 extends parallel to the axis of rotation 5a of the counter-pressure cylinder 5.
- a correspondingly shaped guide 8 cooperates, which is formed on the tool holder 4 (see in particular Fig. 3 ).
- Locking device 9 Fig. 3
- the punching tool 2 or 2 ' has a cylindrical base body 10, on the circumference of a punching tape 11 is releasably held.
- the punching tape 11 is a metal strip which is held by magnetic force on the base body 10.
- the punching tape 11 is provided with a number of punching dies 12 which are distributed over the length of the punching tape 11. The distances between the punching dies 12 may be the same or different.
- the dies 12 may have the same shape or different shapes (contours).
- Positioning pins 13 are provided on the circumference of the main body 10 and, when the stamped strip 11 is mounted, engage in positioning holes 14 on the stamped strip 11.
- the punching tape 11 is properly positioned. It is understood that the punching tapes 11 can be fastened interchangeable on the main body 10 in other suitable manner. In this context, for example, the already mentioned DE 103 14 959 A1 and DE 298 05 004 U1 directed. It is also conceivable to arrange a plurality of punched strips 11 on the circumference of the main body 10.
- Per punching unit 1, 1 ', more than two punching tools 2 can be provided on the drive shaft 3.
- the two Punching units 1a, 1b or three punching units 1a, 1b, 1c which are seen in the direction of movement A of a material web 17 to be processed, arranged one behind the other.
- the punching units 1a, 1b, 1c correspond structurally in the FIGS. 2 and 3 Punching unit shown 1 'and each have two punches 4 on For corresponding parts are therefore in the FIGS. 5 to 8 the same reference numerals as in the FIGS. 1 to 4 ,
- the punching tools 2 'of the punching unit 1b are likewise offset with respect to the punching tools 2 "of the punching unit 1c. This means that the punching tools 2 of the punching units 1a, 1b, 1c process different regions of the material web 17.
- Fig. 5 serve the punching tools 2 of the punching unit 1a to punch in the section 17a of the web 17 holes 18, 18 ', for example, serve as Ablagelochung, while with the tools 2' of the second punching unit 1b holes 18, 18 'in the Materialbahnabachnitt 17b be punched.
- the Fig. 5 shows, in both material web sections 17a, 17b different Punches are made.
- the regions a and c are provided with holes 18, 18 ', while the region b has no punching.
- the perforations 18, 18 ' are mounted in the regions e and f, while the region d has no punching.
- the tools 2 of the punching tool 1a process the material web portion 17a, the punching tools 2 'of the punching tool 1b, the material web portion 17b and the punching tools 2 "of the punching tool 1c the material web portion 17c.
- FIG. 6 shows adjacent areas a, d, g and b, e, h and c, f, e of the web portions 17a, 17b, 17c processed differently.
- FIGS. 7 and 8 also differ only by a different number of punching units 1a, 1b and 1a, 1b, 1c from each other.
- a punching tool 2, 2 ', 2 "of a punching unit 1a, 1b, 1c is seen in the direction of movement A of the material web 17, aligned with a punching tool 2, 2' or 2" of another punching unit 1a, 1b or 1c.
- one of the punching tools 2 of the punching unit 1a is aligned with a punching tool 2 'of the other punching unit 1b.
- each of the two holes 18 and 18 ' which are mounted in a material web area a, c, d and f, from the punching tool 2 of the punching unit 1a and the other of the two holes 18, 18' from the punching tool 2 'of the other punching unit 1b punched.
- Fig. 8 serve the aligned punching tools 2, 2 "of the punching units 1a, 1c for punching perforations 18 in the web portion 17a, while the successive punching tools 2, 2 'of the punching units 1a, 1b for punching perforations 18' in the web portion 17b serve punched holes 2 ', 2 "of the punching units 1b, 1c are punched out in the material web section 17c by the perforations 18.
- the individual regions a, d, g or b, e, h or c, f, i of the material web sections can be punched out 17a, 17b, 17c edit different from each other.
- the punching tools 2, 2 ', 2 can also be aligned with each other in a different arrangement than shown.
- FIGS. 5 to 8 show embodiments of the punching tools 2, 2 ', 2''punching 11 used with differently shaped punching dies 12, so can be on the web portions 17a, 17b, 17c punching produce with different contours.
- the material web 17 is moved in a manner not shown, but known per se with a constant or a changing speed v forward.
- the impression cylinder 5 of each punching unit 1 is driven at a peripheral speed which corresponds to the moving speed v of the material web 17.
- the drive shaft 3 is driven independently of the impression cylinder 5. This means that the drive shaft 3 can be driven at a rotational speed which differs from the peripheral speed of the impression cylinder 5 and thus from the movement speed v of the material web 17. This makes it possible to adapt the punchings to be applied in the material web 17 during operation, as described below with reference to FIG FIGS. 9 to 11 will be explained.
- the provided with punches 18 web 17 is then further processed and thereby cut or folded in a conventional manner in the longitudinal and / or transverse direction.
- Fig. 9 is in one of the representation of Fig. 4 corresponding representation of a punching tool 2 with unwound punching tape 11 shown.
- the uniform distance in the present case between the punching dies 12 of the punching plate 12 is designated by x.
- a web of material 17 is shown in the holes 18, 18 '18 "to be punched out whose mutual distances y and y' from the distances x between the punching dies 12 deviates.
- Fig. 10 In the side view of Fig. 10 in which the punching tool 2 is shown only very schematically and the material web 17 with the holes 18, 18 ', 18' attached or to be attached, the distances x and y between the punching dies 12 and between the holes 18, 18 ', 18th '' registered.
- Fig. 10 is the direction of rotation (desired direction of rotation) of the punching tool 2 with B and the working diameter, which is determined by the cutting of the punching dies 12, denoted by d.
- a working circumference U of the punching tool 2 is determined.
- s is an angle that defines a synchronous area.
- Each punching tool 12 is associated with such a synchronous area s.
- the angle denoted by r is called dynamic range. Such a dynamic range is located between each die 12.
- the punching tool 2 is driven in each case in the synchronous region s with a peripheral speed at the working circumference U, which is the same as the movement speed v of the material web 17.
- the peripheral speed of the punching tool 2 can be varied and the distance y, y 'between the just punched hole 18 or 18' and the next hole 18 to be punched 'or 18 "are adjusted accordingly. This should now be based on the Fig. 11 be explained.
- FIGS. 11a to 11d diagrams are shown for various punching operations, in each of which the angular velocity ⁇ of the punching tool 2 is recorded as a function of the time t.
- the velocity profiles are shown in two synchronous areas s, in each of which a punching takes place, and in an intermediate dynamic range r.
- the punching tool 2 is shown schematically in its various respective rotational positions. With ⁇ 1 that angular velocity of the punching tool 2 is designated, which corresponds to a peripheral speed of the punching tool 2, with the speed of movement v of Material web 17 matches. That is, in the synchronous areas s, the punching tools 12 run synchronously with the material web 17.
- the situation is different in the dynamic range r, in which the angular velocity ⁇ of the punching tool 2 can be selected independently of the movement speed v of the material web 17, adapted to the ratio the distances y, y 'between the perforations 18, 18', 18 "to the distance x between the punching 12th
- Fig. 11a is the time course of the angular velocity ⁇ of the punching tool 2 shown for the situation in which the distance y, y 'between two perforations 18, 18', 18 "is smaller than the distance x between the punching forms 12.
- the angular velocity ⁇ are briefly increased in the dynamic range r, that is, the punching tool 2 must be accelerated and then delayed back to the angular velocity ⁇ 1.
- the punching tool 2 is still driven in the dynamic range r at the angular velocity ⁇ 1, as shown in the diagram 11b. In this case, the punching tool 2 neither accelerated for a short time nor delayed for a short time.
- Fig. 11c is the time course of the angular velocity ⁇ of the punching tool 2 shown for the situation in which the distance y, y 'between two perforations 18, 18', 18 "is greater than the distance x between the punching molds 12.
- the angular velocity ⁇ in the dynamic range r for a short time be reduced, that is, the punching tool 2 must be delayed and then accelerated again to the angular velocity ⁇ 1.
- the punching tool 2 is briefly stopped after punching within the subsequent dynamic range r and accelerated again to the angular velocity ⁇ 1 before reaching the following synchronous range s, as shown in the diagram Fig. 11d is shown.
- the direction of rotation of the punching tool 2 is swept, i. the punching tool 2 is briefly rotated in the reverse direction.
- the distance y between two punches 18, 18 ', 18 can be influenced by controlled acceleration or deceleration of the punching tool 2 in the dynamic range r. In this way, it is possible to set spacings y between the punched cuts 18, 18', 18 '. to obtain, which do not correspond to the distances x between the punching dies 12 of the punching tape 11. Just by changing the peripheral speed of the punching tool 2 in the dynamic range r different punching images can be generated without mechanical changes are necessary.
- Fig. 12 is a block diagram of a corresponding control device shown in this Fig. 12 is in one of the Fig. 3 corresponding representation, a punching unit 1 is shown, of which only the essential components in connection with the control are provided with the corresponding reference numerals.
- Fig. 12 is the machine control 19 and the drive control for driving the drive shaft 3 of the punching tool 2 denoted by 20.
- the machine control 19 is connected to a sensor 21, in the present case a contrast sensor, which scans marks applied to the material web 17 and supplies corresponding scanning signals to the machine control 19.
- the machine controller 19 is further provided with a control valve 22 of a Abtransport raised for carrying away the punched parts (punched), based on the Fig. 13 will be explained in more detail, and connected to the drive control 20.
- the machine control system 19 the information regarding the position of the punchings 18 to be applied in the material web 17 and the movement speed v of the material web 17 is stored. From these quantities, the angular velocity ⁇ 1 is derived.
- the machine controller 19 On the basis of the scanning signals obtained by the sensor 21 and the data stored in the machine control 19, the machine controller 19 now determines with which angular velocity ⁇ the punching tool 2 must be driven in the dynamic range r, so that the punching (s) take place in the correct position. In addition, the machine control 19 controls the control valve 22 of the removal device at the right time.
- FIGS. 13 and 14 are in the Fig. 3 corresponding sectional views of two different embodiments of Abtransport raiseden for the punched parts, that is, the punched, shown.
- the diecuts are released and transported away by means of a timed compressed air blast from the web 17.
- the detached punched pieces can be sucked off or fed to a collection container arranged below the material web.
- the Abtransport featured 23 used to dissolve the punched out is shown only very schematically and has already in connection with the Fig. 12 mentioned control valve 22.
- the inlet of the control valve 22 is connected to a compressed air connection 26, which is connected to a compressed air source, not shown.
- the control valve 22 is connected to a blowing nozzle 25.
- Another important aspect of the present invention is the following:
- a punching unit 1 as in the Fig. 1 , of the Fig. 2 or in the FIGS. 5 to 8 is shown, has at least one punching tool 2, which cooperates with a rotatably mounted, drivable impression cylinder 5 and which is arranged on a rotatably mounted, drivable drive shaft 3.
- This punching unit 1 further has a guide 6 extending in the direction of the rotation axis 3a of the drive shaft 3 and separated from this drive shaft 3, along which the punching tool 2 is guided during adjustment and which extends parallel to the longitudinal axis 5a of the counter-pressure cylinder 5.
- This special embodiment of the punching unit 1, as defined in claim 15, has the advantage that the drive shaft 3 has no leadership tasks to meet and must be designed only to transmit the drive power. This makes it possible to use lighter drive shafts 3 and thus the masses, which in a change in the drive speed of the punching tools 2 in the dynamic range r (FIG. Fig. 10 ) must be accelerated or retarded, as small as possible.
- a punching unit 1, 1 'or a plurality of punching units 1a, 1b, 1c arranged one behind the other are used, of which each punching unit has one or more punching tools 2 which are adjustable along their drive shaft 3 and can be locked in their respective working positions.
- This arrangement makes it possible to convert the punching units 1 in a simple manner and with relatively little expenditure of time in such a way that the arrangements of the parts to be punched out, that is to say the punched pictures, are different.
- the punching tapes 11 which is very easily possible, both the Stamping images but also the shape (contour) of projects are changed.
- the punching tool 2 or the punching tools 2, 2 ' are mounted in such a way that they can be moved in the direction of the impression cylinder 5 for a short time.
- a short-term lifting of a punching tool 2, 2 'from the counter-pressure cylinder 5 and the material web 17 makes it possible to deactivate certain punching dies 12 when rotating the punching tool 2, 2', ie not to bring it into contact with the material web 17 and thus to skip a punching 18 ,
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum Stanzen oder Perforieren von sich bewegenden Materialbahnen.The present invention relates to an apparatus for punching or perforating moving webs of material.
In der
Aus der
Der vorliegenden Erfindung liegt nun die Aufgabe zu Grunde, eine Vorrichtung zum Stanzen von sich bewegenden Materialbahnen zu schaffen, die es erlaubt, auf einfache und zeitsparende Weise die Anordnung und/oder die Form (Kontur) der auszustanzenden Teile (Stanzlinge) zu ändern.The present invention is based on the object to provide a device for punching moving material webs, which allows to change in a simple and time-saving manner, the arrangement and / or the shape (contour) of the auszustanzenden parts (punched).
Diese Aufgabe wird erfindungsgemäss mit einer Vorrichtung gelöst, die die Merkmale des Anspruches 1 aufweist.This object is achieved according to the invention with a device having the features of claim 1.
Bevorzugte Weiterausgestaltungen der erfindungagemässen Vorrichtung bilden Gegenstand der Ansprüche 2 - 15 -Preferred further developments of the device according to the invention form the subject of claims 2 - 15 -
Nachfolgend wird der Erfindungsgegenstand anhand der Figuren näher erläutert. Es zeigt rein schematisch :
- Fig. 1
- in einer perspektivischen Ansicht eine Stanzeinheit mit einem Stanzwerkzeug,
- Fig. 2
- in einem Längsschnitt eine Stanzeinheit mit zwei Stanzwerkzeugen,
- Fig. 3
- die Stanzeinheit getnäss
Fig. 2 in einem Querschnitt, - Fig. 4
- in einer perspektivischen Ansicht ein Stanzwerkzeug,
- Fig. 5
- in einer perspektivischen Ansicht eine erste Ausführungsform einer Stanzvorrichtung mit zwei Stanzeinheiten,
- Fig. 6
- in einer perspektivischen Ansicht eine erste Ausführungsform einer Stanzvorrichtung mit drei Stanzeinheiten,
- Fig. 7
- in einer perspektivischen Ansicht eine zweite Ausführungsform einer Stanzvorrichtung mit zwei Stanzeinheiten,
- Fig. 8
- in einer perspektivischen Ansicht eine zweite Ausführungsform einer Stanzvorrichtung mit drei Stanzeinheiten,
- Fig. 9
- in einer perspektivischen Ansicht und vereinfacht das Stanzen von Lochungen in einer Materialbahn,
- Fig. 10
- in einer Seitenansicht und vereinfacht ein Stanzwerkzeug mit der zu bearbeitenden Materialbahn,
- Fig. 11
- in einer schematischen Darstellung den Verlauf der Drehgeschwindigkeit des Stanzwerkzeugs bei verschiedenen Stanzsituationen,
- Fig. 12
- ein Blockschema der Steuerung für eine Stanzeinheit,
- Fig- 13
- im Querschnitt eine Stanzeinheit mit einer ersten Ausführungsform einer Einrichtung zum Abtransportieren der ausgestanzten Teile, und
- Fig. 14
- im Querschnitt eine Stanzeinheit mit einer zweiten Ausführungsform einer Einrichtung zum Abtransportieren der ausgestanzten Teile.
- Fig. 1
- in a perspective view of a punching unit with a punching tool,
- Fig. 2
- in a longitudinal section a punching unit with two punching tools,
- Fig. 3
- the punching unit is getting wet
Fig. 2 in a cross section, - Fig. 4
- in a perspective view of a punching tool,
- Fig. 5
- in a perspective view of a first embodiment of a punching device with two punching units,
- Fig. 6
- 3 is a perspective view of a first embodiment of a punching device with three punching units,
- Fig. 7
- 3 shows a perspective view of a second embodiment of a punching device with two punching units,
- Fig. 8
- in a perspective view of a second embodiment of a punching device with three punching units,
- Fig. 9
- in a perspective view and simplifies the punching of perforations in a material web,
- Fig. 10
- in a side view and simplifies a punching tool with the material web to be processed,
- Fig. 11
- in a schematic representation of the course of the rotational speed of the punching tool in different punching situations,
- Fig. 12
- a block diagram of the control for a punching unit,
- Fig. 13
- in cross section a punching unit with a first embodiment of a device for transporting the punched parts, and
- Fig. 14
- in cross section a punching unit with a second embodiment of a device for transporting the punched parts.
Wenn in der nachfolgenden Beschreibung der Figuren sowie in den Ansprüchen von "Stanzen" die Rede ist, so wird unter diesem Begriff sowohl das eigentliche Stanzen (Durchtrennen) wie auch das Perforieren verstanden, bei dem der perforierte Teil über Schwächungsstellen (Perforationen) mit der Materialbahn vorübergehend verbunden bleibt und erst später herausgelöst wird.If in the following description of the figures and in the claims of "punching" is mentioned, this term is understood to mean both the actual punching (cutting) as well as the perforation, in which the perforated part via weakening points (perforations) with the material web remains temporarily connected and will be dissolved later.
Anhand der
Die Stanzwerkzeuge 2 beziehungsweise 2, 2' sind drehfest mit einer Antriebswelle 3 verbunden, die bei den vorliegenden Ausführungsbeispielen eine Keilwelle ist. Die Antriebswelle 3 ist um ihre Drehachse 3a drehbar gelagert und mit einer nicht dargestellten Antriebseinrichtung verbunden. Jedes Stanzwerkzeug 2 beziehungsweise 2' ist drehbar in einer Werkzeughalterung 4 gelagert und ist mit dieser in Richtung der Drehachse 3a der Antriebswelle 3 entlang dieser in verschiedene Arbeitspositionen verschiebbar. Die Stanzwerkzeuge 2, 2' arbeiten mit einem Gegendruckzylinder 5 zusammen, der um seine Drehachse 5a drehbar gelagert ist und mit einer nicht dargestellten Antriebseinrichtung verbunden ist. Jedes Stanzwerkzeug 2, 2' ist derart gelagert, z.B. unter Verwendung einer Radialkupplung, dass der Abstand zwischen dem Stanzwerkzeug 2, 2' und dem Gegendruckzylinder 5 individuell eingestellt werden kann (
Die Stanzwerkzeuge 2, 2' werden mittels einer Führung 6 (Gleitführung) geführt, die an der Unterseite eines Führungsbalkens 7 ausgebildet ist und die sich über die ganze Arbeitsbreite der Stanzeinheit 1 erstreckt. Diese Führung 6 verläuft parallel, zur Drehachse 5a des Gegendruckzylinders 5. Mit der Führung 6 wirkt eine entsprechend ausgebildete Führung 8 zusammen, die an der Werkzeughalterung 4 ausgebildet ist (siehe insbesondere
In der
Pro Stanzeinheit 1, 1' können auf der Antriebswelle 3 auch mehr als zwei Stanzwerkzeuge 2 vorgesehen werden.Per punching unit 1, 1 ', more than two
Anhand der
Die in den
Bei der Ausführungsform gemäss
Dasselbe gilt entsprechend für die Ausführungsform gemäss
wie die
Die Ausführungsbeispiele gemäss den
Bei der in der
Bei der Ausführungsform gemäss
Es versteht sich, dass beim in der
Werden bei den in den
Weiter ist es möglich, in der gleichen Stanzvorrichtung die anhand der
Die an Hand der
Bei allen beschriebenen Ausführungsbeispielen wird die Materialbahn 17 auf nicht näher dargestellte, jedoch an sich bekannte Weise mit einer gleich bleibenden oder einer sich ändernden Geschwindigkeit v vorwärts bewegt. Der Gegendruckzylinder 5 jeder Stanzeinheit 1 wird mit einer Umfangsgeschwindigkeit angetrieben, die der Bewegungsgeschwindigkeit v der Materialbahn 17 entspricht. Bei jeder Stanzeinheit 1 wird die Antriebswelle 3 unabhängig vom Gegendruckzylinder 5 angetrieben. Das bedeutet, dass die Antriebswelle 3 mit einer Drehgeschwindigkeit angetrieben werden kann, die sich von der Umfangsgeschwindigkeit des Gegendruckzylinders 5 und damit von der Bewegungsgeschwindigkeit v der Materialbahn 17 unterscheidet. Dies ermöglicht ein Anpassen der in der Materialbahn 17 anzubringenden Stanzungen während des Betriebs, wie das nachfolgend anhand der
Die mit Stanzungen 18 versehene Materialbahn 17 wird anschliessend weiter verarbeitet und dabei auf an sich bekannte Weise in Längs- und/oder Querrichtung geschnitten oder gefaltet.The provided with
Unter Bezugnahme auf die
In der
In der Seitenansicht der
Um die Löcher 18, 18' 18" mit ungleichen gegenseitigen Abständen y, y' zu stanzen, wird das Stanzwerkzeug 2 jeweils im Synchronbereich s mit einer Umfangsgeschwindigkeit am Arbeitsumfang U angetrieben, die gleich ist wie die Bewegungsgeschwindigkeit v der Materialbahn 17. In diesem Synchronbereich s erfolgt dann das stanzen der Löcher 18, 18' beziehungsweise 18''. In den Dynamikbereichen r kann die Umfangsgeschwindigkeit des Stanzwerkzeuges 2 variiert und dem Abstand y, y' zwischen dem soeben gestanzten Loch 18 beziehungsweise 18' und dem nächsten zu stanzenden Loch 18' beziehungsweise 18" entsprechend angepasst werden. Dies soll nun anhand der
In den
Im Diagramm der
Ist der Abstand y, y' zwischen zwei Lochungen 18, 18', 18" gleich wie der Abstand x zwischen den Stanzformen 12, so wird das Stanzwerkzeug 2 im Dynamikbereich r weiterhin mit der Winkelgeschwindigkeit ω1 angetrieben, wie das im Diagramm 11b dargestellt ist. In diesem Fall muss das Stanzwerkzeug 2 weder kurzzeitig beschleunigt noch kurzzeitig verzögert werden.If the distance y, y 'between two
Im Diagramm der
Muss in einem Bereich der Materialbahn 17 keine Lochung (Stanzung) angebracht werden (siehe beispielsweise die Materialbahnbereiche b und d in
In gewissen Fällen wird im Dynamikbereich r die Drehrichtung des Stanzwerkzeugs 2 gekehrt, d.h. das Stanzwerkzeug 2 wird kurzzeitig in Rückwärtsrichtung gedreht.In certain cases, in the dynamic range r, the direction of rotation of the
Wie beschrieben lässt sich durch ein gesteuertes Beschleunigen bzw. Verzögern des Stanzwerkzeugs 2 im Dynamikbereich r der Abstand y zwischen zwei Stanzungen 18, 18' 18" beeinflussen. Auf diese weise ist es möglich, Abstände y zwischen den Stanzungen 18, 18', 18'' zu erhalten, die nicht den Abständen x zwischen den Stanzformen 12 des Stanzbandes 11 entsprechen. Allein durch ein Ändern der Umfangsgeschwindigkeit des Stanzwerkzeugs 2 im Dynamikbereich r können unterschiedlich Stanzbilder erzeugt werden, ohne dass mechanische Umstellungen notwendig sind.As described, the distance y between two
Damit die Winkelgeschwindigkeit ω des Stanzwerkzeugs 2 wie anhand der
In dieser
In der Maschinensteuerung 19 ist die Information betreffend Lage der in der Materialbahn 17 anzubringenden Stanzungen 18 und der Bewegungsgeschwindigkeit v der Materialbahn 17 abgespeichert. Aus diesen Grössen wird die Winkelgeschwindigkeit ω1 hergeleitet.In the
Auf Grund der vom Sensor 21 erhaltenen Abtastsignale und der in der Maschinensteuerung 19 gespeicherten bzw. in dieser ermittelten Daten ermittelt die Maschinensteuerung 19 nun, mit welcher Winkelgeschwindigkeit ω das Stanzwerkzeug 2 im Dynamikbereich r angetrieben werden muss, damit die stanzung(en) lagerichtig erfolgen. Zudem steuert die Maschinensteuerung 19 im richtigen Zeitpunkt das Steuerventil 22 der Abtransporteinrichtung an.On the basis of the scanning signals obtained by the
In den
Bei der Ausführungsform gemäss
Bei einer Ansteuerung des Steuerventils 22 durch die Maschinensteuerung 19 (
Bei der in der
Es versteht sich, dass die beschriebenen Abtransporteinrichtungen 23 und 27 sowohl bei einer Stanzeinheit 1 gemäss
Ein weiterer wichtiger Aspekt der vorliegenden Erfindung ist der folgende:Another important aspect of the present invention is the following:
Eine Stanzeinheit 1, wie sie in der
Diese spezielle Ausgestaltung der Stanzeinheit 1, wie sie im Anspruch 15 definiert ist, hat den Vorteil, dass die Antriebswelle 3 keine Führungsaufgaben zu erfüllen hat und nur dazu ausgelegt werden muss, um die Antriebsleistung zu übertragen. Das ermöglicht es, leichtere Antriebswellen 3 einzusetzen und so die Massen, die bei einer Änderung der AntriebsgesChwindigkeit der stanzwerkzeuge 2 im Dynamikbereich r (
Wie beschrieben, werden eine Stanzeinheit 1,1' oder mehrere hintereinander angeordnete Stanzeinheiten 1a, 1b, 1c eingesetzt, von denen jede Stanzeinheit ein oder mehrere Stanzwerkzeuge 2 aufweist, die entlang ihrer Antriebswelle 3 verstellbar und in ihren jeweiligen Arbeitspositionen arretierbar sind. Diese Anordnung erlaubt es, auf einfache Weise und mit verhältnismässig geringem zeitlichem Aufwand die Stanzeinheiten 1 so umzustellen, dass die Anordnungen der auszustanzenden Teile, das heisst die Stanzbilder, anders sind- Durch Auswechseln der stanzbänder 11, was sehr leicht möglich ist, können sowohl die Stanzbilder aber auch die Form (Kontur) der auszustanzenden Teile geändert werden.As described, a punching unit 1, 1 'or a plurality of punching units 1a, 1b, 1c arranged one behind the other are used, of which each punching unit has one or
Das Antreiben der Stanzwerkzeuge 2 unabhängig vom Gegendruckzylinder 5 erweitert den Einsatzbereich der Stanzeinheit 1, wie das anhand der
Bei einer weiteren Ausführungsform sind das Stanzwerkzeug 2 bzw. die Stanzwerkzeuge 2, 2' derart gelagert, dass diese kurzzeitig in Richtung vom Gegendruckzylinder 5 weg bewegt werden können. Dies erlaubt es, die Stanzwerkzeuge 2, 2' auch im Synchronbereich s mit einer Umfangageschwindigkeit anzutreiben, die sich von der Umfangsgeschwindigkeit des Gegendruckzylinders 5 bzw. von der Bewegungsgeschwindigkeit v der Materialbahn 17 unterscheidet. Ein kurzzeitiges Abheben eines Stanzwerkzeugs 2, 2' vom Gegendruckzylinder 5 und der Materialbahn 17 ermöglicht es, beim Drehen des Stanzwerkzeugs 2, 2' gewisse Stanzformen 12 zu deaktivieren, d.h. nicht mit der Materialbahn 17 in Berührung zu bringen und so eine Stanzung 18 zu überspringen. Das bedeutet, dass sich die Abfolge der auf der Materialbahn 17 angebrachten Stanzungen 18, 18', 18" in der Bewegungsrichtung A der Materialbahn 17 von der Abfolge der Stanzformen 12 des Stanzwerkzeugs 2, 2' in dessen Umfangsrichtung unterscheidet.In a further embodiment, the
Claims (15)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11001073.3A EP2487015B1 (en) | 2011-02-10 | 2011-02-10 | Device for punching moving sheets of material |
US13/337,720 US8910551B2 (en) | 2011-02-10 | 2011-12-27 | Apparatus for punching moving material webs |
US14/539,380 US20150068379A1 (en) | 2011-02-10 | 2014-11-12 | Apparatus for punching moving material webs |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11001073.3A EP2487015B1 (en) | 2011-02-10 | 2011-02-10 | Device for punching moving sheets of material |
Publications (2)
Publication Number | Publication Date |
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EP2487015A1 true EP2487015A1 (en) | 2012-08-15 |
EP2487015B1 EP2487015B1 (en) | 2021-04-28 |
Family
ID=44227995
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP11001073.3A Active EP2487015B1 (en) | 2011-02-10 | 2011-02-10 | Device for punching moving sheets of material |
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US (2) | US8910551B2 (en) |
EP (1) | EP2487015B1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102016011960A1 (en) | 2016-10-07 | 2018-04-12 | Lohmann Gmbh & Co. Kg | central cylinder |
DE102018106416A1 (en) * | 2018-03-20 | 2019-09-26 | Michael Ludwig | Punch for punching holes in the inner shell and the outer shell of a window profile |
CN115382970A (en) * | 2022-10-26 | 2022-11-25 | 常州康鼎医疗器械有限公司 | Numerical control punch press and method for instrument box |
DE102022211947A1 (en) | 2022-11-10 | 2024-05-16 | Mahle International Gmbh | Modular punching device |
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TWI504547B (en) * | 2013-01-31 | 2015-10-21 | Chan Li Machinery Co Ltd | The tearing line forming mechanism of the packaging paper of the extracted paper product |
US20150165636A1 (en) * | 2013-05-19 | 2015-06-18 | Ernest Aubrey Woodroof | Silicone membrane slitting machine and method |
US20170259449A1 (en) * | 2014-10-27 | 2017-09-14 | E. Aubrey Woodroof | Silicone Membrane Slitting Machine and Method |
CN104760088B (en) * | 2015-04-02 | 2017-04-12 | 福建工程学院 | Rotary die-cutting die roller directly formed by laser cladding |
ES2607637B1 (en) * | 2015-10-02 | 2018-01-15 | Girnet Internacional, S.L. | A procedure for obtaining one or several strips of a web material and a cutting die for the implementation of the procedure |
CN115041575B (en) * | 2022-08-16 | 2022-11-01 | 四川旭茂微科技有限公司 | Spring sheet forming device |
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DE102016011960B4 (en) | 2016-10-07 | 2019-12-12 | Lohmann Gmbh & Co. Kg | central cylinder |
DE102018106416A1 (en) * | 2018-03-20 | 2019-09-26 | Michael Ludwig | Punch for punching holes in the inner shell and the outer shell of a window profile |
CN115382970A (en) * | 2022-10-26 | 2022-11-25 | 常州康鼎医疗器械有限公司 | Numerical control punch press and method for instrument box |
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Also Published As
Publication number | Publication date |
---|---|
US20150068379A1 (en) | 2015-03-12 |
US8910551B2 (en) | 2014-12-16 |
EP2487015B1 (en) | 2021-04-28 |
US20120204692A1 (en) | 2012-08-16 |
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