EP2487015B1 - Device for punching moving sheets of material - Google Patents
Device for punching moving sheets of material Download PDFInfo
- Publication number
- EP2487015B1 EP2487015B1 EP11001073.3A EP11001073A EP2487015B1 EP 2487015 B1 EP2487015 B1 EP 2487015B1 EP 11001073 A EP11001073 A EP 11001073A EP 2487015 B1 EP2487015 B1 EP 2487015B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- punching
- material web
- tool
- tools
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004080 punching Methods 0.000 title claims description 252
- 239000000463 material Substances 0.000 title claims description 72
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- 230000001360 synchronised effect Effects 0.000 description 8
- 239000002184 metal Substances 0.000 description 7
- 230000001133 acceleration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/12—Punching using rotatable carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/36—Perforating, i.e. punching holes using rotatable work or tool holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/384—Cutting-out; Stamping-out using rotating drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
- B26F1/42—Cutting-out; Stamping-out using a press, e.g. of the ram type having a pressure roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/18—Perforating by slitting, i.e. forming cuts closed at their ends without removal of material
- B26F1/20—Perforating by slitting, i.e. forming cuts closed at their ends without removal of material with tools carried by a rotating drum or similar support
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2066—By fluid current
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2066—By fluid current
- Y10T83/207—By suction means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/465—Cutting motion of tool has component in direction of moving work
- Y10T83/4766—Orbital motion of cutting blade
- Y10T83/4795—Rotary tool
- Y10T83/483—With cooperating rotary cutter or backup
- Y10T83/4838—With anvil backup
Definitions
- the present invention relates to an apparatus for punching or perforating moving webs of material.
- a punching unit which has a plurality of punching tools mounted on an axis, the distance between which is adjustable and which are intended to work together with an impression cylinder.
- Each punching tool has a cylindrical disc, on the circumference of which a metal strip provided with punched profiles is detachably held.
- a punching tool which also has a cylindrical disk, on the circumference of which a punched sheet metal provided with a punched profile is detachably held.
- This punching tool is provided with a device for sucking in and later releasing the punched-out parts (diecuts).
- the US 2007/0000367 A1 discloses a rotary cutting tool with a rotatable punch cylinder having an axis of rotation, a pair of side members and a cylindrical surface, with a punch plate disposed around the cylindrical surface of the punch cylinder and rigidly attached to the punch cylinder in a first position, and with an adjustable slide assembly which operatively connects the die plate to the tool cylinder in a second position and which is displaceable relative to the die cylinder between a retracted and an extended position.
- the adjustable The sliding arrangement is displaceable either along a first direction about the axis of rotation of the punching cylinder or along a second direction parallel to the axis of rotation of the punching cylinder.
- rotatable punching cylinders for cutting out blanks from thin metal sheets or material webs are known.
- the punching cylinders have cooperating cutting knives, some of which are carried by means of punching segments which are mounted on the punching cylinders in axially and / or circumferentially set positions.
- the DE 103 14 959 A1 describes a cutting tool which comprises a disc mounted on a rotatable axis, which is arranged adjacent to an impression cylinder, wherein the material web can be passed between the disc and the impression cylinder. Magnets are arranged on the circumference of the disk, by means of which a metal strip provided with cutting and standing profiles is held. The disks can be adjustably mounted on the axle. As a result, different geometries can be cut or punched with the cutting tool by exchanging the metal strips and, furthermore, the metal strip can easily be exchanged as a wear part.
- the present invention is based on the object of creating a device for punching moving material webs which allows the arrangement and / or the shape (contour) of the parts to be punched (diecuts) to be changed in a simple and time-saving manner.
- the punching tools 2 or 2, 2 ' are connected in a rotationally fixed manner to a drive shaft 3, which in the present exemplary embodiments is a spline shaft.
- the Drive shaft 3 is rotatably mounted about its axis of rotation 3a and connected to a drive device, not shown.
- Each punching tool 2 or 2 ' is rotatably mounted in a tool holder 4 and can be displaced with this in the direction of the axis of rotation 3a of the drive shaft 3 along this into different working positions.
- Each punch 2, 2 ' is mounted in such a way, e.g.
- the impression cylinder 5 has a smooth surface which is preferably hardened.
- the axis of rotation 3a of the drive shaft 3 and the axis of rotation 5a of the impression cylinder 5 run parallel to one another.
- the punching tools 2, 2 ' are guided by means of a guide 6 (sliding guide) which is formed on the underside of a guide bar 7 and which extends over the entire working width of the punching unit 1.
- This guide 6 runs parallel to the axis of rotation 5a of the impression cylinder 5.
- a correspondingly designed guide 8, which is designed on the tool holder 4, interacts with the guide 6 (see in particular Fig. 3 ).
- a locking device 9 (only shown schematically) Fig. 3 ) the punching tool 2, 2 'can be locked in any working position. It is also possible for the Figure 2 shown punching unit 1 ' to adjust the mutual distance between the punching tools 2, 2 ', that is to say to change.
- the punching tool 2 or 2 ' has a cylindrical base body 10, on the circumference of which a punching strip 11 is detachably held.
- the punched strip 11 is preferably a metal strip that is held on the base body 10 by means of magnetic force.
- the punched strip 11 is provided with a number of punching dies 12 which are arranged distributed over the length of the punched strip 11. The distances between the cutting dies 12 can be the same or different.
- the cutting dies 12 can have the same shape or different shapes (contours).
- positioning pins 13 are provided which, when the punched strip 11 is installed, engage in positioning holes 14 on the punched strip 11.
- the punching tape 11 is correctly positioned.
- the punched strips 11 can also be attached to the base body 10 in an exchangeable manner in another suitable manner.
- More than two punching tools 2 can also be provided on the drive shaft 3 for each punching unit 1, 1 ′.
- punching devices 15 and 16 which have two punching units 1a, 1b or three punching units 1a, 1b, 1c, which, viewed in the direction of movement A of a material web 17 to be processed, one behind the other are arranged.
- the structure of the punching units 1a, 1b, 1c corresponds to that in FIG Figures 2 and 3 punching unit 1 'shown and each have two punching tools 4.
- Corresponding parts are therefore in the Figures 5 to 8 the same reference numerals are used as in Figures 1 to 4 .
- the ones in the Figures 5 and 6 differ from one another only in a different number of punching units 1a, 1b and 1a, 1b, 1c.
- the punching tools 2 of one punching unit 1a are displaced in relation to the punching tools 2 ', 2 "of the other punching unit 1b or 1c in the direction of the axis of rotation 3a of the drive shafts 3, i.e. in a direction that is transverse, in particular at right angles, to The direction of movement A of the material web 17.
- the punching tools 2 'of the punching unit 1b are also offset with respect to the punching tools 2 "of the punching unit 1c. This means that the punching tools 2 of the punching units 1 a, 1 b, 1 c process different areas of the material web 17.
- the punching tools 2 of the punching unit 1a are used to punch holes 18, 18 'in the section 17a of the material web 17, which for example serve as storage holes, while the tools 2' of the second punching unit 1b punch holes 18, 18 'in the material web section 17b be punched.
- different punchings can be made in the two material web sections 17a, 17b.
- the areas a and c are provided with holes 18, 18 ', while the area b is not punched having.
- the perforations 18, 18 ' are made in the areas e and f, while the area d has no punching.
- the tools 2 of the punching tool 1a process the material web section 17a, the punching tools 2 'of the punching tool 1b, the material web section 17b and the punching tools 2 ′′ of the punching tool 1c the material web section 17c.
- FIG. 6 shows, adjacent areas a, d, g or b, e, h or c, f, e of the material web sections 17a, 17b, 17c are processed differently.
- the embodiments according to Figures 7 and 8 also differ from one another only in a different number of punching units 1a, 1b and 1a, 1b, 1c.
- a punching tool 2, 2 ', 2 "of a punching unit 1a, 1b, 1c, viewed in the direction of movement A of the material web 17, is aligned with a punching tool 2, 2' or 2" of another punching unit 1a, 1b or 1c.
- FIG. 7 The embodiment shown is in each case one of the punching tools 2 of the punching unit 1a aligned with a punching tool 2 'of the other punching unit 1b.
- Each pair of punching tools 2, 2 'aligned with one another makes perforations 18, 18' in one of the two material web sections 17a, 17b.
- one of the two holes 18 or 18 ', which are in a material web area a, c, d or f are attached, punched by the punching tool 2 of the punching unit 1a and the other of the two holes 18, 18 'of the punching tool 2' of the other punching unit 1b.
- the material web 17 is moved forward in a manner not shown in detail, but known per se, at a constant or a changing speed v.
- the impression cylinder 5 of each punching unit 1 is driven at a peripheral speed which corresponds to the movement speed v of the material web 17.
- the drive shaft 3 is driven independently of the impression cylinder 5. This means that the drive shaft 3 can be driven at a rotational speed which differs from the peripheral speed of the impression cylinder 5 and thus from the movement speed v of the material web 17. This enables the punchings to be made in the material web 17 to be adapted during operation, as will be done below with reference to FIG Figures 9 to 11 will be explained later.
- the material web 17 provided with punchings 18 is then processed further and in doing so on per se known way cut or folded in the longitudinal and / or transverse direction.
- FIG. 9 is in one of the representation of the Fig. 4 A corresponding illustration shows a punching tool 2 with an unwound punching strip 11.
- a material web 17 is also shown in which holes 18, 18 ', 18 "are to be punched out, the mutual spacings y and y' of which deviate from the spacings x between the punching dies 12.
- the punching tool 2 In order to punch the holes 18, 18 '18 "with unequal mutual distances y, y', the punching tool 2 is driven in the synchronous area s with a peripheral speed on the working circumference U which is the same as the movement speed v of the material web 17. In this synchronous area The holes 18, 18 'and 18 "are then punched. In the dynamic ranges r, the circumferential speed of the punching tool 2 can be varied and the distance y, y 'between the just punched hole 18 or 18' and the next hole 18 'or 18 "to be punched can be adjusted accordingly Fig. 11 explained.
- the situation is different in the dynamic range r, in which the angular speed ⁇ of the punching tool 2 can be selected independently of the movement speed v of the material web 17, specifically adapted to the ratio of the distances y, y 'between the perforations 18, 18 ', 18 "at the distance x between the cutting dies 12.
- the diagram of the Figure 11a shows the time course of the angular speed ⁇ of the punching tool 2 for the situation in which the distance y, y 'between two perforations 18, 18', 18 "is smaller than the distance x between the punching dies 12.
- the angular speed ⁇ can be increased briefly in the dynamic range r, that is to say the punching tool 2 must be accelerated and then decelerated again to the angular velocity ⁇ 1.
- the punching tool 2 continues to be driven in the dynamic range r at the angular speed ⁇ 1, as shown in diagram 11b. In this case, the punching tool 2 does not have to be accelerated or decelerated for a short time.
- the direction of rotation of the punching tool 2 is reversed in the dynamic range r, i.e. the punching tool 2 is briefly rotated in the reverse direction.
- the distance y between two punchings 18, 18 ', 18 " can be influenced by a controlled acceleration or deceleration of the punching tool 2 in the dynamic range r. In this way, it is possible to determine distances y between the punchings 18, 18', 18" which do not correspond to the distances x between the punching dies 12 of the punching strip 11. Simply by changing the circumferential speed of the punching tool 2 in the dynamic range r, different punching images can be generated without mechanical adjustments being necessary.
- Fig. 12 is a block diagram of a corresponding one Control device shown.
- Fig. 12 is in one of the Fig. 3
- a punching unit 1 is shown in a corresponding illustration, of which only the components essential in connection with the control are provided with the corresponding reference numerals.
- the machine control is denoted by 19 and the drive control for driving the drive shaft 3 of the punching tool 2 is denoted by 20.
- the machine control 19 is connected to a sensor 21, in the present case a contrast sensor, which scans markings applied to the material web 17 and supplies corresponding scanning signals to the machine control 19.
- the machine control 19 is also connected to a control valve 22 of a removal device for removing the punched-out parts (diecuts) and to the drive control 20.
- the information relating to the position of the punchings 18 to be made in the material web 17 and the movement speed v of the material web 17 is stored in the machine control 19.
- the angular velocity ⁇ 1 is derived from these quantities.
- the machine control 19 On the basis of the scanning signals received from the sensor 21 and the data stored in or determined in the machine control 19, the machine control 19 now determines the angular speed ⁇ at which the punching tool 2 must be driven in the dynamic range r so that the punching (s) take place in the correct position. In addition, the machine control 19 controls the control valve 22 of the removal device at the correct point in time.
- This punching unit 1 also has a guide 6 which extends in the direction of the axis of rotation 3a of the drive shaft 3 and is separate from this drive shaft 3, along which the punching tool 2 is guided during adjustment and which extends parallel to the longitudinal axis 5a of the impression cylinder 5.
- This special configuration of the punching unit 1, as defined in claim 15, has the advantage that the drive shaft 3 does not have to perform any guiding tasks and only has to be designed to transmit the drive power. This makes it possible to use lighter drive shafts 3 and thus the masses which, when the drive speed of the punching tools 2 change in the dynamic range r ( Fig. 10 ) have to be accelerated or decelerated to keep them as small as possible.
- a punching unit 1, 1 'or several punching units 1a, 1b, 1c arranged one behind the other are used, each punching unit having one or more punching tools 2, which are adjustable along their drive shaft 3 and can be locked in their respective working positions.
- This arrangement allows the punching units 1 to be rearranged in a simple manner and with relatively little expenditure of time in such a way that the arrangements of the parts to be punched out, that is to say the punching patterns, are different.
- By exchanging the punching strips 11, which can be done very easily is, both the punching patterns and the shape (contour) of the parts to be punched can be changed.
- the punching tool 2 or the punching tools 2, 2 ′ are mounted in such a way that they can be moved briefly in the direction away from the impression cylinder 5. This makes it possible to drive the punching tools 2, 2 ′ also in the synchronous range s at a peripheral speed which differs from the peripheral speed of the impression cylinder 5 or from the movement speed v of the material web 17.
- a brief lifting of a punching tool 2, 2 'from the impression cylinder 5 and the material web 17 makes it possible to deactivate certain punching dies 12 when the punching tool 2, 2' is rotated, i.e. not to bring them into contact with the material web 17 and thus to skip a punching 18 .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum Stanzen oder Perforieren von sich bewegenden Materialbahnen.The present invention relates to an apparatus for punching or perforating moving webs of material.
In der
Aus der
Die
Aus der
Die
Der vorliegenden Erfindung liegt nun die Aufgabe zu Grunde, eine Vorrichtung zum Stanzen von sich bewegenden Materialbahnen zu schaffen, die es erlaubt, auf einfache und zeitsparende Weise die Anordnung und/oder die Form (Kontur) der auszustanzenden Teile (Stanzlinge) zu ändern.The present invention is based on the object of creating a device for punching moving material webs which allows the arrangement and / or the shape (contour) of the parts to be punched (diecuts) to be changed in a simple and time-saving manner.
Diese Aufgabe wird erfindungsgemäss mit einer Vorrichtung gelöst, die die Merkmale des Anspruches 1 aufweist. Bevorzugte Weiterausgestaltungen der erfindungsgemässen Vorrichtung bilden Gegenstand der Ansprüche 2 - 13.According to the invention, this object is achieved with a device which has the features of
Nachfolgend wird der Erfindungsgegenstand anhand der Figuren näher erläutert. Es zeigt rein schematisch:
- Fig. 1
- in einer perspektivischen Ansicht eine Stanzeinheit mit einem Stanzwerkzeug,
- Fig. 2
- in einem Längsschnitt eine Stanzeinheit mit zwei Stanzwerkzeugen,
- Fig. 3
- die Stanzeinheit gemäss
Fig. 2 in einem Querschnitt, - Fig. 4
- in einer perspektivischen Ansicht ein Stanzwerkzeug,
- Fig. 5
- in einer perspektivischen Ansicht eine erste Ausführungsform einer Stanzvorrichtung mit zwei Stanzeinheiten,
- Fig. 6
- in einer perspektivischen Ansicht eine erste Ausführungsform einer Stanzvorrichtung mit drei Stanzeinheiten,
- Fig. 7
- in einer perspektivischen Ansicht eine zweite Ausführungsform einer Stanzvorrichtung mit zwei Stanzeinheiten,
- Fig. 8
- in einer perspektivischen Ansicht eine zweite Ausführungsform einer Stanzvorrichtung mit drei Stanzeinheiten,
- Fig. 9
- in einer perspektivischen Ansicht und vereinfacht das Stanzen von Lochungen in einer Materialbahn,
- Fig. 10
- in einer Seitenansicht und vereinfacht ein Stanzwerkzeug mit der zu bearbeitenden Materialbahn,
- Fig. 11
- in einer schematischen Darstellung den Verlauf der Drehgeschwindigkeit des Stanzwerkzeugs bei verschiedenen Stanzsituationen,
- Fig. 12
- ein Blockschema der Steuerung für eine Stanzeinheit.
- Fig. 1
- in a perspective view a punching unit with a punching tool,
- Fig. 2
- in a longitudinal section a punching unit with two punching tools,
- Fig. 3
- the punching unit according to
Fig. 2 in a cross section, - Fig. 4
- in a perspective view a punching tool,
- Fig. 5
- in a perspective view a first embodiment of a punching device with two punching units,
- Fig. 6
- in a perspective view a first embodiment of a punching device with three punching units,
- Fig. 7
- in a perspective view a second embodiment of a punching device with two punching units,
- Fig. 8
- in a perspective view a second embodiment of a punching device with three punching units,
- Fig. 9
- in a perspective view and simplifies the punching of holes in a material web,
- Fig. 10
- in a side view and simplified a punching tool with the material web to be processed,
- Fig. 11
- a schematic representation of the course of the rotational speed of the punching tool in different punching situations
- Fig. 12
- a block diagram of the control for a punching unit.
Wenn in der nachfolgenden Beschreibung der Figuren sowie in den Ansprüchen von "Stanzen" die Rede ist, so wird unter diesem Begriff sowohl das eigentliche Stanzen (Durchtrennen) wie auch das Perforieren verstanden, bei dem der perforierte Teil über Schwächungsstellen (Perforationen) mit der Materialbahn vorübergehend verbunden bleibt und erst später herausgelöst wird.When "punching" is used in the following description of the figures as well as in the claims, this term is understood to mean both the actual punching (severing) and perforation, in which the perforated part is connected to the web of material via weakening points (perforations) remains connected temporarily and is only released later.
Anhand der
Die Stanzwerkzeuge 2 beziehungsweise 2, 2' sind drehfest mit einer Antriebswelle 3 verbunden, die bei den vorliegenden Ausführungsbeispielen eine Keilwelle ist. Die Antriebswelle 3 ist um ihre Drehachse 3a drehbar gelagert und mit einer nicht dargestellten Antriebseinrichtung verbunden. Jedes Stanzwerkzeug 2 beziehungsweise 2' ist drehbar in einer Werkzeughalterung 4 gelagert und ist mit dieser in Richtung der Drehachse 3a der Antriebswelle 3 entlang dieser in verschiedene Arbeitspositionen verschiebbar. Die Stanzwerkzeuge 2, 2' arbeiten mit einem Gegendruckzylinder 5 zusammen, der um seine Drehachse 5a drehbar gelagert ist und mit einer nicht dargestellten Antriebseinrichtung verbunden ist. Jedes Stanzwerkzeug 2, 2' ist derart gelagert, z.B. unter Verwendung einer Radialkupplung, dass der Abstand zwischen dem Stanzwerkzeug 2, 2' und dem Gegendruckzylinder 5 individuell eingestellt werden kann (
Die Stanzwerkzeuge 2, 2' werden mittels einer Führung 6 (Gleitführung) geführt, die an der Unterseite eines Führungsbalkens 7 ausgebildet ist und die sich über die ganze Arbeitsbreite der Stanzeinheit 1 erstreckt. Diese Führung 6 verläuft parallel zur Drehachse 5a des Gegendruckzylinders 5. Mit der Führung 6 wirkt eine entsprechend ausgebildete Führung 8 zusammen, die an der Werkzeughalterung 4 ausgebildet ist (siehe insbesondere
In der
Pro Stanzeinheit 1, 1' können auf der Antriebswelle 3 auch mehr als zwei Stanzwerkzeuge 2 vorgesehen werden.More than two
Anhand der
Die in den
Bei der Ausführungsform gemäss
Dasselbe gilt entsprechend für die Ausführungsform gemäss
Wie die
Die Ausführungsbeispiele gemäss den
Bei der in der
Bei der Ausführungsform gemäss
Es versteht sich, dass beim in der
Werden bei den in den
Weiter ist es möglich, in der gleichen Stanzvorrichtung die anhand der
Die an Hand der
Bei allen beschriebenen Ausführungsbeispielen wird die Materialbahn 17 auf nicht näher dargestellte, jedoch an sich bekannte Weise mit einer gleich bleibenden oder einer sich ändernden Geschwindigkeit v vorwärts bewegt. Der Gegendruckzylinder 5 jeder Stanzeinheit 1 wird mit einer Umfangsgeschwindigkeit angetrieben, die der Bewegungsgeschwindigkeit v der Materialbahn 17 entspricht. Bei jeder Stanzeinheit 1 wird die Antriebswelle 3 unabhängig vom Gegendruckzylinder 5 angetrieben. Das bedeutet, dass die Antriebswelle 3 mit einer Drehgeschwindigkeit angetrieben werden kann, die sich von der Umfangsgeschwindigkeit des Gegendruckzylinders 5 und damit von der Bewegungsgeschwindigkeit v der Materialbahn 17 unterscheidet. Dies ermöglicht ein Anpassen der in der Materialbahn 17 anzubringenden Stanzungen während des Betriebs, wie das nachfolgend anhand der
Die mit Stanzungen 18 versehene Materialbahn 17 wird anschliessend weiter verarbeitet und dabei auf an sich bekannte Weise in Längs- und/oder Querrichtung geschnitten oder gefaltet.The
Unter Bezugnahme auf die
In der
In der Seitenansicht der
Um die Löcher 18, 18' 18" mit ungleichen gegenseitigen Abständen y, y' zu stanzen, wird das Stanzwerkzeug 2 jeweils im Synchronbereich s mit einer Umfangsgeschwindigkeit am Arbeitsumfang U angetrieben, die gleich ist wie die Bewegungsgeschwindigkeit v der Materialbahn 17. In diesem Synchronbereich s erfolgt dann das Stanzen der Löcher 18, 18' beziehungsweise 18". In den Dynamikbereichen r kann die Umfangsgeschwindigkeit des Stanzwerkzeuges 2 variiert und dem Abstand y, y' zwischen dem soeben gestanzten Loch 18 beziehungsweise 18' und dem nächsten zu stanzenden Loch 18' beziehungsweise 18" entsprechend angepasst werden. Dies soll nun anhand der
In den
Im Diagramm der
Ist der Abstand y, y' zwischen zwei Lochungen 18, 18', 18" gleich wie der Abstand x zwischen den Stanzformen 12, so wird das Stanzwerkzeug 2 im Dynamikbereich r weiterhin mit der Winkelgeschwindigkeit ω1 angetrieben, wie das im Diagramm 11b dargestellt ist. In diesem Fall muss das Stanzwerkzeug 2 weder kurzzeitig beschleunigt noch kurzzeitig verzögert werden.If the distance y, y 'between two
Im Diagramm der
Muss in einem Bereich der Materialbahn 17 keine Lochung (Stanzung) angebracht werden (siehe beispielsweise die Materialbahnbereiche b und d in
In gewissen Fällen wird im Dynamikbereich r die Drehrichtung des Stanzwerkzeugs 2 gekehrt, d.h. das Stanzwerkzeug 2 wird kurzzeitig in Rückwärtsrichtung gedreht.In certain cases, the direction of rotation of the
Wie beschrieben lässt sich durch ein gesteuertes Beschleunigen bzw. Verzögern des Stanzwerkzeugs 2 im Dynamikbereich r der Abstand y zwischen zwei Stanzungen 18, 18' 18" beeinflussen. Auf diese Weise ist es möglich, Abstände y zwischen den Stanzungen 18, 18', 18" zu erhalten, die nicht den Abständen x zwischen den Stanzformen 12 des Stanzbandes 11 entsprechen. Allein durch ein Ändern der Umfangsgeschwindigkeit des Stanzwerkzeugs 2 im Dynamikbereich r können unterschiedlich Stanzbilder erzeugt werden, ohne dass mechanische Umstellungen notwendig sind.As described, the distance y between two
Damit die Winkelgeschwindigkeit ω des Stanzwerkzeugs 2 wie anhand der
In dieser
In der Maschinensteuerung 19 ist die Information betreffend Lage der in der Materialbahn 17 anzubringenden Stanzungen 18 und der Bewegungsgeschwindigkeit v der Materialbahn 17 abgespeichert. Aus diesen Grössen wird die Winkelgeschwindigkeit ω1 hergeleitet.The information relating to the position of the
Auf Grund der vom Sensor 21 erhaltenen Abtastsignale und der in der Maschinensteuerung 19 gespeicherten bzw. in dieser ermittelten Daten ermittelt die Maschinensteuerung 19 nun, mit welcher Winkelgeschwindigkeit ω das Stanzwerkzeug 2 im Dynamikbereich r angetrieben werden muss, damit die Stanzung (en) lagerichtig erfolgen. Zudem steuert die Maschinensteuerung 19 im richtigen Zeitpunkt das Steuerventil 22 der Abtransporteinrichtung an.On the basis of the scanning signals received from the
Ein weiterer wichtiger Aspekt der vorliegenden Erfindung ist der folgende:
Eine Stanzeinheit 1, wie sie in der
A
Diese spezielle Ausgestaltung der Stanzeinheit 1, wie sie im Anspruch 15 definiert ist, hat den Vorteil, dass die Antriebswelle 3 keine Führungsaufgaben zu erfüllen hat und nur dazu ausgelegt werden muss, um die Antriebsleistung zu übertragen. Das ermöglicht es, leichtere Antriebswellen 3 einzusetzen und so die Massen, die bei einer Änderung der Antriebsgeschwindigkeit der Stanzwerkzeuge 2 im Dynamikbereich r (
Wie beschrieben, werden eine Stanzeinheit 1,1' oder mehrere hintereinander angeordnete Stanzeinheiten 1a, 1b, 1c eingesetzt, von denen jede Stanzeinheit ein oder mehrere Stanzwerkzeuge 2 aufweist, die entlang ihrer Antriebswelle 3 verstellbar und in ihren jeweiligen Arbeitspositionen arretierbar sind. Diese Anordnung erlaubt es, auf einfache Weise und mit verhältnismässig geringem zeitlichem Aufwand die Stanzeinheiten 1 so umzustellen, dass die Anordnungen der auszustanzenden Teile, das heisst die Stanzbilder, anders sind. Durch Auswechseln der Stanzbänder 11, was sehr leicht möglich ist, können sowohl die Stanzbilder aber auch die Form (Kontur) der auszustanzenden Teile geändert werden.As described, a
Das Antreiben der Stanzwerkzeuge 2 unabhängig vom Gegendruckzylinder 5 erweitert den Einsatzbereich der Stanzeinheit 1, wie das anhand der
Bei einer weiteren Ausführungsform sind das Stanzwerkzeug 2 bzw. die Stanzwerkzeuge 2, 2' derart gelagert, dass diese kurzzeitig in Richtung vom Gegendruckzylinder 5 weg bewegt werden können. Dies erlaubt es, die Stanzwerkzeuge 2, 2' auch im Synchronbereich s mit einer Umfangsgeschwindigkeit anzutreiben, die sich von der Umfangsgeschwindigkeit des Gegendruckzylinders 5 bzw. von der Bewegungsgeschwindigkeit v der Materialbahn 17 unterscheidet. Ein kurzzeitiges Abheben eines Stanzwerkzeugs 2, 2' vom Gegendruckzylinder 5 und der Materialbahn 17 ermöglicht es, beim Drehen des Stanzwerkzeugs 2, 2' gewisse Stanzformen 12 zu deaktivieren, d.h. nicht mit der Materialbahn 17 in Berührung zu bringen und so eine Stanzung 18 zu überspringen. Das bedeutet, dass sich die Abfolge der auf der Materialbahn 17 angebrachten Stanzungen 18, 18', 18" in der Bewegungsrichtung A der Materialbahn 17 von der Abfolge der Stanzformen 12 des Stanzwerkzeugs 2, 2' in dessen Umfangsrichtung unterscheidet.In a further embodiment, the
Claims (13)
- An apparatus for punching moving material webs, having the following features:at least two punching units (1a, 1b),each punching unit (1a, 1b) has at least one punching tool (2), which interacts with a rotatably mounted back-pressure cylinder (5) that can be driven, which is arranged on a rotatably mounted drive shaft (3) that can be driven and of which the position can be adjusted in the direction of the longitudinal axis (3a) of the latter and which can be locked in various working positions,each punching tool (2) has a cylindrical base (10), on the periphery of which a punching strip (11) which is provided with at least one punching shape (12) is fixed such that it can be replaced,characterized in thatthe at least two punching units (1a, 1b) are arranged one after another in the direction of movement (A) of the material web (17) and that each punching unit (1a, 1b) has a guide (6) extending in the direction of the axis of rotation (3a) of the drive shaft (3), separate from the latter, along which guide (6) the punching tools (2) are guided during adjustment and which extends parallel to the longitudinal axis (5a) of the back-pressure cylinder (5).
- The apparatus as claimed in claim 1, characterized in that each punching unit (1a, 1b) has two or more punching tools (2), of which the mutual spacing can be adjusted, arranged on the drive shaft (3).
- The apparatus as claimed in claim 1 or 2, characterized in that, in the case of one punching tool (2) per punching unit (1a, 1b), the punching tool (2) of the one punching unit (1a) is offset with respect to the punching tool (2') of the other punching unit (1b), as seen in a direction running transversely with respect to the direction of movement (A) of the material web (17) or that, in the case of two or more punching tools (2) per punching unit (1a, 1b), at least one of the punching tools (2) of the one punching unit (1a) is offset with respect to one of the punching tools (2') of the other punching unit (1b), as seen in a direction running transversely with respect to the direction of movement (A) of the material web (17).
- The apparatus as claimed in claim 1 or 2, characterized in that, in the case of one punching tool (2) per punching unit (1a, 1b), the punching tool (2) of the one punching unit (1a) is aligned with the punching tool (2') of the other punching unit (1b), as seen in the direction of movement (A) of the material web (17), or wherein, in the case of two or more punching tools (2) per punching unit (1a, 1b), at least one of the punching tools (2) of the one punching unit (1a) is aligned with one of the punching tools (2') of the other punching unit (1b), as seen in the direction of movement (A) of the material web (17) .
- The apparatus as claimed in one of claims 1 to 4, characterized in that the punching tool (2) or at least some of the punching tools (2) of the one punching unit (1a) are used to process a first section (17a) of the material web (17) extending in the direction of movement (A) of the material web (17), and the punching tool (2') or at least some of the punching tools (2') of the other punching unit (1b) are used to process another, second section (17b) of the material web (17) likewise extending in the direction of movement (A) of the material web (17).
- The apparatus as claimed in one of claims 1 to 4, characterized in that the punching tool (2) or at least some of the punching tools (2) of the one punching unit (1a) and the punching tool (2') or at least some of the punching tools (2') of the other punching unit (1b) are used to process the same section (17a or 17b) of the material web (17) extending in the direction of movement (A) of the material web (17).
- The apparatus as claimed in one of claims 1 to 6, characterized in that the punching units (1a, 1b) extend substantially over the entire width of the material web (17).
- The apparatus as claimed in one of claims 1 to 7, characterized in that the back-pressure cylinders (5) have a smooth surface, which is preferably hardened.
- The apparatus as claimed in one of claims 1 to 8, characterized in that the back-pressure cylinders (5) can be driven with a peripheral speed which corresponds to the speed of movement (v) of the material web (17).
- The apparatus as claimed in one of claims 1 to 9, characterized in that each punching tool (2, 2') is mounted in such a way, for example by using a radial coupling, that the distance between the punching tool (2, 2') and the back-pressure cylinder (5) can be set.
- The apparatus as claimed in one of claims 1 to 10, characterized in that each punching tool (2) is provided with a device (27) operating with negative pressure for temporarily holding and subsequently discharging the parts punched out from the material web (17).
- The apparatus as claimed in one of claims 1 to 10, characterized in that each punching tool (2) is assigned an output transport device (23) for transporting away the parts punched out of the material web (17), by means of which the parts punched out are separated out from the material web (17) by means of a jet (26) of a gaseous medium, preferably air, and are transported away.
- The apparatus as claimed in claim 1, characterized in that the guide (6) is formed on the underside of a stationary guide beam (7) and extends over the entire working width of the punching unit (1).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11001073.3A EP2487015B1 (en) | 2011-02-10 | 2011-02-10 | Device for punching moving sheets of material |
US13/337,720 US8910551B2 (en) | 2011-02-10 | 2011-12-27 | Apparatus for punching moving material webs |
US14/539,380 US20150068379A1 (en) | 2011-02-10 | 2014-11-12 | Apparatus for punching moving material webs |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11001073.3A EP2487015B1 (en) | 2011-02-10 | 2011-02-10 | Device for punching moving sheets of material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2487015A1 EP2487015A1 (en) | 2012-08-15 |
EP2487015B1 true EP2487015B1 (en) | 2021-04-28 |
Family
ID=44227995
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11001073.3A Active EP2487015B1 (en) | 2011-02-10 | 2011-02-10 | Device for punching moving sheets of material |
Country Status (2)
Country | Link |
---|---|
US (2) | US8910551B2 (en) |
EP (1) | EP2487015B1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI504547B (en) * | 2013-01-31 | 2015-10-21 | Chan Li Machinery Co Ltd | The tearing line forming mechanism of the packaging paper of the extracted paper product |
US20150165636A1 (en) * | 2013-05-19 | 2015-06-18 | Ernest Aubrey Woodroof | Silicone membrane slitting machine and method |
US20170259449A1 (en) * | 2014-10-27 | 2017-09-14 | E. Aubrey Woodroof | Silicone Membrane Slitting Machine and Method |
CN104760088B (en) * | 2015-04-02 | 2017-04-12 | 福建工程学院 | Rotary die-cutting die roller directly formed by laser cladding |
ES2607637B1 (en) * | 2015-10-02 | 2018-01-15 | Girnet Internacional, S.L. | A procedure for obtaining one or several strips of a web material and a cutting die for the implementation of the procedure |
DE102016011960B4 (en) | 2016-10-07 | 2019-12-12 | Lohmann Gmbh & Co. Kg | central cylinder |
DE102018106416A1 (en) * | 2018-03-20 | 2019-09-26 | Michael Ludwig | Punch for punching holes in the inner shell and the outer shell of a window profile |
CN115041575B (en) * | 2022-08-16 | 2022-11-01 | 四川旭茂微科技有限公司 | Spring sheet forming device |
CN115382970B (en) * | 2022-10-26 | 2023-03-24 | 常州康鼎医疗器械有限公司 | Numerical control punch press and method for instrument box |
DE102022211947A1 (en) | 2022-11-10 | 2024-05-16 | Mahle International Gmbh | Modular punching device |
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DE2112808C3 (en) * | 1971-03-17 | 1979-10-11 | Agfa-Gevaert Ag, 5090 Leverkusen | Tab punch |
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2011
- 2011-02-10 EP EP11001073.3A patent/EP2487015B1/en active Active
- 2011-12-27 US US13/337,720 patent/US8910551B2/en active Active
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2014
- 2014-11-12 US US14/539,380 patent/US20150068379A1/en not_active Abandoned
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US3508460A (en) * | 1968-02-16 | 1970-04-28 | Langston & Co | Paperboard slitting device |
US20100199822A1 (en) * | 2009-02-11 | 2010-08-12 | Tecnau S.R.L. | Perforating Equipment for Continuous Forms in Movement |
Also Published As
Publication number | Publication date |
---|---|
US20150068379A1 (en) | 2015-03-12 |
EP2487015A1 (en) | 2012-08-15 |
US8910551B2 (en) | 2014-12-16 |
US20120204692A1 (en) | 2012-08-16 |
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