EP2487015B1 - Device for punching moving sheets of material - Google Patents

Device for punching moving sheets of material Download PDF

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Publication number
EP2487015B1
EP2487015B1 EP11001073.3A EP11001073A EP2487015B1 EP 2487015 B1 EP2487015 B1 EP 2487015B1 EP 11001073 A EP11001073 A EP 11001073A EP 2487015 B1 EP2487015 B1 EP 2487015B1
Authority
EP
European Patent Office
Prior art keywords
punching
material web
tool
tools
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11001073.3A
Other languages
German (de)
French (fr)
Other versions
EP2487015A1 (en
Inventor
Thomas Schürch
André Meznaric
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunkeler AG
Original Assignee
Hunkeler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunkeler AG filed Critical Hunkeler AG
Priority to EP11001073.3A priority Critical patent/EP2487015B1/en
Priority to US13/337,720 priority patent/US8910551B2/en
Publication of EP2487015A1 publication Critical patent/EP2487015A1/en
Priority to US14/539,380 priority patent/US20150068379A1/en
Application granted granted Critical
Publication of EP2487015B1 publication Critical patent/EP2487015B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/12Punching using rotatable carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/36Perforating, i.e. punching holes using rotatable work or tool holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854Means for removing cut-out material or waste by non mechanical means by air under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/384Cutting-out; Stamping-out using rotating drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/40Cutting-out; Stamping-out using a press, e.g. of the ram type
    • B26F1/42Cutting-out; Stamping-out using a press, e.g. of the ram type having a pressure roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/18Perforating by slitting, i.e. forming cuts closed at their ends without removal of material
    • B26F1/20Perforating by slitting, i.e. forming cuts closed at their ends without removal of material with tools carried by a rotating drum or similar support
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2066By fluid current
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2066By fluid current
    • Y10T83/207By suction means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/465Cutting motion of tool has component in direction of moving work
    • Y10T83/4766Orbital motion of cutting blade
    • Y10T83/4795Rotary tool
    • Y10T83/483With cooperating rotary cutter or backup
    • Y10T83/4838With anvil backup

Definitions

  • the present invention relates to an apparatus for punching or perforating moving webs of material.
  • a punching unit which has a plurality of punching tools mounted on an axis, the distance between which is adjustable and which are intended to work together with an impression cylinder.
  • Each punching tool has a cylindrical disc, on the circumference of which a metal strip provided with punched profiles is detachably held.
  • a punching tool which also has a cylindrical disk, on the circumference of which a punched sheet metal provided with a punched profile is detachably held.
  • This punching tool is provided with a device for sucking in and later releasing the punched-out parts (diecuts).
  • the US 2007/0000367 A1 discloses a rotary cutting tool with a rotatable punch cylinder having an axis of rotation, a pair of side members and a cylindrical surface, with a punch plate disposed around the cylindrical surface of the punch cylinder and rigidly attached to the punch cylinder in a first position, and with an adjustable slide assembly which operatively connects the die plate to the tool cylinder in a second position and which is displaceable relative to the die cylinder between a retracted and an extended position.
  • the adjustable The sliding arrangement is displaceable either along a first direction about the axis of rotation of the punching cylinder or along a second direction parallel to the axis of rotation of the punching cylinder.
  • rotatable punching cylinders for cutting out blanks from thin metal sheets or material webs are known.
  • the punching cylinders have cooperating cutting knives, some of which are carried by means of punching segments which are mounted on the punching cylinders in axially and / or circumferentially set positions.
  • the DE 103 14 959 A1 describes a cutting tool which comprises a disc mounted on a rotatable axis, which is arranged adjacent to an impression cylinder, wherein the material web can be passed between the disc and the impression cylinder. Magnets are arranged on the circumference of the disk, by means of which a metal strip provided with cutting and standing profiles is held. The disks can be adjustably mounted on the axle. As a result, different geometries can be cut or punched with the cutting tool by exchanging the metal strips and, furthermore, the metal strip can easily be exchanged as a wear part.
  • the present invention is based on the object of creating a device for punching moving material webs which allows the arrangement and / or the shape (contour) of the parts to be punched (diecuts) to be changed in a simple and time-saving manner.
  • the punching tools 2 or 2, 2 ' are connected in a rotationally fixed manner to a drive shaft 3, which in the present exemplary embodiments is a spline shaft.
  • the Drive shaft 3 is rotatably mounted about its axis of rotation 3a and connected to a drive device, not shown.
  • Each punching tool 2 or 2 ' is rotatably mounted in a tool holder 4 and can be displaced with this in the direction of the axis of rotation 3a of the drive shaft 3 along this into different working positions.
  • Each punch 2, 2 ' is mounted in such a way, e.g.
  • the impression cylinder 5 has a smooth surface which is preferably hardened.
  • the axis of rotation 3a of the drive shaft 3 and the axis of rotation 5a of the impression cylinder 5 run parallel to one another.
  • the punching tools 2, 2 ' are guided by means of a guide 6 (sliding guide) which is formed on the underside of a guide bar 7 and which extends over the entire working width of the punching unit 1.
  • This guide 6 runs parallel to the axis of rotation 5a of the impression cylinder 5.
  • a correspondingly designed guide 8, which is designed on the tool holder 4, interacts with the guide 6 (see in particular Fig. 3 ).
  • a locking device 9 (only shown schematically) Fig. 3 ) the punching tool 2, 2 'can be locked in any working position. It is also possible for the Figure 2 shown punching unit 1 ' to adjust the mutual distance between the punching tools 2, 2 ', that is to say to change.
  • the punching tool 2 or 2 ' has a cylindrical base body 10, on the circumference of which a punching strip 11 is detachably held.
  • the punched strip 11 is preferably a metal strip that is held on the base body 10 by means of magnetic force.
  • the punched strip 11 is provided with a number of punching dies 12 which are arranged distributed over the length of the punched strip 11. The distances between the cutting dies 12 can be the same or different.
  • the cutting dies 12 can have the same shape or different shapes (contours).
  • positioning pins 13 are provided which, when the punched strip 11 is installed, engage in positioning holes 14 on the punched strip 11.
  • the punching tape 11 is correctly positioned.
  • the punched strips 11 can also be attached to the base body 10 in an exchangeable manner in another suitable manner.
  • More than two punching tools 2 can also be provided on the drive shaft 3 for each punching unit 1, 1 ′.
  • punching devices 15 and 16 which have two punching units 1a, 1b or three punching units 1a, 1b, 1c, which, viewed in the direction of movement A of a material web 17 to be processed, one behind the other are arranged.
  • the structure of the punching units 1a, 1b, 1c corresponds to that in FIG Figures 2 and 3 punching unit 1 'shown and each have two punching tools 4.
  • Corresponding parts are therefore in the Figures 5 to 8 the same reference numerals are used as in Figures 1 to 4 .
  • the ones in the Figures 5 and 6 differ from one another only in a different number of punching units 1a, 1b and 1a, 1b, 1c.
  • the punching tools 2 of one punching unit 1a are displaced in relation to the punching tools 2 ', 2 "of the other punching unit 1b or 1c in the direction of the axis of rotation 3a of the drive shafts 3, i.e. in a direction that is transverse, in particular at right angles, to The direction of movement A of the material web 17.
  • the punching tools 2 'of the punching unit 1b are also offset with respect to the punching tools 2 "of the punching unit 1c. This means that the punching tools 2 of the punching units 1 a, 1 b, 1 c process different areas of the material web 17.
  • the punching tools 2 of the punching unit 1a are used to punch holes 18, 18 'in the section 17a of the material web 17, which for example serve as storage holes, while the tools 2' of the second punching unit 1b punch holes 18, 18 'in the material web section 17b be punched.
  • different punchings can be made in the two material web sections 17a, 17b.
  • the areas a and c are provided with holes 18, 18 ', while the area b is not punched having.
  • the perforations 18, 18 ' are made in the areas e and f, while the area d has no punching.
  • the tools 2 of the punching tool 1a process the material web section 17a, the punching tools 2 'of the punching tool 1b, the material web section 17b and the punching tools 2 ′′ of the punching tool 1c the material web section 17c.
  • FIG. 6 shows, adjacent areas a, d, g or b, e, h or c, f, e of the material web sections 17a, 17b, 17c are processed differently.
  • the embodiments according to Figures 7 and 8 also differ from one another only in a different number of punching units 1a, 1b and 1a, 1b, 1c.
  • a punching tool 2, 2 ', 2 "of a punching unit 1a, 1b, 1c, viewed in the direction of movement A of the material web 17, is aligned with a punching tool 2, 2' or 2" of another punching unit 1a, 1b or 1c.
  • FIG. 7 The embodiment shown is in each case one of the punching tools 2 of the punching unit 1a aligned with a punching tool 2 'of the other punching unit 1b.
  • Each pair of punching tools 2, 2 'aligned with one another makes perforations 18, 18' in one of the two material web sections 17a, 17b.
  • one of the two holes 18 or 18 ', which are in a material web area a, c, d or f are attached, punched by the punching tool 2 of the punching unit 1a and the other of the two holes 18, 18 'of the punching tool 2' of the other punching unit 1b.
  • the material web 17 is moved forward in a manner not shown in detail, but known per se, at a constant or a changing speed v.
  • the impression cylinder 5 of each punching unit 1 is driven at a peripheral speed which corresponds to the movement speed v of the material web 17.
  • the drive shaft 3 is driven independently of the impression cylinder 5. This means that the drive shaft 3 can be driven at a rotational speed which differs from the peripheral speed of the impression cylinder 5 and thus from the movement speed v of the material web 17. This enables the punchings to be made in the material web 17 to be adapted during operation, as will be done below with reference to FIG Figures 9 to 11 will be explained later.
  • the material web 17 provided with punchings 18 is then processed further and in doing so on per se known way cut or folded in the longitudinal and / or transverse direction.
  • FIG. 9 is in one of the representation of the Fig. 4 A corresponding illustration shows a punching tool 2 with an unwound punching strip 11.
  • a material web 17 is also shown in which holes 18, 18 ', 18 "are to be punched out, the mutual spacings y and y' of which deviate from the spacings x between the punching dies 12.
  • the punching tool 2 In order to punch the holes 18, 18 '18 "with unequal mutual distances y, y', the punching tool 2 is driven in the synchronous area s with a peripheral speed on the working circumference U which is the same as the movement speed v of the material web 17. In this synchronous area The holes 18, 18 'and 18 "are then punched. In the dynamic ranges r, the circumferential speed of the punching tool 2 can be varied and the distance y, y 'between the just punched hole 18 or 18' and the next hole 18 'or 18 "to be punched can be adjusted accordingly Fig. 11 explained.
  • the situation is different in the dynamic range r, in which the angular speed ⁇ of the punching tool 2 can be selected independently of the movement speed v of the material web 17, specifically adapted to the ratio of the distances y, y 'between the perforations 18, 18 ', 18 "at the distance x between the cutting dies 12.
  • the diagram of the Figure 11a shows the time course of the angular speed ⁇ of the punching tool 2 for the situation in which the distance y, y 'between two perforations 18, 18', 18 "is smaller than the distance x between the punching dies 12.
  • the angular speed ⁇ can be increased briefly in the dynamic range r, that is to say the punching tool 2 must be accelerated and then decelerated again to the angular velocity ⁇ 1.
  • the punching tool 2 continues to be driven in the dynamic range r at the angular speed ⁇ 1, as shown in diagram 11b. In this case, the punching tool 2 does not have to be accelerated or decelerated for a short time.
  • the direction of rotation of the punching tool 2 is reversed in the dynamic range r, i.e. the punching tool 2 is briefly rotated in the reverse direction.
  • the distance y between two punchings 18, 18 ', 18 " can be influenced by a controlled acceleration or deceleration of the punching tool 2 in the dynamic range r. In this way, it is possible to determine distances y between the punchings 18, 18', 18" which do not correspond to the distances x between the punching dies 12 of the punching strip 11. Simply by changing the circumferential speed of the punching tool 2 in the dynamic range r, different punching images can be generated without mechanical adjustments being necessary.
  • Fig. 12 is a block diagram of a corresponding one Control device shown.
  • Fig. 12 is in one of the Fig. 3
  • a punching unit 1 is shown in a corresponding illustration, of which only the components essential in connection with the control are provided with the corresponding reference numerals.
  • the machine control is denoted by 19 and the drive control for driving the drive shaft 3 of the punching tool 2 is denoted by 20.
  • the machine control 19 is connected to a sensor 21, in the present case a contrast sensor, which scans markings applied to the material web 17 and supplies corresponding scanning signals to the machine control 19.
  • the machine control 19 is also connected to a control valve 22 of a removal device for removing the punched-out parts (diecuts) and to the drive control 20.
  • the information relating to the position of the punchings 18 to be made in the material web 17 and the movement speed v of the material web 17 is stored in the machine control 19.
  • the angular velocity ⁇ 1 is derived from these quantities.
  • the machine control 19 On the basis of the scanning signals received from the sensor 21 and the data stored in or determined in the machine control 19, the machine control 19 now determines the angular speed ⁇ at which the punching tool 2 must be driven in the dynamic range r so that the punching (s) take place in the correct position. In addition, the machine control 19 controls the control valve 22 of the removal device at the correct point in time.
  • This punching unit 1 also has a guide 6 which extends in the direction of the axis of rotation 3a of the drive shaft 3 and is separate from this drive shaft 3, along which the punching tool 2 is guided during adjustment and which extends parallel to the longitudinal axis 5a of the impression cylinder 5.
  • This special configuration of the punching unit 1, as defined in claim 15, has the advantage that the drive shaft 3 does not have to perform any guiding tasks and only has to be designed to transmit the drive power. This makes it possible to use lighter drive shafts 3 and thus the masses which, when the drive speed of the punching tools 2 change in the dynamic range r ( Fig. 10 ) have to be accelerated or decelerated to keep them as small as possible.
  • a punching unit 1, 1 'or several punching units 1a, 1b, 1c arranged one behind the other are used, each punching unit having one or more punching tools 2, which are adjustable along their drive shaft 3 and can be locked in their respective working positions.
  • This arrangement allows the punching units 1 to be rearranged in a simple manner and with relatively little expenditure of time in such a way that the arrangements of the parts to be punched out, that is to say the punching patterns, are different.
  • By exchanging the punching strips 11, which can be done very easily is, both the punching patterns and the shape (contour) of the parts to be punched can be changed.
  • the punching tool 2 or the punching tools 2, 2 ′ are mounted in such a way that they can be moved briefly in the direction away from the impression cylinder 5. This makes it possible to drive the punching tools 2, 2 ′ also in the synchronous range s at a peripheral speed which differs from the peripheral speed of the impression cylinder 5 or from the movement speed v of the material web 17.
  • a brief lifting of a punching tool 2, 2 'from the impression cylinder 5 and the material web 17 makes it possible to deactivate certain punching dies 12 when the punching tool 2, 2' is rotated, i.e. not to bring them into contact with the material web 17 and thus to skip a punching 18 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Description

Die vorliegende Erfindung betrifft eine Vorrichtung zum Stanzen oder Perforieren von sich bewegenden Materialbahnen.The present invention relates to an apparatus for punching or perforating moving webs of material.

In der DE 103 14 959 A1 ist eine Stanzeinheit offenbart, die mehrere auf einer Achse gelagerte Stanzwerkzeuge aufweist, deren Abstand zueinander verstellbar ist und die dazu bestimmt sind, mit einem Gegendruckzylinder zusammen zu arbeiten. Jedes Stanzwerkzeug weist eine zylindrische Scheibe auf, an deren Umfang ein mit Stanzprofilierungen versehenes Metallband lösbar gehalten ist.In the DE 103 14 959 A1 a punching unit is disclosed which has a plurality of punching tools mounted on an axis, the distance between which is adjustable and which are intended to work together with an impression cylinder. Each punching tool has a cylindrical disc, on the circumference of which a metal strip provided with punched profiles is detachably held.

Aus der DE 298 05 004 U1 ist eine andere Ausführungsform eines Stanzwerkzeugs bekannt, das ebenfalls eine zylindrische Scheibe aufweist, an deren Umfang ein mit einer Stanzprofilierung versehenes Stanzblech lösbar gehalten ist. Dieses Stanzwerkzeug ist mit einer Einrichtung zum Ansaugen und späteren Abgeben der ausgestanzten Teile (Stanzlinge) versehen.From the DE 298 05 004 U1 Another embodiment of a punching tool is known, which also has a cylindrical disk, on the circumference of which a punched sheet metal provided with a punched profile is detachably held. This punching tool is provided with a device for sucking in and later releasing the punched-out parts (diecuts).

Die US 2007/0000367 A1 offenbart ein Drehschneidwerkzeug mit einem drehbaren Stanzzylinder, welcher eine Drehachse, ein Paar Seitenteile und eine zylindrische Oberfläche aufweist, wobei eine Stanzplatte um die zylindrische Fläche des Stanzzylinders herum angeordnet ist und in einer ersten Position starr an dem Stanzzylinder befestigt ist, sowie mit einer justierbaren Gleitanordnung, die die Stanzplatte in einer zweiten Position operativ mit dem Werkzeugzylinder verbindet und welche relativ zu dem Stanzzylinder zwischen einer zurückgezogenen und einer ausgefahrenen Position verschiebbar ist. Die justierbare Gleitanordnung ist entweder entlang einer ersten Richtung um die Drehachse des Stanzzylinders oder entlang einer zweiten Richtung parallel zur Drehachse des Stanzzylinders verschiebbar.The US 2007/0000367 A1 discloses a rotary cutting tool with a rotatable punch cylinder having an axis of rotation, a pair of side members and a cylindrical surface, with a punch plate disposed around the cylindrical surface of the punch cylinder and rigidly attached to the punch cylinder in a first position, and with an adjustable slide assembly which operatively connects the die plate to the tool cylinder in a second position and which is displaceable relative to the die cylinder between a retracted and an extended position. The adjustable The sliding arrangement is displaceable either along a first direction about the axis of rotation of the punching cylinder or along a second direction parallel to the axis of rotation of the punching cylinder.

Aus der US 5,088,367 sind schliesslich drehbare Stanzzylinder zum Ausschneiden von Rohlingen aus dünnen Blechen oder Materialbahnen bekannt. Die Stanzzylinder weisen zusammenwirkende Schneidmesser auf, von denen einige mittels von Stanzsegmenten getragen werden, welche in axial und/oder umfänglich eingestellten Positionen auf den Stanzzylindern montiert sind.From the U.S. 5,088,367 Finally, rotatable punching cylinders for cutting out blanks from thin metal sheets or material webs are known. The punching cylinders have cooperating cutting knives, some of which are carried by means of punching segments which are mounted on the punching cylinders in axially and / or circumferentially set positions.

Die DE 103 14 959 A1 beschreibt ein Schneidwerkzeug welches eine auf einer drehbaren Achse gelagerte Scheibe umfasst, die benachbart zu einem Gegendruckzylinder angeordnet ist, wobei die Materialbahn zwischen Scheibe und Gegendruckzylinder durchführbar ist. Am Umfang der Scheibe sind Magneten angeordnet, mittels denen ein mit Schneid- und Standprofilierungen versehenes Metallband gehalten ist. Die Scheiben können dabei verstellbar an der Achse gelagert sein. Dadurch lassen sich mit dem Schneidwerkzeug durch Auswechseln der Metallbänder unterschiedliche Geometrien schneiden oder stanzen und ferner lässt sich das Metallband als Verschleissteil gut auswechseln.The DE 103 14 959 A1 describes a cutting tool which comprises a disc mounted on a rotatable axis, which is arranged adjacent to an impression cylinder, wherein the material web can be passed between the disc and the impression cylinder. Magnets are arranged on the circumference of the disk, by means of which a metal strip provided with cutting and standing profiles is held. The disks can be adjustably mounted on the axle. As a result, different geometries can be cut or punched with the cutting tool by exchanging the metal strips and, furthermore, the metal strip can easily be exchanged as a wear part.

Der vorliegenden Erfindung liegt nun die Aufgabe zu Grunde, eine Vorrichtung zum Stanzen von sich bewegenden Materialbahnen zu schaffen, die es erlaubt, auf einfache und zeitsparende Weise die Anordnung und/oder die Form (Kontur) der auszustanzenden Teile (Stanzlinge) zu ändern.The present invention is based on the object of creating a device for punching moving material webs which allows the arrangement and / or the shape (contour) of the parts to be punched (diecuts) to be changed in a simple and time-saving manner.

Diese Aufgabe wird erfindungsgemäss mit einer Vorrichtung gelöst, die die Merkmale des Anspruches 1 aufweist. Bevorzugte Weiterausgestaltungen der erfindungsgemässen Vorrichtung bilden Gegenstand der Ansprüche 2 - 13.According to the invention, this object is achieved with a device which has the features of claim 1. Preferred further developments of the device according to the invention form the subject matter of claims 2-13.

Nachfolgend wird der Erfindungsgegenstand anhand der Figuren näher erläutert. Es zeigt rein schematisch:

Fig. 1
in einer perspektivischen Ansicht eine Stanzeinheit mit einem Stanzwerkzeug,
Fig. 2
in einem Längsschnitt eine Stanzeinheit mit zwei Stanzwerkzeugen,
Fig. 3
die Stanzeinheit gemäss Fig. 2 in einem Querschnitt,
Fig. 4
in einer perspektivischen Ansicht ein Stanzwerkzeug,
Fig. 5
in einer perspektivischen Ansicht eine erste Ausführungsform einer Stanzvorrichtung mit zwei Stanzeinheiten,
Fig. 6
in einer perspektivischen Ansicht eine erste Ausführungsform einer Stanzvorrichtung mit drei Stanzeinheiten,
Fig. 7
in einer perspektivischen Ansicht eine zweite Ausführungsform einer Stanzvorrichtung mit zwei Stanzeinheiten,
Fig. 8
in einer perspektivischen Ansicht eine zweite Ausführungsform einer Stanzvorrichtung mit drei Stanzeinheiten,
Fig. 9
in einer perspektivischen Ansicht und vereinfacht das Stanzen von Lochungen in einer Materialbahn,
Fig. 10
in einer Seitenansicht und vereinfacht ein Stanzwerkzeug mit der zu bearbeitenden Materialbahn,
Fig. 11
in einer schematischen Darstellung den Verlauf der Drehgeschwindigkeit des Stanzwerkzeugs bei verschiedenen Stanzsituationen,
Fig. 12
ein Blockschema der Steuerung für eine Stanzeinheit.
The subject matter of the invention is explained in more detail below with reference to the figures. It shows purely schematically:
Fig. 1
in a perspective view a punching unit with a punching tool,
Fig. 2
in a longitudinal section a punching unit with two punching tools,
Fig. 3
the punching unit according to Fig. 2 in a cross section,
Fig. 4
in a perspective view a punching tool,
Fig. 5
in a perspective view a first embodiment of a punching device with two punching units,
Fig. 6
in a perspective view a first embodiment of a punching device with three punching units,
Fig. 7
in a perspective view a second embodiment of a punching device with two punching units,
Fig. 8
in a perspective view a second embodiment of a punching device with three punching units,
Fig. 9
in a perspective view and simplifies the punching of holes in a material web,
Fig. 10
in a side view and simplified a punching tool with the material web to be processed,
Fig. 11
a schematic representation of the course of the rotational speed of the punching tool in different punching situations
Fig. 12
a block diagram of the control for a punching unit.

Wenn in der nachfolgenden Beschreibung der Figuren sowie in den Ansprüchen von "Stanzen" die Rede ist, so wird unter diesem Begriff sowohl das eigentliche Stanzen (Durchtrennen) wie auch das Perforieren verstanden, bei dem der perforierte Teil über Schwächungsstellen (Perforationen) mit der Materialbahn vorübergehend verbunden bleibt und erst später herausgelöst wird.When "punching" is used in the following description of the figures as well as in the claims, this term is understood to mean both the actual punching (severing) and perforation, in which the perforated part is connected to the web of material via weakening points (perforations) remains connected temporarily and is only released later.

Anhand der Figuren 1 bis 4 wird der Aufbau von zwei verschiedenen Ausführungsformen von Stanzeinheiten 1 und 1' beschrieben. Die beiden Ausführungsformen unterscheiden sich nur dadurch, dass die Stanzeinheit 1 (Fig. 1) ein Stanzwerkzeug 2 und die Stanzeinheit 1' zwei Stanzwerkzeuge 2, 2', die von gleicher Konstruktion sind, aufweist.Based on Figures 1 to 4 the structure of two different embodiments of punching units 1 and 1 'is described. The only difference between the two embodiments is that the punching unit 1 ( Fig. 1 ) a punching tool 2 and the punching unit 1 'has two punching tools 2, 2', which are of the same construction.

Die Stanzwerkzeuge 2 beziehungsweise 2, 2' sind drehfest mit einer Antriebswelle 3 verbunden, die bei den vorliegenden Ausführungsbeispielen eine Keilwelle ist. Die Antriebswelle 3 ist um ihre Drehachse 3a drehbar gelagert und mit einer nicht dargestellten Antriebseinrichtung verbunden. Jedes Stanzwerkzeug 2 beziehungsweise 2' ist drehbar in einer Werkzeughalterung 4 gelagert und ist mit dieser in Richtung der Drehachse 3a der Antriebswelle 3 entlang dieser in verschiedene Arbeitspositionen verschiebbar. Die Stanzwerkzeuge 2, 2' arbeiten mit einem Gegendruckzylinder 5 zusammen, der um seine Drehachse 5a drehbar gelagert ist und mit einer nicht dargestellten Antriebseinrichtung verbunden ist. Jedes Stanzwerkzeug 2, 2' ist derart gelagert, z.B. unter Verwendung einer Radialkupplung, dass der Abstand zwischen dem Stanzwerkzeug 2, 2' und dem Gegendruckzylinder 5 individuell eingestellt werden kann (Fig. 2 und 3). Der Gegendruckzylinder 5 hat eine glatte Oberfläche, die vorzugsweise gehärtet ist. Die Drehachse 3a der Antriebswelle 3 und die Drehachse 5a des Gegendruckzylinders 5 verlaufen parallel zueinander.The punching tools 2 or 2, 2 'are connected in a rotationally fixed manner to a drive shaft 3, which in the present exemplary embodiments is a spline shaft. The Drive shaft 3 is rotatably mounted about its axis of rotation 3a and connected to a drive device, not shown. Each punching tool 2 or 2 'is rotatably mounted in a tool holder 4 and can be displaced with this in the direction of the axis of rotation 3a of the drive shaft 3 along this into different working positions. The punching tools 2, 2 'work together with an impression cylinder 5, which is mounted rotatably about its axis of rotation 5a and is connected to a drive device (not shown). Each punch 2, 2 'is mounted in such a way, e.g. using a radial coupling, that the distance between the punch 2, 2' and the impression cylinder 5 can be set individually ( Figs. 2 and 3 ). The impression cylinder 5 has a smooth surface which is preferably hardened. The axis of rotation 3a of the drive shaft 3 and the axis of rotation 5a of the impression cylinder 5 run parallel to one another.

Die Stanzwerkzeuge 2, 2' werden mittels einer Führung 6 (Gleitführung) geführt, die an der Unterseite eines Führungsbalkens 7 ausgebildet ist und die sich über die ganze Arbeitsbreite der Stanzeinheit 1 erstreckt. Diese Führung 6 verläuft parallel zur Drehachse 5a des Gegendruckzylinders 5. Mit der Führung 6 wirkt eine entsprechend ausgebildete Führung 8 zusammen, die an der Werkzeughalterung 4 ausgebildet ist (siehe insbesondere Fig. 3). Die Werkzeughalterung 4 und mit dieser auch die Stanzwerkzeuge 2, 2' lassen sich entlang der Führung 6 translatorisch zwischen verschiedenen Arbeitspositionen verschieben. Mittels einer nur schematisch dargestellten Arretiervorrichtung 9 (Fig. 3)lässt sich das Stanzwerkzeug 2, 2' in jeder Arbeitsposition arretieren. So ist es auch möglich, bei der in der Figur 2 gezeigten Stanzeinheit 1' den gegenseitigen Abstand zwischen den Stanzwerkzeugen 2, 2' zu verstellen, das heisst zu ändern.The punching tools 2, 2 'are guided by means of a guide 6 (sliding guide) which is formed on the underside of a guide bar 7 and which extends over the entire working width of the punching unit 1. This guide 6 runs parallel to the axis of rotation 5a of the impression cylinder 5. A correspondingly designed guide 8, which is designed on the tool holder 4, interacts with the guide 6 (see in particular Fig. 3 ). The tool holder 4 and with it also the punching tools 2, 2 'can be moved translationally along the guide 6 between different working positions. By means of a locking device 9 (only shown schematically) Fig. 3 ) the punching tool 2, 2 'can be locked in any working position. It is also possible for the Figure 2 shown punching unit 1 ' to adjust the mutual distance between the punching tools 2, 2 ', that is to say to change.

In der Fig. 4 ist der Aufbau des Stanzwerkzeuges 2 beziehungsweise 2' gezeigt. Das Stanzwerkzeug 2 beziehungsweise 2' weist einen zylindrischen Grundkörper 10 auf, an dessen Umfang ein Stanzband 11 lösbar gehalten ist. Vorzugsweise ist das Stanzband 11 ein Metallband, das mittels Magnetkraft am Grundkörper 10 gehalten ist. Das Stanzband 11 ist mit einer Anzahl von Stanzformen 12, die über die Länge des Stanzbandes 11 verteilt angeordnet sind, versehen. Dabei können die Abstände zwischen den Stanzformen 12 gleich oder unterschiedlich sein. Die Stanzformen 12 können dieselbe Form oder unterschiedliche Formen (Konturen) haben. Am Umfang des Grundkörpers 10 sind Positionierstifte 13 vorgesehen, die bei montiertem Stanzband 11 in Positionierlöcher 14 am Stanzband 11 eingreifen. Auf diese Weise wird das Stanzband 11 richtig positioniert. Es versteht sich, dass die Stanzbänder 11 auch auf andere geeignete Weise austauschbar am Grundkörper 10 befestigt werden können. In diesem Zusammenhang wird beispielsweise auf die bereits erwähnten DE 103 14 959 A1 und DE 298 05 004 U1 verwiesen. Es ist auch denkbar, am Umfang des Grundkörpers 10 mehrere Stanzbänder 11 anzuordnen.In the Fig. 4 the structure of the punching tool 2 or 2 'is shown. The punching tool 2 or 2 'has a cylindrical base body 10, on the circumference of which a punching strip 11 is detachably held. The punched strip 11 is preferably a metal strip that is held on the base body 10 by means of magnetic force. The punched strip 11 is provided with a number of punching dies 12 which are arranged distributed over the length of the punched strip 11. The distances between the cutting dies 12 can be the same or different. The cutting dies 12 can have the same shape or different shapes (contours). On the circumference of the base body 10, positioning pins 13 are provided which, when the punched strip 11 is installed, engage in positioning holes 14 on the punched strip 11. In this way, the punching tape 11 is correctly positioned. It goes without saying that the punched strips 11 can also be attached to the base body 10 in an exchangeable manner in another suitable manner. In this context, reference is made to those already mentioned, for example DE 103 14 959 A1 and DE 298 05 004 U1 referenced. It is also conceivable to arrange several punched strips 11 on the circumference of the base body 10.

Pro Stanzeinheit 1, 1' können auf der Antriebswelle 3 auch mehr als zwei Stanzwerkzeuge 2 vorgesehen werden.More than two punching tools 2 can also be provided on the drive shaft 3 for each punching unit 1, 1 ′.

Anhand der Figuren 5 bis 8 werden Ausführungsbeispiele von Stanzvorrichtungen 15 und 16 beschrieben, die zwei Stanzeinheiten 1a, 1b beziehungsweise drei Stanzeinheiten 1a, 1b, 1c aufweisen, die in Bewegungsrichtung A einer zu bearbeitenden Materialbahn 17 gesehen, hintereinander angeordnet sind. Die Stanzeinheiten 1a, 1b, 1c entsprechen vom Aufbau her der in den Figuren 2 und 3 gezeigten Stanzeinheit 1' und weisen jeweils zwei Stanzwerkzeuge 4 auf. Für sich entsprechende Teile werden daher in den Figuren 5 bis 8 dieselben Bezugszeichen verwendet wie in den Figuren 1 bis 4.Based on Figures 5 to 8 Embodiments of punching devices 15 and 16 are described which have two punching units 1a, 1b or three punching units 1a, 1b, 1c, which, viewed in the direction of movement A of a material web 17 to be processed, one behind the other are arranged. The structure of the punching units 1a, 1b, 1c corresponds to that in FIG Figures 2 and 3 punching unit 1 'shown and each have two punching tools 4. Corresponding parts are therefore in the Figures 5 to 8 the same reference numerals are used as in Figures 1 to 4 .

Die in den Figuren 5 und 6 gezeigten Ausführungsbeispiele unterscheiden sich nur durch eine andere Anzahl von Stanzeinheiten 1a, 1b und 1a, 1b, 1c voneinander. Bei beiden Ausführungsbeispielen sind jeweils die Stanzwerkzeuge 2 der einen Stanzeinheit 1a gegenüber den Stanzwerkzeugen 2', 2" der anderen Stanzeinheit 1b beziehungsweise 1c in Richtung der Drehachse 3a der Antriebsachen 3 verschoben, das heisst also in einer Richtung, die quer, insbesondere rechtwinklig, zur Bewegungsrichtung A der Materialbahn 17 verläuft. Ebenso sind die Stanzwerkzeuge 2' der Stanzeinheit 1b gegenüber den Stanzwerkzeugen 2" der Stanzeinheit 1c versetzt. Das bedeutet, dass die Stanzwerkzeuge 2 der Stanzeinheiten 1a, 1b, 1c unterschiedliche Bereiche der Materialbahn 17 bearbeiten.The ones in the Figures 5 and 6 The exemplary embodiments shown differ from one another only in a different number of punching units 1a, 1b and 1a, 1b, 1c. In both exemplary embodiments, the punching tools 2 of one punching unit 1a are displaced in relation to the punching tools 2 ', 2 "of the other punching unit 1b or 1c in the direction of the axis of rotation 3a of the drive shafts 3, i.e. in a direction that is transverse, in particular at right angles, to The direction of movement A of the material web 17. The punching tools 2 'of the punching unit 1b are also offset with respect to the punching tools 2 "of the punching unit 1c. This means that the punching tools 2 of the punching units 1 a, 1 b, 1 c process different areas of the material web 17.

Bei der Ausführungsform gemäss Fig. 5 dienen die Stanzwerkzeuge 2 der Stanzeinheit 1a dazu, in den Abschnitt 17a der Materialbahn 17 Löcher 18, 18', die beispielsweise als Ablagelochung dienen, zu stanzen, während mit den Werkzeugen 2' der zweiten Stanzeinheit 1b Löcher 18, 18' in den Materialbahnabschnitt 17b gestanzt werden. Wie die Fig. 5 zeigt, können bei beiden Materialbahnabschnitten 17a, 17b unterschiedliche Stanzungen vorgenommen werden. So sind beim Materialbahnabschnitt 17a die Bereiche a und c mit Löchern 18, 18' versehen, während der Bereich b keine Stanzung aufweist. Demgegenüber sind beim Materialbahnabschnitt 17b die Lochungen 18, 18' in den Bereichen e und f angebracht, währen der Bereich d keine Stanzung aufweist.In the embodiment according to Fig. 5 The punching tools 2 of the punching unit 1a are used to punch holes 18, 18 'in the section 17a of the material web 17, which for example serve as storage holes, while the tools 2' of the second punching unit 1b punch holes 18, 18 'in the material web section 17b be punched. As the Fig. 5 shows, different punchings can be made in the two material web sections 17a, 17b. For example, in the material web section 17a, the areas a and c are provided with holes 18, 18 ', while the area b is not punched having. In contrast, in the material web section 17b, the perforations 18, 18 'are made in the areas e and f, while the area d has no punching.

Dasselbe gilt entsprechend für die Ausführungsform gemäss Fig. 6, bei der drei Abschnitte 17a, 17b, 17c der Materialbahn 17 unterschiedlich bearbeitet werden können. Die Werkzeuge 2 des Stanzwerkzeuges 1a bearbeiten den Materialbahnabschnitt 17a, die Stanzwerkzeuge 2' des Stanzwerkzeuges 1b, den Materialbahnabschnitt 17b und die Stanzwerkzeuge 2" des Stanzwerkzeuges 1c den Materialbahnabschnitt 17c.The same applies accordingly to the embodiment according to Fig. 6 , in which three sections 17a, 17b, 17c of the material web 17 can be processed differently. The tools 2 of the punching tool 1a process the material web section 17a, the punching tools 2 'of the punching tool 1b, the material web section 17b and the punching tools 2 ″ of the punching tool 1c the material web section 17c.

Wie die Fig. 6 zeigt, sind nebeneinanderliegende Bereiche a, d, g beziehungsweise b, e, h beziehungsweise c, f, e der Materialbahnabschnitte 17a, 17b, 17c unterschiedlich bearbeitet.As the Fig. 6 shows, adjacent areas a, d, g or b, e, h or c, f, e of the material web sections 17a, 17b, 17c are processed differently.

Die Ausführungsbeispiele gemäss den Figuren 7 und 8 unterscheiden sich auch nur durch eine andere Anzahl von Stanzeinheiten 1a, 1b und 1a, 1b, 1c voneinander. Bei beiden Ausführungsbeispielen ist jeweils ein Stanzwerkzeug 2, 2', 2" einer Stanzeinheit 1a, 1b, 1c in Bewegungsrichtung A der Materialbahn 17 gesehen, auf ein Stanzwerkzeug 2, 2' beziehungsweise 2" einer anderen Stanzeinheit 1a, 1b beziehungsweise 1c ausgerichtet.The embodiments according to Figures 7 and 8 also differ from one another only in a different number of punching units 1a, 1b and 1a, 1b, 1c. In both embodiments, a punching tool 2, 2 ', 2 "of a punching unit 1a, 1b, 1c, viewed in the direction of movement A of the material web 17, is aligned with a punching tool 2, 2' or 2" of another punching unit 1a, 1b or 1c.

Bei der in der Fig. 7 gezeigten Ausführungsform ist jeweils eines der Stanzwerkzeuge 2 der Stanzeinheit 1a auf ein Stanzwerkzeug 2' der anderen Stanzeinheit 1b ausgerichtet. Jedes Paar von aufeinander ausgerichteten Stanzwerkzeugen 2, 2' bringt Lochungen 18, 18' in einem der beiden Materialbahnabschnitte 17a, 17b an. Dabei wird jeweils eines der beiden Löcher 18 beziehungsweise 18', die in einem Materialbahnbereich a, c, d beziehungsweise f angebracht werden, vom Stanzwerkzeug 2 der Stanzeinheit 1a und das andere der beiden Löcher 18, 18' vom Stanzwerkzeug 2' der anderen Stanzeinheit 1b gestanzt.In the case of the Fig. 7 The embodiment shown is in each case one of the punching tools 2 of the punching unit 1a aligned with a punching tool 2 'of the other punching unit 1b. Each pair of punching tools 2, 2 'aligned with one another makes perforations 18, 18' in one of the two material web sections 17a, 17b. In this case, one of the two holes 18 or 18 ', which are in a material web area a, c, d or f are attached, punched by the punching tool 2 of the punching unit 1a and the other of the two holes 18, 18 'of the punching tool 2' of the other punching unit 1b.

Bei der Ausführungsform gemäss Fig. 8 dienen die aufeinander ausgerichteten Stanzwerkzeuge 2, 2" der Stanzeinheiten 1a, 1c zum Stanzen von Lochungen 18 im Materialbahnabschnitt 17a, während die aufeinander ausgerichteten Stanzwerkzeuge 2, 2' der Stanzeinheiten 1a, 1b zum Stanzen von Lochungen 18' im Materialbahnabschnitt 17b dienen. Mittels der aufeinander ausgerichteten Stanzwerkzeuge 2', 2" der Stanzeinheiten 1b, 1c werden die Lochungen 18" im Materialbahnabschnitt 17c ausgestanzt. Auf diese Weise lassen sich die einzelnen Bereiche a, d, g beziehungsweise b, e, h beziehungsweise c, f, i der Materialbahnabschnitte 17a, 17b, 17c unterschiedlich voneinander bearbeiten.In the embodiment according to Fig. 8 The aligned punching tools 2, 2 "of the punching units 1a, 1c are used to punch holes 18 in the material web section 17a, while the aligned punching tools 2, 2 'of the punching units 1a, 1b are used to punch holes 18' in the material web section 17b Aligned punching tools 2 ', 2 "of the punching units 1b, 1c, the perforations 18" are punched out in the material web section 17c. In this way, the individual areas a, d, g or b, e, h or c, f, i of the material web sections Edit 17a, 17b, 17c differently from one another.

Es versteht sich, dass beim in der Figur 8 gezeigten Ausführungsbeispiel die Stanzwerkzeuge 2, 2', 2" auch in einer anderen Anordnung als wie gezeigt aufeinander ausgerichtet werden können.It goes without saying that when in the Figure 8 The embodiment shown, the punching tools 2, 2 ', 2 "can also be aligned with one another in an arrangement other than that shown.

Werden bei den in den Figuren 5 bis 8 gezeigten Ausführungsformen bei den Stanzwerkzeugen 2, 2', 2" Stanzbänder 11 mit unterschiedlich ausgebildeten Stanzformen 12 verwendet, so lassen sich auf den Materialbahnabschnitten 17a, 17b, 17c Stanzungen mit unterschiedlichen Konturen erzeugen.Are in the Figures 5 to 8 The embodiments shown are used in the punching tools 2, 2 ', 2 "punching strips 11 with differently designed punching dies 12, so punchings with different contours can be produced on the material web sections 17a, 17b, 17c.

Weiter ist es möglich, in der gleichen Stanzvorrichtung die anhand der Figuren 5 und 6 erläuterte gegenseitige Anordnung der Stanzwerkzeuge 2, 2', 2" mit der anhand der Figuren 7 und 8 erläuterten gegenseitigen Anordnung der Stanzwerkzeuge 2, 2', 2" zu kombinieren. Bei einer solchen Lösung ist ein Teil der Stanzwerkzeuge 2, 2', 2" wie beschrieben aufeinander ausgerichtet und ein Teil der Stanzwerkzeuge 2, 2', 2" gegeneinander seitlich versetzt.It is also possible, in the same punching device, to use the Figures 5 and 6 explained mutual arrangement of the punching tools 2, 2 ', 2 "with the reference to the Figures 7 and 8 explained mutual arrangement of the punching tools 2, 2 ', 2 "to combine In such a solution, some of the punching tools 2, 2 ', 2 "are aligned with one another as described and some of the punching tools 2, 2', 2" are laterally offset from one another.

Die an Hand der Fig. 5 bis 8 dargestellten Anordnungen der Stanzungen (Löcher) 18, 18' 18", d.h. die Stanzbilder in den Bereichen a - i der Materialbahn 17, können ohne grossen zeitlichen Aufwand verändert werden. So können beispielsweise die Abstände zwischen den Stanzungen 18, 18', 18" in Bewegungsrichtung A der Materialbahn gesehen und/oder die Anzahl der Stanzungen 18, 18', 18" pro Materialbahnbereich a - i verändert werden.The hand of the Figures 5 to 8 The illustrated arrangements of the punchings (holes) 18, 18 '18 ", ie the punching images in the areas a - i of the material web 17, can be changed without a great deal of time. For example, the distances between the punchings 18, 18', 18" seen in the direction of movement A of the material web and / or the number of punchings 18, 18 ', 18 "per material web area a - i can be changed.

Bei allen beschriebenen Ausführungsbeispielen wird die Materialbahn 17 auf nicht näher dargestellte, jedoch an sich bekannte Weise mit einer gleich bleibenden oder einer sich ändernden Geschwindigkeit v vorwärts bewegt. Der Gegendruckzylinder 5 jeder Stanzeinheit 1 wird mit einer Umfangsgeschwindigkeit angetrieben, die der Bewegungsgeschwindigkeit v der Materialbahn 17 entspricht. Bei jeder Stanzeinheit 1 wird die Antriebswelle 3 unabhängig vom Gegendruckzylinder 5 angetrieben. Das bedeutet, dass die Antriebswelle 3 mit einer Drehgeschwindigkeit angetrieben werden kann, die sich von der Umfangsgeschwindigkeit des Gegendruckzylinders 5 und damit von der Bewegungsgeschwindigkeit v der Materialbahn 17 unterscheidet. Dies ermöglicht ein Anpassen der in der Materialbahn 17 anzubringenden Stanzungen während des Betriebs, wie das nachfolgend anhand der Figuren 9 bis 11 noch erläutert werden wird.In all of the described exemplary embodiments, the material web 17 is moved forward in a manner not shown in detail, but known per se, at a constant or a changing speed v. The impression cylinder 5 of each punching unit 1 is driven at a peripheral speed which corresponds to the movement speed v of the material web 17. In each punching unit 1, the drive shaft 3 is driven independently of the impression cylinder 5. This means that the drive shaft 3 can be driven at a rotational speed which differs from the peripheral speed of the impression cylinder 5 and thus from the movement speed v of the material web 17. This enables the punchings to be made in the material web 17 to be adapted during operation, as will be done below with reference to FIG Figures 9 to 11 will be explained later.

Die mit Stanzungen 18 versehene Materialbahn 17 wird anschliessend weiter verarbeitet und dabei auf an sich bekannte Weise in Längs- und/oder Querrichtung geschnitten oder gefaltet.The material web 17 provided with punchings 18 is then processed further and in doing so on per se known way cut or folded in the longitudinal and / or transverse direction.

Unter Bezugnahme auf die Figuren 9 bis 11 wird nun ein wesentlicher Aspekt des Erfindungsgegenstandes beschrieben, nämlich die Möglichkeit, in die Materialbahn 17 Löcher 18 zu stanzen, deren gegenseitiger Abstand nicht dem Abstand der Stanzformen 12 des Stanzbandes 11 entspricht.With reference to the Figures 9 to 11 An essential aspect of the subject matter of the invention will now be described, namely the possibility of punching holes 18 in the material web 17, the mutual spacing of which does not correspond to the spacing of the punching dies 12 of the punching strip 11.

In der Fig. 9 ist in einer der Darstellung der Fig. 4 entsprechenden Darstellung ein Stanzwerkzeug 2 mit abgewickeltem Stanzband 11 gezeigt. Der im vorliegenden Fall gleichmässige Abstand zwischen den Stanzformen 12 des Stanzbleches 12 ist mit x bezeichnet. In der Fig. 9 ist weiter eine Materialbahn 17 gezeigt, in der Löcher 18, 18' 18" ausgestanzt werden sollen, deren gegenseitigen Abstände y beziehungsweise y' von den Abständen x zwischen den Stanzformen 12 abweicht.In the Fig. 9 is in one of the representation of the Fig. 4 A corresponding illustration shows a punching tool 2 with an unwound punching strip 11. The distance between the punching dies 12 of the punching sheet 12, which is uniform in the present case, is denoted by x. In the Fig. 9 a material web 17 is also shown in which holes 18, 18 ', 18 "are to be punched out, the mutual spacings y and y' of which deviate from the spacings x between the punching dies 12.

In der Seitenansicht der Fig. 10, in der das Stanzwerkzeug 2 nur ganz schematisch sowie die Materialbahn 17 mit den angebrachten beziehungsweise anzubringenden Löchern 18, 18', 18" dargestellt sind, sind die Abstände x beziehungsweise y zwischen den Stanzformen 12 sowie zwischen den Löchern 18, 18', 18" eingetragen. In dieser Fig. 10 ist die Drehrichtung (Solldrehrichtung) des Stanzwerkzeuges 2 mit B und dessen Arbeitsdurchmesser, der durch die Schneiden der Stanzformen 12 bestimmt ist, mit d bezeichnet. Durch diese Schneiden der Stanzwerkzeuge 2 beziehungsweise durch den Arbeitsdurchmesser d wird ein Arbeitsumfang U des Stanzwerkzeugs 2 festgelegt. In der Fig. 10 ist mit s ein Winkel bezeichnet, der einen Synchronbereich festlegt. Jedem Stanzwerkzeug 12 ist ein solcher Synchronbereich s zugeordnet. Der mit r bezeichnete Winkel wird als Dynamikbereich bezeichnet. Ein solcher Dynamikbereich befindet sich zwischen jeder Stanzform 12.In the side view of the Fig. 10 , in which the punching tool 2 and the material web 17 with the attached or to be attached holes 18, 18 ', 18 "are shown only very schematically, the distances x and y between the cutting dies 12 and between the holes 18, 18', 18" registered. In this Fig. 10 the direction of rotation (target direction of rotation) of the punching tool 2 is denoted by B and its working diameter, which is determined by the cutting edges of the punching dies 12, is denoted by d. A working scope U of the punching tool 2 is determined by this cutting of the punching tools 2 or by the working diameter d. In the Fig. 10 is denoted by s an angle which defines a synchronous range. Each punch 12 is a such synchronous area s assigned. The angle indicated by r is called the dynamic range. Such a dynamic range is located between each die 12.

Um die Löcher 18, 18' 18" mit ungleichen gegenseitigen Abständen y, y' zu stanzen, wird das Stanzwerkzeug 2 jeweils im Synchronbereich s mit einer Umfangsgeschwindigkeit am Arbeitsumfang U angetrieben, die gleich ist wie die Bewegungsgeschwindigkeit v der Materialbahn 17. In diesem Synchronbereich s erfolgt dann das Stanzen der Löcher 18, 18' beziehungsweise 18". In den Dynamikbereichen r kann die Umfangsgeschwindigkeit des Stanzwerkzeuges 2 variiert und dem Abstand y, y' zwischen dem soeben gestanzten Loch 18 beziehungsweise 18' und dem nächsten zu stanzenden Loch 18' beziehungsweise 18" entsprechend angepasst werden. Dies soll nun anhand der Fig. 11 erläutert werden.In order to punch the holes 18, 18 '18 "with unequal mutual distances y, y', the punching tool 2 is driven in the synchronous area s with a peripheral speed on the working circumference U which is the same as the movement speed v of the material web 17. In this synchronous area The holes 18, 18 'and 18 "are then punched. In the dynamic ranges r, the circumferential speed of the punching tool 2 can be varied and the distance y, y 'between the just punched hole 18 or 18' and the next hole 18 'or 18 "to be punched can be adjusted accordingly Fig. 11 explained.

In den Figuren 11a bis 11d sind Diagramme zu verschiedenen Stanzvorgängen gezeigt, in denen jeweils die Winkelgeschwindigkeit ω des Stanzwerkzeuges 2 in Abhängigkeit von der Zeit t aufgezeichnet ist. In diesen Diagrammen sind die Geschwindigkeitsverläufe in zwei Synchronbereichen s, in denen jeweils eine Stanzung erfolgt, und in einem dazwischen liegenden Dynamikbereich r gezeigt. Oberhalb der Diagramme ist schematisch das Stanzwerkzeug 2 in seinen verschiedenen jeweiligen Drehlagen dargestellt. Mit ω1 ist diejenige Winkelgeschwindigkeit des Stanzwerkzeuges 2 bezeichnet, die einer Umfangsgeschwindigkeit des Stanzwerkzeuges 2 entspricht, die mit der Bewegungsgeschwindigkeit v der Materialbahn 17 übereinstimmt. Das heisst in den Synchronbereichen s laufen die Stanzwerkzeuge 12 synchron mit der Materialbahn 17. Anders sieht es im Dynamikbereich r aus, in dem die Winkelgeschwindigkeit ω des Stanzwerkzeuges 2 unabhängig von der Bewegungsgeschwindigkeit v der Materialbahn 17 gewählt werden kann, und zwar angepasst an das Verhältnis der Abstände y, y' zwischen den Lochungen 18, 18', 18" zum Abstand x zwischen den Stanzformen 12.In the Figures 11a to 11d Diagrams for various punching processes are shown, in each of which the angular velocity ω of the punching tool 2 is recorded as a function of the time t. These diagrams show the speed curves in two synchronous areas s, in each of which punching takes place, and in a dynamic area r lying in between. Above the diagrams, the punching tool 2 is shown schematically in its various respective rotational positions. That angular speed of the punching tool 2 is designated by ω1 which corresponds to a peripheral speed of the punching tool 2 which corresponds to the movement speed v of the material web 17. This means that the punching tools 12 run synchronously in the synchronous areas s with the material web 17. The situation is different in the dynamic range r, in which the angular speed ω of the punching tool 2 can be selected independently of the movement speed v of the material web 17, specifically adapted to the ratio of the distances y, y 'between the perforations 18, 18 ', 18 "at the distance x between the cutting dies 12.

Im Diagramm der Fig. 11a ist der zeitliche Verlauf der Winkelgeschwindigkeit ω des Stanzwerkzeuges 2 für die Situation gezeigt, bei der der Abstand y, y' zwischen zwei Lochungen 18, 18', 18" kleiner ist als der Abstand x zwischen den Stanzformen 12. In diesem Falle muss die Winkelgeschwindigkeit ω im Dynamikbereich r kurzzeitig erhöht werden, das heisst das Stanzwerkzeug 2 muss beschleunigt und dann wieder auf die Winkelgeschwindigkeit ω1 verzögert werden.In the diagram of the Figure 11a shows the time course of the angular speed ω of the punching tool 2 for the situation in which the distance y, y 'between two perforations 18, 18', 18 "is smaller than the distance x between the punching dies 12. In this case, the angular speed ω can be increased briefly in the dynamic range r, that is to say the punching tool 2 must be accelerated and then decelerated again to the angular velocity ω1.

Ist der Abstand y, y' zwischen zwei Lochungen 18, 18', 18" gleich wie der Abstand x zwischen den Stanzformen 12, so wird das Stanzwerkzeug 2 im Dynamikbereich r weiterhin mit der Winkelgeschwindigkeit ω1 angetrieben, wie das im Diagramm 11b dargestellt ist. In diesem Fall muss das Stanzwerkzeug 2 weder kurzzeitig beschleunigt noch kurzzeitig verzögert werden.If the distance y, y 'between two perforations 18, 18', 18 "is the same as the distance x between the cutting dies 12, the punching tool 2 continues to be driven in the dynamic range r at the angular speed ω1, as shown in diagram 11b. In this case, the punching tool 2 does not have to be accelerated or decelerated for a short time.

Im Diagramm der Fig. 11c ist der zeitliche Verlauf der Winkelgeschwindigkeit ω des Stanzwerkzeuges 2 für die Situation gezeigt, bei der der Abstand y, y' zwischen zwei Lochungen 18, 18', 18" grösser ist als der Abstand x zwischen den Stanzformen 12. In diesem Falle muss die Winkelgeschwindigkeit ω im Dynamikbereich r kurzzeitig herabgesetzt werden, das heisst das Stanzwerkzeug 2 muss verzögert und dann wieder auf die Winkelgeschwindigkeit ω1 beschleunigt werden.In the diagram of the Figure 11c shows the temporal course of the angular speed ω of the punching tool 2 for the situation in which the distance y, y 'between two holes 18, 18', 18 "is greater than the distance x between the punching dies 12. In this case, the angular speed ω are briefly reduced in the dynamic range r, that is, the punching tool 2 must decelerated and then accelerated again to the angular velocity ω1.

Muss in einem Bereich der Materialbahn 17 keine Lochung (Stanzung) angebracht werden (siehe beispielsweise die Materialbahnbereiche b und d in Fig. 5), so wird das Stanzwerkzeug 2 nach einer Stanzung innerhalb des nachfolgenden Dynamikbereichs r kurzzeitig angehalten und vor Erreichen des nachfolgenden Synchronbereiches s wieder auf die Winkelgeschwindigkeit ω1 beschleunigt, wie das im Diagramm gemäss Fig. 11d dargestellt ist.No perforation (punching) has to be made in an area of the material web 17 (see, for example, the material web areas b and d in Fig. 5 ), the punching tool 2 is briefly stopped after punching within the subsequent dynamic range r and accelerated again to the angular velocity ω1 before reaching the subsequent synchronous range s, as shown in the diagram Figure 11d is shown.

In gewissen Fällen wird im Dynamikbereich r die Drehrichtung des Stanzwerkzeugs 2 gekehrt, d.h. das Stanzwerkzeug 2 wird kurzzeitig in Rückwärtsrichtung gedreht.In certain cases, the direction of rotation of the punching tool 2 is reversed in the dynamic range r, i.e. the punching tool 2 is briefly rotated in the reverse direction.

Wie beschrieben lässt sich durch ein gesteuertes Beschleunigen bzw. Verzögern des Stanzwerkzeugs 2 im Dynamikbereich r der Abstand y zwischen zwei Stanzungen 18, 18' 18" beeinflussen. Auf diese Weise ist es möglich, Abstände y zwischen den Stanzungen 18, 18', 18" zu erhalten, die nicht den Abständen x zwischen den Stanzformen 12 des Stanzbandes 11 entsprechen. Allein durch ein Ändern der Umfangsgeschwindigkeit des Stanzwerkzeugs 2 im Dynamikbereich r können unterschiedlich Stanzbilder erzeugt werden, ohne dass mechanische Umstellungen notwendig sind.As described, the distance y between two punchings 18, 18 ', 18 "can be influenced by a controlled acceleration or deceleration of the punching tool 2 in the dynamic range r. In this way, it is possible to determine distances y between the punchings 18, 18', 18" which do not correspond to the distances x between the punching dies 12 of the punching strip 11. Simply by changing the circumferential speed of the punching tool 2 in the dynamic range r, different punching images can be generated without mechanical adjustments being necessary.

Damit die Winkelgeschwindigkeit ω des Stanzwerkzeugs 2 wie anhand der Fig. 11 bei Bedarf derart verändert werden kann, dass die Stanzungen 18 in der Materialbahn 17 an den gewünschten Orten angebracht wird, muss der Antrieb für das Stanzwerkzeug 2 entsprechend gesteuert werden. In der Fig. 12 ist ein Blockschema einer entsprechenden Steuereinrichtung dargestellt. In dieser Fig. 12 ist in einer der Fig. 3 entsprechenden Darstellung eine Stanzeinheit 1 gezeigt, von der nur die im Zusammenhang mit der Steuerung wesentlichen Komponenten mit den entsprechenden Bezugszeichen versehen sind.So that the angular velocity ω of the punching tool 2 as based on the Fig. 11 can be changed if necessary in such a way that the punchings 18 are made in the material web 17 at the desired locations, the drive for the punching tool 2 must be controlled accordingly. In the Fig. 12 is a block diagram of a corresponding one Control device shown. In this Fig. 12 is in one of the Fig. 3 A punching unit 1 is shown in a corresponding illustration, of which only the components essential in connection with the control are provided with the corresponding reference numerals.

In dieser Fig. 12 ist die Maschinensteuerung mit 19 und die Antriebssteuerung für den Antrieb der Antriebswelle 3 des Stanzwerkzeuges 2 mit 20 bezeichnet. Die Maschinensteuerung 19 ist mit einem Sensor 21, im vorliegenden Falle einem Kontrastsensor, verbunden, der auf der Materialbahn 17 angebrachte Markierungen abtastet und entsprechende Abtastsignale der Maschinensteuerung 19 zuführt. Die Maschinensteuerung 19 ist weiter mit einem Steuerventil 22 einer Abtransporteinrichtung zum Wegführen der ausgestanzten Teile (Stanzlinge) sowie mit der Antriebssteuerung 20 verbunden.In this Fig. 12 the machine control is denoted by 19 and the drive control for driving the drive shaft 3 of the punching tool 2 is denoted by 20. The machine control 19 is connected to a sensor 21, in the present case a contrast sensor, which scans markings applied to the material web 17 and supplies corresponding scanning signals to the machine control 19. The machine control 19 is also connected to a control valve 22 of a removal device for removing the punched-out parts (diecuts) and to the drive control 20.

In der Maschinensteuerung 19 ist die Information betreffend Lage der in der Materialbahn 17 anzubringenden Stanzungen 18 und der Bewegungsgeschwindigkeit v der Materialbahn 17 abgespeichert. Aus diesen Grössen wird die Winkelgeschwindigkeit ω1 hergeleitet.The information relating to the position of the punchings 18 to be made in the material web 17 and the movement speed v of the material web 17 is stored in the machine control 19. The angular velocity ω1 is derived from these quantities.

Auf Grund der vom Sensor 21 erhaltenen Abtastsignale und der in der Maschinensteuerung 19 gespeicherten bzw. in dieser ermittelten Daten ermittelt die Maschinensteuerung 19 nun, mit welcher Winkelgeschwindigkeit ω das Stanzwerkzeug 2 im Dynamikbereich r angetrieben werden muss, damit die Stanzung (en) lagerichtig erfolgen. Zudem steuert die Maschinensteuerung 19 im richtigen Zeitpunkt das Steuerventil 22 der Abtransporteinrichtung an.On the basis of the scanning signals received from the sensor 21 and the data stored in or determined in the machine control 19, the machine control 19 now determines the angular speed ω at which the punching tool 2 must be driven in the dynamic range r so that the punching (s) take place in the correct position. In addition, the machine control 19 controls the control valve 22 of the removal device at the correct point in time.

Ein weiterer wichtiger Aspekt der vorliegenden Erfindung ist der folgende:
Eine Stanzeinheit 1, wie sie in der Fig. 1, der Fig. 2 oder in den Figuren 5 bis 8 gezeigt ist, weist mindestens ein Stanzwerkzeug 2 auf, das mit einem drehbar gelagerten, antreibbaren Gegendruckzylinder 5 zusammenarbeitet und das auf einer drehbar gelagerten, antreibbaren Antriebswelle 3 angeordnet ist. Diese Stanzeinheit 1 weist weiter eine sich in Richtung der Drehachse 3a der Antriebswelle 3 erstreckende, von dieser Antriebswelle 3 getrennte Führung 6 auf, entlang der das Stanzwerkzeug 2 beim Verstellen geführt ist und die sich parallel zur Längsache 5a des Gegendruckzylinders 5 erstreckt.
Another important aspect of the present invention is the following:
A punching unit 1 as shown in the Fig. 1 , the Fig. 2 or in the Figures 5 to 8 is shown, has at least one punching tool 2 which cooperates with a rotatably mounted, drivable counter-pressure cylinder 5 and which is arranged on a rotatably mounted, drivable drive shaft 3. This punching unit 1 also has a guide 6 which extends in the direction of the axis of rotation 3a of the drive shaft 3 and is separate from this drive shaft 3, along which the punching tool 2 is guided during adjustment and which extends parallel to the longitudinal axis 5a of the impression cylinder 5.

Diese spezielle Ausgestaltung der Stanzeinheit 1, wie sie im Anspruch 15 definiert ist, hat den Vorteil, dass die Antriebswelle 3 keine Führungsaufgaben zu erfüllen hat und nur dazu ausgelegt werden muss, um die Antriebsleistung zu übertragen. Das ermöglicht es, leichtere Antriebswellen 3 einzusetzen und so die Massen, die bei einer Änderung der Antriebsgeschwindigkeit der Stanzwerkzeuge 2 im Dynamikbereich r (Fig. 10) beschleunigt beziehungsweise verzögert werden müssen, möglichst klein zu halten.This special configuration of the punching unit 1, as defined in claim 15, has the advantage that the drive shaft 3 does not have to perform any guiding tasks and only has to be designed to transmit the drive power. This makes it possible to use lighter drive shafts 3 and thus the masses which, when the drive speed of the punching tools 2 change in the dynamic range r ( Fig. 10 ) have to be accelerated or decelerated to keep them as small as possible.

Wie beschrieben, werden eine Stanzeinheit 1,1' oder mehrere hintereinander angeordnete Stanzeinheiten 1a, 1b, 1c eingesetzt, von denen jede Stanzeinheit ein oder mehrere Stanzwerkzeuge 2 aufweist, die entlang ihrer Antriebswelle 3 verstellbar und in ihren jeweiligen Arbeitspositionen arretierbar sind. Diese Anordnung erlaubt es, auf einfache Weise und mit verhältnismässig geringem zeitlichem Aufwand die Stanzeinheiten 1 so umzustellen, dass die Anordnungen der auszustanzenden Teile, das heisst die Stanzbilder, anders sind. Durch Auswechseln der Stanzbänder 11, was sehr leicht möglich ist, können sowohl die Stanzbilder aber auch die Form (Kontur) der auszustanzenden Teile geändert werden.As described, a punching unit 1, 1 'or several punching units 1a, 1b, 1c arranged one behind the other are used, each punching unit having one or more punching tools 2, which are adjustable along their drive shaft 3 and can be locked in their respective working positions. This arrangement allows the punching units 1 to be rearranged in a simple manner and with relatively little expenditure of time in such a way that the arrangements of the parts to be punched out, that is to say the punching patterns, are different. By exchanging the punching strips 11, which can be done very easily is, both the punching patterns and the shape (contour) of the parts to be punched can be changed.

Das Antreiben der Stanzwerkzeuge 2 unabhängig vom Gegendruckzylinder 5 erweitert den Einsatzbereich der Stanzeinheit 1, wie das anhand der Figuren 9 bis 11 erläutert worden ist.The driving of the punching tools 2 independently of the impression cylinder 5 expands the area of application of the punching unit 1, as shown in FIG Figures 9 to 11 has been explained.

Bei einer weiteren Ausführungsform sind das Stanzwerkzeug 2 bzw. die Stanzwerkzeuge 2, 2' derart gelagert, dass diese kurzzeitig in Richtung vom Gegendruckzylinder 5 weg bewegt werden können. Dies erlaubt es, die Stanzwerkzeuge 2, 2' auch im Synchronbereich s mit einer Umfangsgeschwindigkeit anzutreiben, die sich von der Umfangsgeschwindigkeit des Gegendruckzylinders 5 bzw. von der Bewegungsgeschwindigkeit v der Materialbahn 17 unterscheidet. Ein kurzzeitiges Abheben eines Stanzwerkzeugs 2, 2' vom Gegendruckzylinder 5 und der Materialbahn 17 ermöglicht es, beim Drehen des Stanzwerkzeugs 2, 2' gewisse Stanzformen 12 zu deaktivieren, d.h. nicht mit der Materialbahn 17 in Berührung zu bringen und so eine Stanzung 18 zu überspringen. Das bedeutet, dass sich die Abfolge der auf der Materialbahn 17 angebrachten Stanzungen 18, 18', 18" in der Bewegungsrichtung A der Materialbahn 17 von der Abfolge der Stanzformen 12 des Stanzwerkzeugs 2, 2' in dessen Umfangsrichtung unterscheidet.In a further embodiment, the punching tool 2 or the punching tools 2, 2 ′ are mounted in such a way that they can be moved briefly in the direction away from the impression cylinder 5. This makes it possible to drive the punching tools 2, 2 ′ also in the synchronous range s at a peripheral speed which differs from the peripheral speed of the impression cylinder 5 or from the movement speed v of the material web 17. A brief lifting of a punching tool 2, 2 'from the impression cylinder 5 and the material web 17 makes it possible to deactivate certain punching dies 12 when the punching tool 2, 2' is rotated, i.e. not to bring them into contact with the material web 17 and thus to skip a punching 18 . This means that the sequence of the punchings 18, 18 ', 18 "made on the material web 17 in the direction of movement A of the material web 17 differs from the sequence of the punching dies 12 of the punching tool 2, 2' in its circumferential direction.

Claims (13)

  1. An apparatus for punching moving material webs, having the following features:
    at least two punching units (1a, 1b),
    each punching unit (1a, 1b) has at least one punching tool (2), which interacts with a rotatably mounted back-pressure cylinder (5) that can be driven, which is arranged on a rotatably mounted drive shaft (3) that can be driven and of which the position can be adjusted in the direction of the longitudinal axis (3a) of the latter and which can be locked in various working positions,
    each punching tool (2) has a cylindrical base (10), on the periphery of which a punching strip (11) which is provided with at least one punching shape (12) is fixed such that it can be replaced,
    characterized in that
    the at least two punching units (1a, 1b) are arranged one after another in the direction of movement (A) of the material web (17) and that each punching unit (1a, 1b) has a guide (6) extending in the direction of the axis of rotation (3a) of the drive shaft (3), separate from the latter, along which guide (6) the punching tools (2) are guided during adjustment and which extends parallel to the longitudinal axis (5a) of the back-pressure cylinder (5).
  2. The apparatus as claimed in claim 1, characterized in that each punching unit (1a, 1b) has two or more punching tools (2), of which the mutual spacing can be adjusted, arranged on the drive shaft (3).
  3. The apparatus as claimed in claim 1 or 2, characterized in that, in the case of one punching tool (2) per punching unit (1a, 1b), the punching tool (2) of the one punching unit (1a) is offset with respect to the punching tool (2') of the other punching unit (1b), as seen in a direction running transversely with respect to the direction of movement (A) of the material web (17) or that, in the case of two or more punching tools (2) per punching unit (1a, 1b), at least one of the punching tools (2) of the one punching unit (1a) is offset with respect to one of the punching tools (2') of the other punching unit (1b), as seen in a direction running transversely with respect to the direction of movement (A) of the material web (17).
  4. The apparatus as claimed in claim 1 or 2, characterized in that, in the case of one punching tool (2) per punching unit (1a, 1b), the punching tool (2) of the one punching unit (1a) is aligned with the punching tool (2') of the other punching unit (1b), as seen in the direction of movement (A) of the material web (17), or wherein, in the case of two or more punching tools (2) per punching unit (1a, 1b), at least one of the punching tools (2) of the one punching unit (1a) is aligned with one of the punching tools (2') of the other punching unit (1b), as seen in the direction of movement (A) of the material web (17) .
  5. The apparatus as claimed in one of claims 1 to 4, characterized in that the punching tool (2) or at least some of the punching tools (2) of the one punching unit (1a) are used to process a first section (17a) of the material web (17) extending in the direction of movement (A) of the material web (17), and the punching tool (2') or at least some of the punching tools (2') of the other punching unit (1b) are used to process another, second section (17b) of the material web (17) likewise extending in the direction of movement (A) of the material web (17).
  6. The apparatus as claimed in one of claims 1 to 4, characterized in that the punching tool (2) or at least some of the punching tools (2) of the one punching unit (1a) and the punching tool (2') or at least some of the punching tools (2') of the other punching unit (1b) are used to process the same section (17a or 17b) of the material web (17) extending in the direction of movement (A) of the material web (17).
  7. The apparatus as claimed in one of claims 1 to 6, characterized in that the punching units (1a, 1b) extend substantially over the entire width of the material web (17).
  8. The apparatus as claimed in one of claims 1 to 7, characterized in that the back-pressure cylinders (5) have a smooth surface, which is preferably hardened.
  9. The apparatus as claimed in one of claims 1 to 8, characterized in that the back-pressure cylinders (5) can be driven with a peripheral speed which corresponds to the speed of movement (v) of the material web (17).
  10. The apparatus as claimed in one of claims 1 to 9, characterized in that each punching tool (2, 2') is mounted in such a way, for example by using a radial coupling, that the distance between the punching tool (2, 2') and the back-pressure cylinder (5) can be set.
  11. The apparatus as claimed in one of claims 1 to 10, characterized in that each punching tool (2) is provided with a device (27) operating with negative pressure for temporarily holding and subsequently discharging the parts punched out from the material web (17).
  12. The apparatus as claimed in one of claims 1 to 10, characterized in that each punching tool (2) is assigned an output transport device (23) for transporting away the parts punched out of the material web (17), by means of which the parts punched out are separated out from the material web (17) by means of a jet (26) of a gaseous medium, preferably air, and are transported away.
  13. The apparatus as claimed in claim 1, characterized in that the guide (6) is formed on the underside of a stationary guide beam (7) and extends over the entire working width of the punching unit (1).
EP11001073.3A 2011-02-10 2011-02-10 Device for punching moving sheets of material Active EP2487015B1 (en)

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EP11001073.3A EP2487015B1 (en) 2011-02-10 2011-02-10 Device for punching moving sheets of material
US13/337,720 US8910551B2 (en) 2011-02-10 2011-12-27 Apparatus for punching moving material webs
US14/539,380 US20150068379A1 (en) 2011-02-10 2014-11-12 Apparatus for punching moving material webs

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US20150068379A1 (en) 2015-03-12
EP2487015A1 (en) 2012-08-15
US8910551B2 (en) 2014-12-16
US20120204692A1 (en) 2012-08-16

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