EP2485336A1 - Elément de couplage pour conduites - Google Patents

Elément de couplage pour conduites Download PDF

Info

Publication number
EP2485336A1
EP2485336A1 EP11305103A EP11305103A EP2485336A1 EP 2485336 A1 EP2485336 A1 EP 2485336A1 EP 11305103 A EP11305103 A EP 11305103A EP 11305103 A EP11305103 A EP 11305103A EP 2485336 A1 EP2485336 A1 EP 2485336A1
Authority
EP
European Patent Office
Prior art keywords
capsule part
capsule
plug body
cable
injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11305103A
Other languages
German (de)
English (en)
Inventor
Otto Nachbauer
Martin Voit
Rainer Lang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to EP11305103A priority Critical patent/EP2485336A1/fr
Priority to EP12305090.8A priority patent/EP2485337B1/fr
Priority to US13/362,163 priority patent/US8550846B2/en
Publication of EP2485336A1 publication Critical patent/EP2485336A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet

Definitions

  • the present invention relates to a coupling part for lines, and a coupling part according to the invention with a line connected thereto and a method for the arrangement of the coupling part on the line, or a method for producing a coupling part with line connected thereto.
  • a coupling part also referred to as a plug, has a contact for individual conductors of a connected cable which is arranged in a recess or bore of a contact carrier. The arranged in separate recesses of the contact carrier contacts are accessible from a contact side of the coupling part and contacted on the opposite terminal side of the contact carrier of the conductors.
  • the conductors, including a stripped portion, preferably including a cable portion with jacket, of an injection-molded protective or plug body comprises, which may adjoin the terminal side of the contact carrier and / or optionally the contact carrier in sections or completely.
  • the contact carrier may be formed integrally with the injection-molded protective or plug body and e.g. be prepared in that contacts in an injection mold sections are directly encapsulated with the mass that forms the injection-molded protective or plug body.
  • the coupling part according to the invention is characterized in that it forms a watertight guide of the line at the end at which the line enters the coupling part.
  • the DE 3417811 C1 describes a method for attaching a coupling part at the end of an electrical line, in which the coupling part is produced by encapsulation of a portion of the cable and the contact carrier connected thereto.
  • the invention has as its object to provide an alternative coupling part and a method for its production, or for the arrangement of the coupling part to a cable, in particular a waterproof guide of the cable sheath is made in the coupling part.
  • the invention solves the problem with the features of the claims and in particular with a coupling part with at least one contact in an injection-molded protective or plug body, in whose first end a cable is guided, wherein the injection-molded protective or plug body at its first end an am Cantileum of the cable has all around tight-fitting sealing element, in particular a non-positively and / or cohesively encompassing the jacket sealing element, which is surrounded by a capsule part which is at least partially enclosed by the protective or plug body.
  • the sealing element is encompassed by a capsule part and loaded by the capsule part against the cable.
  • the sealing element may be a single or multi-part sealing ring.
  • the sealing element is also referred to as a sealing ring.
  • the at least one contact is defined in a recess of a contact carrier, which is formed by the injection-molded protective or plug body, or in a recess of a contact carrier, the at least partially, preferably completely, from the injection-molded protective or plug body to an access opening to the at least one contact is covered by the injection-molded protective or plug body.
  • a non-integrally formed with the injection-molded protective or plug body contact carrier is integrally connected to the injection-molded protective or plug body.
  • the at least one contact may be hollow, such that a mating contact can be inserted from the access opening, and / or the at least one contact is in a portion of the protective or plug body adjacent to the access opening, opposite the second end of the protective or plug body the first end, at a distance from the plug body comprises, so that a mating contact can be pushed around the contact around.
  • the injection-molded protective or plug body cable preferably has a jacket of temperature-resistant polymer, wherein the jacket does not form a material connection with the injection-molded protective or plug body. Opposite the first end of the injection-molded protective or plug body is its second end, which adjoins the contact carrier or this section comprises circumferentially or forms the contact carrier.
  • the cable has at least one core, preferably at least two or three wires, which may be insulated electrical conductors and / or insulated optical conductors, which are conductively connected to the contacts on the contact side of the contact carrier.
  • the sealing ring with its inner surface is non-positively and / or cohesively on the jacket of the cable, or to the full extent of the cable sheath, and is on its opposite outer surface, preferably in addition to one or both of its end faces, which its inner surface with the outer surface connect, encapsulated by a first capsule part, preferably additionally encapsulated by a second capsule part.
  • the sealing ring is dimensioned or has such an inner cross-section that it can be frictionally arranged around a section of the cable sheath so that it frictionally surrounds the sheath of the cable and preferably lies with its inner surface over the entire circumference on the sheath.
  • the sealing ring is frictionally engaged by a first portion of a first capsule part, said first portion of the first capsule member loading the sealing ring against the cable disposed therein and extending over the axial length occupied by the sealing ring, preferably over the axial length of the sealing ring in takes his loaded against the cable sheath state. In this way, the sealing ring produces a non-positive longitudinal seal along the cable.
  • This first section of the first capsule part can abut with a terminal end face on the optional second capsule part.
  • the first capsule part preferably has a second section which has a smaller inner cross section than its first section, so that the second section of the first Encapsulated capsule part with its end face against an end face of the sealing ring, in particular against the end face of the sealing ring, which is opposite to the optional second capsule part.
  • a first capsule part is preferably arranged colinearly adjacent to the second capsule part, so that the first and second capsule parts comprise sections which adjoin one another directly along their common longitudinal central axis, in which the cable is arranged.
  • the second capsule part has an internal cross section, e.g. is cylindrical, which is at least equal to the inner cross section of the sealing ring or larger than the inner cross section of the sealing ring, so that the second capsule part has an inner cross section which is at least equal to or greater than the disposed therein jacket portion of the cable.
  • the second capsule part can be pushed onto the section of the cable sheath which adjoins the sheath section enclosed by the sealing ring.
  • First and second capsule members are preferably circumferentially closed to be slid axially onto the cable, but may alternatively have an axial opening to be radially slid onto the cable.
  • the sealing ring is comprised of a first portion of a first capsule part and radially loaded against the jacket of the cable, wherein preferably the end faces of the sealing ring between an end face of an optional second capsule part and an end face of a second portion of the first capsule part are arranged, and preferably the end faces the sealing ring between an end face of the second capsule part and an end face of the second portion of the first capsule part are non-positively and / or positively arranged.
  • the inner cross sections of the first capsule part and the second portion of the first capsule part and the inner cross section of the sealing ring are each cylindrical and arranged about a common longitudinal central axis.
  • a cable is arranged along this common axis of the second capsule part, the second section of the first capsule part and the sealing ring arranged between them, which is encompassed circumferentially by the first section of the first capsule part.
  • the first portion of the first capsule part comprises the sealing ring circumferentially, this first portion of the first capsule part loads the sealing ring against the jacket of the cable. Due to the preferred arrangement of the sealing ring between an end face of the second capsule part and an end face of the second portion of the first capsule part of the sealing ring is secured against axial deflection.
  • the second capsule part is arranged in the direction of the second end of the coupling part and the adjacent first capsule part is arranged in the direction of the first end of the coupling part.
  • the second capsule part may be arranged on the first end of the coupling part and the adjacent first capsule part in the direction of the second end thereof.
  • a portion of the second capsule part preferably a portion of the first capsule part, project beyond the first end of the coupling part or the first end of the injection-molded protective or plug body, wherein preferably the second portion of the first capsule part has an internal cross-section, which is a cable arranged therein includes positively and projects beyond the first end of the coupling part or of the injection-molded protective or plug body.
  • first and / or second capsule part consist of a material which forms a cohesive connection with the injection-molding material during encapsulation with the material for the injection-molded protective or plug body.
  • first and / or second capsule part may consist of PA (polyamide) and / or PBT (polybutylene terephthalate) and the injection molding material may be, for example, a polymer mixture based on polyamide and / or polyurethane.
  • an integral connection such Strength that it under a tensile load, for example, at a surface load of 0.1 to 10,000 Pa, in particular 1 to 1000 Pa or in the peel test at 1 to 10,000 N, in particular 10 to 1000 N per cm width of the connecting surface is stable, in particular longitudinally watertight ,
  • the sheath of the cable is made of a material which does not form a material bond with the injection molding material, in particular of a material containing or consisting of high temperature resistant material, e.g. from FEP.
  • the coupling part at least in the injection-molded section in which it at least partially comprises the first and second capsule parts, consists of injection-molded material, which more preferably forms a material connection with the outer surface of the first capsule part and / or the outer surface of the second capsule part.
  • the first capsule part is thereby fixed with its end face against the adjacent end face of the second portion of the second capsule part, that first and second capsule part are cohesively covered by the injection-molded protective or plug body, which adjoins the contact carrier and this optionally includes sections , or the contact carrier integrally formed.
  • the first and the second capsule part can be connected to each other, in particular engage with each other, for example, be latched or screwed together, or with each other be glued.
  • the connection between the first and second capsule part may, for example, be made along the adjoining end faces of the second capsule part and the first part of the first capsule part.
  • a coupling part according to the invention with a cable connected thereto has at its first end a cable guided in sections in the injection-molded protective or plug body, which cable is surrounded by a second capsule part arranged around the cable jacket and a first capsule part arranged around the cable sheath and a first one Section of the first capsule part comprises a sealing ring arranged therein and this loaded against the jacket of the cable, wherein preferably the sealing ring between a portion of the end face of the second capsule part and an end face of a second portion adjacent to the first portion of the first capsule portion is disposed or between These end faces is bordered, more preferably non-positively between them spaced end faces of the second capsule part and the first portion of the first capsule part is bordered.
  • the method for producing a coupling part according to the invention with the cable connected thereto in addition to the contacting of the conductor contained in the cable with contacts, which are optionally arranged in recesses of an additional or separate or an integrally formed with the protective or plug body contact carrier, at the second end arranged on the coupling part, arranging a sealing ring, the first capsule part and optionally an adjacent thereto second capsule part around the cable, wherein the first portion of the first capsule part encloses the sealing ring and this radially fully loaded against the jacket of the cable.
  • the sealing ring is preferably arranged between the second capsule part and the second portion adjoining the first portion of the first capsule part, preferably clamped with its end faces between a second capsule part and the first portion of the first capsule part.
  • the protective or plug body is produced by molding at least a portion of the first and second capsule parts, in particular the first portion of the first capsule part, to at least adjacent to the contact carrier with a crosslinkable or curable plastic material, which forms a material connection with the overmolded portions of the outer surfaces received by the first and / or second capsule part.
  • the outer surfaces of the first and second capsule part may each be cylindrical, or preferably have to their common longitudinal axis radial and / or axial projections and depressions, for example in the form of projections and / or radially encircling grooves, in particular in the form of a thread to form-fitting Make connection with the protective or plug body.
  • the first portion of the first capsule part on its outer surface grooves or a thread, while the second portion of the second capsule part projects beyond the first end of the housing and further optionally comprises engagement surfaces for a tool.
  • the portion of the injection-molded protective or plug body comprising the first and second capsule parts has mating surfaces mating thereto, e.g. Grooves or an internal thread, which is produced in the manufacturing method according to the invention by injection molding of the housing material by the contact with the capsule part.
  • the inner surface of the first portion of the first capsule part, which comprises the sealing ring may be cylindrical or optionally taper towards the second portion or towards the second capsule part, for example as a conical surface.
  • the sealing ring has a cylindrical inner surface and an outer surface which is suitable for the inner surface of the first portion, in particular is cylindrical or has a conical surface.
  • the sealing ring may consist of a plurality of axially arranged partial rings.
  • a sealing ring may have one or more grooves running around its outer surface and / or on its inner surface.
  • the sealing ring has a continuous cylindrical inner surface, a cylindrical outer surface, in which at least one circumferential, self-contained groove is formed, and vertical surfaces to the inner surface.
  • sealing element in the preferred embodiment is shown as a sealing ring; like reference numerals denote functionally identical elements.
  • FIG. 1 shows a coupling part, at its first end 1, a cable is guided, the wires 14 are stripped in a section, so that the conductors 13 are electrically connected to the contacts 11.
  • the contacts 12 are arranged in recesses 11 of a contact carrier 10, which is formed integrally with the protective or plug body 16.
  • the protective or plug body 16 extends from its first end 1 to its opposite second end 3, on which the contact carrier is arranged.
  • a sealing ring 4 is arranged in a form-fitting manner around the cable 2, which is encompassed by a first section 5 of a first capsule part 6 in a form-fitting manner, which is molded around the protective or plug body 16 in a positive and cohesive manner.
  • a second capsule part 7 is disposed adjacent, so that the sealing ring 4 is axially enclosed by an end face of the second capsule part 7 and an end face of the second portion of the first capsule part 6, while the sealing ring 4 is circumferentially from the first Section 5 of the first capsule part 6 is loaded against the cable sheath 15.
  • the protective or plug body 16 extends along the cable 2 via the first and second capsule part 6, 7, and over a portion of the cable 2, which extends on the side of the sealing ring opposite the second end, so that the protective or Plug body 16 completely covers the first and second capsule part.
  • the protective or plug body 16 forms the contact carrier in one piece, so that the contacts 12 are fixed in recesses 11 of the contact carrier, which are formed together with the protective or plug body 16 during an injection molding step.
  • the FIG. 2 shows a coupling part, which has at its first end 1 a guide for a cable 2, and at the opposite second end 3, a contact carrier 10 to which the protective or plug body 16 adjacent, with recesses 11, in each of which a contact 12 is arranged ,
  • the contacts 12 are conductively connected to the conductors 13 of the cable 2.
  • the contact carrier is a separate from the protective or plug body 16 element with which the protective or plug body 16 is materially connected.
  • a sealing ring 4 is frictionally arranged around the cable 2, which rests circumferentially sealingly on the jacket 15.
  • the sealing ring 4 is bordered by the first portion 5 of the first capsule part 6.
  • the first section 5 of the first capsule part 6 adjoins with its end face against an end face of the second capsule part 7 arranged around a common longitudinal central axis and has a second section 8 on its opposite end face.
  • the second portion 8 of the first capsule part 6 has a smaller inner diameter than the first portion 5, so that the second capsule part 7 facing end surface of the second portion 8 is disposed against an end face of the sealing ring 4.
  • An injection-molded protective or plug body 16 extends between the terminal side of the contact carrier 10 to the first portion 5 of the first capsule part 6, so that thus the first portion 5 of the first capsule part 6 is encompassed by the injection-molded protective or plug body 16, the sealing ring 4 loaded against the jacket 15.
  • a reliable longitudinal sealing is therefore formed by the sealing ring 4 loaded against the jacket 15, the first section 5 of the first capsule part 6 arranged around the sealing ring 4 and the injection-molded protective or plug body 16 which bears against it integrally extends to the contact carrier 10 and connected to the contacts 12 conductors 13, which are optionally present in sections as cores 14 without sheath 15, and preferably a jacket 15 surrounded by the portion of the cable 2, between the second and first capsule part 6, 7 on the one hand and the contact carrier 10 on the other.
  • the portion of the housing formed by the injection-molded protective or plug body 16 at the first end 1 of the coupling part is arranged in a form-fitting manner around the second capsule part 7 and the first section 5 of the first capsule part 6 adjacent thereto, while at least a part of the second section 8 of the first first capsule part 6 projects beyond the first end 1 of the coupling part or over the first end 1 of the injection-molded protective or plug body 16 and is arranged in a form-fitting or spaced manner around the cable 2.
  • FIG. 3 shows a further embodiment with a contact carrier 10, which is injection molded integrally with the protective or plug body 16 and the first capsule portion partially projects beyond the injection-molded protective or plug body 16 beyond its first end 1 addition.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
EP11305103A 2010-01-25 2011-02-02 Elément de couplage pour conduites Withdrawn EP2485336A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP11305103A EP2485336A1 (fr) 2011-02-02 2011-02-02 Elément de couplage pour conduites
EP12305090.8A EP2485337B1 (fr) 2011-02-02 2012-01-25 Elément de couplage pour conduites
US13/362,163 US8550846B2 (en) 2010-01-25 2012-01-31 Coupling part for electrical lines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP11305103A EP2485336A1 (fr) 2011-02-02 2011-02-02 Elément de couplage pour conduites

Publications (1)

Publication Number Publication Date
EP2485336A1 true EP2485336A1 (fr) 2012-08-08

Family

ID=44147903

Family Applications (2)

Application Number Title Priority Date Filing Date
EP11305103A Withdrawn EP2485336A1 (fr) 2010-01-25 2011-02-02 Elément de couplage pour conduites
EP12305090.8A Not-in-force EP2485337B1 (fr) 2010-01-25 2012-01-25 Elément de couplage pour conduites

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP12305090.8A Not-in-force EP2485337B1 (fr) 2010-01-25 2012-01-25 Elément de couplage pour conduites

Country Status (2)

Country Link
US (1) US8550846B2 (fr)
EP (2) EP2485336A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013178727A1 (fr) * 2012-05-31 2013-12-05 Delphi International Operations Luxembourg S.A.R.L. Connecteur électrique surmoulé
EP2706620A1 (fr) 2012-09-10 2014-03-12 Nexans Procédé destiné à étanchéifier un élément d'embrayage électrique et élément d'embrayage fabriqué avec ce procédé
EP3340392A1 (fr) * 2016-12-23 2018-06-27 Nexans Système de branchement de conduites électriques

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2541691A1 (fr) * 2011-06-29 2013-01-02 Nexans Câble avec pièce d'accouplement moulé par injection
US9281611B2 (en) * 2013-08-14 2016-03-08 Lear Corporation Electric connector with wire retainer tube
CN104953333B (zh) * 2014-03-26 2017-07-28 富士康(昆山)电脑接插件有限公司 线缆连接器组件及其制造方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3417811C1 (de) 1984-05-14 1985-10-17 kabelmetal electro GmbH, 3000 Hannover Verfahren zum Anbringen eines Kupplungsteils am Ende einer elektrischen Leitung
DE4202813C1 (fr) * 1992-01-31 1993-04-29 Spinner Gmbh Elektrotechnische Fabrik, 8000 Muenchen, De
DE102006049703A1 (de) * 2006-10-18 2008-04-24 Erich Jaeger Gmbh & Co. Kg Steckverbinder
DE202009003546U1 (de) * 2009-03-12 2010-07-22 Pepperl + Fuchs Gmbh Elektromechanische Funktionskomponente
US20100190377A1 (en) * 2009-01-28 2010-07-29 Andrew Llc, State/Country Of Incorporation: Delaware Connector including flexible fingers and associated methods

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JP4229755B2 (ja) * 2003-05-15 2009-02-25 株式会社ホンダロック 電気コネクタ
JP2005005201A (ja) * 2003-06-13 2005-01-06 Sumitomo Wiring Syst Ltd アース用端子金具の防水構造、アース用端子金具の防水処理方法、及びアース用端子金具の防水処理装置
DE20309812U1 (de) * 2003-06-25 2003-12-04 Friwo Gerätebau Gmbh Steckverbindung für ein mobiles Endgerät
GB0426585D0 (en) * 2004-12-06 2005-01-05 Weatherford Lamb Electrical connector and socket assemblies
CN102471558B (zh) * 2009-08-10 2013-09-04 矢崎总业株式会社 热塑性弹性体树脂组合物和连接器
JP2011090786A (ja) * 2009-10-20 2011-05-06 Kawasaki Densen Kk 電源プラグおよび電源プラグの製造方法
US8257111B1 (en) * 2011-03-03 2012-09-04 Delphi Technologies, Inc. Sealed electrical splice assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3417811C1 (de) 1984-05-14 1985-10-17 kabelmetal electro GmbH, 3000 Hannover Verfahren zum Anbringen eines Kupplungsteils am Ende einer elektrischen Leitung
DE4202813C1 (fr) * 1992-01-31 1993-04-29 Spinner Gmbh Elektrotechnische Fabrik, 8000 Muenchen, De
DE102006049703A1 (de) * 2006-10-18 2008-04-24 Erich Jaeger Gmbh & Co. Kg Steckverbinder
US20100190377A1 (en) * 2009-01-28 2010-07-29 Andrew Llc, State/Country Of Incorporation: Delaware Connector including flexible fingers and associated methods
DE202009003546U1 (de) * 2009-03-12 2010-07-22 Pepperl + Fuchs Gmbh Elektromechanische Funktionskomponente

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013178727A1 (fr) * 2012-05-31 2013-12-05 Delphi International Operations Luxembourg S.A.R.L. Connecteur électrique surmoulé
EP2706620A1 (fr) 2012-09-10 2014-03-12 Nexans Procédé destiné à étanchéifier un élément d'embrayage électrique et élément d'embrayage fabriqué avec ce procédé
CN103682793A (zh) * 2012-09-10 2014-03-26 尼克桑斯公司 用于密封电连接件的方法和连接件
CN103682793B (zh) * 2012-09-10 2017-11-21 尼克桑斯公司 用于密封电连接件的方法和连接件
EP3340392A1 (fr) * 2016-12-23 2018-06-27 Nexans Système de branchement de conduites électriques

Also Published As

Publication number Publication date
EP2485337A3 (fr) 2013-03-20
US8550846B2 (en) 2013-10-08
EP2485337A2 (fr) 2012-08-08
EP2485337B1 (fr) 2015-03-04
US20120184128A1 (en) 2012-07-19

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