EP2481868B1

EP2481868B1 - Sound-attenuation element

Info

Publication number: EP2481868B1
Application number: EP10816737.0A
Authority: EP
Inventors: Guillermo Jungbauer
Original assignee: Sicosa Gestion SL
Current assignee: JUNGBAUER,, GUILLERMO RAMON; Sicosa Gestion SL
Priority date: 2009-09-21
Filing date: 2010-09-21
Publication date: 2017-01-11
Anticipated expiration: 2030-09-21
Also published as: WO2011033154A1; EP2481868A1; ES2365583B9; ES2365583B1; ES2621855T3; EP2481868A4; ES2365583A1

Description

This invention refers to a sound-attenuation element, especially a dismantlable acoustic chamber.
Chambers of this type are for example used by musicians so that they can practice in their homes without disturbing the neighbours. The chamber is erected in a room in the house and can be dismantled if it has to be moved.
The portable nature of these chambers gives rise to construction problems because in order to be able to enter houses it is necessary to be able to "dismantle" the chamber into prefabricated parts that can enter through the door or windows of a house. However decreasing the size of prefabricated parts is a problem, because inbetween gaps give rise to paths for sound which can reduce the sound-proofing properties of the chamber. As a consequence chambers which are currently marketed (such as, for example, that marketed by the company Studiobox GmbH) have large panels, made of a material which is delicate as to its handling. The panels of this chamber have projecting and recessed parts on their edges which are respectively inserted into recessed and projecting parts in the other panel respectively. To secure erection the panels have mechanical locking members which can be operated from the outside. As a consequence a moving operation requires qualified personnel to dismantle, move and erect the acoustic chamber. Documents US5210984 and CN201169830 also disclose acoustic chambers whose panels have complex metal structures with mechanically activated locks designed to provide an external seal for the joints between panels. Likewise the panels are of large size (the full height or width of the chamber).
EP0369595 A1 discloses an acoustic screen according to the preamble of claim 1. The panel is formed by three layers, the intermediate layer being of a foam (polyisocianurate foam) and one of the external layers being of a sound deadenig material. The panel has a groove running along the whole perimeter of its edge for receiving flat sided elongated strip members. One problem with this kind of construction is that the elongated strip members create zones for the sound to scape. Moreover, these panels are not suitable for erecting structural, sound attenuation elements like, for example, a cabinet.
Finally, the document FR2425009 is also relevant for the present invention.
One object of this invention is to provide a dismantlable acoustic chamber which overcomes the problems described above, that can be erected without the need for highly qualified personnel and is easier to transport and manufacture.
The present invention comprises a sound attenuation element according to claim 1.
In particular this invention comprises a sound-attenuation element, preferably a dismantlable acoustic chamber of the type comprising a plurality of panels connected together, characterised in that it comprises panels in contact with each other that have a groove running along the entire perimeter of its edge, the spaces generated by the grooves corresponding to the edges of the adjacent panels in contact being occupied by battens.
The perimeteral groove and batten system of the chamber to which this invention relates makes it possible to do it without mechanical locking elements for the panels. The batten may be shared by various rows or columns of panels, which imparts dimensional stability not provided by a direct junction between panels, through pieces which are easy to handle and of reduced weight. In this case one batten occupies the space in the groove on at least four panels. On the other hand the system for the chamber that is the object of this invention permits the use of small panels, which assists erection, movement and dismantling of the chamber.
The battens and panels have a manufacturing dimensional tolerance that provides pressure between the panels and battens when fitted. To ensure this pressure the battens comprise at least one layer of elastomer material. Both support for the walls constructed and acoustic insulation are favoured in this way, because the batten prevents air from passing through the junctions between panels.
The panels have U-shaped profiles rounded on their perimeter so that the U-shape of the profile matches the groove and the two sheets forming the inner and outer faces of the panel that give rise to the U-shaped sections mentioned and the space within the sheets which contains materials for acoustic insulation.
For a better understanding of the invention, drawings of an embodiment of this invention are provided by way of an explanatory but non-restrictive example.

Figure 1 is a perspective view of a chamber according to this invention.
Figure 2 is another perspective view of the chamber in Figure 1 from another perspective.
Figure 3 shows a perspective view of three different panels making up the chamber of the example.
Figure 4 is a cross-section of a panel showing its inner components and the profile of its edges.
Figure 5 illustrates a perspective view of an inter-panel batten used in the chamber according to the example.
Figures 6 and 9 provide examples of a process for erecting the chamber according to the example.
Figure 10 shows the fit between the panels, with a layer of insulating wool located on the inner wall of the chamber, in cross-section.
Figure 6 is another exploded view of the assembly from a different point of view.

Figures 1 to 10 show an example of an acoustic chamber -1- according to this invention. For the purposes of clarity of explanation neither the windows nor the door have been drawn, but these can be added according to any known techniques without any problem for those skilled in the art. For example, the centre of one of the panels comprising the side walls of the chamber may be replaced by a window.
The chamber illustrated has a floor -50-, a roof - 40- and side walls shaped by flat panels -10- and corner-shaped panels -20-. The side panels leave an open space - 30- for entry from the exterior. The inner panels are covered with an acoustic insulating material, such as wool or foam, which is attached to the inner faces of panels - 10-, -20- by any known means (e.g. joints of the Velcro or bonded type, or mechanical unions of any type, etc.).
As will be seen in the figures, panels -10-, -20-have small dimensions and are therefore quite easy to handle. The flat panels illustrated -10-, have a quadrangular shape, but they may be of a different shape. It will also be noted that there are no operable mechanical connectors to ensure junctions between the panels on either the outer surface or the inner surface of chamber -1-.
Figures 3 to 5 illustrate the different elements making up the side walls in the example. These figures show a flat panel -10- comprising two boards -11-, -11'-having an outside finish enclosed in the manner of a frame by four pieces of solid U-shaped wood -12- which run around the perimeter of the outside of panel -10- in such a way that the U defines a groove -100- running all around the panel as shown in these figures. The laminar or board parts -11-, -11'- and the U-shaped parts -12- define a central internal space in which a material having acoustic insulation properties -13-, -13'- (foam agglomerate) is located together with a core of perforated agglomerated wood board which has the result that the panel is light in weight.
Flat panels -10- in the example may be of a generally square shape, i.e. the chamber according to this invention may use smaller panels without diminishing the sound attenuating properties of the chamber once assembled. Nevertheless the flat panels may be of other shapes such as, for example, a rectangular shape.
Parts of corner shape -20-, -20'- which may have a structure identical to that of flat panel -10-, except for the shape, are also shown.
In the case of special panels (for example connections to doors) the panels may have a special edge - 21- appropriate for the purpose intended.
The set of parts is completed by a set of battens -15- which may be of variable length according to the place in chamber -1- which they occupy, but always fulfilling the requirement that when in the assembled position the battens occupy the spaces produced by the grooves -100- of adjacent panels. The battens in the example are made of wood and have an intermediate strip - 16- of elastomer material to assist adjustment of the battens in the spaces produced by the grooves in the panels.
Figures 6 to 9 show a process for fitting the panels. The process of fitting is very simple and comprises first fitting a batten -15- into the grooved part -100- of a panel corresponding to the portion adjacent to the panel -10- against which it will be placed and subsequently fitting adjacent panel -10- in a process which can be done manually. In the example illustrated, battens -15- may be lateral (fitted vertically) or fitted horizontally between rows of panels. Floor -50- has a projection -51- to receive the grooves of the bases of the panels in the first row. The roof may be arranged in the same way if desired. As will be seen in the figures, battens -15- fill the gaps between panels. In order to fit correctly, a mechanical manufacturing tolerance which allows some dimensional interference between components but which does not require appreciable force to be exerted by the erector has to be chosen. Because of digitally controlled machines it is now possible to achieve these dimensional tolerances easily by mechanisation, even for wooden materials, as in the example. Tolerances may be chosen on the basis of the ease of adjustment it is desired to provide for fitting, or on the basis of soundproofing results, the properties of the materials used, overall dimensions and corresponding standards, for example ISO 286. Inclusion of the strip of elastomer material -16- helps soundproofing even in the case where there are dimensional variations after assembly.
Once the chamber has been erected a layer of insulating wool -60- may be placed on the inner surface. The joints
-61'- between the panels of insulating wool are preferably offset from the joints -61- between the panels.
Although the invention has been described in relation to examples of preferred embodiments, these must not be regarded as restricting the invention, which is defined by the broadest interpretation of the following claims.

Claims

A sound-attenuation element of the type comprising a plurality of panels (10, 20) connected together, comprising panels in contact with each other having a groove (100) running along the whole perimeter of their edges, the spaces generated by the corresponding grooves (100) at the edges of the adjacent panels in contact being occupied by battens (15), characterised in that
the battens and the panels have a manufacturing dimensional tolerance such that a pressure is generated between the panels and the battens when fitted, and in
that the batten has further at least one intermediate layer of elastomer material (16) to ensure that there is a
contact pressure between the batten and panel, and in that
the panels comprise U-shaped profiles (12) running round their perimeter in such a way that the U of the profile matches the groove (100) mentioned and two sheets forming the inner and outer faces of the panel (10,20), the U-shaped profiles and the sheets forming an inner space which contains materials for acoustic insulation.
An element according to claim 1, characterised in that the battens (15) are made of wood.
An element according to any one of claims 1 to 2 characterised in that the said panels (10, 20) lack operable mechanical locking means.
An element according to claim 1,
characterised in that the said internal space comprises a foam agglomerate and a perforated sheet of agglomerated wood.
An element according to any one of claims 1 to 4,
characterised in that it comprises the panels (10, 20) of generally square shape mentioned.
An element according to any one of claims 1 to 4,
characterised in that it comprises the panels (10, 20) of generally rectangular shape mentioned.
An element according to any one of claims 1 to 6,
characterised in that it comprises the panels (10, 20) of corner shape mentioned.
An element according to any one of claims 1 to 7,
characterised in that one of the battens (15) mentioned occupies the space in the groove (100) of at least four panels (10, 20).
An element according to any one of claims 1 to 8,
characterised in that it defines a central internal space in which a material having acoustic insulation properties is located.
An element according to any one of claims 1 to 9,
characterised in that it is a dismantable acoustic chamber.
An element according to claim 10, characterised in that it comprises panels (10, 20) which are covered with an acoustic insulating material (60), which is attached to the inner faces of said panels (10, 20).
An element, according to claim 10,
characterised in that it comprises a roof (40) and side walls shaped by flat panels (10) and corner-shaped panels (20).
An element, according to claim 12,
characterised in that it comprises a floor (50), which has a projection (51) to receive the grooves (100) of the panels (10, 20) of a first row.