US20110146165A1

US20110146165A1 - Modular house building system

Info

Publication number: US20110146165A1
Application number: US12/951,023
Authority: US
Inventors: Luc Lemieux; Steve Lemieux
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-12-18
Filing date: 2010-11-20
Publication date: 2011-06-23
Also published as: CA2722104A1; GB0922138D0

Abstract

A modular house building system has floor module supports; floor modules; wall modules; window panel modules; door panel modules; and fasteners, wherein the modules are connected to one another in any of a number of configurations using the fasteners to form a chosen modular house configuration; wherein the wall, window panel, and door panel modules each include horizontal planks, vertical planks that define an outer perimeter of each the module, and interstitial planks connected between the vertical planks that are used to increase the strength of each the module, and are connected together in any one of a plurality of configurations to form each respective module in a pre-chosen dimension and configuration.

Description

This application claims priority based on request GB0922138.3 filed Dec. 18, 2009

FIELD OF THE INVENTION

The present invention relates generally to construction but more particularly to a system for building modular houses.

BACKGROUND OF THE INVENTION

There exists many types of modular systems for construction so as to accelerate on site assembly of a structure. From the simplest home all the way to skyscrapers.

SUMMARY OF THE INVENTION

In view of the foregoing disadvantages inherent in the known devices now present in the prior art, the present invention, which will be described subsequently in greater detail, is to provide objects and advantages which are:
To provide for a modular system that has small lightweight modules of various sizes and for various purposes such as doorways, windows, patio doors, corners, floors structural beams, etc. . . . The modules can easily be assembled by one person using nails or screws.
To attain these ends, the present invention generally comprises floor module supports; floor modules; wall modules; window panel modules; door panel modules; and fasteners, wherein the modules are connected to one another in any of a number of configurations using the fasteners to form a chosen modular house configuration; wherein the wall, window panel, and door panel modules each include horizontal planks, vertical planks that define an outer perimeter of each the module, and interstitial planks connected between the vertical planks that are used to increase the strength of each the module, and are connected together in any one of a plurality of configurations to form each respective module in a pre-chosen dimension and configuration.
In a preferred embodiment, the fasteners are mechanical fasteners and are chosen from a group of mechanical fasteners including nails, bolts, and screws.
In an alternate embodiment, the fasteners are formed from an adhesive material.
The method of building a modular house comprises the steps of:
a.) forming a plurality of floor module supports;
b.) forming a plurality of floor modules;
c.) forming a plurality of wall modules;
d.) forming a plurality of window panel modules;
e.) forming a plurality of door panel modules;
f.) and providing a plurality of fasteners;
g.) forming each of the wall, window panel, and door panel modules by interconnecting horizontal planks, vertical planks that define an outer perimeter of each the module, and interstitial planks connected between the vertical planks that are used to increase the strength of each the module, together in any one of a plurality of configurations to form each respective module in a pre-chosen dimension and configuration.
h.) and interconnecting the modules to one another in any of a number of configurations using the fasteners to form a chosen modular house configuration.
In yet another variation of the invention, a plurality of floor support modules are placed upon a rigid and level surface and connected to one another to form a secure horizontal floor support; in following, a plurality of floor panel modules are then placed upon the floor support and connected to one another forming a secure horizontal floor; in following, a series of wall, window panel, and door panel modules are secured vertically along the outer edges of the floor and adjacent to one another forming a rectangular module.
The modular house building system can have a plurality of floor support modules along the top edges of the wall, window panel, and door panel modules to thereby form a second level floor support; in following a plurality of floor panel modules are then placed upon the second level floor support and connected to one another forming a secure horizontal second floor and thereby enclosing the rectangular module.
There has thus been outlined, rather broadly, the more important features of the invention in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the invention that will be described hereinafter and which will form the subject matter of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The abstract is neither intended to define the invention of the application, which is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way.
These together with other objects of the invention, along with the various features of novelty which characterize the invention, are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and the specific objects attained by its uses, reference should be made to the accompanying drawings and descriptive matter which contains illustrated preferred embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 Isometric view of the invention.

FIG. 2 a-d Isometric view of wall modules.

FIGS. 3 a-f Isometric views of window panel sizes.

FIGS. 4 a-f Isometric views of variants of window panel sizes.

FIG. 5 a-c Isometric views of door panel sizes.

FIG. 6 a-c Isometric views of various lengths of the open truss floor support modules.

FIG. 7 Isometric view of a plurality of connected floor panels laid over a plurality of connected floor support modules.

FIG. 8 Isometric view of a floor and wall.

FIG. 9 Isometric view of a two floor house.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

A modular house building system (10) is comprised of a wide variety of pre-constructed, pre-assembled wall and floor modules so that a house of any size and shape can be constructed.
For example, FIG. 2 a-d show wall modules (14, 14′, 14″ 14′″) that have different width and as such, can give a precision down to a single foot in the length one desires.
All modules, except for floor support modules (28) have the same elements in common, that is horizontal planks (16) and vertical planks (18) that define the outer perimeter of the module. A third element are the interstitial planks (20) that ensure strong structural integrity to the modules.
FIGS. 3-4 show variants of window panel modules (24, 25) to cover all needs. FIG. 5 show variants of door panel modules (26). FIG. 6 shows the open truss structure of the floor support modules (28) which can also be used for roof support.
FIG. 7 Shows a plurality of connected floor panel modules (30) laid over a plurality of connected floor support modules (28).
The modules are mechanically fastened together using common mechanical fasteners such as nails, bolts, screws and can also use adhesives. The modules can be used for building ships and any of a variety of constructions. Because each module is factory assembled, better quality control can be had. The factory assembly method follows the building code.
As to a further discussion of the manner of usage and operation of the present invention, the same should be apparent from the above description. Accordingly, no further discussion relating to the manner of usage and operation will be provided.
With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of the invention, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present invention.
Therefore, the foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.

Claims

1. A modular house building system comprising floor module supports; floor modules; wall modules; window panel modules; door panel modules; and fasteners, wherein said modules are connected to one another in any of a number of configurations using said fasteners to form a chosen modular house configuration; wherein said wall, window panel, and door panel modules each include horizontal planks, vertical planks that define an outer perimeter of each said module, and interstitial planks connected between said vertical planks that are used to increase the strength of each said module, and are connected together in any one of a plurality of configurations to form each respective module in a pre-chosen dimension and configuration.

2. The modular house building system of claim 1, wherein said fasteners are mechanical fasteners and are chosen from a group of mechanical fasteners including nails, bolts, and screws.

3. The modular house building system of claim 1, wherein said fasteners are formed from an adhesive material.

4. A method of building a modular house comprising the steps of:

a.) forming a plurality of floor module supports;

b.) forming a plurality of floor modules;

c.) forming a plurality of wall modules;

d.) forming a plurality of window panel modules;

e.) forming a plurality of door panel modules;

f.) and providing a plurality of fasteners;

g.) forming each of said wall, window panel, and door panel modules by interconnecting horizontal planks, vertical planks that define an outer perimeter of each said module, and interstitial planks connected between said vertical planks that are used to increase the strength of each said module, together in any one of a plurality of configurations to form each respective module in a pre-chosen dimension and configuration.

h.) and interconnecting said modules to one another in any of a number of configurations using said fasteners to form a chosen modular house configuration;

5. The modular house building system of claim 4, wherein said fasteners are mechanical fasteners and are chosen from a group of mechanical fasteners including nails, bolts, and screws.

6. The modular house building system of claim 4, wherein said fasteners are formed from an adhesive material.

7. The modular house building system of claim 4, wherein a plurality of floor support modules are placed upon a rigid and level surface and connected to one another to form a secure horizontal floor support; in following, a plurality of floor panel modules are then placed upon said floor support and connected to one another forming a secure horizontal floor; in following, a series of wall, window panel, and door panel modules are secured vertically along the outer edges of said floor and adjacent to one another forming a rectangular module.

8. The modular house building system of claim 7, wherein follows securing a plurality of floor support modules along the top edges of said wall, window panel, and door panel modules to thereby form a second level floor support; in following a plurality of floor panel modules are then placed upon said second level floor support and connected to one another forming a secure horizontal second floor and thereby enclosing said rectangular module.

9. The modular house building system of claim 8, wherein a series of wall, window panel, and door panel modules are secured vertically along at least two outer edges of said second floor, and along any other chosen horizontal direction along said second floor, and adjacent to one another forming a second floor rectangular module.

10. The modular house building system of claim 9, wherein the system follows securing a plurality of floor support modules along the top edges of said wall, window panel, and door panel modules to thereby form a third level floor support; in following a plurality of floor panel modules are then placed upon said third level floor support and connected to one another forming a secure horizontal third floor and thereby enclosing said second floor rectangular module.

11. The modular house building system of claim 10, wherein the steps sets forth in claims 7-10 can be repeated until a pre-chosen modular house has been completed.