EP2468466A1 - Method and device for cutting multiple food products - Google Patents
Method and device for cutting multiple food products Download PDFInfo
- Publication number
- EP2468466A1 EP2468466A1 EP20110009986 EP11009986A EP2468466A1 EP 2468466 A1 EP2468466 A1 EP 2468466A1 EP 20110009986 EP20110009986 EP 20110009986 EP 11009986 A EP11009986 A EP 11009986A EP 2468466 A1 EP2468466 A1 EP 2468466A1
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- completion
- partial
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 235000013305 food Nutrition 0.000 title claims abstract description 14
- 239000000047 product Substances 0.000 claims abstract description 167
- 239000006227 byproduct Substances 0.000 claims abstract description 7
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 235000013580 sausages Nutrition 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/30—Means for performing other operations combined with cutting for weighing cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0448—With subsequent handling [i.e., of product]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0524—Plural cutting steps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0524—Plural cutting steps
- Y10T83/0538—Repetitive transverse severing from leading edge of work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/929—Tool or tool with support
- Y10T83/9372—Rotatable type
Definitions
- the present invention relates to a method for simultaneously cutting several food products into portions comprising a plurality of product slices, in which the products are sliced with a common slicing apparatus, in particular a high-performance slicer, which has at least one cutting knife which rotates about a knife axis in a cutting plane and / or or planetary about a central axis and the products are supplied in multiple lanes.
- a common slicing apparatus in particular a high-performance slicer, which has at least one cutting knife which rotates about a knife axis in a cutting plane and / or or planetary about a central axis and the products are supplied in multiple lanes.
- the separated product slices are usually assembled into portions - for example, in a stacked or shingled form - and then fed to further processing devices such as a packaging machine. Since the portions must have a predetermined weight and / or a predetermined number of slices, It may be that at the end of a product only an incomplete partial portion can be cut open. Since the further processing of incomplete portions is to be avoided, but on the other hand discarding of product slices is undesirable, particularly in the case of high-quality products, there is a need to complete incomplete partial portions. In principle, this can be done by completing incomplete partial portions at the end of the product after the provision of a new product by product slices of this subsequent product.
- the feeding of the product in a lane is interrupted if the remaining product residue in this lane is no longer sufficient to form a complete portion and in at least one of the other lanes the remaining product residue is still sufficient to form at least one complete portion.
- the product remains are cut into incomplete portions, after the product remains of all traces have reached a level which is insufficient to form a full portion, and the incomplete portions are completed by product slices of subsequent products.
- Each track will be cut as long as it is possible to create full portions. Once this is no longer possible on one track, the slicing on that track will be interrupted and it will wait until the other tracks can no longer produce full portions.
- the slicing of the product residues resulting in incomplete partial portions then preferably takes place in a product residue exhaustion process common to all the slices. This has the advantage that the incomplete partial portions of all tracks can be conveyed away together from the effective range of the cutting blade in order to make room for the gate and its removal. After completion of the product change or bleed phase, the incomplete partial portions of all tracks can be transported back together, so as to be completed by slices of product to be rearranged subsequent products. An individually controlled conveying the incomplete partial portions is not required. The provision of individually controllable product feeds for the individual tracks is possible with less effort than the provision of individually controllable portioning conveyors.
- the partial portions are only moved together in and against a conveying direction, in particular a conveying unit undivided transversely to the conveying direction is used. This saves the effort to provide multiple conveyor units or conveyor sub-units.
- the product upon interrupting the feeding, the product is moved into a blank-cut position withdrawn relative to the cutting plane. In this way, unwanted chips formation during the interruption of the product supply can be prevented.
- the slicing of the product residues in the individual tracks can be coordinated in such a way that it ends at the same time in all tracks.
- the last usable product slice at the end of the product can be cut simultaneously on all traces.
- the trailing edges of the incomplete partial portions are then aligned flush. The completing can thus begin on all tracks at the same time.
- the time sequence of the slicing of the product residues in the individual tracks can be coordinated on the basis of the size of the respective product residues, in particular when the product residues having the largest remaining product residue are cut open.
- the size of the respective product residues can be detected by suitable sensors.
- important characteristics of the product such as length, thickness, cross-sectional shape or weight, are in principle recorded and stored before each slicing process. These data can be used advantageously to determine the size of the respective product residues. The fact that when cutting the product remains with the largest remaining product residue is started, a simultaneous termination of the product residue exhaustion process can be achieved.
- the completion of the partial portions in all tracks is started simultaneously. This facilitates the coordination of the completion process.
- the portions in the tracks after the completion are aligned relative to each other with respect to a conveying direction, preferably such that in relation to the conveying direction, the leading edges of the completed portions in all tracks are at the same height.
- the alignment can be achieved, for example, by means of track-specific, individually controllable belt conveyors - so-called portion-stop belts.
- the completed portions can be aligned in the same way as the regular cut whole portions. That is, in particular, the offset can be compensated, which results from the simultaneous termination of the product residues in the individual tracks and the resulting offset completion of the product residues in the individual tracks. Since the alignment can be done after the completion process at any point of the conveyor line, it is associated with much less effort than if a Portionier digitizer would provide with individually controllable tracks.
- the slicing of the product residues in all traces is started simultaneously.
- the leading edges of the incomplete partial portions are aligned flush.
- the completion of the partial portions in the individual tracks can be coordinated in such a way that the partial portions of all tracks are added at the same time to the last slice required for completion.
- a subsequent alignment of the completed portions relative to each other is not required, since the trailing edges of the completed portions and thus - with the same number of discs - whose leading edges are aligned flush from the outset.
- the completion of the partial portions can be carried out after a common intermediate positioning in a waiting area and a common return to a Portionier Scheme, in particular initially either the trailing edges of all subportions are simultaneously returned to a completion position or returned only the trailing edge of a first partial portion in a completion position and the trailing edges of the other partial portions beyond the completion position. While the partial portions are in the waiting area, the removal of the product end pieces and / or the cutting and removal of the cut can be carried out unhindered in the portioning region. If only the trailing edge of a first partial portion is returned to a completion position and the trailing edges of the other partial portions are returned beyond the completion position, care must be taken that the space is sufficient for returning, ie no product slices fall off the portioning conveyor. Such a configuration is therefore particularly suitable for flush-stacked or shingled portions to a small extent.
- the control device can in particular be designed to coordinate the operation of the product feed and the operation of the transfer unit for completing the partial portions, in particular in such a way that the cutting of the product remains in all the tracks ends simultaneously and the completion of the partial portions in all the tracks is started simultaneously, or that the slicing of the product remainders in all the tracks is started simultaneously and the completion of the partial servings is started with the partial portion having the highest number of slices required for completing.
- the conveyors can each have their own drive.
- the conveyors may have a common drive, wherein an adjustable device for individually adjusting the conveying speed is provided for each track.
- the transfer unit For transferring the partial portions in and against a conveying direction, the transfer unit preferably comprises at least one conveying unit undivided transversely to the conveying direction.
- the transfer unit can comprise at least two conveyor units following one another in a conveying direction, wherein the completion of the partial portions formed on a first conveyor unit can be carried out after intermediate positioning of the partial portions on a second conveyor unit and return of the partial portions to the first conveyor unit.
- the conveyor units may each comprise a belt conveyor, in particular an endless belt conveyor, which is operable both in and against the conveying direction.
- the transfer unit may comprise a Ausrichtsleyer, with the portions in the tracks after the completion relative to each other with respect to a conveying direction are aligned, preferably such that relative to the conveying direction, the leading edges of the completed portions in all tracks are at the same height.
- a high-performance slicer 11 includes a product feeder, not shown, which is adapted to food products 15 in a plurality of juxtaposed parallel tracks 13a, 13b, 13c along a conveying direction F to supply a cutting plane S, in which a rotating and / or rotating cutting blade (not shown) moves.
- the product feeder comprises one or more conveyors which are formed such that the feeding movement along the conveying direction F for each of the tracks 13a, 13b, 13c can be interrupted and resumed independently of the other tracks.
- conveyors for example, driven, engaging the rear end product, gripping claws and / or belt conveyors may be provided.
- a subordinate to the cutting blade transfer unit 19 ensures that complete product portions 17, which in the illustrated embodiment eight product slices 16 include, downstream devices, such as a packaging machine, submitable and each after cutting a product 15 existing incomplete partial portions by product slices 16 of a subsequent product 15th are complete.
- the transfer unit 19 comprises three successive conveyors, namely a portioning conveyor 21 arranged in the immediate vicinity of the cutting plane S, a control conveyor 23 downstream of the portioning conveyor 21 and an alignment conveyor 25 arranged downstream of the control conveyor 23, wherein the aligning conveyor 25 is designed to be split and for the individual tracks 13a , 13b, 13c is individually controllable.
- a control device not shown, ensures that on the Portionier husbander 21 complete portions 17 are created.
- the control device is capable of both the conveyors 21, 23, 25 of the transfer unit 19 and the product supply for the individual To control tracks 13a, 13b, 13c according to predetermined parameters and / or to regulate.
- all products 15 are measured and / or weighed before the start of the slicing operation.
- the corresponding data is transmitted to the control device and optionally stored.
- the slicing is interrupted also on this track 13b, ie the product feed is stopped and the product 15 becomes transferred to a withdrawn empty cut position.
- Fig. 3 shows an operating state in which the remaining product remains on all tracks 13a, 13b, 13c are so short that full portions 17 can no longer be cut open. The products on all product tracks 13a, 13b, 13c are thus in the idle position. Out Fig. 3 shows that the last complete portion 17 has been cut on the left product track 13a. The complete Portions 17 are transferred in the usual way to subsequent facilities.
- the product residues on the tracks 13a, 13b, 13c are of different lengths, i. the expected incomplete partial portions are of different sizes.
- the size of the product residue is independent of the time from which the remaining product residue is no longer sufficient to create a complete portion. Due to differences in product properties, e.g. a different cross-sectional shape, it may therefore be that the product residue on the track, in which first the blank cut operation was initiated, is the longest or shortest of all tracks.
- the product residues are now cut on all the tracks 13a, 13b, 13c, with the product residues being cut according to FIG Fig. 4 started with the largest remaining product residue on the middle track 13b.
- the other tracks 13a, 13c later follow in accordance with the size of their product residue, the control being such that the slicing of the product remains in all the tracks 13a, 13b, 13c simultaneously ends.
- the last usable product disk 16 is therefore cut simultaneously on all tracks 13a, 13b, 13c, so that the trailing edges 40 of the incomplete partial portions 27 are aligned flush, ie lie at the same height with respect to the conveying direction F. This condition is in Fig. 5 shown.
- the leading edges 30 of the completed portions 17 on the split alignment conveyor 25 - for example by means of individually controllable portion stop bands - aligned such that relative to the conveying direction F, the leading edges 30 of the completed portions 17 in all tracks 13a, 13b, 13c are at the same height. All existing partial portions are now completed to complete portions 17 and aligned correctly with each other. In addition, on the tracks 13a, 13b, 13c again with the continuous operation according to Fig. 1 are started, in which full portions 17 are cut open in a regular manner.
- FIGS Fig. 9 to 15 An alternative method of slicing food products in multiple lanes will be described with reference to FIGS Fig. 9 to 15 described.
- the in the Fig. 9 to 15 shown Hoch antiquesslicer 11 is similar in construction as in the first embodiment according to Fig. 1 to 8 , but here can be dispensed with the split Ausrichtsleyer 25. Portions 17 'are created which are shingled with only slight misalignment.
- Fig. 9 again shows a continuous operating state, in which continuously successive complete product portions 17 'created and transferred by a transfer unit 19' to a downstream processing device.
- the supply of the product 17 'in, for example, the right track 13c is interrupted if the remaining product residue in that track is no longer sufficient to form a full portion 17' and the remaining product remains in the other two tracks 13a, 13b sufficient to form at least one complete portion 17 '.
- the product 15 is moved on the right product track 13c in the idle position. This condition is in Fig. 10 shown.
- Fig. 11 shows an operating condition in which the remaining product remains on all tracks 13a, 13b, 13c are no longer sufficient to form a complete portion 17 'and in which, accordingly, the products 15 on all tracks 13a, 13b, 13c have been transferred to the idle position. How out Fig. 11 As a result, the product 15 of the middle product lane 13b was last transferred to the blank cut position.
- the partial portions 27 ' are again conveyed back against the conveying direction F by the control conveyor 23 to the portioning conveyor 21.
- the trailing edge 40 of the partial portion 27 'of the right-hand lane 13c is returned to a completion position, while the trailing edges 40 of the other - longer - partial portions 27' are consequently returned beyond the completion position.
- This operating state is in Fig. 14 shown.
- the other product tracks 13a, 13b "fly" on completion, depending on when the trailing edge 40 of the respective partial portion 27 'reaches the completion position. After completion of this process, both the leading edges 30 and the trailing edges 40 of the completed portions 17 'are aligned flush.
- the completed portions 17 ' can now be transferred in the usual way and the formation of new complete portions 17' according to the in Fig. 9 shown continuous operating state can be used again.
- This alternative is also suitable for portions of flush-stacked slices.
- the extent to which this alternative is generally suitable for shingled portions depends on the degree to which the particular device allows each to return portions with their trailing edges beyond the completion position without slices falling off.
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Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zum gleichzeitigen Aufschneiden mehrerer Lebensmittelprodukte in jeweils mehrere Produktscheiben umfassende Portionen, bei dem die Produkte mit einer gemeinsamen Aufschneidevorrichtung, insbesondere einem Hochleistungsslicer, aufgeschnitten werden, die wenigstens ein Schneidmesser aufweist, das in einer Schneidebene um eine Messerachse rotiert und/oder um eine Mittelachse planetarisch umläuft und dem die Produkte mehrspurig zugeführt werden.The present invention relates to a method for simultaneously cutting several food products into portions comprising a plurality of product slices, in which the products are sliced with a common slicing apparatus, in particular a high-performance slicer, which has at least one cutting knife which rotates about a knife axis in a cutting plane and / or or planetary about a central axis and the products are supplied in multiple lanes.
Im Stand der Technik sind verschiedene Arten von Lebensmittel-Schneidvorrichtungen bekannt. Es werden beispielsweise so genannte Hochleistungs-Slicer dazu eingesetzt, Lebensmittelprodukte, wie z.B. Wurst, Fleisch oder Käse, mit hoher Schnittgeschwindigkeit aufzuschneiden. Durch das Prinzip des mehrspurigen Zuführens kann eine einzige Schneidvorrichtung - mit entsprechend großem Messer - zum gleichzeitigen Schneiden mehrerer Produktlaibe oder Produktriegel - im Folgenden einfach: Produkte - genutzt werden, um so die Schnittleistung weiter zu erhöhen.Various types of food slicing apparatus are known in the art. For example, so-called high performance slicers are used to prepare food products, e.g. Sausage, meat or cheese, cut to high speed. Due to the principle of multi-track feeding, a single cutting device - with a correspondingly large knife - for simultaneous cutting of several product loaves or product bars - in the following simply: Products - can be used to further increase the cutting performance.
Die abgetrennten Produktscheiben werden üblicherweise zu Portionen zusammengestellt - beispielsweise in gestapelter oder geschindelter Form - und anschließend weiteren Verarbeitungsvorrichtungen wie z.B. einer Verpackungsmaschine zugeführt. Da die Portionen ein vorgegebenes Gewicht und/oder eine vorgegebene Scheibenanzahl aufweisen müssen, kann es sein, dass am Ende eines Produkts nur noch eine unvollständige Teilportion aufgeschnitten werden kann. Da das Weiterverarbeiten von unvollständigen Portionen zu vermeiden ist, andererseits aber ein Verwerfen von Produktscheiben insbesondere bei hochwertigen Produkten unerwünscht ist, besteht das Bedürfnis, unvollständige Teilportionen zu komplettieren. Grundsätzlich kann dies dadurch geschehen, dass am Produktende entstehende unvollständige Teilportionen nach Bereitstellen eines neuen Produkts durch Produktscheiben dieses nachfolgenden Produkts komplettiert werden. Dabei besteht jedoch das Problem, dass bei einem Produktwechsel zunächst ein nicht verwertbares Endstück des bereits aufgeschnittenen Produkts und anschließend ein ebenfalls nicht verwertbarer Anschnitt des neuen Produkts weggeschafft werden müssen. Die unvollständige Teilportion muss also, z.B. auf einem Portionierförderer, zunächst aus dem Wirkungsbereich des Schneidmessers weggefördert und anschließend wieder diesem zugeführt werden. Bei einem mehrspurigen Aufschneiden erfordert dies individuell einstellbare Portionierförderer für die einzelnen Spuren, da die Produkte auf den einzelnen Spuren im Normalfall nicht exakt gleichzeitig zur Neige gehen. Das Bereitstellen von individuell steuerbaren Portionierförderern ist jedoch aufwendig und kostspielig, da solche Portionierförderer üblicherweise Zusatzfunktionen aufweisen müssen. Z.B. sind Portionierförderer zur Seite schwenkbar oder nach unten absenkbar zu gestalten.The separated product slices are usually assembled into portions - for example, in a stacked or shingled form - and then fed to further processing devices such as a packaging machine. Since the portions must have a predetermined weight and / or a predetermined number of slices, It may be that at the end of a product only an incomplete partial portion can be cut open. Since the further processing of incomplete portions is to be avoided, but on the other hand discarding of product slices is undesirable, particularly in the case of high-quality products, there is a need to complete incomplete partial portions. In principle, this can be done by completing incomplete partial portions at the end of the product after the provision of a new product by product slices of this subsequent product. However, there is the problem that in a product change first a non-usable end of the already cut product and then a likewise not usable portion of the new product must be removed. The incomplete partial portion must therefore, for example, on a portioning conveyor, initially conveyed away from the scope of the cutting blade and then fed back to this. In multi-lane cutting, this requires individually adjustable portioning conveyors for the individual lanes, since the products on the individual lanes normally do not run out of time exactly at the same time. The provision of individually controllable Portionierförderern is however complicated and expensive, since such Portionierförderer usually have to have additional functions. For example, portioning conveyors can be swiveled to the side or lowered downwards.
Es ist daher eine Aufgabe der Erfindung, bei einem mehrspurigen Aufschneiden von Lebensmittelprodukten eine einfache Möglichkeit zum Komplettieren von unvollständigen Teilportionen anzugeben.It is therefore an object of the invention to provide a simple way to complete incomplete partial portions in a multi-lane slicing of food products.
Die Lösung der Aufgabe erfolgt durch ein Verfahren mit den Merkmalen des Anspruchs 1.The object is achieved by a method having the features of claim 1.
Erfindungsgemäß wird jeweils das Zuführen des Produkts in einer Spur unterbrochen, falls der verbliebene Produktrest in dieser Spur nicht mehr zum Bilden einer vollständigen Portion ausreicht und in wenigstens einer der anderen Spuren der verbliebene Produktrest noch zum Bilden mindestens einer vollständigen Portion ausreicht. Die Produktreste werden in unvollständige Teilportionen aufgeschnitten, nachdem die Produktreste aller Spuren ein Maß erreicht haben, welches zum Bilden einer vollständigen Portion nicht mehr ausreicht, und die unvollständigen Teilportionen werden durch Produktscheiben nachfolgender Produkte komplettiert.According to the invention, in each case the feeding of the product in a lane is interrupted if the remaining product residue in this lane is no longer sufficient to form a complete portion and in at least one of the other lanes the remaining product residue is still sufficient to form at least one complete portion. The product remains are cut into incomplete portions, after the product remains of all traces have reached a level which is insufficient to form a full portion, and the incomplete portions are completed by product slices of subsequent products.
Auf jeder Spur wird also so lange aufgeschnitten, wie es möglich ist, vollständige Portionen zu erzeugen. Sobald dies auf einer Spur nicht mehr möglich ist, wird das Aufschneiden auf dieser Spur unterbrochen und es wird gewartet, bis die anderen Spuren ebenfalls keine vollständigen Portionen mehr erzeugen können. Das Aufschneiden der - unvollständige Teilportionen ergebenden - Produktreste findet dann vorzugsweise in einem allen Spuren gemeinsamem Produktrest-Aufbrauchprozess statt. Dies hat den Vorteil, dass die unvollständigen Teilportionen aller Spuren gemeinsam aus dem Wirkungsbereich des Schneidmessers weggefördert werden können, um für den Anschnitt und dessen Entfernung Platz zu schaffen. Nach Beendigung der Produktwechsel- bzw. Anschnittphase können die unvollständigen Teilportionen aller Spuren wieder gemeinsam zurückbefördert werden, um so durch Produktscheiben der neu aufzuschneidenden nachfolgenden Produkte komplettiert zu werden. Ein individuell gesteuertes Fördern der unvollständigen Teilportionen ist nicht erforderlich. Das Vorsehen von individuell steuerbaren Produktzuführungen für die einzelnen Spuren ist mit geringerem Aufwand möglich als die Bereitstellung individuell steuerbarer Portionierförderer.Each track will be cut as long as it is possible to create full portions. Once this is no longer possible on one track, the slicing on that track will be interrupted and it will wait until the other tracks can no longer produce full portions. The slicing of the product residues resulting in incomplete partial portions then preferably takes place in a product residue exhaustion process common to all the slices. This has the advantage that the incomplete partial portions of all tracks can be conveyed away together from the effective range of the cutting blade in order to make room for the gate and its removal. After completion of the product change or bleed phase, the incomplete partial portions of all tracks can be transported back together, so as to be completed by slices of product to be rearranged subsequent products. An individually controlled conveying the incomplete partial portions is not required. The provision of individually controllable product feeds for the individual tracks is possible with less effort than the provision of individually controllable portioning conveyors.
Vorzugsweise werden die Teilportionen nur gemeinsam in und entgegen einer Förderrichtung bewegt, wobei insbesondere eine quer zur Förderrichtung ungeteilte Fördereinheit verwendet wird. Dies erspart den Aufwand zum Bereitstellen mehrerer Fördereinheiten oder Förderuntereinheiten.Preferably, the partial portions are only moved together in and against a conveying direction, in particular a conveying unit undivided transversely to the conveying direction is used. This saves the effort to provide multiple conveyor units or conveyor sub-units.
Gemäß einer Ausgestaltung der Erfindung wird beim Unterbrechen des Zuführens das Produkt in eine gegenüber der Schneidebene zurückgezogene Leerschnittstellung bewegt. Auf diese Weise kann eine unerwünschte Schnitzelbildung während des Unterbrechens der Produktzuführung verhindert werden.According to one embodiment of the invention, upon interrupting the feeding, the product is moved into a blank-cut position withdrawn relative to the cutting plane. In this way, unwanted chips formation during the interruption of the product supply can be prevented.
Das Aufschneiden der Produktreste in den einzelnen Spuren kann derart koordiniert werden, dass es in allen Spuren gleichzeitig endet. Mit anderen Worten kann die jeweils letzte verwertbare Produktscheibe am Produktende auf allen Spuren gleichzeitig geschnitten werden. Die Hinterkanten der unvollständigen Teilportionen sind dann bündig ausgerichtet. Das Komplettieren kann somit auf allen Spuren gleichzeitig beginnen.The slicing of the product residues in the individual tracks can be coordinated in such a way that it ends at the same time in all tracks. In other words, the last usable product slice at the end of the product can be cut simultaneously on all traces. The trailing edges of the incomplete partial portions are then aligned flush. The completing can thus begin on all tracks at the same time.
Weiterhin kann die zeitliche Abfolge des Aufschneidens der Produktreste in den einzelnen Spuren anhand der Größe der jeweiligen Produktreste koordiniert werden, wobei insbesondere beim Aufschneiden der Produktreste mit dem größten verbliebenen Produktrest begonnen wird. Die Größe der jeweiligen Produktreste kann durch geeignete Sensoren erfasst werden. In der Praxis werden wichtige Kenngrößen des Produkts, wie Länge, Dicke, Querschnittsform oder Gewicht, prinzipiell vor jedem Aufschneidevorgang erfasst und gespeichert. Diese Daten können in vorteilhafter Weise dazu genutzt werden, die Größe der jeweiligen Produktreste zu ermitteln. Dadurch dass beim Aufschneiden der Produktreste mit dem größten verbliebenen Produktrest begonnen wird, kann ein gleichzeitiges Beenden des Produktrest-Aufbrauchprozesses erreicht werden.Furthermore, the time sequence of the slicing of the product residues in the individual tracks can be coordinated on the basis of the size of the respective product residues, in particular when the product residues having the largest remaining product residue are cut open. The size of the respective product residues can be detected by suitable sensors. In practice, important characteristics of the product, such as length, thickness, cross-sectional shape or weight, are in principle recorded and stored before each slicing process. These data can be used advantageously to determine the size of the respective product residues. The fact that when cutting the product remains with the largest remaining product residue is started, a simultaneous termination of the product residue exhaustion process can be achieved.
Gemäß einer weiteren Ausgestaltung der Erfindung wird mit dem Komplettieren der Teilportionen in allen Spuren gleichzeitig begonnen. Dies erleichtert das Koordinieren des Komplettiervorgangs.According to a further embodiment of the invention, the completion of the partial portions in all tracks is started simultaneously. This facilitates the coordination of the completion process.
Gemäß einer weiteren Ausführungsform der Erfindung werden die Portionen in den Spuren nach der Komplettierung relativ zueinander in Bezug auf eine Förderrichtung ausgerichtet, vorzugsweise derart, dass auf die Förderrichtung bezogen die Vorderkanten der komplettierten Portionen in allen Spuren auf gleicher Höhe liegen. Das Ausrichten kann beispielsweise mittels spurbezogen individuell steuerbarer Bandförderer - so genannter Portionsstoppbänder - erreicht werden. Auf diese Weise können die komplettierten Portionen so ausgerichtet werden, wie es den regulär aufgeschnittenen vollständigen Portionen entspricht. Das heißt es kann insbesondere der Versatz ausgeglichen werden, der sich durch das gleichzeitig endende Aufschneiden der Produktreste in den einzelnen Spuren und dem dadurch bedingten versetzt endenden Komplettieren der Produktreste in den einzelnen Spuren ergibt. Da das Ausrichten nach dem Komplettiervorgang an beliebiger Stelle der Förderstrecke erfolgen kann, ist es mit wesentlich geringerem Aufwand verbunden, als wenn ein Portionierförderer mit individuell ansteuerbaren Spuren vorzusehen wäre.According to a further embodiment of the invention, the portions in the tracks after the completion are aligned relative to each other with respect to a conveying direction, preferably such that in relation to the conveying direction, the leading edges of the completed portions in all tracks are at the same height. The alignment can be achieved, for example, by means of track-specific, individually controllable belt conveyors - so-called portion-stop belts. In this way, the completed portions can be aligned in the same way as the regular cut whole portions. That is, in particular, the offset can be compensated, which results from the simultaneous termination of the product residues in the individual tracks and the resulting offset completion of the product residues in the individual tracks. Since the alignment can be done after the completion process at any point of the conveyor line, it is associated with much less effort than if a Portionierförderer would provide with individually controllable tracks.
Gemäß einer alternativen Ausführungsform der Erfindung wird mit dem Aufschneiden der Produktreste in allen Spuren gleichzeitig begonnen. Bei dieser Ausführungsform sind die Vorderkanten der unvollständigen Teilportionen bündig ausgerichtet.According to an alternative embodiment of the invention, the slicing of the product residues in all traces is started simultaneously. In this embodiment, the leading edges of the incomplete partial portions are aligned flush.
Beim Komplettieren der Teilportionen kann mit derjenigen Teilportion begonnen werden, welche die höchste Anzahl an zum Komplettieren erforderlichen Scheiben aufweist. Die weiteren Spuren können dann im Verlauf des Komplettierprozesses je nach Länge des Produktrests später einsteigen.When completing the partial portions, it is possible to start with that partial portion which has the highest number of slices required for completing. The further traces may then later in the course of the completion process, depending on the length of the product residue later.
Das Komplettieren der Teilportionen in den einzelnen Spuren kann insbesondere derart koordiniert werden, dass den Teilportionen aller Spuren die letzte zum Komplettieren erforderliche Scheibe gleichzeitig hinzugefügt wird. Bei einer derartigen Ausgestaltung ist ein nachfolgendes Ausrichten der komplettierten Portionen relativ zueinander nicht erforderlich, da die Hinterkanten der komplettierten Portionen und somit auch - bei gleicher Scheibenzahl - deren Vorderkanten von vornherein bündig ausgerichtet sind.In particular, the completion of the partial portions in the individual tracks can be coordinated in such a way that the partial portions of all tracks are added at the same time to the last slice required for completion. In such an embodiment, a subsequent alignment of the completed portions relative to each other is not required, since the trailing edges of the completed portions and thus - with the same number of discs - whose leading edges are aligned flush from the outset.
Die Komplettierung der Teilportionen kann nach einer gemeinsamen Zwischenpositionierung in einem Wartebereich und einer gemeinsamen Rückführung in einen Portionierbereich erfolgen, wobei insbesondere zunächst entweder die Hinterkanten aller Teilportionen gleichzeitig in eine Komplettierungsposition zurückgeführt werden oder nur die Hinterkante einer ersten Teilportion in eine Komplettierungsposition zurückgeführt und die Hinterkanten der anderen Teilportionen über die Komplettierungsposition hinaus zurückgeführt werden. Während sich die Teilportionen in dem Wartebereich befinden, kann in dem Portionierbereich ungehindert das Abtransportieren der Produktendstücke und/oder das Aufschneiden und Wegschaffen des Anschnitts durchgeführt werden. Sofern nur die Hinterkante einer ersten Teilportion in eine Komplettierungsposition zurückgeführt und die Hinterkanten der anderen Teilportionen über die Komplettierungsposition hinaus zurückgeführt werden, ist darauf zu achten, dass der Raum zum Zurückführen ausreicht, d.h. dass keine Produktscheiben von dem Portionierförderer herabfallen. Eine derartige Ausgestaltung eignet sich daher insbesondere bei bündig gestapelten oder in geringem Ausmaß geschindelten Portionen.The completion of the partial portions can be carried out after a common intermediate positioning in a waiting area and a common return to a Portionierbereich, in particular initially either the trailing edges of all subportions are simultaneously returned to a completion position or returned only the trailing edge of a first partial portion in a completion position and the trailing edges of the other partial portions beyond the completion position. While the partial portions are in the waiting area, the removal of the product end pieces and / or the cutting and removal of the cut can be carried out unhindered in the portioning region. If only the trailing edge of a first partial portion is returned to a completion position and the trailing edges of the other partial portions are returned beyond the completion position, care must be taken that the space is sufficient for returning, ie no product slices fall off the portioning conveyor. Such a configuration is therefore particularly suitable for flush-stacked or shingled portions to a small extent.
Die Erfindung betrifft weiterhin eine Vorrichtung, insbesondere einen Hochleistungsslicer, zum gleichzeitigen Aufschneiden mehrerer Lebensmittelprodukte in jeweils mehrere Produktscheiben umfassende Portionen, mit einer Produktzuführung, die mehrere parallel nebeneinander angeordnete Fördereinrichtungen umfasst, mit denen die Produkte einer Schneidebene mehrspurig zuführbar sind, in der sich wenigstens ein Schneidmesser, insbesondere rotierend und/oder umlaufend, bewegt, wobei die Produktzuführung derart ausgebildet ist, dass die Zuführbewegung für jede Spur unabhängig von den anderen Spuren unterbrochen und wieder aufgenommen werden kann, einer dem Schneidmesser nachgeordneten, zumindest einem Teil der Spuren zugeordneten Übergabeeinheit, mit der vollständige Portionen an nachgeschaltete Einrichtungen übergebbar und jeweils nach Aufschneiden eines Produkts vorhandene unvollständige Teilportionen durch Produktscheiben eines nachfolgenden Produkts komplettierbar sind, und einer Steuereinrichtung, die dazu ausgebildet ist,
- das Zuführen des Produkts in einer Spur zu unterbrechen, falls der verbliebene Produktrest in dieser Spur nicht mehr zum Bilden einer vollständigen Portion ausreicht und in wenigstens einer der anderen Spuren der verbliebene Produktrest noch zum Bilden mindestens einer vollständigen Portion ausreicht, und
- die Produktreste zum Aufschneiden dem Schneidmesser zuzuführen, nachdem die Produktreste aller Spuren ein Maß erreicht haben, welches zum Bilden einer vollständigen Portion nicht mehr ausreicht.
- stopping the feeding of the product in a lane if the remaining product residue in that lane is no longer sufficient to form a complete portion and in at least one of the other lanes the remaining product residue is still sufficient to form at least one complete portion;
- the product residues for slicing the cutting blade after the product remains of all traces have reached a level, which is no longer sufficient to form a complete portion.
Dadurch, dass die Zuführbewegung für jede Spur unabhängig von den anderen Spuren unterbrochen und wieder aufgenommen werden kann, kann ein aufwendiger individuell steuerbarer Portionierförderer eingespart werden.Due to the fact that the feed movement for each track can be interrupted and resumed independently of the other tracks, a complex, individually controllable portioning conveyor can be saved.
Die Steuereinrichtung kann insbesondere dazu ausgebildet sein, zum Komplettieren der Teilportionen den Betrieb der Produktzuführung und den Betrieb der Übergabeeinheit zu koordinieren, insbesondere derart, dass das Aufschneiden der Produktreste in allen Spuren gleichzeitig endet und mit dem Komplettieren der Teilportionen in allen Spuren gleichzeitig begonnen wird, oder dass mit dem Aufschneiden der Produktreste in allen Spuren gleichzeitig begonnen wird und beim Komplettieren der Teilportionen mit derjenigen Teilportion begonnen wird, welche die höchste Anzahl an zum Komplettieren erforderlichen Scheiben aufweist.The control device can in particular be designed to coordinate the operation of the product feed and the operation of the transfer unit for completing the partial portions, in particular in such a way that the cutting of the product remains in all the tracks ends simultaneously and the completion of the partial portions in all the tracks is started simultaneously, or that the slicing of the product remainders in all the tracks is started simultaneously and the completion of the partial servings is started with the partial portion having the highest number of slices required for completing.
Die Fördereinrichtungen können dabei jeweils einen eigenen Antrieb aufweisen. Alternativ können die Fördereinrichtungen einen gemeinsamen Antrieb aufweisen, wobei für jede Spur eine einstellbare Einrichtung zum individuellen Anpassen der Fördergeschwindigkeit vorgesehen ist.The conveyors can each have their own drive. Alternatively, the conveyors may have a common drive, wherein an adjustable device for individually adjusting the conveying speed is provided for each track.
Bevorzugt umfasst die Übergabeeinheit zum ausschließlichen gemeinsamen Bewegen der Teilportionen in und entgegen einer Förderrichtung zumindest eine quer zur Förderrichtung ungeteilte Fördereinheit. Hierdurch können die Herstellungskosten der Vorrichtung gegenüber einer Anordnung mit individuell förderbaren Teilportionen gesenkt werden. Weiterhin kann die Übergabeeinheit wenigstens zwei in einer Förderrichtung aufeinander folgende Fördereinheiten umfassen, wobei die Komplettierung der an einer ersten Fördereinheit entstandenen Teilportionen nach Zwischenpositionierung der Teilportionen an einer zweiten Fördereinheit und Rückführung der Teilportionen an die erste Fördereinheit durchführbar ist.For transferring the partial portions in and against a conveying direction, the transfer unit preferably comprises at least one conveying unit undivided transversely to the conveying direction. As a result, the manufacturing cost of the device can be reduced compared to an arrangement with individually eligible partial portions. Furthermore, the transfer unit can comprise at least two conveyor units following one another in a conveying direction, wherein the completion of the partial portions formed on a first conveyor unit can be carried out after intermediate positioning of the partial portions on a second conveyor unit and return of the partial portions to the first conveyor unit.
Die Fördereinheiten können jeweils einen Bandförderer, insbesondere einen Endlosbandförderer, umfassen, der sowohl in als auch entgegen der Förderrichtung betreibbar ist.The conveyor units may each comprise a belt conveyor, in particular an endless belt conveyor, which is operable both in and against the conveying direction.
Weiterhin kann die Übergabeeinheit einen Ausrichtförderer umfassen, mit dem Portionen in den Spuren nach der Komplettierung relativ zueinander in Bezug auf eine Förderrichtung ausrichtbar sind, vorzugsweise derart, dass auf die Förderrichtung bezogen die Vorderkanten der komplettierten Portionen in allen Spuren auf gleicher Höhe liegen.Furthermore, the transfer unit may comprise a Ausrichtförderer, with the portions in the tracks after the completion relative to each other with respect to a conveying direction are aligned, preferably such that relative to the conveying direction, the leading edges of the completed portions in all tracks are at the same height.
Die Erfindung wird nachfolgend beispielhaft anhand der Zeichnung beschrieben.
- Fig. 1 bis 8
- zeigen vereinfachte Draufsichten auf eine Vorrichtung zum Aufschneiden von Lebensmittelprodukten gemäß einer ersten Ausführungsform der Erfindung.
- Fig. 9
bis 15 - zeigen vereinfachte Draufsichten auf eine Vorrichtung zum Aufschneiden von Lebensmittelprodukten gemäß einer zweiten Ausführungsform der Erfindung.
- Fig. 1 to 8
- show simplified plan views of a device for slicing food products according to a first embodiment of the invention.
- Fig. 9 to 15
- show simplified plan views of a device for slicing food products according to a second embodiment of the invention.
Gemäß
Bei dem in
Sobald nun beispielsweise auf der im Bild rechten Spur 13c das Produkt 15 zur Neige geht und der verbliebene Produktrest in dieser Spur nicht mehr zum Bilden einer vollständigen Portion 17 ausreicht, auf den anderen beiden Spuren 13a, 13b die verbliebenen Produktreste jedoch noch zum Bilden von vollständigen Portionen 17 ausreichen, wird das Zuführen des Produkts 15 auf der im Bild rechten Produktspur 13c durch entsprechendes Ansteuern der Produktzuführung unterbrochen und der Produktrest wird in eine zurückgezogene Leerschnittstellung überführt, wie dies in
Die Produktreste auf den Spuren 13a, 13b, 13c sind unterschiedlich lang, d.h. die jeweils zu erwartenden unvollständigen Teilportionen sind unterschiedlich groß. Die Größe des Produktrests ist dabei unabhängig von dem Zeitpunkt, ab welchem der verbliebene Produktrest nicht mehr zum Erstellen einer vollständigen Portion ausreicht. Aufgrund von Unterschieden in den Produkteigenschaften, z.B. einem unterschiedlichen Querschnittsverlauf, kann es also sein, dass der Produktrest auf derjenigen Spur, bei welcher zuerst der Leerschnittbetrieb veranlasst wurde, am längsten oder auch am kürzesten von allen Spuren ist.The product residues on the
In einem gemeinsamen Produktrest-Aufbrauchprozess werden nun die Produktreste auf allen Spuren 13a, 13b, 13c aufgeschnitten, wobei beim Aufschneiden der Produktreste gemäß
Die verbliebenen, nicht mehr verwertbaren Endstücke 29 werden von der Schneidebene S zurückgezogen und entfernt, beispielsweise durch eine in der Produktzuführung vorgesehene Klappe. Weiterhin werden die unvollständigen Teilportionen 27 gemeinsam von dem Portionierförderer 21 in Förderrichtung F auf den Steuerförderer 23 gefördert, wie dies in
Anschließend werden gemäß
Wie in
Ein alternatives Verfahren zum Aufschneiden von Lebensmittelprodukten in mehreren Spuren wird unter Bezugnahme auf die
Wie bei der ersten Ausführungsform wird das Zuführen des Produkts 17' beispielsweise in der rechten Spur 13c unterbrochen, falls der verbliebene Produktrest in dieser Spur nicht mehr zum Bilden einer vollständigen Portion 17' ausreicht und in den beiden anderen Spuren 13a, 13b der verbliebene Produktrest noch zum Bilden mindestens einer vollständigen Portion 17' ausreicht. Auf den beiden linken Produktspuren 13a, 13b werden dann weiterhin vollständige Portionen 17' aufgeschnitten, wohingegen das Produkt 15 auf der rechten Produktspur 13c in die Leerschnittstellung bewegt wird. Dieser Zustand ist in
Sobald beispielsweise auf der linken Produktspur 13a der Produktrest ebenfalls nicht mehr zum Bilden einer vollständigen Portion 17' ausreicht, wird auch das Produkt 15 auf dieser Produktspur 13a in die Leerschnittstellung bewegt.
Gemäß
Die anderen Produktspuren 13a, 13b steigen beim Komplettieren "fliegend" ein, je nachdem, wann die Hinterkante 40 der jeweiligen Teilportion 27' die Komplettierungsposition erreicht. Nach Abschluss dieses Verfahrens sind sowohl die Vorderkanten 30 als auch die Hinterkanten 40 der komplettierten Portionen 17' bündig ausgerichtet. Die komplettierten Portionen 17' können nun in gewohnter Weise übergeben werden und das Bilden von neuen vollständigen Portionen 17' gemäß dem in
Diese Alternative eignet sich ersichtlich auch für Portionen aus bündig gestapelten Scheiben. Inwieweit diese Alternative generell für geschindelte Portionen geeignet ist, hängt davon ab, um welches Maß es die konkrete Vorrichtung jeweils zulässt, Portionen mit ihren Hinterkanten über die Komplettierungsposition hinaus zurückzuführen, ohne dass Scheiben herunterfallen.This alternative is also suitable for portions of flush-stacked slices. The extent to which this alternative is generally suitable for shingled portions depends on the degree to which the particular device allows each to return portions with their trailing edges beyond the completion position without slices falling off.
- 1111
- Hochleistungsslicerhigh-performance slicer
- 13a, 13b, 13c13a, 13b, 13c
- Produktspurproduct tracking
- 1515
- Produktproduct
- 1616
- Produktscheibeproduct slice
- 17, 17'17, 17 '
- Portionportion
- 19, 19'19, 19 '
- ÜbergabeeinheitTransfer unit
- 2121
- PortionierfördererPortionierförderer
- 2323
- Steuerförderercontrol conveyor
- 2525
- AusrichtfördererAusrichtförderer
- 27, 27'27, 27 '
- Teilportionsubportion
- 2929
- Endstücktail
- 3030
- Vorderkanteleading edge
- 4040
- Hinterkantetrailing edge
- FF
- Förderrichtungconveying direction
- SS
- Schneidebenecutting plane
Claims (15)
dadurch gekennzeichnet, dass
die Teilportionen (27, 27') nur gemeinsam in und entgegen einer Förderrichtung (F) bewegt werden, wobei insbesondere eine quer zur Förderrichtung (F) ungeteilte Fördereinheit (21) verwendet wird.Method according to claim 1,
characterized in that
the partial portions (27, 27 ') are only moved together in and against a conveying direction (F), wherein in particular a conveying unit (21) undivided transversely to the conveying direction (F) is used.
dadurch gekennzeichnet, dass
beim Unterbrechen des Zuführens das Produkt (15) in eine gegenüber der Schneidebene (S) zurückgezogene Leerschnittstellung bewegt wird.Method according to claim 1 or 2,
characterized in that
upon interrupting the feeding, the product (15) is moved to a blank cutting position withdrawn relative to the cutting plane (S).
dadurch gekennzeichnet, dass
das Aufschneiden der Produktreste in den einzelnen Spuren (13a, 13b, 13c) derart koordiniert wird, dass es in allen Spuren (13a, 13b, 13c) gleichzeitig endet, und/oder dass die zeitliche Abfolge des Aufschneidens der Produktreste in den einzelnen Spuren (13a, 13b, 13c) anhand der Größe der jeweiligen Produktreste koordiniert wird, wobei insbesondere beim Aufschneiden der Produktreste mit dem größten verbliebenen Produktrest begonnen wird.Method according to at least one of the preceding claims,
characterized in that
the slicing of the product residues in the individual tracks (13a, 13b, 13c) is coordinated in such a way that it ends simultaneously in all the tracks (13a, 13b, 13c), and / or that the chronology of the slicing of the product residues in the individual tracks ( 13a, 13b, 13c) is coordinated on the basis of the size of the respective product residues, wherein in particular when cutting the product residues with the largest remaining product residue is started.
dadurch gekennzeichnet, dass
mit dem Komplettieren der Teilportionen (27) in allen Spuren (13a, 13b, 13c) gleichzeitig begonnen wird.Method according to at least one of the preceding claims,
characterized in that
the completion of the partial portions (27) in all tracks (13a, 13b, 13c) is started simultaneously.
dadurch gekennzeichnet, dass
die Portionen (17) in den Spuren (13a, 13b, 13c) nach der Komplettierung relativ zueinander in Bezug auf eine Förderrichtung (F) ausgerichtet werden, vorzugsweise derart, dass auf die Förderrichtung (F) bezogen die Vorderkanten (30) der komplettierten Portionen (17) in allen Spuren (13a, 13b, 13c) auf gleicher Höhe liegen.Method according to at least one of the preceding claims,
characterized in that
the portions (17) in the tracks (13a, 13b, 13c) after completion are aligned relative to each other with respect to a conveying direction (F), preferably such that in relation to the conveying direction (F) the leading edges (30) of the completed portions (17) lie in the same height in all tracks (13a, 13b, 13c).
dadurch gekennzeichnet, dass
mit dem Aufschneiden der Produktreste in allen Spuren (13a, 13b, 13c) gleichzeitig begonnen wird.Method according to at least one of the preceding claims,
characterized in that
with the slicing of the product residues in all traces (13a, 13b, 13c) is started simultaneously.
dadurch gekennzeichnet, dass
das Komplettieren der Teilportionen (27') in den einzelnen Spuren (13a, 13b, 13c) derart koordiniert wird, dass den Teilportionen (27') aller Spuren (13a, 13b, 13c) die letzte zum Komplettieren erforderliche Produktscheibe (16) gleichzeitig hinzugefügt wird, und/ oder dass beim Komplettieren der Teilportionen (27') mit derjenigen Teilportion begonnen wird, welche die höchste Anzahl an zum Komplettieren erforderlichen Produktscheiben (16) aufweist.Method according to at least one of the preceding claims,
characterized in that
the completion of the partial portions (27 ') in the individual tracks (13a, 13b, 13c) is coordinated in such a way that the partial portions (27') of all tracks (13a, 13b, 13c) at the same time add the last product slice (16) required for completion is, and / or that in completing the partial portions (27 ') is started with that partial portion having the highest number of product slices (16) required for completion.
dadurch gekennzeichnet, dass
die Komplettierung der Teilportionen (27, 27') nach einer gemeinsamen Zwischenpositionierung in einem Wartebereich und einer gemeinsamen Rückführung in einen Portionierbereich erfolgt, wobei insbesondere zunächst entweder die Hinterkanten (40) aller Teilportionen (27) gleichzeitig in eine Komplettierungsposition zurückgeführt werden oder nur die Hinterkante (40) einer ersten Teilportion (27') in eine Komplettierungsposition zurückgeführt und die Hinterkanten (40) der anderen Teilportionen (27') über die Komplettierungsposition hinaus zurückgeführt werden.Method according to at least one of the preceding claims,
characterized in that
the completion of the partial portions (27, 27 ') takes place after a common intermediate positioning in a waiting area and a common return to a portioning area, wherein in particular first either the trailing edges (40) of all partial portions (27) are simultaneously returned to a completion position or only the trailing edge (40) of a first partial portion (27 ') returned to a completion position and the trailing edges (40) of the other partial portions (27 ') are returned beyond the completion position.
dadurch gekennzeichnet, dass
die Steuereinrichtung dazu ausgebildet ist, zum Komplettieren der Teilportionen (27, 27') den Betrieb der Produktzuführung und den Betrieb der Übergabeeinheit (19, 19') zu koordinieren, insbesondere derart,
dass das Aufschneiden der Produktreste in allen Spuren (13a, 13b, 13c) gleichzeitig endet und mit dem Komplettieren der Teilportionen (27) in allen Spuren (13a, 13b, 13c) gleichzeitig begonnen wird, oder dass mit dem Aufschneiden der Produktreste in allen Spuren (13a, 13b, 13c) gleichzeitig begonnen wird und beim Komplettieren der Teilportionen (27') mit derjenigen Teilportion begonnen wird, welche die höchste Anzahl an zum Komplettieren erforderlichen Produktscheiben (16) aufweist.Device according to claim 10,
characterized in that
the control device is designed to coordinate the operation of the product feed and the operation of the transfer unit (19, 19 ') to complete the partial portions (27, 27'), in particular such
the slicing of the product residues in all the tracks (13a, 13b, 13c) ends simultaneously and the completion of the partial portions (27) in all the tracks (13a, 13b, 13c) is started simultaneously, or that the slicing of the product remains in all tracks (13a, 13b, 13c) is started at the same time and when the partial portions (27 ') are completed, the partial portion is started which has the highest number of product slices (16) required for completion.
dadurch gekennzeichnet, dass
die Fördereinrichtungen jeweils einen eigenen Antrieb aufweisen, und/oder dass die Fördereinrichtungen einen gemeinsamen Antrieb aufweisen, wobei für jede Spur (13a, 13b, 13c) eine einstellbare Einrichtung zum individuellen Anpassen der Fördergeschwindigkeit vorgesehen ist.Device according to claim 10 or 11,
characterized in that
the conveyors each have their own drive, and / or that the conveyors have a common drive, wherein for each track (13a, 13b, 13c) an adjustable means for individually adjusting the conveying speed is provided.
dadurch gekennzeichnet, dass
die Übergabeeinheit (19, 19') zum ausschließlichen gemeinsamen Bewegen der Teilportionen (27, 27') in und entgegen einer Förderrichtung (F) zumindest eine quer zur Förderrichtung (F) ungeteilte Fördereinheit (21) umfasst.Device according to one of claims 10 to 12,
characterized in that
the transfer unit (19, 19 ') for exclusive joint movement of the partial portions (27, 27') in and against a conveying direction (F) at least one transversely to the conveying direction (F) undivided conveyor unit (21).
dadurch gekennzeichnet, dass
die Übergabeeinheit (19, 19') wenigstens zwei in einer Förderrichtung (F) aufeinander folgende Fördereinheiten (21, 23) umfasst, wobei die Komplettierung der an einer ersten Fördereinheit (21) entstandenen Teilportionen (27, 27') nach Zwischenpositionierung der Teilportionen (27, 27') an einer zweiten Fördereinheit (23) und Rückführung der Teilportionen (27, 27') an die erste Fördereinheit (21) durchführbar ist, wobei insbesondere die Fördereinheiten (21, 23) jeweils einen Bandförderer, insbesondere einen Endlosbandförderer, umfassen, der sowohl in als auch entgegen der Förderrichtung (F) betreibbar ist.Device according to one of claims 10 to 13,
characterized in that
the transfer unit (19, 19 ') comprises at least two conveying units (21, 23) following each other in a conveying direction (F), the completion of the partial portions (27, 27') formed on a first conveying unit (21) after intermediate positioning of the partial portions (21). 27, 27 ') on a second conveyor unit (23) and return of the partial portions (27, 27') to the first conveyor unit (21) is feasible, wherein in particular the conveyor units (21, 23) each comprise a belt conveyor, in particular an endless belt conveyor , which is operable both in and against the conveying direction (F).
dadurch gekennzeichnet, dass
die Übergabeeinheit (19) einen Ausrichtförderer (25) umfasst, mit dem die Portionen (17) in den Spuren (13a, 13b, 13c) nach der Komplettierung relativ zueinander in Bezug auf eine Förderrichtung (F) ausrichtbar sind, vorzugsweise derart, dass auf die Förderrichtung (F) bezogen die Vorderkanten (30) der komplettierten Portionen (17) in allen Spuren (13a, 13b, 13c) auf gleicher Höhe liegen.Device according to one of claims 10 to 14,
characterized in that
the transfer unit (19) comprises an alignment conveyor (25) with which the portions (17) in the tracks (13a, 13b, 13c) after completion can be aligned relative to each other with respect to a conveying direction (F), preferably such that the conveying direction (F) related to the leading edges (30) of the completed portions (17) in all tracks (13a, 13b, 13c) are at the same height.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201010055394 DE102010055394A1 (en) | 2010-12-21 | 2010-12-21 | Device and method for slicing several food products |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2468466A1 true EP2468466A1 (en) | 2012-06-27 |
EP2468466B1 EP2468466B1 (en) | 2015-07-29 |
Family
ID=45470167
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11009986.8A Active EP2468466B1 (en) | 2010-12-21 | 2011-12-20 | Method and device for cutting multiple food products |
Country Status (4)
Country | Link |
---|---|
US (1) | US8820202B2 (en) |
EP (1) | EP2468466B1 (en) |
DE (1) | DE102010055394A1 (en) |
ES (1) | ES2545621T3 (en) |
Cited By (7)
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EP2564998A1 (en) * | 2011-09-01 | 2013-03-06 | Weber Maschinenbau GmbH Breidenbach | Method and device for multi-track slicing of food products |
WO2016055374A1 (en) * | 2014-10-06 | 2016-04-14 | Gea Food Solutions Germany Gmbh | Sliced food portions |
EP3120981A3 (en) * | 2015-07-17 | 2017-03-15 | Weber Maschinenbau GmbH Breidenbach | Method for generating a multiple-track portion flow as output of a slicing device |
DE102017105919A1 (en) | 2017-03-20 | 2018-09-20 | Weber Maschinenbau Gmbh Breidenbach | Processing of food products |
WO2018177756A1 (en) * | 2017-03-29 | 2018-10-04 | Gea Food Solutions Germany Gmbh | Device and method for cutting and dividing food into portions |
DE102017217925A1 (en) * | 2017-10-09 | 2019-04-11 | Weber Maschinenbau Gmbh Breidenbach | Method and device for slicing food products with balance of weight differences |
EP3268174B1 (en) | 2015-03-10 | 2020-04-29 | GEA Food Solutions Germany GmbH | Method and device for preventing empty packages |
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ES2736011T5 (en) * | 2012-01-26 | 2023-02-16 | Gea Food Solutions Germany Gmbh | Slicing in the container |
DE102012210703A1 (en) * | 2012-06-25 | 2014-01-02 | Weber Maschinenbau Gmbh Breidenbach | Handling of portions |
DE102012018754A1 (en) | 2012-09-21 | 2014-03-27 | Weber Maschinenbau Gmbh Breidenbach | Food processing apparatus and method for sequentially scanning food products |
DE102013207401A1 (en) * | 2013-04-24 | 2014-10-30 | Textor Maschinenbau GmbH | Apparatus and method for slicing food products |
DE102013207788A1 (en) | 2013-04-29 | 2014-10-30 | Weber Maschinenbau Gmbh Breidenbach | Method and device for slicing products |
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DE102015103648A1 (en) * | 2015-03-12 | 2016-09-15 | Weber Maschinenbau Gmbh Breidenbach | slicing |
CN107303686A (en) * | 2016-04-22 | 2017-10-31 | 深圳市联创三金电器有限公司 | The chopping slicing device of the central rotation cutting of energy automatic centering |
US11498138B2 (en) * | 2019-01-23 | 2022-11-15 | Steve Dunivan | Bandsaw automated portioning saw system and method of use |
WO2020233913A1 (en) * | 2019-05-20 | 2020-11-26 | Gea Food Solutions Germany Gmbh | Method, computer programme and apparatus for lining up portions of food slices |
JP2022025812A (en) * | 2020-07-30 | 2022-02-10 | 匠技研株式会社 | Sliced food production system |
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---|---|---|---|---|
EP2564998A1 (en) * | 2011-09-01 | 2013-03-06 | Weber Maschinenbau GmbH Breidenbach | Method and device for multi-track slicing of food products |
WO2016055374A1 (en) * | 2014-10-06 | 2016-04-14 | Gea Food Solutions Germany Gmbh | Sliced food portions |
EP3268174B1 (en) | 2015-03-10 | 2020-04-29 | GEA Food Solutions Germany GmbH | Method and device for preventing empty packages |
EP3120981A3 (en) * | 2015-07-17 | 2017-03-15 | Weber Maschinenbau GmbH Breidenbach | Method for generating a multiple-track portion flow as output of a slicing device |
DE102017105919A1 (en) | 2017-03-20 | 2018-09-20 | Weber Maschinenbau Gmbh Breidenbach | Processing of food products |
EP3378616B1 (en) | 2017-03-20 | 2021-06-30 | Weber Maschinenbau GmbH Breidenbach | Processing of food products |
WO2018177756A1 (en) * | 2017-03-29 | 2018-10-04 | Gea Food Solutions Germany Gmbh | Device and method for cutting and dividing food into portions |
DE102017217925A1 (en) * | 2017-10-09 | 2019-04-11 | Weber Maschinenbau Gmbh Breidenbach | Method and device for slicing food products with balance of weight differences |
Also Published As
Publication number | Publication date |
---|---|
US8820202B2 (en) | 2014-09-02 |
US20120167730A1 (en) | 2012-07-05 |
DE102010055394A1 (en) | 2012-06-21 |
EP2468466B1 (en) | 2015-07-29 |
ES2545621T3 (en) | 2015-09-14 |
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