EP2459812B1 - Reinforced concrete component reinforced with z-shaped sheet metal pieces - Google Patents

Reinforced concrete component reinforced with z-shaped sheet metal pieces Download PDF

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Publication number
EP2459812B1
EP2459812B1 EP10734737.9A EP10734737A EP2459812B1 EP 2459812 B1 EP2459812 B1 EP 2459812B1 EP 10734737 A EP10734737 A EP 10734737A EP 2459812 B1 EP2459812 B1 EP 2459812B1
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Prior art keywords
sheet metal
reinforced concrete
concrete component
reinforcement
metal parts
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EP10734737.9A
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German (de)
French (fr)
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EP2459812A1 (en
Inventor
Gerd GÜNTHER
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Technische Hochschule Mittelhessen
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Technische Hochschule Mittelhessen
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
    • E04C5/0645Shear reinforcements, e.g. shearheads for floor slabs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/162Connectors or means for connecting parts for reinforcements
    • E04C5/166Connectors or means for connecting parts for reinforcements the reinforcements running in different directions
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/168Spacers connecting parts for reinforcements and spacing the reinforcements from the form

Definitions

  • the invention relates to a reinforced concrete component having at least one upper and at least one lower Leksbewehrungslage, and a transverse force reinforcement, which is guided in its extension over the uppermost and lowermost longitudinal reinforcement, according to the preamble of claim 1.
  • shear reinforcement is often necessary in the area of bearing points, in particular in the area of column connections, for receiving the transverse forces occurring there as a result of the column forces.
  • shear reinforcement elements are largely known in the form of S-hooks or temples, dowel strips, double-headed bolts, underwire mats, lattice girders, Tobler Walm, Geilinger collar and crack star.
  • a shear reinforcement in the form of S-hooks or straps must enclose a mostly existing longitudinal bending reinforcement for reasons of poor anchoring in order to prevent tearing of the shear reinforcement. To lay this is very expensive and therefore costly. At high
  • the dowels are provided at their end with a widened dowel head.
  • the dowels are welded with their other end with a dowel retaining rail.
  • a further development of such a dowel strip is for example from the DE 298 12 676 U1 known.
  • This dowel strip has a plurality of mutually spaced dowels having a plate-shaped widened dowel head at one end of its dowel shaft and which are fastened to a common dowel retaining rail at the other end, wherein the respective dowel shaft extends through a dowel bore of the dowel retaining rail and provided with a rivet head is. See also DE 203 09 548 U1 ,
  • Double head bolts consist of a cylindrical bolt and a relative to the bolt enlarged, above or below lying bolt head, which is usually formed approximately frusto-conical in each case.
  • Several such bolts are connected via a fixed to the lower or upper bolt head spacer bar to a shear reinforcement element, wherein the spacer bar for the correct orientation and the correct height position of the double-headed bolt in the installed state.
  • a disadvantage of this shear reinforcement element is that the production of double head bolts is quite expensive and, for example, by upsetting the bolt ends to produce the bolt heads or by welding the frustoconical bolt heads to the bolt.
  • the double headed bolts are usually threaded from above in a star shape between the upper and lower layers of the longitudinal reinforcement.
  • the installation is very difficult, sometimes even impossible.
  • Tobler Walm and Geilinger collars are steel components that consist of welded-together steel profiles and are manufactured individually. Due to the high weight of the hoisting equipment, the installation parts must be moved. The manufacture and installation are complex and costly because this tool is not available for other tasks on the site during the time of installation, or must be kept extra. Due to their size and weight, these solutions can not be used in prefabricated parts, since otherwise the transport to the construction site would no longer be economical. These reinforcing elements can therefore only be used for reinforced concrete components, which are manufactured in cast-in-situ construction.
  • the object of the invention is to overcome these and other disadvantages of the prior art and to provide a reinforced concrete component with which also large shear forces or transverse forces can be absorbed.
  • the steel or prestressed concrete part should also be inexpensive to produce and easy to install. Ideally, it should also be manufacturable as a finished part.
  • the invention provides that the transverse force reinforcement of at least 20 free-falling, trapezoidal or triangular sheet metal parts made of structural steel is formed.
  • the advantageous embodiment of the transverse force reinforcement of at least 20 free-falling, trapezoidal or triangular sheet metal parts made of structural steel ensures on the one hand due to the large number of sheet metal parts for a good bond between the concrete and the reinforcement.
  • a reinforced concrete component is inexpensive to manufacture and very stable.
  • the composite effect is also reinforced by the shape of the sheet metal part, since the sheet metal part can become wedged within the concrete.
  • the cost of producing the reinforced concrete component are extremely low due to the inventive design of the transverse force reinforcement, since commercial structural steel can be used. Due to the simple geometry of the sheet metal parts they can be used in one Series production can be manufactured as free-falling stampings. There are no welding operations, screw or solder joints necessary.
  • the production costs of a reinforced concrete part according to the invention are significantly reduced by the design of the shear force reinforcement by the simple sheet metal parts. Furthermore, very little energy is required in the production process of the sheet metal parts by the punching production.
  • the thrust transmission in the composite joint which is to be detected in element ceilings, is also taken over by the sheet metal parts.
  • the cost of producing a reinforced concrete component according to the invention can be further reduced.
  • the transverse force reinforcement is formed from at least 50 sheet metal parts, more preferably from at least 70 sheet metal parts.
  • the stress in the reinforced concrete component can be distributed very homogeneously by the large number of sheet metal parts, which increases the load capacity even further.
  • each sheet metal part has at each of its two ends a fold.
  • the fold is guided up to the top or bottom longitudinal reinforcement.
  • This embodiment of the invention provides for a better stress distribution within the shear force loaded zone of the reinforced concrete component.
  • the cross-sectionally Z-shaped sheet metal part engages with the simple folds at least one reinforcing rod of the upper and one of the lower reinforcement layer, so that a low-slip anchorage of the punching reinforcement is achieved in the concrete pressure and Betonzugzone.
  • a guided through each recess longitudinal reinforcement rod according to the invention improves the carrying capacity of the reinforced concrete component, as obliquely introduced forces on the composite effect between the sheet metal part and longitudinal reinforcement rod are divided into a normal force component and a transverse force component.
  • the reinforced concrete component thus has a higher ductility.
  • the embodiment of the invention such that the bends are formed with additional recesses.
  • the composite effect between the sheet metal parts and the concrete in reinforced concrete component is further improved, the load capacity of the reinforced concrete component is increased again.
  • each sheet metal part has a thickness of 3 or 5 mm. Tests carried out for reasons of carrying capacity have shown that other thicknesses do not achieve the optimum ratio of lateral force carrying capacity with respect to the bonding effect. In addition, the provision of only two sheet metal thicknesses has a particularly favorable effect on the material costs.
  • the sheet metal parts need not be specially adapted in thickness. Rather, they can be made as needed, thereby avoiding storage and storage costs. Only the length of the sheet metal parts must be adapted to the respective ceiling thickness.
  • the sheet metal parts are arranged uniformly around a region with a high transverse force load.
  • the design of the reinforced concrete component can be done with simple means and existing possibilities. A comprehensive calculation for each individual case can thus be avoided.
  • the inventive construction of the reinforced concrete component is thus easy to manufacture and inexpensive.
  • the arrangement of the sheet metal parts which serve as a reinforcement, concentrates when installed in a reinforced concrete component in a core area.
  • the number of sheet metal parts can be advantageously reduced.
  • the tangential distances of the reinforcement components are then increased with increasing distance from the core region.
  • the shear force reinforcement is formed from so many Z-shaped sheet metal parts made of structural steel that the equation ⁇ ⁇ V Ed u crit ⁇ v Rd . Max is satisfied.
  • the shear force reinforcement is formed from so many Z-shaped sheet metal parts made of structural steel that the equation ⁇ ⁇ V Ed ⁇ v Rd, sy, z is satisfied.
  • a thus configured reinforced concrete component has at least as high a punching performance than all comparable known solutions in the prior art.
  • sheet metal parts are first threaded onto the lowermost layer of the longitudinal reinforcement.
  • the sheet metal parts are then upwards because they enclose the recesses of the longitudinal reinforcement form fit and prevent tipping over.
  • the sheet metal parts protrude to the upper longitudinal reinforcement layer or beyond.
  • the reinforcement is poured in a batch with concrete. After hardening of the concrete, the reinforced concrete component is finished and loadable.
  • the reinforced concrete component according to the invention is also finished.
  • the casting with the concrete in two steps.
  • the longitudinal reinforcement are shed with the bleaching parts (at least in a thickness of 5 cm) and transported to the site after curing.
  • the reinforced concrete component according to the invention is ready.
  • Fig. 1 shows a section of a reinforced concrete component 1, which has on the concrete component surfaces O formed from reinforcing bars S upper reinforcement layer Bo and a lower reinforcement layer Bu.
  • a trapezoidal sheet metal part 10 encloses the upper and lower reinforcement layer Bo, Bu.
  • the sheet metal part 10 is arranged in a direction parallel to the reinforcement and at right angles to the concrete component surface O.
  • the upper edge 41 is guided in the present example on the upper reinforcement layer Bu and surrounds this. According to the invention, this is not absolutely necessary, it would also be sufficient to lead the fold 41 up to the same height of the upper reinforcement layer Bo.
  • the composite effect also transfers the transverse forces from the upper reinforcement layer Bo via the flat sheet metal part 10 to the lower reinforcement layer Bu.
  • FIG. 2a shows a side view of a sheet metal part 10 according to the invention for use in a reinforced concrete component.
  • the sheet metal part 10 has as the main part 12 a simple flat, trapezoidal body made of structural steel, which has two recesses 30, in the form of holes, in its lower region 15.
  • the rebar S is passed through the anchoring means, which are formed as circular recesses 30.
  • the upper edge 41 is designed substantially perpendicular to the component 12.
  • the lower fold 42 engages behind a reinforcing rod S.
  • FIG. 2b shows a front view of the sheet metal part 10. It can be seen that from the lower end 15 to the upper end 14 of the flat main body 12 of the sheet metal part 10 tapers.
  • the folds 41, 42 are designed substantially parallel to each other.
  • Circular recesses 30 form anchoring means for receiving reinforcing rods S.
  • the recesses 30 are arranged substantially symmetrically to the longitudinal axis of the trapezoidal sheet metal part 10.
  • Figure 2c shows a plan view of the sheet metal part 10, where it can be seen that the lower fold 42 also recesses 32 has.
  • the recesses 32 improve the composite effect of the sheet metal part 10 in the reinforced concrete component 1 considerably.
  • a recess 32 is dispensed with in the present exemplary embodiment.
  • the upper bend 41 may also have recesses according to the invention.
  • the formed fold 41 is angled backwards, while in the lower region 15, the fold 42 is formed forward.
  • the sheet metal part 10 thus has a substantially Z-shaped cross-section.
  • the upper bend 41 is equal to the bending tensile reinforcement, while the lower fold 42 is formed in the bending pressure zone, in which it generates together with the fürgefädelten reinforcing steel rods S a slip-anchoring of the punching reinforcement.
  • FIG. 3 shows a section of a reinforced concrete component according to the invention, with a plurality of sheet metal parts 10.
  • the lower fold 42 engages behind the outermost layer of the lower reinforcement Bu. Reinforcing bars S are thereby consecutively guided by the respective recesses 30 of a sheet metal part 10.
  • the upper bends 41 need not necessarily be performed completely over the upper reinforcement layer Bo. It is already sufficient if the sheet metal part 10 with the respective bends up to and not over the reinforcement layers Bo, Bu is performed.
  • FIG. 4 shows an inventive reinforced concrete component with a plurality of arranged sheet metal parts. It can be seen that the sheet metal parts are arranged uniformly around a region K. Furthermore, it can be clearly seen that the sheet metal parts 10 are arranged parallel to one another.

Description

Die Erfindung betrifft ein Stahlbetonbauteil mit mindestens einer oberen und mindestens einer unteren Längsbewehrungslage, und einer Querkraftbewehrung, wobei diese in ihrer Ausdehnung über die oberste und unterste Längsbewehrung geführt ist, gemäß dem Oberbegriff von Anspruch 1.The invention relates to a reinforced concrete component having at least one upper and at least one lower Längsbewehrungslage, and a transverse force reinforcement, which is guided in its extension over the uppermost and lowermost longitudinal reinforcement, according to the preamble of claim 1.

Bei Stahl- oder Spannbetonbauteilen ist im Bereich von Auflagerstellen, insbesondere im Bereich von Stützenanschlüssen, zur Aufnahme der dort infolge der Stützenkräfte auftretenden Querkräfte oft eine Schubbewehrung notwendig.In the case of steel or prestressed concrete components, shear reinforcement is often necessary in the area of bearing points, in particular in the area of column connections, for receiving the transverse forces occurring there as a result of the column forces.

Derartige Schubbewehrungselemente sind weitestgehend bekannt in Form von S-Haken oder Bügeln, Dübelleisten, Doppelkopfbolzen, Bügelmatten, Gitterträgern, Tobler Walm, Geilinger Kragen sowie Riss-Stern.Such shear reinforcement elements are largely known in the form of S-hooks or temples, dowel strips, double-headed bolts, underwire mats, lattice girders, Tobler Walm, Geilinger collar and crack star.

Eine Schubbewehrung in Form von S-Haken oder Bügeln muss aus Gründen der schlechten Verankerung eine meist vorhandene Biege-Längsbewehrung umschließen, um ein Ausreißen der Schubbewehrung zu verhindern. Dieses zu verlegen ist sehr aufwendig und dadurch auch kostenintensiv. Bei hohenA shear reinforcement in the form of S-hooks or straps must enclose a mostly existing longitudinal bending reinforcement for reasons of poor anchoring in order to prevent tearing of the shear reinforcement. To lay this is very expensive and therefore costly. At high

Bewehrungsgraden der Biegezugbewehrung und hohem Schubbewehrungsanteil gelten herkömmliche Bügel als nicht mehr einbaubar.Reinforcement degrees of the bending tensile reinforcement and high shear reinforcement proportion apply conventional bracket as no longer installable.

Bei der, aus der DE 27 27 159 A1 bekannten Dübelleiste, sind die Dübel an ihrem Ende mit einem verbreiterten Dübelkopf versehen. Dabei sind die Dübel mit ihrem anderen Ende mit einer Dübelhalteschiene verschweißt. Eine Weiterentwicklung einer solchen Dübelleiste ist beispielsweise aus der DE 298 12 676 U1 bekannt. Diese Dübelleiste weist mehrere im Abstand zueinander angeordnete Dübel auf, die an einem Ende ihres Dübelschafts einen tellerförmig verbreiterten Dübelkopf aufweisen und die am anderen Ende an einer gemeinsamen Dübelhalteschiene befestigt sind, wobei sich der jeweilige Dübelschaft durch eine Dübelbohrung der Dübelhalteschiene erstreckt und mit einem Nietkopf versehen ist. Siehe auch DE 203 09 548 U1 .At the, from the DE 27 27 159 A1 known dowel bar, the dowels are provided at their end with a widened dowel head. The dowels are welded with their other end with a dowel retaining rail. A further development of such a dowel strip is for example from the DE 298 12 676 U1 known. This dowel strip has a plurality of mutually spaced dowels having a plate-shaped widened dowel head at one end of its dowel shaft and which are fastened to a common dowel retaining rail at the other end, wherein the respective dowel shaft extends through a dowel bore of the dowel retaining rail and provided with a rivet head is. See also DE 203 09 548 U1 ,

Auch wenn derartige Dübelleisten seit langem vielfältig im Einsatz sind, hat sich in der Praxis herausgestellt, dass diese Dübelleisten bei starken Schubkräften versagen, da sich die Dübel dann verbiegen. Dadurch wird der Verbund zwischen Beton und Bewehrung zudem gelockert, eine Dauerhaftigkeit des Stahlbetonbauteils ist nicht immer gegeben.Although such dowel strips have long been used in many ways, it has been found in practice that these dowel strips fail with strong thrust forces, since the dowels then bend. As a result, the bond between concrete and reinforcement is also loosened, a durability of the reinforced concrete component is not always given.

Doppelkopfbolzen bestehen aus einem zylindrischen Bolzen und einem gegenüber dem Bolzen vergrößerten, darüber bzw. darunter liegenden Bolzenkopf, der jeweils in der Regel etwa kegelstumpfförmig ausgebildet ist. Mehrere solcher Bolzen sind über eine am unteren oder oberen Bolzenkopf festgelegte Distanzleiste zu einem Schubbewehrungselement verbunden, wobei die Distanzleiste für die richtige Orientierung sowie die korrekte Höhenposition der Doppelkopfbolzen im Einbauzustand sorgt.Double head bolts consist of a cylindrical bolt and a relative to the bolt enlarged, above or below lying bolt head, which is usually formed approximately frusto-conical in each case. Several such bolts are connected via a fixed to the lower or upper bolt head spacer bar to a shear reinforcement element, wherein the spacer bar for the correct orientation and the correct height position of the double-headed bolt in the installed state.

Ein Nachteil dieses Schubbewehrungselementes liegt darin, dass das Herstellen der Doppelkopfbolzen recht aufwendig ausfällt und beispielsweise durch Stauchen der Bolzenenden zur Herstellung der Bolzenköpfe oder durch Anschweißen der kegelstumpfförmigen Bolzenköpfe an den Bolzen erfolgt.A disadvantage of this shear reinforcement element is that the production of double head bolts is quite expensive and, for example, by upsetting the bolt ends to produce the bolt heads or by welding the frustoconical bolt heads to the bolt.

Hinzu kommt, dass die Doppelkopfbolzen gewöhnlich von oben sternförmig zwischen die obere und untere Lage der Längsbewehrung eingefädelt werden. Bei hohen Bewehrungsgraden der Biegezugbewehrung sowie unterschiedlichen Maschenweiten der oberen und unteren Bewehrungslage ist der Einbau dadurch sehr schwierig, manchmal sogar unmöglich.In addition, the double headed bolts are usually threaded from above in a star shape between the upper and lower layers of the longitudinal reinforcement. With high degrees of reinforcement of the bending tensile reinforcement and different mesh sizes of the upper and lower reinforcement layer, the installation is very difficult, sometimes even impossible.

Tobler Walm und Geilinger Kragen sind Stahleinbauteile, die aus zusammengeschweißten Stahlprofilen bestehen und einzeln angefertigt werden. Das Versetzen der Einbauteile muss wegen des hohen Eigengewichts mit Hebezeug erfolgen. Die Herstellung und der Einbau sind aufwändig und kostenintensiv, da dies Hebewerkzeug in der Zeit des Einbaus nicht für andere Aufgaben auf der Baustelle zur Verfügung steht, bzw. extra vorgehalten werden muss. Aufgrund ihrer Größe und ihres Gewichts können diese Lösungen nicht in Fertigteilen verwendet werden, da ansonsten der Transport auf die Baustelle nicht mehr wirtschaftlich wäre. Diese Bewehrungselemente können daher nur für Stahlbetonbauteile verwendet werden, die in Ortbetonbauweise hergestellt werden.Tobler Walm and Geilinger collars are steel components that consist of welded-together steel profiles and are manufactured individually. Due to the high weight of the hoisting equipment, the installation parts must be moved. The manufacture and installation are complex and costly because this tool is not available for other tasks on the site during the time of installation, or must be kept extra. Due to their size and weight, these solutions can not be used in prefabricated parts, since otherwise the transport to the construction site would no longer be economical. These reinforcing elements can therefore only be used for reinforced concrete components, which are manufactured in cast-in-situ construction.

Aufgabe der Erfindung ist es, diese und weitere Nachteile des Standes der Technik zu überwinden und ein Stahlbetonbauteil zur Verfügung zu stellen mit dem auch große Schubkräfte bzw. Querkräfte aufgenommen werden können. Das Stahl- oder Spannbetonteil soll zudem kostengünstig herstellbar und leicht einbaubar sein. Idealerweise soll es auch als Fertigteil herstellbar sein.The object of the invention is to overcome these and other disadvantages of the prior art and to provide a reinforced concrete component with which also large shear forces or transverse forces can be absorbed. The steel or prestressed concrete part should also be inexpensive to produce and easy to install. Ideally, it should also be manufacturable as a finished part.

Hauptmerkmale der Erfindung sind im kennzeichnenden Teil von Anspruch 1 und Anspruch 6 angegeben. Ausgestaltungen sind Gegenstand der Ansprüche 2 bis 5 und 8.Main features of the invention are specified in the characterizing part of claim 1 and claim 6. Embodiments are the subject of claims 2 to 5 and 8.

Bei einem Stahlbetonbauteil mit mindestens einer oberen und mindestens einer unteren Längsbewehrungslage und einer Querkraftbewehrung, wobei diese in ihrer Ausdehnung über die oberste und unterste Längsbewehrung geführt ist, sieht die Erfindung vor, dass die Querkraftbewehrung aus mindestens 20 freifallenden, trapez- oder dreieckförmigen Blechteilen aus Baustahl gebildet ist.In a reinforced concrete component with at least one upper and at least one lower longitudinal reinforcement layer and a transverse force reinforcement, which is guided in its extension over the uppermost and lowermost longitudinal reinforcement, the invention provides that the transverse force reinforcement of at least 20 free-falling, trapezoidal or triangular sheet metal parts made of structural steel is formed.

Die vorteilhafte Ausgestaltung der Querkraftbewehrung aus mindestens 20 frei fallenden, trapez- oder dreieckförmigen Blechteilen aus Baustahl sorgt zum einen aufgrund der Vielzahl der Blechteile für eine gute Verbundwirkung zwischen dem Beton und der Bewehrung. Ein solches Stahlbetonbauteil ist günstig herzustellen und sehr tragfähig. Die Verbundwirkung wird zudem über die Form des Blechteils noch verstärkt, da sich das Blechteil innerhalb des Betons verkeilen kann.The advantageous embodiment of the transverse force reinforcement of at least 20 free-falling, trapezoidal or triangular sheet metal parts made of structural steel ensures on the one hand due to the large number of sheet metal parts for a good bond between the concrete and the reinforcement. Such a reinforced concrete component is inexpensive to manufacture and very stable. The composite effect is also reinforced by the shape of the sheet metal part, since the sheet metal part can become wedged within the concrete.

Die Kosten zur Herstellung des Stahlbetonbauteils sind durch die erfindungsgemäße Ausgestaltung der Querkraftbewehrung äußerst gering, da handelsüblicher Baustahl verwendet werden kann. Durch die einfache Geometrie der Blechteile können sie in einer Serienfertigung als freifallende Stanzteile gefertigt werden. Es sind dadurch keine Schweißvorgänge, Schraubverbindungen oder Lötverbindungen notwendig. Die Herstellkosten eines erfindungsgemäßen Stahlbetonteils werden durch die Ausgestaltung der Querkraftbewehrung durch die einfachen Blechteile deutlich gesenkt. Weiterhin wird beim Herstellvorgang der Blechteile durch die Stanzfertigung sehr wenig Energie benötigt.The cost of producing the reinforced concrete component are extremely low due to the inventive design of the transverse force reinforcement, since commercial structural steel can be used. Due to the simple geometry of the sheet metal parts they can be used in one Series production can be manufactured as free-falling stampings. There are no welding operations, screw or solder joints necessary. The production costs of a reinforced concrete part according to the invention are significantly reduced by the design of the shear force reinforcement by the simple sheet metal parts. Furthermore, very little energy is required in the production process of the sheet metal parts by the punching production.

Sie lassen sich zudem schnell und unkompliziert einbauen, wobei keine besonderen Fachkenntnisse oder Fertigkeiten notwendig sind.They can also be installed quickly and easily, with no special skills or skills necessary.

Gleichzeitig wird neben der Durchstanzfestigkeit vor allem die Querkrafttragfähigkeit gegenüber herkömmlichen Konstruktionen deutlich erhöht, da Querkräfte und Momente besser aufgenommen und im Stahlbetonbauteil günstiger verteilt werden. Somit bleiben auch durch Querkraft bedingte Risse klein und die Traglast des Stahlbetonbauteils kann gegenüber herkömmlichen Lösungen signifikant gesteigert werden.At the same time, in addition to the puncture resistance, especially the transverse force carrying capacity compared to conventional constructions is significantly increased, since lateral forces and moments are better absorbed and distributed more favorably in the reinforced concrete component. Thus, cracks caused by lateral force remain small and the load capacity of the reinforced concrete component can be significantly increased compared to conventional solutions.

Die Schubkraftübertragung in der Verbundfuge, die bei Elementdecken nachzuweisen ist, wird ebenfalls durch die Blechteile übernommen. Somit können die Kosten zur Herstellung eines erfindungsgemäßen Stahlbetonbauteils weiter gesenkt werden.The thrust transmission in the composite joint, which is to be detected in element ceilings, is also taken over by the sheet metal parts. Thus, the cost of producing a reinforced concrete component according to the invention can be further reduced.

Bevorzugt ist die Querkraftbewehrung aus mindestens 50 Blechteilen gebildet, besonders bevorzugt aus mindestens 70 Blechteilen. Die Spannung im Stahlbetonbauteil kann durch die Vielzahl der Blechteile sehr homogen verteilt werden, was die Tragfähigkeit nochmals erhöht.Preferably, the transverse force reinforcement is formed from at least 50 sheet metal parts, more preferably from at least 70 sheet metal parts. The stress in the reinforced concrete component can be distributed very homogeneously by the large number of sheet metal parts, which increases the load capacity even further.

Um die Verbundwirkung der Querkraftbewehrung im erfindungsgemäßen Stahlbetonbauteil noch weiter zu verbessern, hat jedes Blechteil an seinen zwei Enden je eine Abkantung. Die Abkantung ist dabei bis zur obersten bzw. untersten Längsbewehrung geführt. Diese erfindungsgemäße Ausgestaltung sorgt für eine bessere Spannungsverteilung innerhalb der Querkraft belasteten Zone des Stahlbetonbauteils. Das im Querschnitt Z-förmige Blechteil umgreift dabei mit den einfachen Abkantungen mindestens einen Bewehrungsstab der oberen und einen der unteren Bewehrungslage, so dass eine schlupfarme Verankerung der Durchstanzbewehrung in der Betondruck- und Betonzugzone erreicht wird.In order to further improve the composite effect of the transverse force reinforcement in the reinforced concrete component according to the invention, each sheet metal part has at each of its two ends a fold. The fold is guided up to the top or bottom longitudinal reinforcement. This embodiment of the invention provides for a better stress distribution within the shear force loaded zone of the reinforced concrete component. The cross-sectionally Z-shaped sheet metal part engages with the simple folds at least one reinforcing rod of the upper and one of the lower reinforcement layer, so that a low-slip anchorage of the punching reinforcement is achieved in the concrete pressure and Betonzugzone.

Besonders bevorzugt sind dabei zwei kreisförmige Ausnehmungen innerhalb der Abkantung am breiteren Ende des trapezförmigen Blechteils ausgebildet. Beton kann durch diese kreisförmigen Ausnehmungen dringen und somit für eine Verzahnung des Blechteils mit dem Beton sorgen. Das Stahlbetonbauteil wird somit äußerst belastbar. Ferner sind die Blechteile dadurch auch fest verankert und verschieben sich nicht beim Eingießen des Betons.Particularly preferred are two circular recesses formed within the fold at the wider end of the trapezoidal sheet metal part. Concrete can penetrate through these circular recesses and thus for a toothing of the Sheet metal part with the concrete care. The reinforced concrete component is thus extremely durable. Furthermore, the sheet metal parts are thus firmly anchored and do not move when pouring the concrete.

Ein durch jede Ausnehmung geführter Längsbewehrungsstab verbessert erfindungsgemäß die Tragfähigkeit des Stahlbetonbauteils, da schräg eingeleitete Kräfte über die Verbundwirkung zwischen Blechteil und Längsbewehrungsstab in eine Normalkraftkomponente sowie eine Querkraftkomponente aufgeteilt werden. Das Stahlbetonbauteil besitzt dadurch eine höhere Duktilität.A guided through each recess longitudinal reinforcement rod according to the invention improves the carrying capacity of the reinforced concrete component, as obliquely introduced forces on the composite effect between the sheet metal part and longitudinal reinforcement rod are divided into a normal force component and a transverse force component. The reinforced concrete component thus has a higher ductility.

Besonders vorteilhaft ist die Ausgestaltung der Erfindung derart, dass die Abkantungen mit zusätzlichen Aussparungen ausgebildet sind. Dadurch wird die Verbundwirkung zwischen den Blechteilen sowie dem Beton im Stahlbetonbauteil nochmals weiter verbessert, die Tragfähigkeit des Stahlbetonbauteils wird nochmals erhöht.Particularly advantageous is the embodiment of the invention such that the bends are formed with additional recesses. As a result, the composite effect between the sheet metal parts and the concrete in reinforced concrete component is further improved, the load capacity of the reinforced concrete component is increased again.

Bevorzugt weist jedes Blechteil eine Dicke von 3 oder 5 mm auf. Aus Gründen der Tragfähigkeit durchgeführte Versuche haben gezeigt, dass durch andere Dicken nicht das optimale Verhältnis von Querkrafttragfähigkeit in Bezug auf die Verbundwirkung erreicht wird. Zudem wirkt sich die Vorhaltung nur zweier Blechteildicken besonders günstig auf die Materialkosten aus. Die Blechteile müssen in ihrer Dicke nicht speziell angepasst werden. Vielmehr können sie nach Bedarf hergestellt werden, wodurch Lager- und Vorhaltekosten vermieden werden. Lediglich die Länge der Blechteile muss auf die jeweilige Deckendicke angepasst werden.Preferably, each sheet metal part has a thickness of 3 or 5 mm. Tests carried out for reasons of carrying capacity have shown that other thicknesses do not achieve the optimum ratio of lateral force carrying capacity with respect to the bonding effect. In addition, the provision of only two sheet metal thicknesses has a particularly favorable effect on the material costs. The sheet metal parts need not be specially adapted in thickness. Rather, they can be made as needed, thereby avoiding storage and storage costs. Only the length of the sheet metal parts must be adapted to the respective ceiling thickness.

Erfindungsgemäß sind in einer bevorzugten Ausführungsform die Blechteile gleichmäßig um einen Bereich mit einer hohen Querkraftbelastung angeordnet. Dadurch kann die Bemessung des Stahlbetonbauteils mit einfachen Mitteln und bestehenden Möglichkeiten erfolgen. Eine umfangreiche Berechnung für jeden Einzelfall kann somit vermieden werden. Erfindungsgemäß ist es zudem vorteilhaft, wenn die Blechteile parallel zueinander angeordnet sind. Dadurch lassen sich einfache Geometrien, die der Bemessung des Stahlbetonbauteils dienlich sind, verwirklichen. Die erfindungsgemäße Konstruktion des Stahlbetonbauteils ist somit einfach herzustellen und kostengünstig.According to the invention, in a preferred embodiment, the sheet metal parts are arranged uniformly around a region with a high transverse force load. Thus, the design of the reinforced concrete component can be done with simple means and existing possibilities. A comprehensive calculation for each individual case can thus be avoided. According to the invention it is also advantageous if the sheet metal parts are arranged parallel to each other. As a result, simple geometries, which are useful for the design of the reinforced concrete component realize. The inventive construction of the reinforced concrete component is thus easy to manufacture and inexpensive.

Die Anordnung der Blechteile, die als Bewehrung dienen, konzentriert sich beim Einbau in ein Stahlbetonbauteil in einem Kernbereich. Die dort angeordnete große, durch die Blechteile ausgeführte, Bewehrungsmenge erhöht die Durchstanzfestigkeit des Stahlbetonbauteils signifikant. Bei größerer Entfernung zum Kernbereich, der im Idealfall in der Zone der stärksten Querkraftbelastung liegt, z. B. in einem Stützenbereich, kann die Anzahl der Blechteile vorteilhaft verringert werden. Die Tangentialabstände der Bewehrungsbauteile sind dann mit zunehmendem Abstand von dem Kernbereich vergrößerbar.The arrangement of the sheet metal parts, which serve as a reinforcement, concentrates when installed in a reinforced concrete component in a core area. The large amount of reinforcement arranged there, which is arranged through the sheet metal parts, significantly increases the puncture resistance of the reinforced concrete component. At greater distance to the core area, ideally in the zone of the strongest lateral force load, z. B. in a column area, the number of sheet metal parts can be advantageously reduced. The tangential distances of the reinforcement components are then increased with increasing distance from the core region.

Besonders vorteilhaft ist die Ausgestaltung der Erfindung derart, dass die Querkraftbewehrung aus derart vielen Z-förmigen Blechteilen aus Baustahl gebildet ist, dass die Gleichung β V Ed u krit v Rd , max

Figure imgb0001
erfüllt ist.Particularly advantageous is the embodiment of the invention such that the shear force reinforcement is formed from so many Z-shaped sheet metal parts made of structural steel that the equation β V Ed u crit v Rd . Max
Figure imgb0001
is satisfied.

Dabei sind:

  • ukrit der Umfang des kritischen Rundschnitts nach Abschnitt 10.5.2 von DIN 1045-1 unter Berücksichtigung nachstehenden Angaben, wobei DIN 1045-1, Abschnitt 10.5.2(14) hier keine Anwendung findet.
Here are:
  • the critical circumference according to section 10.5.2 of DIN 1045-1 is taken into account taking into account the following information, whereby DIN 1045-1, section 10.5.2 (14) does not apply here.

Der kritische Rundschnitt ist nach DIN 1045-1, Abschnitt 10.5.2 für Innenstützen sowie Stützen in der Nähe von Öffnungen in der Platte zu führen. Stützen, die weniger als 6 h von mindestens einem Plattenrand entfernt sind, gelten als Rand- bzw. Eckstützen. Für diese ist der Rundschnitt in Anlehnung an DIN 1045-1, Bild 41 zu führen, wobei als Randabstand 6 h zu setzen ist (anstatt 3 d nach Bild 41). Ergibt eine Rundschnittführung nach DIN 1045-1, Bild 39 dadurch eine kleinere Rundschnittlänge, so ist diese maßgebend.

β
Lasterhöhungsfaktor für horizontal unverschieblich gelagerte Deckensysteme nach DIN 1045-1, Bild 44 oder nach Heft 525 des DAfStb, Abschnitt 10.5.3.
VEd
die auf das Bauteil wirkenden Designwerte der Einwirkungen
v Rd , max = α Blech V Rd , ct
Figure imgb0002

wobei
αBlech Faktor zur Berücksichtigung der Tragfähigkeitserhöhung durch die Bleche Blechdicke t [mm] Bewehrung ds [mm] αBlech GM-Z5/12 5 12 1,9 GM-Z3/12 3 12 1,6 VRd,ct wird wie nachstehend für Innen-, Rand- und Eckstützen ermittelt zu:
  • Im kritischen Rundschnitt beträgt die Querkrafttragfähigkeit VRd,ct der Platte zur Ermittlung der maximalen Tragfähigkeit: v R d , c t = 0 , 14 κ 100 ρ l f c k 1 3 d
    Figure imgb0003
    κ
    der Maßstabsfaktor nach Gleichung (106) in DIN 1045-1,
    ρl
    mittlerer Längsbewehrungsgrad innerhalb des betrachteten Rundschnitts
    d
    statische Bauteilhöhe
The critical round cut must be made in accordance with DIN 1045-1, section 10.5.2 for inner supports as well as supports near openings in the plate. Supports that are less than 6 hours away from at least one edge of the board are considered edge or corner supports. For this, the round cut is to be carried out in accordance with DIN 1045-1, Figure 41, with a margin of 6 h (instead of 3 d according to Figure 41). If a round cut guide according to DIN 1045-1, picture 39, results in a smaller round cut length, this is decisive.
β
Load increase factor for horizontally non-displaceably mounted ceiling systems according to DIN 1045-1, Figure 44 or to No. 525 of the DAfStb, Section 10.5.3.
V Ed
the design values of the actions acting on the component
v Rd . Max = α sheet V Rd . ct
Figure imgb0002

in which
α Sheet metal factor to take account of the increase in capacity through the sheets Sheet thickness t [mm] Reinforcement ds [mm] α sheet metal GM-Z5 / 12 5 12 1.9 GM-Z3 / 12 3 12 1.6 V Rd, ct is determined as follows for interior, edge and corner columns:
  • In the critical round section, the lateral force carrying capacity V Rd, ct of the plate for determining the maximum load capacity is: v R d . c t = 0 . 14 κ 100 ρ l f c k 1 3 d
    Figure imgb0003
    κ
    the scale factor according to equation (106) in DIN 1045-1,
    ρ l
    average longitudinal reinforcement within the considered round section
    d
    static component height

Weiterhin ist es vorteilhaft, wenn die Querkraftbewehrung aus derart vielen Z-förmigen Blechteilen aus Baustahl gebildet ist, dass die Gleichung β·VEd vRd,sy,z erfüllt ist.Furthermore, it is advantageous if the shear force reinforcement is formed from so many Z-shaped sheet metal parts made of structural steel that the equation β · V Ed v Rd, sy, z is satisfied.

Dabei entspricht:

VEd
die auf das Bauteil wirkenden Designwerte der Einwirkungen
β
nach DIN 1045-1, Bild 44 oder nach DAfStb Heft 525, Abschnitt 10.5.3
vRd,sy,Z
dem Durchstanzwiderstand der Blechteile v Rd , sy , Z = k 1 v Rd , ct u i + b Blech t Blech f yd n Bleche
Figure imgb0004
k1 = 1,70
für den Rundschnitt im Abstand 0,5 d vom Stützenrand
k1 = 1,35
für den Rundschnitt im Abstand 1,25 d vom Stützenrand
k1 = 1,00
für Rundschnitte im Abstand ≥ 2,0 d vom Stützenrand
ui
Umfang des Rundschnitts im betrachteten Nachweisschnitt
fyd
Bemessungswert der Streckgrenze des Blechteils
bBlech
kleinste Stegbreite des Blechteils
tBlech
Dicke des Blechteils
nBleche
Anzahl der Stahlbleche im betrachteten Rundschnitt
Where:
V Ed
the design values of the actions acting on the component
β
according to DIN 1045-1, picture 44 or DAfStb booklet 525, section 10.5.3
v Rd, sy, Z
the puncture resistance of the sheet metal parts v Rd . sy . Z = k 1 v Rd . ct u i + b sheet t sheet f yd n sheets
Figure imgb0004
k1 = 1.70
for the round cut at a distance of 0.5 d from the support edge
k1 = 1.35
for the round cut at a distance of 1.25 d from the support edge
k1 = 1.00
for round cuts at a distance of ≥ 2.0 d from the support edge
u i
Scope of the round section in the relevant evidence section
f yd
Design value of the yield strength of the sheet metal part
b sheet metal
smallest web width of the sheet metal part
t sheet metal
Thickness of the sheet metal part
n sheets
Number of steel sheets in the considered round section

Ein so ausgestaltetes Stahlbetonbauteil weist ein mindestens so hohes Durchstanzverhalten auf als alle vergleichbaren bekannten Lösungen im Stand der Technik.A thus configured reinforced concrete component has at least as high a punching performance than all comparable known solutions in the prior art.

Weiterhin ist es vorteilhaft, wenn die Abstände der Bleche in Richtung von der belasteten Fläche (Stütze) ausgehenden Radien sr (radiale Richtung) folgende Werte nicht überschreiten:

  • Der Abstand eines Blechs zum vorherigen oder nächsten Rundschnitt sollte 0,75 d nicht überschreiten.
  • Der kleinste Abstand zweier Bleche sollte 3 cm nicht unterschreiten.
Furthermore, it is advantageous if the distances of the plates in the direction of the loaded surface (support) outgoing radii sr (radial direction) do not exceed the following values:
  • The distance of one sheet to the previous or next round cut should not exceed 0.75 d.
  • The smallest distance between two sheets should not be less than 3 cm.

Zudem sind die Abstände der Bleche untereinander in Richtung des Verlaufs der Rundschnitte st (tangentiale Richtung) vorteilhaft innerhalb der folgenden Werte: s t 0 , 75 × d × 0 , 8 × i 3 , 5 × d

Figure imgb0005

i
Nummer des Rundschnitts
d
statische Bauteilhöhe
In addition, the distances between the sheets in the direction of the course of the round sections s t (tangential direction) are advantageously within the following values: s t 0 . 75 × d × 0 . 8th × i 3 . 5 × d
Figure imgb0005
i
Number of the round section
d
static component height

So werden erfindungsgemäß die größten Tragfähigkeiten erreicht.Thus, according to the invention, the largest load capacities are achieved.

Bei einem erfindungsgemäßen Verfahren zur Herstellung eines Stahlbetonbauteils ist vorgesehen, dass zuerst Blechteile auf die unterste Lage der Längsbewehrung eingefädelt werden. Die Blechteile stehen anschließend nach oben, da sie die Ausnehmungen der Längsbewehrung formschlüssig umschließen und ein Umkippen verhindern. Dabei ragen die Blechteile bis zur oberen Längsbewehrungslage oder darüber hinaus. Anschließend wird die Bewehrung in einer Charge mit Beton vergossen. Nach dem Aushärten des Betons ist das Stahlbetonbauteil fertig und belastbar.In a method according to the invention for producing a reinforced concrete component, it is provided that sheet metal parts are first threaded onto the lowermost layer of the longitudinal reinforcement. The sheet metal parts are then upwards because they enclose the recesses of the longitudinal reinforcement form fit and prevent tipping over. The sheet metal parts protrude to the upper longitudinal reinforcement layer or beyond. Then the reinforcement is poured in a batch with concrete. After hardening of the concrete, the reinforced concrete component is finished and loadable.

Alternativ ist auch ein Einfädeln der Blechteile auf die oberste Lage der Längsbewehrung möglich. Die Blechteile hängen dann nach unten und ragen bis zur unteren Längsbewehrungslage. Nach dem Verguss mit dem Beton ist das erfindungsgemäße Stahlbetonbauteil ebenfalls fertig.Alternatively, a threading of the sheet metal parts on the uppermost layer of the longitudinal reinforcement is possible. The sheet metal parts then hang down and protrude to the lower longitudinal reinforcement layer. After casting with the concrete, the reinforced concrete component according to the invention is also finished.

Besonders vorteilhaft ist das Vergießen mit dem Beton in zwei Schritten. Dabei kann beispielsweise nach Einfädeln der Blechteile auf die unterste Lage der Längsbewehrung die Längsbewehrung mit den Bleichteilen vergossen werden (mindestens in einer Dicke von 5 cm) und nach dem Aushärten auf die Baustelle transportiert werden. Hier erfolgt der Einbau der oberen Längsbewehrungslage sowie das Verfüllen mit Beton, bis die gewünschte Deckendicke erreicht ist. Nach dem Aushärten des Betons ist das erfindungsgemäße Stahlbetonbauteil fertig.Particularly advantageous is the casting with the concrete in two steps. In this case, for example, after threading the sheet metal parts to the bottom layer of the longitudinal reinforcement, the longitudinal reinforcement are shed with the bleaching parts (at least in a thickness of 5 cm) and transported to the site after curing. Here, the installation of the upper longitudinal reinforcement layer as well as the filling with concrete, until the desired ceiling thickness is reached. After the concrete has hardened, the reinforced concrete component according to the invention is ready.

Weitere Merkmale, Einzelheiten und Vorteile der Erfindung ergeben sich aus dem Wortlaut der Ansprüche sowie aus der folgenden Beschreibung von Ausführungsbeispielen anhand der Zeichnungen. Es zeigen:

Fig. 1
einen Auschnitt eines erfindungsgemäßen Stahlbetonbauteils;
Fig. 2a
eine Vorderansicht eines Blechteils;
Fig. 2b
eine Seitenansicht eines Blechteils;
Fig. 2c
eine Draufsicht eines Blechteils;
Fig. 3
Ausschnitt einer Verteilung von Blechteilen in einem erfindungsgemäßen Stahlbetonbauteil;
Fig. 4
Bewehrungsanordnung eines erfindungsgemäßen Stahlbetonbauteils
Further features, details and advantages of the invention will become apparent from the wording of the claims and from the following description of exemplary embodiments with reference to the drawings. Show it:
Fig. 1
a section of a reinforced concrete component according to the invention;
Fig. 2a
a front view of a sheet metal part;
Fig. 2b
a side view of a sheet metal part;
Fig. 2c
a plan view of a sheet metal part;
Fig. 3
Section of a distribution of sheet metal parts in a reinforced concrete component according to the invention;
Fig. 4
Reinforcement arrangement of a reinforced concrete component according to the invention

Fig. 1 zeigt einen Ausschnitt eines Stahlbetonbauteils 1, das an den Betonbauteiloberflächen O eine aus Bewehrungsstäben S gebildete obere Bewehrungslage Bo und eine untere Bewehrungslage Bu aufweist. Zur Erhöhung der Durchstanzfestigkeit und der Querkrafttragfähigkeit umschließt ein trapezförmiges Blechteil 10 die obere und untere Bewehrungslage Bo, Bu. Das Blechteil 10 ist dabei in eine Richtung parallel zur Bewehrung und rechtwinklig zur Betonbauteiloberfläche O angeordnet. Fig. 1 shows a section of a reinforced concrete component 1, which has on the concrete component surfaces O formed from reinforcing bars S upper reinforcement layer Bo and a lower reinforcement layer Bu. To increase the puncture resistance and the transverse force capacity, a trapezoidal sheet metal part 10 encloses the upper and lower reinforcement layer Bo, Bu. The sheet metal part 10 is arranged in a direction parallel to the reinforcement and at right angles to the concrete component surface O.

Die endseitig an dem flächigen Blechteil 10 horizontal abgewinkelten Abkantungen 41, 42 umschließen die obere Bewehrungslage Bo und die untere Bewehrungslage Bu. Durch die sich im unteren Bereich 15 befindenden Ausnehmungen 30 sind Bewehrungsstäbe S durchgeführt, wodurch das Blechteil 10 mit der unteren Bewehrungslage Bu verbunden und in seiner Lage relativ zu dieser gesichert ist.The ends of the flat sheet metal part 10 horizontally angled bends 41, 42 enclose the upper reinforcement layer Bo and the lower reinforcement layer Bu. By located in the lower region 15 recesses 30 reinforcing rods S are performed, whereby the sheet metal part 10 is connected to the lower reinforcement layer Bu and secured in its position relative to this.

Die obere Abkantung 41 ist im vorliegenden Beispiel über die obere Bewehrungslage Bu geführt und umgreift diese. Erfindungsgemäß ist dies nicht unbedingt notwendig, ebenso würde es auch ausreichen, die Abkantung 41 bis auf die gleiche Höhe der oberen Bewehrungslage Bo zu führen. Die Verbundwirkung überträgt die Querkräfte auch dann von der oberen Bewehrungslage Bo über das flächige Blechteil 10 zur unteren Bewehrungslage Bu.The upper edge 41 is guided in the present example on the upper reinforcement layer Bu and surrounds this. According to the invention, this is not absolutely necessary, it would also be sufficient to lead the fold 41 up to the same height of the upper reinforcement layer Bo. The composite effect also transfers the transverse forces from the upper reinforcement layer Bo via the flat sheet metal part 10 to the lower reinforcement layer Bu.

Figur 2a zeigt eine Seitenansicht eines erfindungsgemäßen Blechteils 10 zur Verwendung in einem Stahlbetonbauteil. Das Blechteil 10 hat als Hauptteil 12 einen einfachen flachen, trapezförmigen Körper aus Baustahl, der in seinem unteren Bereich 15 zwei Ausnehmungen 30, in Form von Löchern, aufweist. Der Bewehrungsstab S ist dabei durch die Verankerungsmittel, welche als kreisförmige Ausnehmungen 30 ausgebildet sind, hindurchgeführt. Die obere Abkantung 41 ist dabei im Wesentlichen rechtwinklig zum Bauteil 12 ausgeführt. Hier ist zudem deutlich erkennbar, dass die untere Abkantung 42 einen Bewehrungsstab S hintergreift. FIG. 2a shows a side view of a sheet metal part 10 according to the invention for use in a reinforced concrete component. The sheet metal part 10 has as the main part 12 a simple flat, trapezoidal body made of structural steel, which has two recesses 30, in the form of holes, in its lower region 15. The rebar S is passed through the anchoring means, which are formed as circular recesses 30. The upper edge 41 is designed substantially perpendicular to the component 12. Here it is also clearly visible that the lower fold 42 engages behind a reinforcing rod S.

Figur 2b zeigt eine Vorderansicht des Blechteils 10. Man erkennt, dass vom unteren Ende 15 zum oberen Ende 14 sich der flächige Hauptteil 12 des Blechteils 10 verjüngt. Die Abkantungen 41, 42 sind dabei im Wesentlichen parallel zueinander ausgeführt. Kreisförmige Ausnehmungen 30 bilden Verankerungsmittel zur Aufnahme von Bewehrungsstäben S. Dabei sind die Ausnehmungen 30 im Wesentlichen symmetrisch zur Längsachse des trapezförmigen Blechteils 10 angeordnet. FIG. 2b shows a front view of the sheet metal part 10. It can be seen that from the lower end 15 to the upper end 14 of the flat main body 12 of the sheet metal part 10 tapers. The folds 41, 42 are designed substantially parallel to each other. Circular recesses 30 form anchoring means for receiving reinforcing rods S. In this case, the recesses 30 are arranged substantially symmetrically to the longitudinal axis of the trapezoidal sheet metal part 10.

Figur 2c zeigt eine Aufsicht des Blechteils 10, wo erkennbar ist, dass die untere Abkantung 42 ebenfalls Ausnehmungen 32 aufweist. Die Ausnehmungen 32 verbessern dabei die Verbundwirkung des Blechteils 10 im Stahlbetonbauteil 1 erheblich. Bei der oberen Abkantung 41 wird im vorliegenden Ausführungsbeispiel auf eine Ausnehmung 32 verzichtet. Jedoch kann auch die obere Abkantung 41 erfindungsgemäß Ausnehmungen aufweisen. Figure 2c shows a plan view of the sheet metal part 10, where it can be seen that the lower fold 42 also recesses 32 has. The recesses 32 improve the composite effect of the sheet metal part 10 in the reinforced concrete component 1 considerably. In the case of the upper bend 41, a recess 32 is dispensed with in the present exemplary embodiment. However, the upper bend 41 may also have recesses according to the invention.

In den Figuren 2a bis 2c ist auch gut zu erkennen, dass im oberen Bereich 14 die angeformte Abkantung 41 nach hinten abgewinkelt ist, während im unteren Bereich 15 die Abkantung 42 nach vorne ausgebildet ist. Das Blechteil 10 hat mithin im Querschnitt eine im Wesentlichen Z-förmige Gestalt. Dabei befindet sich die obere Abkantung 41 in Höhe der Biegezugbewehrung, während die untere Abkantung 42 in der Biegedruckzone ausgebildet ist, in der sie zusammen mit den durchgefädelten Betonstahlstäben S eine schlupfarme Verankerung der Durchstanzbewehrung erzeugt.In the FIGS. 2a to 2c is also easy to see that in the upper region 14, the formed fold 41 is angled backwards, while in the lower region 15, the fold 42 is formed forward. The sheet metal part 10 thus has a substantially Z-shaped cross-section. In this case, the upper bend 41 is equal to the bending tensile reinforcement, while the lower fold 42 is formed in the bending pressure zone, in which it generates together with the durchgefädelten reinforcing steel rods S a slip-anchoring of the punching reinforcement.

Figur 3 zeigt einen Ausschnitt eines erfindungsgemäßen Stahlbetonbauteils, mit mehreren Blechteilen 10. Die untere Abkantung 42 hintergreift dabei die äußerste Lage der untere Bewehrung Bu. Bewehrungsstäbe S sind dabei konsekutiv durch die jeweiligen Ausnehmungen 30 jeweils eines Blechteils 10 geführt. In dieser Ausführungsform ist zudem gezeigt, dass die oberen Abkantungen 41 nicht zwingend komplett bis über die obere Bewehrungslage Bo geführt sein müssen. Es reicht bereits aus, wenn das Blechteil 10 mit den jeweiligen Abkantungen bis zur und nicht über die Bewehrungslagen Bo,Bu geführt ist. FIG. 3 shows a section of a reinforced concrete component according to the invention, with a plurality of sheet metal parts 10. The lower fold 42 engages behind the outermost layer of the lower reinforcement Bu. Reinforcing bars S are thereby consecutively guided by the respective recesses 30 of a sheet metal part 10. In this embodiment, it is also shown that the upper bends 41 need not necessarily be performed completely over the upper reinforcement layer Bo. It is already sufficient if the sheet metal part 10 with the respective bends up to and not over the reinforcement layers Bo, Bu is performed.

Figur 4 zeigt ein erfindungsgemäßes Stahlbetonbauteil mit einer Vielzahl an angeordneten Blechteilen. Man erkennt, dass die Blechteile gleichmäßig um einen Bereich K angeordnet sind. Ferner ist deutlich erkennbar, dass die Blechteile 10 parallel zueinander angeordnet sind. FIG. 4 shows an inventive reinforced concrete component with a plurality of arranged sheet metal parts. It can be seen that the sheet metal parts are arranged uniformly around a region K. Furthermore, it can be clearly seen that the sheet metal parts 10 are arranged parallel to one another.

Die Erfindung ist nicht auf eine der vorbeschriebenen Ausführungsformen beschränkt, sondern in vielfältiger Weise abwandelbar.The invention is not limited to one of the above-described embodiments, but can be modified in many ways.

Sämtliche aus den Ansprüchen, der Beschreibung und den Zeichnungen hervorgehenden Merkmale und Vorteile, einschließlich konstruktiver Einzelheiten, räumlicher Anordnungen und Verfahrensschritten, können sowohl für sich als auch in den verschiedensten Kombinationen erfindungswesentlich sein.All of the claims, the description and the drawings resulting features and advantages, including design details, spatial arrangements and method steps may be essential to the invention both in itself and in a variety of combinations.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

BoBo
obere Bewehrungslageupper reinforcement layer
BuBu
untere Bewehrungslagelower reinforcement layer
SS
Bewehrungsstabrebar
KK
Konzentrationsbereichconcentration range
OO
BetonbauteiloberflächeConcrete component surface
11
Stahl- oder SpannbetonbauteilSteel or prestressed concrete component
1010
Bewehrungsbauteilreinforcement component
1212
HauptteilBulk
1414
oberer Bereichupper area
1515
unterer Bereichlower area
3030
Ausnehmungrecess
3232
Ausnehmungenrecesses
4040
Abkantungfold
4141
obere Abkantungupper fold
4242
untere Abkantunglower fold
5050
Bewehrungsanordnungreinforcement arrangement

Claims (8)

  1. Reinforced concrete component (1) comprising at least an upper (Bo) and at least a lower (Bu) longitudinal reinforcement layer and a shear force reinforcement (Q), wherein it is guided in its expansion beyond the most upper (Bo) and the lowest (Bu) longitudinal reinforcement, as well as of at least 20 trapeze or triangle-shaped sheet metal parts (10) manufactured from structural steel in a free-falling method, characterized in that
    • that each sheet metal part (10) has a Z-shaped edge (41, 42) at its two ends in the cross section, wherein the edges (41, 42) are aligned essentially parallel to each other, essentially perpendicular to the sheet metal part (10), as well as in opposite direction, and
    • that two circular recesses (30) are formed at the wider end of the sheet metal part near the edge (42),
    • through each of which, a longitudinal reinforced bar (S) is guided,
    • wherein the sheet metal part (10) encompasses at least one reinforced bar (S) of the upper (Bo) and one of the lower longitudinal reinforcement layer (Bu) with the edges (41, 42).
  2. Reinforced concrete component (1) according to claim 1, characterized in that the edges (41, 42) are formed with additional recesses (32).
  3. Reinforced concrete component (1) according to one of claims 1 or 2, characterized in that each sheet metal part (10) has a thickness of 3 mm or 5 mm.
  4. Reinforced concrete component (1) according to one of the preceding claims, characterized in that the sheet metal parts (10) are evenly arranged around an area (K).
  5. Reinforced concrete component (1) according to one of the preceding claims, characterized in that the sheet metal parts (10) are arranged parallel to each other.
  6. Method of making a reinforced concrete component (1) in accordance with the invention of claim 1 comprising the following steps:
    - Threading the sheet metal parts (10) onto the lowest layer (Bu) of the longitudinal reinforcement (S)
    - Sheet metal parts (10) stand upwards and extend to the upper reinforcement layer (Bo)
    - Sealing with concrete
  7. Method of making a reinforced concrete component (1) in accordance with the invention of claim 1 comprising the following steps:
    - Threading the sheet metal parts (10) onto the most upper layer (Bo) of the longitudinal reinforcement (S)
    - Sheet metal parts (10) hang downwards and extend to the lower reinforcement layer (Bu)
    - Sealing with concrete
  8. Method according to claim 6 or 7, characterized in that the sealing with concrete is made in two steps.
EP10734737.9A 2009-07-31 2010-07-19 Reinforced concrete component reinforced with z-shaped sheet metal pieces Active EP2459812B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10734737T PL2459812T3 (en) 2009-07-31 2010-07-19 Reinforced concrete component reinforced with z-shaped sheet metal pieces

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102009035799 2009-07-31
DE102009056830A DE102009056830A1 (en) 2009-07-31 2009-12-05 Reinforced concrete component with reinforcement made of Z-shaped sheet metal parts
PCT/EP2010/060384 WO2011012480A1 (en) 2009-07-31 2010-07-19 Reinforced concrete component reinforced with z-shaped sheet metal pieces

Publications (2)

Publication Number Publication Date
EP2459812A1 EP2459812A1 (en) 2012-06-06
EP2459812B1 true EP2459812B1 (en) 2016-01-06

Family

ID=43402774

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10734737.9A Active EP2459812B1 (en) 2009-07-31 2010-07-19 Reinforced concrete component reinforced with z-shaped sheet metal pieces

Country Status (8)

Country Link
US (1) US8650828B2 (en)
EP (1) EP2459812B1 (en)
JP (1) JP2013501168A (en)
DE (2) DE102009056830A1 (en)
DK (1) DK2459812T3 (en)
ES (1) ES2565333T3 (en)
PL (1) PL2459812T3 (en)
WO (1) WO2011012480A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
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EP2236686A1 (en) * 2009-04-03 2010-10-06 F.J. Aschwanden AG Reinforcing element for absorbing forces in concrete slabs in the area of supporting elements
PT3003664T (en) * 2013-06-04 2021-06-17 Abeo As A method of making a building element, an apparatus for making the building element, and a building element made by the method
ES2880283T3 (en) * 2014-04-30 2021-11-24 Technische Hochshule Mittelhessen Flat component part, shear force reinforcement element, as well as reinforced concrete / prestressed concrete component with a shear force reinforcement consisting of such shear force reinforcement elements

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Also Published As

Publication number Publication date
US20120167519A1 (en) 2012-07-05
WO2011012480A1 (en) 2011-02-03
DK2459812T3 (en) 2016-03-21
DE202009018537U1 (en) 2011-12-20
JP2013501168A (en) 2013-01-10
US8650828B2 (en) 2014-02-18
EP2459812A1 (en) 2012-06-06
DE102009056830A1 (en) 2011-02-03
ES2565333T3 (en) 2016-04-04
PL2459812T3 (en) 2016-06-30

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