EP2455325A1 - Dispositif et procédé destinés au remplissage de récipients - Google Patents

Dispositif et procédé destinés au remplissage de récipients Download PDF

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Publication number
EP2455325A1
EP2455325A1 EP11189737A EP11189737A EP2455325A1 EP 2455325 A1 EP2455325 A1 EP 2455325A1 EP 11189737 A EP11189737 A EP 11189737A EP 11189737 A EP11189737 A EP 11189737A EP 2455325 A1 EP2455325 A1 EP 2455325A1
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EP
European Patent Office
Prior art keywords
containers
container
liquid
flowable medium
nitrogen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11189737A
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German (de)
English (en)
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EP2455325B1 (fr
Inventor
Simon Fischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Publication date
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Publication of EP2455325A1 publication Critical patent/EP2455325A1/fr
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Publication of EP2455325B1 publication Critical patent/EP2455325B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/222—Head-space air removing devices, e.g. by inducing foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/041—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles acting from above on containers or wrappers open at their top

Definitions

  • the present invention relates to a device for filling containers.
  • Such filling devices have long been known from the prior art.
  • the containers are usually along a predetermined transport path, for example, a circular arc-shaped transport path, transported, and filled during this transport with liquid and in particular a drink.
  • Such devices for introducing liquid nitrogen are referred to as "nitrogen dropper", the process itself as “droppings”.
  • the US 4,407,340 describes a device for pressurizing containers. In this case, a predetermined amount of liquid gas is introduced into the containers.
  • a device is known from the prior art, which has a nozzle which has a plurality of outlet openings, through which the nitrogen is rain-like divided into droplets. Furthermore, the nitrogen is released only under the hydrostatic pressure of a device held on the nitrogen reservoir.
  • the nozzle is a production-technically complex component and accordingly represents a considerable cost factor. Furthermore Experience has shown that if necessary. Several such nozzles are required to pressurize various containers sufficiently with pressure.
  • the distance between the dropper and the condenser is an important factor. As the liquid nitrogen vaporizes faster, some nitrogen is lost on the line to the condenser (which evaporates into the environment). The limiting factor here is essentially the space around the capper. The metering head of the nitrogen dropper can only be set to a certain extent to the capper, as the cap feeder and other components take the optimum position.
  • the present invention is therefore based on the object to provide a method for filling containers, which allows an improved supply of a flowable medium, in particular nitrogen. This is achieved according to the invention by a device and a method according to the independent claims.
  • a device for filling containers with liquid has at least one filling element which fills the containers with the liquid. Furthermore, the device has a transport device for transporting the containers along a predetermined transport path, and a further loading device, which acts on the containers filled with the liquid with another flowable medium.
  • the loading device is arranged such that the flowable medium dispensed by the loading device at least partially and preferably completely first meets or is directed onto a predetermined surface before it reaches the liquid arranged in the container or when it enters the container ,
  • the predetermined surface is advantageously spaced from the loading device, ie, the flowable medium first exits the loading device and then occurs on the said surface.
  • the predetermined surface is preferably an inner wall of the container or a further surface lying outside the container. It would also be possible for the medium to strike an outer surface of the container as well as (subsequently) an inner wall of the container.
  • the nitrogen jet can be atomized at an additional baffle plate.
  • This additional plate can be heated or unheated and have different geometries.
  • the nitrogen jet is sputtered on at least one surface after it has exited (e.g., from a nozzle and before hitting the filled liquid).
  • the jet exits from a nozzle from below the mouth of the container.
  • the impingement device which is designed for example as a nozzle, so designed that a beam exiting therefrom, for example, nitrogen jet, first on the said predetermined surface - preferably an opposite inner wall of the container and in particular meets the opposite wall of the mouthpiece and bounces off from there.
  • a beam exiting therefrom for example, nitrogen jet
  • the flowable medium is atomized into smaller drops which, as in the prior art described above, exhibit less product penetration.
  • This sputtering is additionally supported by the relative to the liquid nitrogen and its boiling temperature warm plastic surface.
  • the device has a plurality of filling elements which fill the containers with a liquid and in particular with a beverage.
  • the transport device transports the containers during filling.
  • the transport device also advantageously transports the containers during the application of the flowable medium.
  • the flowable medium is nitrogen.
  • the application device has a nozzle, from which the flowable medium emerges with a jet direction which is oblique or perpendicular to a longitudinal direction of the containers.
  • the nozzle itself is tilted.
  • the oblique position is advantageously selected such that the jet direction or the jet always impinges on an inner wall of the container independently of a relative position between the container and the nozzle, and in particular a direct impact of the jet on the surface of the liquid is avoided. So it is possible that when passing through the nitrogen jet at the mouth of the jet during the first contact with the mouth inner surface is tangent to this. Here, it is assumed that the evaporation tendency of the nitrogen also leads to a sputtering.
  • the loading device is arranged stationary relative to the transport path of the container.
  • the loading device is arranged stationary in particular during the working operation and the containers move with respect to the loading device.
  • the loading device is arranged such that the flowable medium is injected against the direction of movement of the containers in this.
  • the movement of the jet has at least one component which runs counter to the movement of the containers. In this way, a higher pulse is achieved when the jet impinges on the container inner wall, and thus a better atomization effect.
  • the flowable medium is injected transversely to the direction of movement of the containers in this.
  • An injection angle relative to the direction of movement of the containers is between 30 ° and 150 °, preferably between 45 ° and 135 °, preferably between 60 ° and 120 °, more preferably between 70 ° and 110 °, particularly preferably between 80 ° and 100 ° and particularly preferred at about 90 °.
  • the flowable medium it would be possible for the flowable medium to be introduced into the container from any direction relative to the mouth of the container, as long as the flowable medium still impinges on at least one further surface before it enters the liquid.
  • the introduced or to be introduced amount of nitrogen is regulated by increasing the injection pressure.
  • the velocity of the incident (nitrogen) jet is reduced via the central component, and thus the jet strikes a substantially reduced vertical velocity, and additionally individual droplets, as opposed to a vertical (ie along the longitudinal direction of the vessels) on. It has been found that the said vertical speed is now no higher than in the soft can system described above, i.e. Overpressure nitrogen is now accelerated only during the fall distance to the filling level in the container. With a vertical jet, increasing the injection pressure would significantly increase product penetration.
  • the "angle of attack" or the angle of incidence of the flowable medium is adjustable. This angle can optionally be adjusted depending on a mouth geometry and a machine performance. The greater the power, ie the faster the containers move past the nozzle assembly, the more larger can be the angle of attack. This is especially true when the nozzle assembly tilts in or against the direction of the transport path.
  • the choice of the angle is such that the jet does not impinge too deeply (directly into the filled liquid) and does not hit too high up (nitrogen spills out of the bottle unused).
  • the inventive arrangement of the loading device in particular in a mounting position transversely to the transport direction or in the transport direction
  • the transport path that covers the container after the injection of nitrogen to the Verschliesser still is very short.
  • nitrogen can still be introduced here if dropping would no longer be possible in the case of a conventional vertical position of the loading device due to the limited installation space.
  • the filling element fills the liquid in the heated state in the containers.
  • a so-called hot-fill method is described here, in which heated liquid is filled into the containers and then the head space is still charged with liquid nitrogen.
  • the present invention is further directed to a method for filling containers with liquids, wherein in a first process step, the containers are filled with liquid and in a second process step, the container filled with the liquid is acted upon by a further flowable medium by means of a loading device.
  • the flowable medium initially strikes a predetermined surface before it reaches the liquid arranged in the container. It is possible that the medium on an inner wall of the container, in particular an inner wall of an orifice of the container is applied to from there (at least partially, ie in particular the not yet vaporized portion) to reach the liquid or in the headspace of the container.
  • the flowable medium is initially applied selectively to a predetermined surface, in particular the inner wall of the container, in order to reach the bottled liquid only from there.
  • the liquid is introduced into the containers in the heated state.
  • This method is particularly suitable for the invention described here introducing the flowable medium.
  • the container is moved during the filling with the liquid and / or during the application of flowable medium.
  • the filling elements move in sections with the containers to be filled with.
  • the flowable medium contains nitrogen, in particular liquid nitrogen.
  • the flowable medium is introduced obliquely or perpendicularly relative to a longitudinal direction of the containers in this.
  • an application device is inclined, but it would also be possible to make the containers themselves temporarily during the application obliquely.
  • the said inclined position is preferably chosen so that the flowable medium always acts on an inner wall and in particular a mouth inner wall of the container during the entire loading process.
  • spray heads from which the flowable medium fully exits such that it first strikes the inner wall of the container or the mouth.
  • the application takes place in discrete dosages.
  • This pulsed application is controlled by a control device which processes a sensor signal, which sensor signal is generated by a sensor which detects that a container is in the position which is optimal for application.
  • the flowable medium is introduced exclusively in the containers and no Flowable medium is wasted because it is injected next to the containers.
  • Fig. 1a shows a rough schematic representation of a device 1 for filling containers.
  • empty containers of the device 1 for filling containers are supplied by means of a feeder 12 in the form of a transport star.
  • This device 1 in this case has a plurality of filling elements 6, which are arranged here on a transport device 2, wherein the transport device is designed here as a rotatable carrier.
  • the individual containers 10 (only one shown schematically) are filled during their transport along the transport path T with a liquid and in particular with a drink.
  • a loading device 4 is provided, which acts on the containers during their movement with a flowable medium, ie here with nitrogen. It is possible that the loading device permanently emits nitrogen, but it would also be possible for a control device is provided, which releases an admission only in each case when a container is within reach of the loading device.
  • the device 1 is immediately followed by a closing device 20, which closes the filled and nitrogen-loaded containers with closures.
  • this closing device is preferably arranged in the immediate vicinity of the device 1, so that a closure of the containers can take place substantially immediately after the application of nitrogen.
  • the device 1 transfers the containers filled with liquid to a transport star, which is part of the transport path, and which in turn transfers the filled containers to a closing device.
  • An application device 4 can then be arranged on the transport star.
  • the loading unit arranged on the transport star is arranged directly upstream of the closing device with respect to the direction of movement of the containers on the transport path.
  • Fig. 1b shows a further schematic representation of a system according to the invention.
  • the bottles are first supplied via a bottle inlet 34 and a Einteilstern 36 and an inlet star 38 a rinser 30.
  • the reference numeral 28 refers to doors which facilitate the accessibility of the system.
  • About an outlet star 44, the containers are removed from the rinser 30.
  • the reference numeral 32 denotes an optional partition, which is particularly advantageous for sterile applications.
  • the reference numeral 46 designates a transfer star which transfers the containers to the feed device 12, ie a filler starter. After the filling process, the containers are transferred to the discharge device 17 or the filler outlet star. In the area of this filler outlet star and the loading device 4 is arranged. Via a further feed device 52 and a so-called pick-and-place wheel 54, the closures 20 are supplied with the container closures. About an outlet star 58, which may also be designed as Absenkrad and a conveyor belt 62, the sealed containers are removed.
  • the abbreviation AN denotes the pressing of a bottle onto a filling element
  • the abbreviation S / V the rinsing and / or prestressing of the containers
  • the abbreviation SF a fast filling process
  • the abbreviation LF a slow filling process
  • the abbreviation B / E the calming and Relieve the containers
  • the abbreviation AB lowering the containers.
  • a container 10 is filled with a quiescent, ie non-carbonated liquid, wherein usually at least the pressing steps mentioned above, pressing on, pretensioning and relieving, are dispensed with.
  • the loading device 4 can advantageously be arranged on the transport device 17 and in front of the capper 20, and particularly advantageously as close as possible to the capper 20.
  • the individual transport devices can have gripping elements for gripping the individual containers.
  • the device 1 can continue to have a reservoir for a liquid to be filled with liquid, especially a drink.
  • Fig. 2a and 2b show two possible known from the prior art procedures in the loading of containers 10 with nitrogen.
  • a nitrogen jet 14 which extends in the longitudinal direction L of the container and which acts directly on the liquid 5 within the container with the nitrogen.
  • this procedure there is a risk of the nitrogen entering the liquid.
  • the nitrogen is applied to the liquid like a rain, so that the risk of penetration into the liquid 5 does not exist.
  • the in Fig. 2b shown device relatively expensive.
  • Fig. 3 shows a device according to the invention for charging the containers 10 with the liquid medium.
  • a nitrogen jet 14 also forms here, which, however, is inclined relative to the longitudinal direction L of the container by an angle a.
  • This angle a is preferably between 20 ° and 90 °, more preferably between 30 and 70 ° and particularly preferably between 40 and 70 °.
  • the angle is dependent on a mouth geometry of the containers ie in particular their diameter and height.
  • the transport direction can also run, for example, perpendicular to the plane of the figure. It can be seen that the nitrogen jet 14 extends counter to the transport direction (but it would also be possible transverse to the transport direction or along the transport direction), or meets the nitrogen with a velocity component v1 on the wall 10 a, which the transport direction of the containers or the transport speed of the containers is opposite. In this way, the impact velocity of the nitrogen on the wall 10a can be increased.
  • Fig. 4 shows additional details of in Fig. 3 shown device.
  • another position of the nitrogen jet 14 is shown here, more precisely at a time when the container is in a different position.
  • the inclination of the nitrogen jet 14 is preferably selected such that also in the in Fig. 4 Dashed position shown the beam still hits the inner wall 10a of the container and not on the liquid. With a slightly lower inclination, it would be conceivable here that the nitrogen in turn (unwantedly) injected directly into the liquid 5.
  • the loading device has at least one nozzle 9.
  • the reference numeral 20 denotes here the closing device.
  • Fig. 5 shows a further embodiment of a device according to the invention 1.
  • the device has no inclined nozzle, but one arranged at the lower end of the spray 15 spray head 18. From this spray head 18 emerges the jet S of the flowable medium in a substantially radial direction and thus also initially meets the wall 10a of the container 10. It would be possible that the flowable medium ie the nitrogen exits fully from the spray head 18, but it would also be conceivable that the exit takes place only in a radial direction. It would also be possible that the spray head 18 is designed such that it rotates as a result of the flow with the flowable medium about the longitudinal direction L, so that in this way the container wall 10a is circumferentially applied with the nitrogen.
  • the nitrogen is not sprayed exactly in the radial direction shown, but, for example, slightly obliquely downward or obliquely upward.
  • the spray head is always located above the mouth of the container 10 and therefore does not have to be lowered.
  • Fig. 6a shows a further advantageous embodiment of a loading device 4.
  • the exiting nitrogen jet 14 first to a surface 16 and a baffle plate 16 and from there into the container 10.
  • the beam from below hits the baffle plate and is from there deflected into the container 10.
  • the angle of attack a is here greater than 90 ° with respect to the longitudinal direction L of the container.
  • this baffle plate 16 may be heated by a heater (not shown) to prevent ice formation and to achieve better atomization of the liquid nitrogen.
  • a heater not shown
  • Fig. 6b Two possible embodiments of such a baffle plate or surface are shown. In this case, the beam 14 can hit a curved or angled surface 16a.
  • the baffle 16 unlike in Fig. 6b shown tilted to improve the rebound effect.
  • the nitrogen could also strike a surface of the container closures to be supplied in order to get into the containers from there. Also in this way a metering of the nitrogen is possible shortly before closing the containers.
  • the loading of the containers with liquid nitrogen takes place continuously, that is, a metering valve, not shown, is constantly open during the act of loading.
  • the throughput of nitrogen can be regulated and changed by a control device, not shown, for example, the system performance.
  • a control device not shown, for example, the system performance.
  • a pulsed admission takes place.
  • it is detected, for example, by a sensor, not shown, that a container is in the optimal position for the application and processed by the control device generates a signal from the sensor, whereby an admission of the container located in the optimum position is caused.

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vacuum Packaging (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)
EP11189737.7A 2010-11-18 2011-11-18 Dispositif et procédé destinés au remplissage de récipients Active EP2455325B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010051543A DE102010051543A1 (de) 2010-11-18 2010-11-18 Vorrichtung und Verfahren zum Befüllen von Behältnissen

Publications (2)

Publication Number Publication Date
EP2455325A1 true EP2455325A1 (fr) 2012-05-23
EP2455325B1 EP2455325B1 (fr) 2016-03-02

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EP (1) EP2455325B1 (fr)
CN (1) CN102582873B (fr)
DE (1) DE102010051543A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105473493A (zh) * 2013-09-12 2016-04-06 Khs有限责任公司 旋转馈通装置以及具有该旋转馈通装置的用于处理和/或运输容器的装置

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102910312B (zh) * 2012-11-05 2015-06-17 广州白云山制药股份有限公司广州白云山制药总厂 一种控制粉针制剂残氧量的方法
JP6458213B2 (ja) * 2014-12-26 2019-01-30 ゼネラルパッカー株式会社 ガス充填包装機
FR3035876B1 (fr) * 2015-05-05 2019-04-19 Jalca Procede de traitement en surpression d'un contenant avec son contenu apres remplissage et bouchage

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DE1910548A1 (de) * 1969-03-01 1970-09-17 Holstein & Kappert Maschf Verfahren zum Fuellen und Verschliessen von Gefaessen mit luftempfindlichen Getraenken ohne Lufteinschluss
US4407340A (en) 1980-12-18 1983-10-04 Reynolds Metals Company Container pressurization system
US5896727A (en) * 1994-12-06 1999-04-27 Nestec S.A. Method and apparatus for removing and displacing package headspace sterilized air
FR2780948A1 (fr) * 1998-07-07 2000-01-14 Pierre Guillon Dispositif de bouchage pour flacon sous atmosphere controlee
EP1106510A1 (fr) 1998-04-17 2001-06-13 Toyo Seikan Kaisya, Ltd. Procede et dispositif de fabrication d'un corps de conditionnement a pression positive
FR2838403A1 (fr) * 2002-04-15 2003-10-17 Pack Realisations Machine de traitement de recipients telle qu'une machine de conditionnement de recipients
US20040000127A1 (en) * 2002-07-01 2004-01-01 Prasad Joshi Method for extending the effective life of an oxygen scavenger in a container wall
US6698467B2 (en) 2001-03-20 2004-03-02 Coors Brewing Company Container strengthening system
WO2010087097A1 (fr) * 2009-01-28 2010-08-05 東洋製罐株式会社 Procédé de remplacement de gaz de récipient et appareil correspondant
WO2010116849A1 (fr) * 2009-04-08 2010-10-14 日清オイリオグループ株式会社 Procédé et dispositif de production d'un aliment liquide emballé dans un récipient

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JPH0577810A (ja) * 1991-09-13 1993-03-30 Kanebo Ltd 瓶詰飲料の製造方法
DE4224920A1 (de) * 1992-07-28 1994-02-03 Linde Ag Verfahren und Vorrichtung zum sauerstofffreien Verpacken von Ware
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Publication number Priority date Publication date Assignee Title
DE1910548A1 (de) * 1969-03-01 1970-09-17 Holstein & Kappert Maschf Verfahren zum Fuellen und Verschliessen von Gefaessen mit luftempfindlichen Getraenken ohne Lufteinschluss
US4407340A (en) 1980-12-18 1983-10-04 Reynolds Metals Company Container pressurization system
US5896727A (en) * 1994-12-06 1999-04-27 Nestec S.A. Method and apparatus for removing and displacing package headspace sterilized air
EP1106510A1 (fr) 1998-04-17 2001-06-13 Toyo Seikan Kaisya, Ltd. Procede et dispositif de fabrication d'un corps de conditionnement a pression positive
FR2780948A1 (fr) * 1998-07-07 2000-01-14 Pierre Guillon Dispositif de bouchage pour flacon sous atmosphere controlee
US6698467B2 (en) 2001-03-20 2004-03-02 Coors Brewing Company Container strengthening system
FR2838403A1 (fr) * 2002-04-15 2003-10-17 Pack Realisations Machine de traitement de recipients telle qu'une machine de conditionnement de recipients
US20040000127A1 (en) * 2002-07-01 2004-01-01 Prasad Joshi Method for extending the effective life of an oxygen scavenger in a container wall
WO2010087097A1 (fr) * 2009-01-28 2010-08-05 東洋製罐株式会社 Procédé de remplacement de gaz de récipient et appareil correspondant
WO2010116849A1 (fr) * 2009-04-08 2010-10-14 日清オイリオグループ株式会社 Procédé et dispositif de production d'un aliment liquide emballé dans un récipient

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105473493A (zh) * 2013-09-12 2016-04-06 Khs有限责任公司 旋转馈通装置以及具有该旋转馈通装置的用于处理和/或运输容器的装置
CN105473493B (zh) * 2013-09-12 2017-05-17 Khs有限责任公司 旋转馈通装置以及具有该旋转馈通装置的用于处理和/或运输容器的装置
US10118721B2 (en) 2013-09-12 2018-11-06 Khs Gmbh Rotary feed and device for treating and/or for transporting containers, said device having such a rotary feed

Also Published As

Publication number Publication date
DE102010051543A1 (de) 2012-05-24
CN102582873A (zh) 2012-07-18
EP2455325B1 (fr) 2016-03-02
CN102582873B (zh) 2015-05-20

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