WO2019115327A1 - Dispositif et procédé destinés au formage de préformes en plastique en récipients en plastique, comprenant une étanchéification de la zone d'embouchure des récipients en plastique - Google Patents
Dispositif et procédé destinés au formage de préformes en plastique en récipients en plastique, comprenant une étanchéification de la zone d'embouchure des récipients en plastique Download PDFInfo
- Publication number
- WO2019115327A1 WO2019115327A1 PCT/EP2018/083731 EP2018083731W WO2019115327A1 WO 2019115327 A1 WO2019115327 A1 WO 2019115327A1 EP 2018083731 W EP2018083731 W EP 2018083731W WO 2019115327 A1 WO2019115327 A1 WO 2019115327A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plastic
- sealing
- blow molding
- molding machine
- plastic containers
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 142
- 239000004033 plastic Substances 0.000 title claims abstract description 137
- 229920003023 plastic Polymers 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims description 39
- 238000000465 moulding Methods 0.000 title abstract description 6
- 230000008569 process Effects 0.000 title description 14
- 230000032258 transport Effects 0.000 claims abstract description 79
- 238000000071 blow moulding Methods 0.000 claims abstract description 66
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- -1 polyethylene terephthalate Polymers 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 238000007689 inspection Methods 0.000 description 8
- 238000007664 blowing Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 230000002950 deficient Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 230000001954 sterilising effect Effects 0.000 description 5
- 230000009466 transformation Effects 0.000 description 5
- 238000005187 foaming Methods 0.000 description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 235000014171 carbonated beverage Nutrition 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/46—Component parts, details or accessories; Auxiliary operations characterised by using particular environment or blow fluids other than air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/14—Making preforms characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/071—Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42069—Means explicitly adapted for transporting blown article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/42808—Filling the article
- B29C49/42809—Filling the article while in the mould, i.e. with other material than the blowing fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/02—Machines characterised by the incorporation of means for making the containers or receptacles
- B65B3/022—Making containers by moulding of a thermoplastic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/50—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/46—Component parts, details or accessories; Auxiliary operations characterised by using particular environment or blow fluids other than air
- B29C2049/4602—Blowing fluids
- B29C2049/465—Blowing fluids being incompressible
- B29C2049/4664—Blowing fluids being incompressible staying in the final article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/079—Auxiliary parts or inserts
- B29C2949/0792—Closure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/079—Auxiliary parts or inserts
- B29C2949/0793—Transport means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42073—Grippers
- B29C49/42087—Grippers holding outside the neck
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42093—Transporting apparatus, e.g. slides, wheels or conveyors
- B29C49/42095—Rotating wheels or stars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
Definitions
- the present invention relates to an apparatus and a method for transforming plastic preforms to plastic containers.
- Such devices and methods have been known for a long time from the prior art.
- the plastic preforms are usually heated within a heating device to a temperature necessary for the blow molding process and then fed to a blow molding machine.
- the plastic preforms are usually reshaped within a blowing station by applying a flowable medium and in particular compressed air and by simultaneous or previous stretching with a stretching rod to plastic containers and in particular plastic bottles
- the plastic preforms have also been filled simultaneously during the forming, with the plastic preforms being expanded with a liquid medium and, in particular, already with the liquid filling medium.
- the preforms heated by an oven are transferred by means of a transport device and in particular a transfer star into the forming station or blowing station and then charged with the liquid medium.
- a transport device and in particular a transfer star into the forming station or blowing station and then charged with the liquid medium.
- the bottles are completely formed during filling and forming (LiquiForm process) when leaving the process machine and are also filled, but not yet closed. Due to the jerky transfers and the accelerations acting on the container during transport out of the mold, it is increasingly the case that the containers splash over.
- the present invention is directed to a device for converting plastic preforms to plastic containers with a first transport device, which transports the plastic preforms along a predetermined transport path, with a blow molding machine which is arranged along the transport path and which has at least one conversion station , within which the plastic preforms can be deformed by applying a liquid medium to the plastic containers and can be filled at the same time and with a feed device, via which the plastic preforms can be fed to the blow molding machine.
- the device has a second transport device, by means of which sealing devices for at least sections and temporary sealing an opening region of the plastic preforms and / or the plastic containers along a predetermined transport path transportable and the feeder can be fed, wherein the plastic preforms and the sealing means are jointly supplied to the blow molding machine ,
- the sealing devices are preferably applied to these and in particular to an opening region of the preforms prior to filling and forming the preforms.
- a kind of extension sleeve is arranged on the mouth region of the container as Studentsschwappschutz which seals the container and seals at least against the mouthpiece upper edge of the mouth area and advantageously also opposite the support ring.
- the sealing device is also transported with the containers in order to avoid leaks.
- the mouth region of the plastic container is preferably lengthened geometrically.
- the sealing devices preferably differ from conventional closures arranged on the containers. According to the invention, therefore, a type of additional and preferably temporary cover / closure is proposed which is preferably removed from the container before it is closed with a conventional closure and which in particular prevents any liquid from being dispensed from the container slops.
- the sealing device is therefore preferably no longer arranged on the product ready for sale or does not reach the end customer for sale.
- the device according to the invention and the method according to the invention are applicable to all types of blow molding machines and in particular to mold filling machines and accordingly to both rotary machines and clock machines.
- the device according to the invention and also the method according to the invention accordingly have the particular advantages that, due to the sealing contact between the sealing device and the mouthpiece of the container during container removal, overflow of the filling medium during container removal can be prevented, whereby the shape remains dry and as a result, the process reliability can be increased and the reject rate can be reduced.
- cycle machines there is the advantage of greater accelerations without spilling the container, whereby the cycle times can be reduced and the output of the system can be increased.
- the above-mentioned first and second transport means are preferably a transfer star, a division warp star, a conveyor belt, an air transport, a chain, a belt or the like.
- the plastic containers are in particular plastic bottles, wherein the device according to the invention is also applicable to glass bottles.
- the plastic or glass bottles are used in particular for receiving drinks.
- the device for forming plastic preforms into plastic containers is preferably a blow molding machine.
- the flowable Medium is preferably under pressure.
- the device has a blowing nozzle, which can be applied sealingly to an opening of the plastic preforms in order to expand the plastic preforms in such a way with liquid or gaseous medium.
- a valve arrangement is preferably provided, which controls the supply of the medium to the plastic preforms.
- the device for forming plastic preforms into plastic containers is particularly preferably a form filling machine in which the expansion of the container is preferably carried out by means of the product, so that a simultaneous filling and expansion of the container is carried out
- the blow molding machine or the form filling machine is preferably a stretch blow molding machine, which means that the preforms are stretched in the longitudinal direction before and / or during the expansion by means of a stretching rod.
- the blowing stations each have stretching rods which can be inserted into the plastic preforms and stretch the plastic preforms in their longitudinal direction.
- the stretch rods preferably have an electric drive. However, it is also possible to control the stretching bars via curves.
- a multiplicity of blowing stations are arranged on a common movable carrier.
- This carrier is in particular a rotatable carrier.
- the blowing stations each have a blow molding device, which preferably forms a cavity within which the plastic preforms are expandable to the plastic containers.
- These blow molding devices are preferably designed in several parts and have two blow mold halves and a base mold.
- these blow mold halves are detachably arranged on a mold carrier shell or on the blow mold carriers.
- the blow mold carriers are pivotable relative to each other to open and close the blow molds.
- the blow mold carrier has locking mechanisms in order to lock the mold halves to one another during the blowing process.
- the blow molding machine or the carrier and the blow mold arrangements are arranged within a clean room which delimits the blow molding machine from an unsterile environment.
- Drive devices for the closure, locking and / or opening of the blow molds are preferably arranged outside the clean room.
- the blow molding devices are preferably transported within the clean room.
- the clean room is preferably limited by several walls.
- the clean room is preferably delimited by at least one stationary wall and a wall which moves relative to this wall.
- the cleanroom delimits the blow molds, in particular, from an unsterile environment.
- the clean room is designed like a ring or torus around the blow molding stations or forming stations and / or the transport path of the plastic containers.
- the sealing devices can be applied to an opening region of the plastic preforms prior to the impact of the plastic preforms with the liquid medium.
- the sealing devices are applied to the plastic preforms before being fed to the blow molding machine. Accordingly, the sealing devices are applied to the preforms prior to the common supply of the sealing devices and the plastic preforms to the blow molding machine.
- the plastic preforms and the sealing devices it would also be conceivable for the plastic preforms and the sealing devices to be supplied together to the blow molding machine, then the preforms are inserted into the blow mold of the forming station, and only then are the sealing devices applied to the mouth region of the preforms. In any case, however, the sealing devices are applied to the preforms before they are filled with a liquid.
- the device has a discharge device, via which the formed and filled plastic containers and the sealing processing facilities are jointly discharged from the blow molding machine.
- the sealing devices and the plastic containers are fed together to the blow molding machine and also removed together again from this.
- the sealing device is therefore preferably arranged on the containers all the way from the feed to the blow molding machine until shortly before closing in order to reliably prevent them from spilling over.
- the sealing devices and the containers are therefore preferably transported together along the predetermined transport path.
- the removal device is preferably a transfer star, a division warp star or the like.
- the plastic containers can be transported by means of the discharge device to a closing device arranged downstream of the blow molding machine, and the sealing devices can be fed to the second transport device again by means of the discharge device.
- the sealing devices are therefore preferably guided inside the device for forming plastic preforms into plastic containers in a closed circuit. Since the sealing devices are therefore reusable, they also represent a comparatively inexpensive solution.
- a sterilization device for sterilizing the sealing devices can also be arranged at the inlet of the second transport device.
- a discharge path for discharging defective containers and / or sealing devices can be provided on the feed device and / or discharge device and / or the second transport device.
- an inspection device for inspecting and / or checking the preforms and / or the containers and / or the sealing devices is respectively arranged on the feeding device and / or the discharge device and / or the second transport device , If a faulty preform and / or a faulty container and / or a faulty sealing device detected the inspection device outputs a signal to a control device, which then the Discharge of the corresponding preform and / or container and / or the corresponding sealing device causes.
- the inspection device arranged on the feed device inspects the arriving preforms and accordingly discharges them via the discharge path arranged on the feed device. Subsequently, the inspection device arranged on the discharge device inspects the finished containers and, if necessary, forwards them via the discharge path arranged on the discharge device and the inspection device arranged on the second transport device accordingly inspects the sealing devices and directs faulty seals over the on the second transport device arranged Ausleitpfad. In addition, it would preferably also be conceivable to detect, for example, burst containers by a pressure detection and in particular a pressure curve during molding.
- the sealing devices can be removed from the plastic containers immediately before the plastic containers are closed.
- the sealing devices are therefore preferably arranged only temporarily on the Mün- dungs Scheme of the containers.
- the term immediately before closing is understood to mean that there is only a very short transport path between the removal of the seals and the application of the closures.
- the peripheral speed after the blow molding machine, i. in the discharge device lower, so that the risk of overspill is lower.
- the level of the possibly foamed medium within the container has already dropped again at this time.
- the closure is a sleeve which extends the mouth region of the plastic containers in a longitudinal direction of the plastic containers. Accordingly, the opening area is geometrically extended by the sealing device in order to prevent the medium from sloshing out of the container.
- the sealing device preferably has a continuous opening which lies essentially over the mouth of the container. Particularly preferably, the container can also be deformed and filled through this opening.
- the diameter of the opening advantageously corresponds to the diameter of the mouth opening of the container. Excess gaseous medium can also escape from the container through this opening after filling, which, in contrast to a completely sealed seal, also reduces the risk of foaming of the filling medium in the container, since the gaseous medium does not escape in a closed seal could.
- Such an opening in the sealing device is therefore particularly advantageous in the case of carbonated beverages in the container.
- it is a non-carbonated beverage, it would also be conceivable to use a closed sealing device, since the risk of foaming is considerably lower here.
- the sealing device seals the plastic container at a mouthpiece upper edge and / or the support ring.
- the sealing device in a seal against the support ring, on the support ring of the container.
- the sealing device therefore preferably seals the container at least on the top edge of the mouth piece, with the sealing device, in the case of a seal against the mouthpiece edge, resting on the upper edge of the mouth region, as illustrated in more detail in the figures.
- the sleeve or sealing device therefore has at least one sealing element for sealing against the mouthpiece upper edge and / or the support ring.
- This sealing element may preferably be an O-ring, a profile seal or the like.
- the sealing device is made of a material which is selected from a group of materials which include steel, thermoplastics such as polyethylene terephthalate (PET), acrylonitrile-butadiene-styrene (ABS), polyamides (PA), polycarbonate (PC) , Polypropylene (PP), aluminum, combinations thereof and the like.
- the sealing device consists of a heat-dissipating material or the sealing device is a steel part with a sealing insert.
- a height of the sealing device in the longitudinal direction of the plastic containers is at least twice the mouthpiece height. The extension sleeve or the sealing device therefore extends the mouth region of the container at least twice the mouthpiece height.
- the dimensioning of the sealing device depends on a number of factors, in which in particular the slosh height of the medium, the centrifugal force, the filling volume, the container type, the headspace of the container, the diameter of the container opening, the height of the mouthpiece, the diameter count of the transport wheel and / or the transport speed
- the sealing device is a solid closure which is not removed again from the container and returned, but which is preferably formed into a closure remaining on the container .
- the Applicant therefore reserves the right to claim protection for a sealing device which is not removed again from the container.
- the present invention is further directed to a method for converting plastic preforms to plastic containers, comprising a first transport device which transports the plastic preforms along a predetermined transport path, with a blow molding machine which is arranged along the transport path and which has at least one conversion station, within which the plastic preforms are formed by charging with a liquid medium to the plastic containers and filled at the same time and with a feeding device, via which the plastic preforms are supplied to the blow molding machine.
- a second transport device which transports sealing devices for at least sectionally and temporarily sealing an orifice area of the plastic preforms and / or the plastic containers along a predetermined transport path and feeds them to the feed device, the plastic preforms and the sealing devices being common be supplied to the blow molding machine. Therefore, it is also proposed on the method side to arrange a kind of extension sleeve on the mouth region of the container, which serves in particular as an overflow protection and seals the container in order to avoid leaks after filling, wherein the sealing device preferably seals the container at least opposite the mouthpiece upper edge.
- the plastic containers and the sealing devices are removed together from the blow molding machine and are therefore particularly preferably fed together to the blow molding machine and also removed together from the blow molding machine.
- the sealing devices are preferably arranged on the containers prior to filling and in particular are filled and expanded by a continuous opening in the sealing device.
- the plastic containers are transported after removal from the blow molding machine to a closing device arranged downstream of the blow molding machine, and the sealing devices are returned to the second transport device.
- the sealing devices are therefore preferably guided within a closed circuit and in particular recycled and reused.
- a sterilization device can be arranged on the second transport device, which sterilizes the sealing devices before they are again arranged on a container.
- the sealing devices are carried from the supply device to the discharge device with the plastic containers.
- the sealing means and the containers are therefore transported from the supply to the blow molding machine until shortly before the closing of the containers together along the predetermined transport path.
- FIG. 1 shows a first embodiment of a device according to the invention for reshaping of plastic preforms into plastic containers
- FIG. 2 shows a second embodiment of a device according to the invention for reshaping plastic preforms into plastic containers
- FIG. 4 shows a detailed representation of the process steps S4 and S5 shown in FIG.
- FIG. 1 shows a first embodiment of a device 1 according to the invention for reshaping plastic preforms 10 into plastic containers 20.
- the plastic preforms 10 are thereby converted to the plastic containers 20 within a blow molding machine 5, which in this embodiment is designed as a rotary machine 40 - Forms and especially at the same time during the forming filled.
- the blow molding machine 5 has a multiplicity of conversion stations 4, which are arranged on a common and in particular rotatable carrier.
- FIG. 1 a system for simultaneously forming and filling a container 20 from a thermoplastic preform 10 is described in FIG. 1.
- a plastic preform is provided at the inlet of the blow molding machine 5 via a feed device 3, which is in particular a dividing delay bar 10 and a sealing device 8 fed and transported by a transport device 2 along the predetermined transport path T1.
- a feed device 3 which is in particular a dividing delay bar 10 and a sealing device 8 fed and transported by a transport device 2 along the predetermined transport path T1.
- the preform 10 is transformed within the transformation station 4 into a container 20 and also filled at the same time.
- the removal device 12 which is also preferably a divisional delay star, removes the molded and filled but still uncapped container 20 and the sealing device 8 from the blow molding machine 5 or the forming station 4 and transfers the container 20 to a container Capper 15, in which the container 20 is closed by a closure 29.
- the sealing device 8 is transferred to a second transport device 7, which transports the sealing devices 8 along the transport path T2 and feeds them back to the feed device 3, resulting in a closed circuit for the sealing devices 8.
- the second transport device 7 can be designed as a rotating device in the sense of a suitable transport star, as a long stator or as a multi-axis robot.
- the reference numerals 20, 8 on the discharge device make it clear that the plastic container 20 and the sealing device 8 are still transported together at this point.
- the reference numerals 10, 8 on the blow molding machine 5 accordingly indicate that in each case a plastic preform 10 and a sealing device 8 are fed together to the blow molding machine 5.
- a discharge path 32 is provided both at the discharge device 12 and at the feed device 3 and the second transport device 7, whereby faulty plastic preforms 10 can be removed from the device via the discharge path 32 at the feed device 3 and accordingly faulty plastic containers 20 via the diversion path at the discharge device 12 and faulty sealing devices 8 via the discharge path 32 at the second transport device 8.
- an inspection device 35 is provided for each of which the preforms 10, the containers 20 or the Sealing means 8 inspected and in a recognized as defective preform 10, container 20 or sealing device 8 transmits a signal to a control device 37, which then initiates the discharge of the defective preform 10, container 20 or sealing device 8.
- the reference numeral 34 further denotes a sterilization device, which sterilizes the sealing devices 8 before they come into contact with a new plastic preform 10.
- FIG. 2 shows a second embodiment of a device 1 according to the invention for reshaping plastic preforms 10 into plastic containers 20.
- the blow-molding machine 5 is designed as a clock machine 42 in this illustration.
- the blow molding machine 5 has in this illustration two conversion stations 4, which are arranged one behind the other. However, it is particularly preferable for a number of such conversion stations 4 to be arranged one behind the other.
- the preforms 10 are again supplied to the blow molding machine 5 or the forming stations 4 together with an associated sealing device 8.
- the feed device 3 is not a transport star, but rather a linear transport path, so that the preforms 10 in this embodiment reach the blow molding machine 5 on a linear transport path.
- the sealing devices 8 are not guided via the feed device 3 here, but rather on a long stator 25, which again forms a closed circuit for the sealing devices.
- the preforms 10 are subsequently shaped by a pressurized medium into containers 20 and also filled at the same time.
- the molded and filled containers 20 are then removed again, together with the sealing device 8, from the blow molding machine 5 or the forming station 4, for which purpose the containers 20 are guided on the long stator 25 mentioned above.
- the sealing device 8 is released from the mouthpiece of the container and transported along the long stator 25 back to the inlet of the system.
- the removal of the sealing device 8 from the container 20 can, however, also take place when the container 20 is at a standstill or at variable or constant speed of the container 20, wherein the standstill and the constant speed are preferred.
- the container 20 is transferred to a discharge device 12 and transported from there to a capper 15, which closes the plastic container 20 by means of a closure 29.
- the sealing devices 8 do not reach the discharge device 12 but are guided exclusively on the long stator 25, the supply and removal of the plastic containers 20 and the sealing devices 8 to the blow molding machine and from the blow molding machine away continues together.
- Reference numerals 32 again refer to a discharge path via which defective containers 20 or faulty sealing devices 8 from the device 1
- an inspection device 35 is again provided at a suitable point on the discharge device 12 or the long-stator 25, which indicates a signal when a defective container or sealing device is detected a control device 37 outputs.
- FIG. 3 shows a schematic representation of a transformation of plastic preforms 10 into plastic containers 20.
- the preform 10 is inserted into a blow mold 6 and the sealing device 8 is transferred to the conversion station 4. It can be seen that the sealing device 8 is arranged on an opening region 10a of the plastic preform 10 and in particular on a top edge 10b of the mouthpiece.
- the reference numeral 1 1 denotes the support ring of the preform 10th
- step S2 the liquid path is sealed by a movement in the axial direction A of the piston 27 and the associated application of a normal force to the sealing device 8.
- the axial movement A of the piston 27 is preferably a movement in the longitudinal direction L of the plastic containers.
- a sealing element (not shown).
- the sealing device 8 seals against the mouth region 10a or more precisely with respect to the mouthpiece upper edge 10b of the preform 10.
- the piston 27 is again lifted off the sealing device 8 in step S3, but the sealing device 8 itself still remains sealingly connected to the mouth region 10a and in particular the mouthpiece upper edge 10b of the container 20 and only through the removal device is removed from the process wheel at the outlet in process step S4 and is removed in particular together with the container 20 from the machine, so that the container further comprises a Studentsschwappschutz.
- the sealing device 8 is removed from the container 20 and fed to the long stator 25 or the second transport device 7 shown in FIG. 2, wherein the decrease of the sealing device 8 is preferably also in the axial direction A of FIG the plastic container is removed.
- the container is finally transferred in the process step S6 to the capper 15 and closed in step S7 at reduced peripheral speed with a shutter 29.
- FIG. 4 shows a detailed representation of the process steps S4 and S5 shown in FIG. It can be seen in particular from step S4 that the sealing device 8 is arranged on a mouthpiece upper edge 10b of the mouth region 10a and preferably rests on the mouth region 10a. In step S5, the decrease of the sealing device 8 in the axial direction A is again shown, which is a movement in the longitudinal direction L of the plastic container 20
- this representation provides information about the shape of the surface of the filling medium 30 in the container 20.
- a steep angle of the surface of the medium 30 forms due to the high peripheral speeds, as illustrated by the line F. was without the sealing device 8 from the container 20 schwap- pen, as it is particularly clear that even a part of the sealing device 8 is wetted with the medium.
- the peripheral speed has already dropped, as a result of which the angle of the media surface, again characterized by the line F, has already become flatter. The liquid level has already fallen so far that no medium spills out of the container 20, so that the sealing device 8 can be lifted accordingly.
- the reference numeral 8a denotes an opening of the sealing device 8, via which the container, after the sealing device 8 has been arranged on the mouth region 10a, can be filled and expanded.
- the reference numeral h further indicates the height of the sealing device 8, which in this embodiment corresponds to twice the minting height.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
L'invention concerne un dispositif (1) pour le formage de préformes en plastique (10) en récipients en plastique (20), comprenant un premier système de transport (2) qui transporte les préformes en plastique (10) le long d'une trajectoire de transport (T1) prédéfinie ; une machine de moulage par soufflage (5) qui est disposée le long de la trajectoire de transport (T1) et qui présente au moins une station de formage (4) à l'intérieur de laquelle les préformes en plastique (10) peuvent être mises sous forme de récipients en plastique (20) par application d'une substance fluide et peuvent dans le même temps être remplies ; et un système d'amenée (3) permettant d'amener les préformes en plastique (10) à la machine de moulage par soufflage (5). Selon l'invention, le dispositif (1) présente un second système de transport (7) permettant le transport de systèmes d'étanchéification (8) destinés à assurer l'étanchéité au moins par zones et temporairement d'une zone d'embouchure (10a) des préformes en plastique (10) et/ou des récipients en plastique (20), le long d'une trajectoire de transport (T2), et permettant leur transfert au système d'amenée (3), les préformes en plastique (10) et les systèmes d'étanchéification (8) pouvant être amenés conjointement à la machine de moulage par soufflage (5).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102017129848.7A DE102017129848A1 (de) | 2017-12-13 | 2017-12-13 | Vorrichtung und Verfahren zum Umformen von Kunststoffvorformlingen zu Kunststoffbehältnissen mit Abdichtung des Mündungsbereichs der Kunststoffbehältnisse |
DE102017129848.7 | 2017-12-13 |
Publications (1)
Publication Number | Publication Date |
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WO2019115327A1 true WO2019115327A1 (fr) | 2019-06-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2018/083731 WO2019115327A1 (fr) | 2017-12-13 | 2018-12-06 | Dispositif et procédé destinés au formage de préformes en plastique en récipients en plastique, comprenant une étanchéification de la zone d'embouchure des récipients en plastique |
Country Status (2)
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DE (1) | DE102017129848A1 (fr) |
WO (1) | WO2019115327A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102022115882A1 (de) * | 2022-06-27 | 2023-12-28 | Khs Gmbh | Behälterhandhabungsanordnung und Verfahren zur Handhabung von Behältern |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011012665A1 (de) * | 2011-02-28 | 2012-08-30 | Khs Corpoplast Gmbh | Verfahren sowie Vorrichtung zum Herstellen von mit einem flüssigen Füllgut gefüllten Behältern |
EP2617650A1 (fr) * | 2012-01-17 | 2013-07-24 | Nestec S.A. | Appareil pour soufflage et remplissage d'un récipient avec supports de collecte de liquide |
EP2987764A1 (fr) * | 2014-08-20 | 2016-02-24 | Krones AG | Dispositif destiné à éviter les débordements pour des remplisseuses de moule |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014167001A1 (fr) * | 2013-04-09 | 2014-10-16 | Discma Ag | Dispositif d'extension pour le col d'un contenant formé dans une machine pour la formation de contenants à partir de préformes |
-
2017
- 2017-12-13 DE DE102017129848.7A patent/DE102017129848A1/de not_active Withdrawn
-
2018
- 2018-12-06 WO PCT/EP2018/083731 patent/WO2019115327A1/fr active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011012665A1 (de) * | 2011-02-28 | 2012-08-30 | Khs Corpoplast Gmbh | Verfahren sowie Vorrichtung zum Herstellen von mit einem flüssigen Füllgut gefüllten Behältern |
EP2617650A1 (fr) * | 2012-01-17 | 2013-07-24 | Nestec S.A. | Appareil pour soufflage et remplissage d'un récipient avec supports de collecte de liquide |
EP2987764A1 (fr) * | 2014-08-20 | 2016-02-24 | Krones AG | Dispositif destiné à éviter les débordements pour des remplisseuses de moule |
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DE102017129848A1 (de) | 2019-06-27 |
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