EP2454218B1 - Procédé et installation de production de carburants synthétiques - Google Patents
Procédé et installation de production de carburants synthétiques Download PDFInfo
- Publication number
- EP2454218B1 EP2454218B1 EP10737757.4A EP10737757A EP2454218B1 EP 2454218 B1 EP2454218 B1 EP 2454218B1 EP 10737757 A EP10737757 A EP 10737757A EP 2454218 B1 EP2454218 B1 EP 2454218B1
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- EP
- European Patent Office
- Prior art keywords
- fraction
- etherification
- reactor
- methanol
- pentene
- Prior art date
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- 238000000034 method Methods 0.000 title claims description 42
- 239000000446 fuel Substances 0.000 title claims description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 123
- 150000001336 alkenes Chemical class 0.000 claims description 69
- 238000006266 etherification reaction Methods 0.000 claims description 52
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 41
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 34
- 239000000203 mixture Substances 0.000 claims description 17
- 238000006243 chemical reaction Methods 0.000 claims description 16
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 13
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 238000005984 hydrogenation reaction Methods 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 7
- 150000002170 ethers Chemical class 0.000 claims description 4
- 238000004821 distillation Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000003197 catalytic effect Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 27
- 229930195733 hydrocarbon Natural products 0.000 description 19
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 16
- 150000002430 hydrocarbons Chemical class 0.000 description 14
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 9
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000000926 separation method Methods 0.000 description 8
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- -1 C 3 olefin Chemical class 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 5
- 150000001993 dienes Chemical class 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 4
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 4
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- DBUJFULDVAZULB-UHFFFAOYSA-N 1-methoxypentane Chemical compound CCCCCOC DBUJFULDVAZULB-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- ICBJCVRQDSQPGI-UHFFFAOYSA-N Methyl hexyl ether Chemical compound CCCCCCOC ICBJCVRQDSQPGI-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical group 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006471 dimerization reaction Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- DQYBDCGIPTYXML-UHFFFAOYSA-N ethoxyethane;hydrate Chemical compound O.CCOCC DQYBDCGIPTYXML-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 125000004836 hexamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- COTNUBDHGSIOTA-UHFFFAOYSA-N meoh methanol Chemical compound OC.OC COTNUBDHGSIOTA-UHFFFAOYSA-N 0.000 description 1
- 150000005217 methyl ethers Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 230000003606 oligomerizing effect Effects 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 125000004817 pentamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000000629 steam reforming Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G29/00—Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
- C10G29/20—Organic compounds not containing metal atoms
- C10G29/22—Organic compounds not containing metal atoms containing oxygen as the only hetero atom
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4081—Recycling aspects
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/20—C2-C4 olefins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/22—Higher olefins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
- C10L1/1852—Ethers; Acetals; Ketals; Orthoesters
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/02—Specifically adapted fuels for internal combustion engines
- C10L2270/023—Specifically adapted fuels for internal combustion engines for gasoline engines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
- C10L2290/543—Distillation, fractionation or rectification for separating fractions, components or impurities during preparation or upgrading of a fuel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/58—Control or regulation of the fuel preparation of upgrading process
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/60—Measuring or analysing fractions, components or impurities or process conditions during preparation or upgrading of a fuel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2300/00—Mixture of two or more additives covered by the same group of C10L1/00 - C10L1/308
- C10L2300/30—Mixture of three components
Definitions
- the invention relates to a process and a plant for the production of synthetic fuels from a water vapor and oxygenates, such as methanol and / or dimethyl ether (DME), containing educt mixture.
- a water vapor and oxygenates such as methanol and / or dimethyl ether (DME), containing educt mixture.
- DME dimethyl ether
- C 2 -C 4 -olefins in particular propylene
- MTP methanol to propylene
- a variety of methods are known in the art, which usually on the implementation of a steam and methanol and / or or Dimethyletherdampf-containing educt mixture based on a shape-selective zeolite catalyst. Such methods are, for example, in the DE 100 27 159 A1 or the EP 0 882 692 B1 described.
- methanol is placed in an adiabatically operated prereactor where it is converted to dimethyl ether (DME) and water (H 2 O) using a highly active and highly selective Al 2 O 3 catalyst.
- DME dimethyl ether
- H 2 O water
- the methanol / water / DME stream is passed to the first of several reactor stages, in which the resulting vapor is supplied.
- This reactor stage there is an almost complete reaction of both methanol and dimethyl ether, wherein as a hydrocarbon product mainly produces propylene. Further reactions can be achieved in subsequent reactor stages.
- the process conditions are chosen in all stages to ensure similar reaction conditions and maximum propylene yield. This results in a yield of propylene of over 60%, in addition to other olefin fractions, but also a gasoline fraction.
- a separation of the olefins, z As an extraction, is technically very complicated and is less selective, which in addition to the olefins and the non-interfering combintanigen aromatics are removed from the final product. Furthermore, the hydrogenation of the olefins to paraffins would be a fundamental possibility for lowering the olefin content, which is also technically easy to implement. Due to the increased paraffin content, however, the octane number drops by 5-7 points, so that even the limit value of normal gasoline (RON> 91) can no longer be met.
- the high octane number of synthetic crude gas can be achieved by alkylation, for example of i-butane with butenes.
- the olefin content decreases with simultaneous formation of high-octane paraffinic adducts.
- the high-acid catalyst eg sulfuric acid, hydrogen fluoride
- the reaction would therefore require a complex and unprofitable separation of the fraction to be alkylated, such as the C 4 fraction.
- pamphlets such as the EP 0 320 180 B1 or the EP 0 432 163 A1
- methods for the combination of a methanol-to-olefin process with a subsequent etherification of the olefins but here always connects the oxygenate conversion to the etherification. This leads to additional by-products during oxygenation, which must then be removed from the process.
- the EP 0 320 158 describes an integrated process for the conversion of methanol to high octane gasoline and distillate in which methanol is converted to olefins and the resulting olefin stream is split into various fractions.
- C 3 olefin stream As well as the C 6 and C 7 olefin streams, C 5+ gasoline is produced. Unreacted methanol and C 4 and C 5 hydrocarbons and a high ether content stream may also be added to the oligomerization.
- the EP 0 254 496 teaches a process for converting methanol to liquid hydrocarbons wherein the methanol-containing stream is also first converted to olefins and then separated into individual fractions. Isoalkenes undergo etherification, while butene is at least partially converted into an alkylate petrol together with isobutane.
- the US 5,130,101 describes the conversion of methanol or other alcohols to higher octane moieties wherein the olefins generated from the oxygenates are converted to tertiary alkyl ethers. These ethers can then be admixed with a gasoline stream, for example the C 6+ stream obtained from the oxygenate-to-olefin preparation.
- the DE 103 46 532 describes a process for preparing aliphatic olefins, amines, aldehydes and alcohols in which butenes are added to other dienes, the resulting dienes are isomerized and then individual fractions are separated. Thereafter, the resulting dienes can be selectively hydrogenated to olefins or converted to amines, aldehydes or alcohols.
- the object of the invention is therefore to achieve a reduction of the olefin content in synthetic fuels and thus to produce a salable product.
- the development of environmentally problematic by-products should be reduced, whereby additional and non-process-related substances should be avoided.
- a starting material mixture containing water vapor and oxygenates such as methanol and / or dimethyl ether
- this olefin mixture is converted into a C 1 -C 4 hydrocarbons rich stream and a split rich in C 5 + hydrocarbons stream rich in C 5 + hydrocarbons stream is in an at C 5 - and C 6 - hydrocarbons (pentene, hexene) rich stream and a C 7 to + hydrocarbons divided rich stream of C 5 - and C 6 - rich hydrocarbon stream is at least partially subjected to etherification with methanol and ether thus formed are rich in C 7+ hydrocarbons gasoline product stream admixed while a partial flow of the C 5 - and C 6 - fraction passed through the etherification and directly to the fractions with seven and more coals mixed atoms.
- the C 5 and C 6 olefins contained in the gasoline fraction have octane numbers from 110-145, paraffins, which may also be produced by additional hydrogenation, lead to octane numbers of 85 - 100 and the By the etherification resulting methyl ethers have octane numbers of 115-125, these octane numbers must be understood in each case as a mixture octane numbers, so-called. BONs (blending octane numbers).
- a partial stream of C 5 and C 6 hydrocarbons is passed past the etherification and mixed directly into the gasoline product stream rich in C 7+ hydrocarbons.
- the C 4 fraction is separated off from the stream rich in C 1 -C 4 -hydrocarbons and at least partially subjected to etherification with methanol.
- etherification with methanol.
- the amount of the valuable product can be further increased in compliance with the specifications.
- MTBE Methyl tertiary butyl ether
- Another embodiment of the invention involves returning at least parts of the pentene and hexene fractions to the reactor of the first process stage, which additionally increases the flexibility of the process with respect to the product spectrum.
- the invention further relates to a plant for the production of synthetic fuels, which is suitable for carrying out the method according to the invention with the features of claim 1.
- This plant comprises a reactor for the catalytic conversion of a water vapor and oxygenates, such as methanol and / or dimethyl ether, containing educt mixture Olefins, a first separation device for dividing the olefin mixture in a current rich in C 1 -C 4 hydrocarbons and a stream of C 5+ hydrocarbons stream, another separator for diversion of a stream of C 5 - and C 6 - rich hydrocarbons the stream rich in C 5+ hydrocarbons and a reactor for etherifying the C 5 fraction and the C 6 fraction with methanol,
- a reactor for the catalytic conversion of a water vapor and oxygenates such as methanol and / or dimethyl ether, containing educt mixture Olefins
- a first separation device for dividing the olefin mixture in a current rich in C 1
- the system includes a bypass line (39) through which a partial stream of C 5 - passed fraction of the reactor (36) for the etherification and into the conduit (40) of the fraction having seven or more carbon atoms is carried out - and C. 6
- butene is additionally fed to the etherification reactor via a feed line.
- the olefin content of the resulting gasoline can be further reduced and the butene can be used to increase value.
- a further embodiment of the system according to the invention provides a line for at least partial recycling of the pentene and hexene fraction from the further separation device to the olefin-producing reactor. This further increases the flexibility with regard to the product range generated by this system.
- a reactor for selective hydrogenation of these compounds is provided, which is connected upstream of the reactor for etherification.
- the etherification reactor is an ion exchanger, whereby an established and thus risk-minimized component is used
- a cooler is preferably used, whereby, unlike a chemical separation method, the introduction of additional substances is dispensed with.
- the single figure shows schematically a plant for carrying out the method according to the invention.
- methanol methanol is fed as starting material through line 1 into a DME reactor 2 and there, for example.
- a DME reactor 2 At an Al 2 O 3 catalyst at least partially converted to dimethyl ether.
- the methanol / DME mixture is then passed through lines 3 and 4, mixed with the steam coming from line 14 and finally fed via line 5 into the reactor 6 where it is catalytically converted to hydrocarbons, in particular to propylene (MTP ).
- Line 7 leads the product mixture into a cooler 8 designed as the first separation device, in which the olefin fractions are divided into a stream which is rich in C 1 -C 4 -hydrocarbons and a stream which is rich in C 5+ -hydrocarbons. Furthermore, there is water as by-product of the reaction.
- the cooler 8 is thus a three-phase separator (liquid / liquid / gaseous).
- the C 1 -C 4 fractions are fed via line 16 into the compressor 17 and through line 18 to a second separator 19, which consists of at least one distillation column.
- a propylene-rich stream is fed to a further separating device 50, in which a propane-rich stream is separated off.
- the propylene-rich stream is discharged via line 20a.
- the separated C 4 fraction leaves the separator 19.
- a portion of the stream via line 21 a is discharged together with the propane from line 20 b as liquid gas (LPG).
- LPG liquid gas
- This mainly consisting of propane and butane LPG with only low olefin content can be used for example as LPG.
- the main part of the stream 21 is transferred via the line 21b and 24 in line 26, in the with Line 22 and the preferably withdrawn via the top of the separator 19 ethylene-rich fraction is transferred.
- the stream can then be returned to the line 4 in front of the reactor 6.
- the C 5+ stream passes via line 15 into a further, third separating device 28, in which a stream rich in C 7+ hydrocarbons is separated and withdrawn from the process through lines 38, 40 and 41.
- the C 5 -fraction and the C 6 -fraction are withdrawn via line 29 from the third separator 28.
- this fraction can be at least partially fed into line 26 and combined with the ethylene and the butylene fraction to the reactor 6 recycled.
- At least a subset of the C 5 / C 6 fraction from line 29 is transferred to line 30. From there, the further divided stream wholly or partially mixed through line 39 the higher olefins from line 38 and are withdrawn from the process whereby the ratio of the flow rates in line 39 to that in line 30 can be between 0 and 100%.
- the remaining part-stream (100-0%) of the C 5 / C 6 fraction is passed via lines 33 and 35 into an etherification reactor 36 formed, for example, as an ion exchanger.
- an etherification reactor 36 formed, for example, as an ion exchanger.
- methanol which has been diverted, for example, before the DME reactor 2 from the supply line 1.
- the olefins are etherified to methyl-amyl-ether or methyl-hexyl-ether.
- these ethers can then be added to the fractions having seven or more carbon atoms from line 40 and the thus upgraded gasoline product can be withdrawn via line 41.
- Through line 23 butene can also be supplied from the second separator 19 of the etherification.
- the etherification reactor 36 may be preceded by a selective hydrogenation in order to remove interfering compounds, such as dienes.
- the division of the pentene and hexene fraction on lines 32 and 39 is controlled as a function of the olefin content of the gasoline product in line 41.
- the olefin content of the streams 38 and 30 changes, for example as a result of aging of the catalyst or altered reaction conditions, a new operating point for the etherification fraction is obtained.
- the olefin content in the effluent streams has decreased so that the operator of a plant can reduce the etherification fraction to 33% and still not exceed 18% in the gasoline product 41.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Claims (14)
- Procédé de fabrication de carburants de synthèse, consistant à
faire réagir sur un catalyseur, dans une première étape de procédé, un mélange de réactifs contenant de la vapeur d'eau et des produits oxygénés tels que le méthanol et/ou l'éther diméthylique, pour obtenir des oléfines,
diviser, dans un dispositif de séparation, ce mélange d'oléfines de manière à obtenir une fraction C1 - C4 et une fraction C5+.
diviser la fraction C5+ de manière à obtenir une fraction de pentène et d'hexène et une fraction dont le nombre d'atomes de carbone est supérieur ou égal à sept,
soumettre la fraction de pentène et d'hexène au moins partiellement à une éthérification au méthanol, et
réaliser un mélange en ajoutant les éthers, ainsi obtenus, aux fractions dont le nombre d'atomes de carbone est supérieur ou égal à sept,
caractérisé en ce qu'un débit partiel de la fraction de C5 et de C6 est amené à contourner l'éthérification pour être ajouté directement, en mélangeant, aux fractions dont le nombre fractions dont le nombre d'atomes de carbone est supérieur ou égal à sept, - Procédé selon la revendication 1 ou 2, caractérisé en ce que la proportion de la fraction de C5/C6 laquelle est acheminée vers l'éthérification et la proportion de la fraction C5/C6 laquelle est amenée à contourner l'éthérification, sont réglées en fonction de la teneur globale en oléfines d'un produit d'essence que l'on obtient.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'on sépare, à partir de la fraction C1 à C4, la fraction C4 pour la soumettre, au moins partiellement, à l'éthérification au méthanol.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'on ajoute, en mélangeant, une fraction C4 aux fractions dont le nombre d'atomes de carbone est supérieur ou égal à sept.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que la fraction de pentène et d'hexène est partiellement recyclée vers la première étape de procédé.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'on met en oeuvre, en amont de ladite éthérification, une hydrogénation sélective.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'on met en oeuvre ladite éthérification au moyen d'un échangeur d'ions.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'on met en oeuvre ladite éthérification à une température comprise entre 50 et 90 °C et à une pression comprise entre 1 et 1,5 MPa.
- Installation qui permet de fabriquer des carburants de synthèse, et notamment de mettre en oeuvre un procédé selon l'une des revendications précédentes, et qui comporte
un réacteur (6) destiné à faire réagir, de manière catalytique, un mélange de réactifs contenant de la vapeur d'eau et des produits oxygénés tels que le méthanol et/ou l'éther diméthylique, pour obtenir des oléfines,
un premier dispositif de séparation (8) qui est situé en aval du réacteur (6) et qui permet de diviser le mélange d'oléfines de manière à obtenir une fraction C1 - C4 et une fraction C5+,
un dispositif de séparation supplémentaire (28) qui est situé en aval du premier dispositif de séparation (8) et qui permet d'isoler, à partir de la fraction C5+, une fraction de pentène et d'hexène, et
un réacteur (36) permettant de soumettre la fraction de pentène et d'hexène à une éthérification au méthanol,
caractérisé par une conduite de contournement (39) permettant d'introduire un débit partiel de la fraction de pentène et d'hexène dans la conduite (40) des fractions dont le nombre d'atomes de carbone est supérieur ou égal à sept, en contournant le réacteur (36). - Installation selon la revendication 9, caractérisée en ce que le réacteur d'éthérification (36) est relié à une conduite (23) permettant d'acheminer une fraction C4.
- Installation selon les revendications 9 ou 10, caractérisée par une conduite de recyclage (31) permettant de recycler la fraction de pentène et d'hexène, en provenance du dispositif de séparation supplémentaire (28), vers le réacteur (6).
- Installation selon l'une des revendications 9 à 11, caractérisée en ce qu'un réacteur permettant d'effectuer une hydrogénation sélective est disposé en amont du réacteur d'éthérisation (36).
- Installation selon l'une des revendications 9 à 12, caractérisée en ce que le réacteur d'éthérisation (36) est un échangeur d'ions.
- Installation selon l'une des revendications 9 à 13, caractérisée en ce que le premier dispositif de séparation (8) est un réfrigérant et/ou le dispositif de séparation supplémentaire (28) est une colonne de distillation.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009032915A DE102009032915A1 (de) | 2009-07-14 | 2009-07-14 | Verfahren und Anlage zur Herstellung von synthetischen Kraftstoffen |
PCT/EP2010/004032 WO2011006594A1 (fr) | 2009-07-14 | 2010-07-03 | Procédé et installation de production de carburants synthétiques |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2454218A1 EP2454218A1 (fr) | 2012-05-23 |
EP2454218B1 true EP2454218B1 (fr) | 2015-09-02 |
Family
ID=42691165
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10737757.4A Active EP2454218B1 (fr) | 2009-07-14 | 2010-07-03 | Procédé et installation de production de carburants synthétiques |
Country Status (6)
Country | Link |
---|---|
US (1) | US9028567B2 (fr) |
EP (1) | EP2454218B1 (fr) |
CN (1) | CN102471179B (fr) |
DE (1) | DE102009032915A1 (fr) |
RU (1) | RU2509070C2 (fr) |
WO (1) | WO2011006594A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102007022175B4 (de) * | 2007-05-11 | 2015-11-05 | Air Liquide Global E&C Solutions Germany Gmbh | Verfahren und Anlage zur Herstellung von synthetischen Kraftstoffen |
CN102351629B (zh) * | 2011-08-23 | 2013-11-20 | 洛阳市科创石化科技开发有限公司 | 一种利用甲醇生产丙烯和高辛烷值汽油的方法 |
RS59147B1 (sr) * | 2012-11-14 | 2019-09-30 | Evonik Fibres Gmbh | Upravljanje sastavom gasa postrojenja za separaciju gasa sa membranama |
DE102013101577B4 (de) * | 2013-02-18 | 2019-01-31 | L’AIR LIQUIDE Société Anonyme pour l’Etude et l’Exploitation des Procédés Georges Claude | Verfahren und Anlage zur Herstellung von Olefinen aus Oxygenaten |
WO2016079112A1 (fr) * | 2014-11-17 | 2016-05-26 | Haldor Topsøe A/S | Recyclage d'impuretés de condensat de transformation dans tigas |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US530101A (en) * | 1894-12-04 | Door-check | ||
US3482952A (en) | 1968-04-29 | 1969-12-09 | Chevron Res | Process for production of gasoline |
US3902870A (en) | 1974-05-30 | 1975-09-02 | Mobil Oil Corp | Process for the production of gasoline |
US4025572A (en) * | 1976-05-12 | 1977-05-24 | Mobil Oil Corporation | Manufacture of hydrocarbons |
US4198530A (en) | 1978-06-29 | 1980-04-15 | Atlantic Richfield Company | Production of tertiary butyl methyl ether |
FR2477570A1 (fr) | 1980-03-10 | 1981-09-11 | Inst Francais Du Petrole | Hydrogenation et etherification d'une coupe insaturee c5 d'hydrocarbures en vue d'en ameliorer l'indice d'octane et d'en reduire la teneur en mono-olefines |
US4684757A (en) | 1986-07-18 | 1987-08-04 | Mobil Oil Corporation | Process for converting methanol to alkyl ethers, gasoline, distillate and alkylate liquid hydrocarbons |
US4746761A (en) * | 1986-07-18 | 1988-05-24 | Mobil Oil Corporation | Process for coverting methanol to alkyl ethers |
US4826507A (en) | 1987-12-08 | 1989-05-02 | Mobil Oil Corporation | Integrated etherification and oxygenates to gasoline process |
US5024679A (en) * | 1987-12-08 | 1991-06-18 | Mobil Oil Corporation | Olefins etherification and conversion to liquid fuels with paraffins dehydrogenation |
US4788365A (en) * | 1987-12-08 | 1988-11-29 | Mobil Oil Corporation | High octane gasoline and distillates from oxygenates |
US4830635A (en) | 1987-12-08 | 1989-05-16 | Mobil Oil Corporation | Production of liquid hydrocarbon and ether mixtures |
US5130101A (en) | 1989-04-28 | 1992-07-14 | Mobil Oil Corporation | Reactor system for conversion of alcohols to ether-rich gasoline |
GB9027112D0 (en) | 1990-12-13 | 1991-02-06 | British Petroleum Co Plc | Etherification |
US5243090A (en) * | 1991-03-06 | 1993-09-07 | Mobil Oil Corporation | Conversion of normal alkenes to tertiary alkyl ethers |
CN1127242A (zh) | 1995-01-16 | 1996-07-24 | 中国石油化工总公司 | 一种醚类的催化合成工艺 |
US5714662A (en) | 1995-08-10 | 1998-02-03 | Uop | Process for producing light olefins from crude methanol |
DE19723363A1 (de) | 1997-06-04 | 1998-12-10 | Metallgesellschaft Ag | Verfahren zum Erzeugen von Ethylen, Propylen und wahlweise auch Butenisomeren aus Methanol- und/oder Dimethylether |
DE10027159A1 (de) | 2000-05-31 | 2001-12-13 | Mg Technologies Ag | Verfahren zum Erzeugen von Propylen aus Methanol |
RU2236396C1 (ru) * | 2003-06-02 | 2004-09-20 | Фалькевич Генрих Семёнович | Способ получения высокооктанового компонента бензина, содержащего метилтретбутиловый и метилтретамиловый эфиры |
DE10346532A1 (de) * | 2003-10-07 | 2005-05-12 | Basf Ag | Verfahren zur Herstellung von geringverzweigten Olefinen, Alkoholen, Aminen oder Aldehyden aus C4-Olefinen |
-
2009
- 2009-07-14 DE DE102009032915A patent/DE102009032915A1/de not_active Withdrawn
-
2010
- 2010-07-03 US US13/381,235 patent/US9028567B2/en active Active
- 2010-07-03 EP EP10737757.4A patent/EP2454218B1/fr active Active
- 2010-07-03 WO PCT/EP2010/004032 patent/WO2011006594A1/fr active Application Filing
- 2010-07-03 RU RU2012104886/04A patent/RU2509070C2/ru active
- 2010-07-03 CN CN201080031558.6A patent/CN102471179B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
EP2454218A1 (fr) | 2012-05-23 |
DE102009032915A1 (de) | 2011-03-31 |
RU2012104886A (ru) | 2013-08-20 |
CN102471179B (zh) | 2015-02-25 |
US20120102829A1 (en) | 2012-05-03 |
WO2011006594A1 (fr) | 2011-01-20 |
US9028567B2 (en) | 2015-05-12 |
RU2509070C2 (ru) | 2014-03-10 |
CN102471179A (zh) | 2012-05-23 |
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