EP2451903B1 - Method for desulfurizing materials containing olefins by regulating the amount of olefins - Google Patents
Method for desulfurizing materials containing olefins by regulating the amount of olefins Download PDFInfo
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- EP2451903B1 EP2451903B1 EP10739852.1A EP10739852A EP2451903B1 EP 2451903 B1 EP2451903 B1 EP 2451903B1 EP 10739852 A EP10739852 A EP 10739852A EP 2451903 B1 EP2451903 B1 EP 2451903B1
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- Prior art keywords
- olefin
- stream
- proportion
- feed stream
- regulating
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- 150000001336 alkenes Chemical class 0.000 title claims description 115
- 238000000034 method Methods 0.000 title claims description 44
- 230000001105 regulatory effect Effects 0.000 title claims description 43
- 230000003009 desulfurizing effect Effects 0.000 title claims 20
- 239000000463 material Substances 0.000 title description 33
- 239000003054 catalyst Substances 0.000 claims description 87
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 67
- 239000007789 gas Substances 0.000 claims description 53
- 238000005984 hydrogenation reaction Methods 0.000 claims description 29
- 238000006477 desulfuration reaction Methods 0.000 claims description 18
- 230000023556 desulfurization Effects 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 14
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 11
- 239000003085 diluting agent Substances 0.000 claims description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000001257 hydrogen Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 4
- 150000002898 organic sulfur compounds Chemical class 0.000 claims description 4
- 239000011541 reaction mixture Substances 0.000 claims description 3
- 239000003463 adsorbent Substances 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 239000007858 starting material Substances 0.000 claims 19
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 4
- 150000003464 sulfur compounds Chemical class 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 238000005201 scrubbing Methods 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1088—Olefins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/207—Acid gases, e.g. H2S, COS, SO2, HCN
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4006—Temperature
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/80—Additives
- C10G2300/802—Diluents
Definitions
- the invention relates to a process for the hydrogenation of olefin- and sulfur-containing material streams, as often occur, for example, in petroleum refineries.
- the sulfur compounds contained in these streams are completely or partially converted into hydrogen sulfide by hydrogenation in a reactor and the olefins contained in these streams are completely or partially converted into alkanes by hydrogenation.
- the regulation of the process and in particular the temperature distribution in the reactor is achieved by controlling the olefin content in the feed streams to be fed into the reactor.
- the WO 2009/071180 A1 describes a process for the hydrogenation of olefin-containing streams which contain organic sulfur compounds and which are converted into hydrogen sulfide during the hydrogenation.
- the hydrogenation allows the sulfur compounds to be removed from the material flow used by removing the hydrogen sulfide from the product gas as a mixture of substances obtained by gas scrubbing after the hydrogenation.
- the feed streams are passed through a reactor which contains a plurality of successive catalyst beds in the gas flow direction in which a successive hydrogenation is carried out.
- the feed streams are typically a gas or a vaporized liquid.
- Behind each catalyst bed there is an inlet device for a further feed stream, with which further feed stream can be passed into the gas stream in the reactor. Since the catalyst beds and the gas stream in the reactor heat up again after each hydrogenation step, the temperature distribution in the reactor can be controlled by distributing the feed stream downstream of the individual catalyst beds. The addition of fresh feed stream after the respective catalyst bed cools the feed stream down again.
- the invention solves this problem by adding feed streams which contain precisely regulated olefin proportions. Since the gas stream and the catalyst bed in the reactor are only heated by the heat of reaction of the hydrogenation reaction of the olefins, the temperature distribution in the reactor can be regulated by adding feed streams with different olefin content.
- a feed stream is always to be understood as a gaseous material stream.
- Part of the total amount of olefin is fed in via the top of the reactor.
- the temperature at the top of the reactor is usually about 300 ° C., at which the hydrogenation reaction can be carried out well.
- the proportion of olefins in the first olefin-containing feed stream can advantageously be regulated by adding a low-olefin or an olefin-free diluent stream or both diluent streams to the first feed stream. This results in an olefin-containing feed stream.
- the low-olefin and olefin-free feed streams can be added as a mixture, it being possible for these substances to be added separately in two separately regulated streams or in premixed form. By adding these two substance mixtures as diluent streams, it is then possible to set the desired proportion of olefins in the feed stream and, moreover, to control the temperature in the reactor. It is also possible, depending on the desired procedure, to introduce a further stream which contains a low-olefin or an olefin-free gas into the feed stream. The feed stream can then be further diluted in this way.
- the proportion of olefins in the first feed stream can also be increased by separately adding an olefin-rich stream to the first feed stream. In principle, the first feed stream used already contains olefins.
- a low-olefin and an olefin-free stream are added as a dilution stream to the first feed stream.
- the hydrogenation can be controlled via the olefin content in this stream so that it delivers a precisely defined amount of heat.
- the temperature downstream of the first catalyst bed is set in such a way that, when mixed with the second feed stream, it delivers precisely the temperature that is required for passage through the second catalyst bed.
- olefin-rich stream into the feed stream, if this appears necessary, so that the proportion of olefins in the first feed stream is increased. This can be done temporarily or permanently.
- the olefin-rich stream can be added separately or premixed with another stream.
- an olefin-free, low-olefin and olefin-rich stream can be added separately to the first feed stream, so that this regulates the proportion of olefins in the first feed stream.
- a premix of these streams can also be metered in. The premixing can take place in any combination and in any proportion.
- the reactor can also contain more than two catalyst beds.
- the material flow obtained in the reaction is passed through a third catalyst bed, whereby this and the gas flow passed through are heated. This means that after the second catalyst bed, a third feed stream is added laterally behind the second catalyst bed into the reactor to the material stream heated by the second hydrogenation and the gas stream for hydrogenation flows through a third catalyst bed after passing through the second catalyst bed.
- a third feed stream is added laterally behind the second catalyst bed into the reactor to the material stream heated by the second hydrogenation, and the material stream for the hydrogenation flows through a third catalyst bed after being passed through the second catalyst bed. It is possible to pass the stream obtained after passing through the third partial amount of the hydrogenating desulfurization catalyst through a further or several further partial amounts of a hydrogenating desulfurization catalyst and to add a further feed stream into the reactor laterally behind the catalyst beds.
- a low-olefin and an olefin-free stream are likewise fed into the feed line for the second feed stream behind the first catalyst bed.
- the proportion of olefins in this second feed stream can also be controlled through the admixture of the individual streams. This in turn makes it possible to control the temperature in the third catalyst bed.
- the olefin-free gas is preferably hydrogen, methane or a mixture of these substances.
- the low-olefin gas is also preferably a gas which contains hydrogen or methane or both as the main component.
- a different gas can be, for example, alkanes or carbon dioxide.
- the olefin-rich, the olefin-poor or the olefin-free stream can be mixed as desired. They also advantageously do not contain any undesired foreign gases.
- the feed stream is preferably fed to the hydrogenation reaction via the top of the reactor.
- the proportion of the gas fed in via the top can in principle be as desired, but is preferably 1 to 99 percent by mass. Ideally, the flow rate of the gas fed in overhead is 5 to 15 percent by mass.
- a feed stream can be obtained which contains a proportion of organic sulfur compounds of less than 100 ppb.
- the hydrogen sulfide can be removed by a subsequent gas scrub, so that an essentially sulfur-free gas is obtained.
- the feed stream as feed stream for the hydrogenating desulphurization contains light olefins which are in gaseous form at the use temperature. These are in the C number range from 2 to 6.
- the hydrogenation reaction is carried out at a temperature of 250 to 400 ° C.
- the feed stream is therefore preferably fed into the reactor at a temperature of 200 to 400.degree.
- the feed stream is fed into the reactor at a temperature of 250.degree. C. to 350.degree.
- the respective temperature in the reactor then results from the corresponding reaction procedure.
- the reaction mixture cools down.
- the pressure in the reactor can be controlled much better. This is 0.1 to 10 MPa for a favorable type of design.
- the heating of the feed stream to the temperature necessary for the reaction can take place at will. This can take place, for example, using burners or steam heating devices.
- the feed stream is preferably heated via heat exchangers. This can be done anywhere.
- the heated material flow in the reactor can serve as the heating medium for this.
- the heat exchangers can be heated at any point. This can be done, for example, on the individual feed streams. However, this can also take place on the material flows that are added to the feed flows. This can also be done on the feed stream that is fed into the reactor head.
- the process for hydrogenating desulfurization is followed by gas scrubbing or a separation for hydrogen sulfide.
- gas scrubbing or a separation for hydrogen sulfide This can be of any type and can be carried out at any point in the process.
- the process for hydrogenating desulphurization is followed by an adsorption process with a chemical adsorbent.
- feed lines that enable an olefin-rich stream to be fed into the corresponding feed stream.
- This can be a feed line with which an olefin-rich stream is fed into the feed stream.
- the olefin content in the feed stream increases and the temperature in the subsequent catalyst bed increases accordingly.
- these can also be feed lines for a low-olefin or olefin-free stream in order to reduce the olefin content of the feed streams accordingly.
- the feed lines for material flows can be located at any point on the reactor or in the feed lines for the feed streams. These can also be present in any combination.
- the proportion of olefins in the feed streams can be precisely metered.
- the temperature in the reactor can also be precisely controlled.
- a device for dividing the feed flow is located directly on the feed line for the fresh feed.
- the device also includes valves with which the supply of the gas to the individual injection or injection devices in the reactor can be precisely controlled. Depending on the heating of the gas in the individual catalyst beds, the amount of substance supplied is then dosed. In this way, the temperature in the reactor can be kept within the prescribed temperature limits.
- the amount fed and the composition of the feed stream into the reactor are preferably controlled via the temperature as a parameter. Therefore, temperature sensors or thermometers can be located anywhere in the reactor. Heating devices or cooling devices with which the temperature can additionally be regulated can also be located at any point in the device. Of course, the device also includes the control devices required for control, regardless of whether they are electrical, electronic or mechanical in nature.
- the amount and composition of the supplied material flow can also be regulated via other signals, for example via the sulfur or olefin content of the gas or a combination of these measured values. For this purpose, measuring sensors can be located at any point in the supply lines or in the reactor.
- the device is in principle already in the patent DE 102007059243 A1 shown. This differs from the present device in particular through the additional pipelines for olefin-containing feed streams. Furthermore, in the context of the present invention, the international application with the publication number WO 2008/148081 to get expelled.
- the device can furthermore comprise devices at any point which are necessary to maintain optimal operation. These can be, for example, valves, pumps, gas distributors or gas delivery devices. However, these can also be sensors, thermometers, flow meters or analytical devices. These can be located anywhere in the device.
- the method according to the invention and the device allow the hydrogenating desulfurization of olefin-containing gases with little equipment and without complex cooling or heating devices.
- the desulfurization is effective, so that the sulfur content of the feed stream in the subsequent gas scrubbing can be reduced to the ppb range (ppb: parts per billion, 10 -7 mol percent).
- the method allows reliable and safe temperature control and handling of the method.
- the process according to the invention results in a product gas which essentially only contains hydrogen sulfide as a sulfur compound.
- FIG. 1 shows an example of a reactor with three catalyst beds for carrying out hydrogenation desulphurisation.
- the feed stream (1) is divided into three feed streams (3, 4, 5) by a gas distributor (2) .
- the feed stream usually already contains the necessary amount of olefins.
- three valves (3a, 4a, 5a) are installed to regulate the feed flow.
- the first feed stream (3) is preheated with a heating device (6) or a heat exchanger (with heat flow, 6a) and introduced into the reactor (7) via the reactor head (3b) (8a).
- the temperature when the first stream is introduced is 300 ° C.
- the first feed stream meets the first catalyst bed (8) there and is heated there.
- the catalyst bed (8) contains the catalyst (8b) on suitable carrier particles and a grid (8c) or another suitable holding device.
- the temperature at the outlet at the lower grid floor for the first catalyst bed (8) can be up to 390 ° C, but is typically 370 ° C.
- the temperature in this first catalyst bed is regulated via the flow rate of the first feed stream (3b).
- the first catalyst bed (8) is heated by a higher proportion of olefins in the first feed stream.
- the olefin fraction can in turn be regulated via various streams (9a, b, c) , which are passed into the first feed stream (3) here, for example, as a diluent gas stream.
- a further dilution stream (4) is introduced into a second feed stream (10a) after the first catalyst bed (8) without further regulation.
- the material flow cools down again, ideally to 300 ° C.
- This stream thus meets the second catalyst bed (10) with catalyst (10b) on a holding device (10c).
- the stream of material is heated up again by the hydrogenation reaction.
- a further feed stream (11a) is then introduced downstream of the catalyst bed (8) .
- the resulting stream then meets a third catalyst bed (11) with catalyst (11b) .
- the catalyst is held in the reactor by grids (8c, 10c, 11c) or other holding devices.
- a product gas (12) is obtained which essentially only contains hydrogen sulfide as a sulfur compound.
- the product gas is discharged (13) at the end of the reactor (7 ).
- the first feed stream (3b ) is preheated here, for example, via a heat exchanger (6) .
- the thermal energy of the feed stream (1) is also used (14a) to preheat the low-olefin material stream (9b) via a heat exchanger (14) , which is fed into the first feed stream (3) .
- the feed stream (3) can, if necessary, be further heated via a further heat exchanger (14b) to set the temperature.
- the individual material flows (9a, b, c) can be regulated via valves (15a, b, c) . Typical reactor temperatures are indicated on the side.
Description
Die Erfindung betrifft ein Verfahren zur Hydrierung von olefin- und schwefelhaltigen Stoffströmen, wie sie beispielsweise in Erdölraffinerien häufig vorkommen. Durch das erfindungsgemäße Verfahren werden die in diesen Strömen enthaltenen Schwefelverbindungen durch Hydrierung in einem Reaktor ganz oder teilweise in Schwefelwasserstoff und die in diesen Strömen enthaltenen Olefine durch Hydrierung ganz oder teilweise in Alkane überführt. Die Regelung des Verfahrens und insbesondere die Temperaturverteilung im Reaktor wird dabei über die Steuerung des Olefinanteils in die reaktorzuführenden Einsatzströme erreicht.The invention relates to a process for the hydrogenation of olefin- and sulfur-containing material streams, as often occur, for example, in petroleum refineries. By means of the process according to the invention, the sulfur compounds contained in these streams are completely or partially converted into hydrogen sulfide by hydrogenation in a reactor and the olefins contained in these streams are completely or partially converted into alkanes by hydrogenation. The regulation of the process and in particular the temperature distribution in the reactor is achieved by controlling the olefin content in the feed streams to be fed into the reactor.
Die
Die Einsatzströme werden durch einen Reaktor geleitet, der in Gasströmungsrichtung mehrere aufeinanderfolgende Katalysatorbetten enthält, in denen eine nacheinanderfolgende Hydrierung durchgeführt wird. Die Einsatzströme sind typischerweise ein Gas oder eine verdampfte Flüssigkeit. Hinter jedem Katalysatorbett befindet sich eine Einleitungsvorrichtung für einen weiteren Einsatzstrom, mit dem weiteren Einsatzstrom in den Gasstrom im Reaktor geleitet werden kann. Da sich die Katalysatorbetten und der Gasstrom im Reaktor nach jedem Hydrierungsschritt neu aufheizen, kann die Temperaturverteilung im Reaktor durch die Verteilung des Einsatzstromes hinter die einzelnen Katalysatorbetten gesteuert werden. Durch die Zugabe von frischem Einsatzstrom hinter dem jeweiligen Katalysatorbett kühlt sich der Einsatzstrom wieder ab.The feed streams are passed through a reactor which contains a plurality of successive catalyst beds in the gas flow direction in which a successive hydrogenation is carried out. The feed streams are typically a gas or a vaporized liquid. Behind each catalyst bed there is an inlet device for a further feed stream, with which further feed stream can be passed into the gas stream in the reactor. Since the catalyst beds and the gas stream in the reactor heat up again after each hydrogenation step, the temperature distribution in the reactor can be controlled by distributing the feed stream downstream of the individual catalyst beds. The addition of fresh feed stream after the respective catalyst bed cools the feed stream down again.
Auf diese Weise ist es möglich, die Hydrierung stets im optimalen Temperaturbereich durchzuführen. Dadurch kann der Katalysator auf einer Temperatur gehalten werden, die dessen optimalem Einsatzbereich entspricht. Durch diese Vorgehensweise erhält man verschiedene Mengenströme hinter den einzelnen Katalysatorbetten. Dies kann zu unterschiedlichen Druckverhältnissen im Reaktor führen, was je nach Ausführungsart des Verfahrens problematisch sein kann. Es besteht deshalb die Aufgabe, die Zugabe des Olefins hinter die einzelnen Katalysatorbetten so zu steuern, dass diese nicht über die Regelung des Mengenstroms erfolgt.In this way it is possible to always carry out the hydrogenation in the optimum temperature range. This allows the catalyst to be kept at a temperature that corresponds to its optimum range of use. This procedure gives different flow rates behind the individual catalyst beds. This can lead to different pressure conditions in the reactor, which can be problematic depending on how the process is carried out. There is therefore the task of controlling the addition of the olefin downstream of the individual catalyst beds in such a way that it does not take place by regulating the flow rate.
Die Erfindung löst diese Aufgabe durch die Zugabe von Einsatzströmen, die eine genau geregelte Olefinanteile enthalten. Da die Aufheizung des Gasstroms und des Katalysatorbettes im Reaktor nur durch die Reaktionswärme der Hydrierungsreaktion der Olefine erfolgt, kann die Temperaturverteilung im Reaktor durch die Zugabe von Einsatzströmen mit unterschiedlichem Olefinanteil geregelt werden. Unter einem Einsatzstrom ist dabei stets ein gasförmiger Stoffstrom zu verstehen.The invention solves this problem by adding feed streams which contain precisely regulated olefin proportions. Since the gas stream and the catalyst bed in the reactor are only heated by the heat of reaction of the hydrogenation reaction of the olefins, the temperature distribution in the reactor can be regulated by adding feed streams with different olefin content. A feed stream is always to be understood as a gaseous material stream.
Beansprucht wird ein Verfahren zur Entschwefelung olefinhaltiger Einsatzstoffe (1) durch Regelung des Olefinanteils, wobei
- ein olefin- und wasserstoffhaltiger gasförmiger Einsatzstrom (3b) durch einen Reaktor (7) geleitet wird, der einen hydrierenden Katalysator zur Entschwefelung (8b, 10b, 11b) enthält, und die in dem olefin- und wasserstoffhaltigen Einsatzstrom (1) enthaltenen organischen Schwefelverbindungen und Olefine ganz oder teilweise zu Schwefelwasserstoff und Alkanen hydriert werden, und
- der olefinhaltige Einsatzstrom (1) vor der Zuführung in den Reaktor (7) aufgeteilt wird, so dass man mindestens zwei Einsatzströme erhält (3, 4, 5), und
- der erste Einsatzstrom (3) über geeignete Vorrichtungen über den Kopf des Reaktors durch ein Katalysatorbett (8) im Reaktor (7) mit einer Teilmenge eines Katalysators zur hydrierenden Entschwefelung (8b) geleitet wird, und
- ein zweiter Einsatzstrom (4) seitlich hinter dem ersten Katalysatorbett in den Reaktor (7) und zu dem durch die erste Hydrierung erhitzten Reaktionsgemisch gegeben wird, und der so erhaltene Gasstrom durch ein zweites Katalysatorbett (10) im Reaktor geleitet wird, und
- der Anteil der Olefine in mindestens einem Einsatzstrom durch separate Zuführung von Olefinen oder Verdünnungsgas in die einzelnen Einsatzströme steuerbar ist, wobei die Temperatur in dem Reaktor (7) durch Regelung des Anteils von Olefinen in mindestens einem Einsatzstrom geregelt wird,
dadurch gekennzeichnet, dass - als Einsatzstrom (1) für die hydrierende Entschwefelung ein Gas eingesetzt wird, das zu einem wesentlichen Anteil Olefine mit 2 bis 6 Kohlenstoffatomen enthält, und
- die Reaktion der Hydrierung bei einer Temperatur von 250 bis 400 °C durchgeführt wird.
- an olefin- and hydrogen-containing gaseous feed stream (3b) is passed through a reactor (7) which contains a hydrogenating catalyst for desulfurization (8b, 10b, 11b), and the organic sulfur compounds and contained in the olefin- and hydrogen-containing feed stream (1) Olefins are completely or partially hydrogenated to hydrogen sulfide and alkanes, and
- the olefin-containing feed stream (1) is divided before being fed into the reactor (7) so that at least two feed streams are obtained (3, 4, 5), and
- the first feed stream (3) is passed via suitable devices over the top of the reactor through a catalyst bed (8) in the reactor (7) with a partial amount of a catalyst for hydrogenated desulfurization (8b), and
- a second feed stream (4) is added laterally behind the first catalyst bed into the reactor (7) and to the reaction mixture heated by the first hydrogenation, and the gas stream thus obtained is passed through a second catalyst bed (10) in the reactor, and
- the proportion of olefins in at least one feed stream can be controlled by separately feeding olefins or diluent gas into the individual feed streams, the temperature in the reactor (7) being regulated by regulating the proportion of olefins in at least one feed stream,
characterized in that - a gas which contains a substantial proportion of olefins having 2 to 6 carbon atoms is used as feed stream (1) for the hydrogenating desulphurization, and
- the hydrogenation reaction is carried out at a temperature of 250 to 400 ° C.
Ein Teil der Gesamtmenge an Olefin wird über den Kopf des Reaktors zugeführt. Die Temperatur am Kopf des Reaktors beträgt üblicherweise etwa 300 °C, bei welcher die Hydrierungsreaktion gut durchgeführt werden kann. Der Anteil an Olefinen in dem ersten olefinhaltigen Einsatzstrom kann vorteilhaft durch Zugabe von einem olefinarmen oder einem olefinfreien Verdünnungsstrom oder von beiden Verdünnungsströmen in den ersten Einsatzstrom geregelt werden. Dadurch liegt ein olefinhaltiger Einsatzstrom vor.Part of the total amount of olefin is fed in via the top of the reactor. The temperature at the top of the reactor is usually about 300 ° C., at which the hydrogenation reaction can be carried out well. The proportion of olefins in the first olefin-containing feed stream can advantageously be regulated by adding a low-olefin or an olefin-free diluent stream or both diluent streams to the first feed stream. This results in an olefin-containing feed stream.
Der olefinarme und olefinfreie Einsatzstrom können als Gemisch zugegeben werden, wobei diese Stoffe separat in zwei getrennt geregelten Strömen oder vorgemischt zugegeben werden können. Durch Zugabe dieser beiden Stoffgemische als Verdünnungsströme kann man dann den gewünschten Anteil an Olefinen in dem Einsatzstrom einstellen und darüber hinaus die Temperatur in dem Reaktor steuern. Es ist auch möglich, in den Einsatzstrom je nach gewünschter Verfahrensweise einen weiteren Stoffstrom einzuleiten, der ein olefinarmes oder olefinfreies Gas enthält. Damit kann der Einsatzstrom dann weiter verdünnt werden. Auch kann der Anteil der Olefine in dem ersten Einssatzstrom durch separate Zugabe von einem olefinreichen Stoffstrom in den ersten Einsatzstrom erhöht werden. Prinzipiell enthält der erste eingesetzte Einsatzstrom bereits Olefine.The low-olefin and olefin-free feed streams can be added as a mixture, it being possible for these substances to be added separately in two separately regulated streams or in premixed form. By adding these two substance mixtures as diluent streams, it is then possible to set the desired proportion of olefins in the feed stream and, moreover, to control the temperature in the reactor. It is also possible, depending on the desired procedure, to introduce a further stream which contains a low-olefin or an olefin-free gas into the feed stream. The feed stream can then be further diluted in this way. The proportion of olefins in the first feed stream can also be increased by separately adding an olefin-rich stream to the first feed stream. In principle, the first feed stream used already contains olefins.
In einer Ausführung der Erfindung werden in den ersten Einsatzstrom ein olefinarmer und ein olefinfreier Stoffstrom als Verdünnungsstrom gegeben. Auf diese Weise kann über den Olefinanteil in diesem Strom die Hydrierung so gesteuert werden, dass sie eine genau definierte Wärmemenge liefert. Die Temperatur hinter dem ersten Katalysatorbett wird dadurch so eingestellt, dass sie bei Vermischung mit dem zweiten Einsatzstrom genau die Temperatur liefert, die zum Durchleiten durch das zweite Katalysatorbett erforderlich ist.In one embodiment of the invention, a low-olefin and an olefin-free stream are added as a dilution stream to the first feed stream. In this way, the hydrogenation can be controlled via the olefin content in this stream so that it delivers a precisely defined amount of heat. The temperature downstream of the first catalyst bed is set in such a way that, when mixed with the second feed stream, it delivers precisely the temperature that is required for passage through the second catalyst bed.
Es ist möglich, in den Einsatzstrom einen olefinreichen Stoffstrom zuzudosieren, wenn dies erforderlich scheint, so dass der Anteil der Olefine in dem ersten Einsatzstrom erhöht wird. Dies kann temporär oder permanent erfolgen. Die Zugabe des olefinreichen Stoffstromes kann separat oder vorgemischt mit einem anderen Stoffstrom erfolgen. Schließlich kann die Zugabe eines olefinfreien, olefinarmen und olefinreichen Stoffstromes separat in den ersten Einsatzstrom separat erfolgen, so dass dadurch der Anteil der Olefine in dem ersten Einsatzstrom geregelt wird. Obwohl die Zudosierung bevorzugt separat erfolgt, kann auch ein Vorgemisch dieser Stoffströme zudosiert werden. Die Vormischung kann in beliebiger Kombination und in beliebigem Anteil erfolgen.It is possible to meter an olefin-rich stream into the feed stream, if this appears necessary, so that the proportion of olefins in the first feed stream is increased. This can be done temporarily or permanently. The olefin-rich stream can be added separately or premixed with another stream. Finally, an olefin-free, low-olefin and olefin-rich stream can be added separately to the first feed stream, so that this regulates the proportion of olefins in the first feed stream. Although if the metering is preferably carried out separately, a premix of these streams can also be metered in. The premixing can take place in any combination and in any proportion.
Der Reaktor kann auch mehr als zwei Katalysatorbetten enthalten. In einer weiteren Ausführung der Erfindung wird der bei der Reaktion erhaltene Stoffstrom durch ein drittes Katalysatorbett geleitet, wodurch sich dieses und der durchgeleitete Gasstrom erhitzen. Dies bedeutet, dass hinter dem zweiten Katalysatorbett ein dritter Einsatzstrom seitlich hinter dem zweiten Katalysatorbett in den Reaktor zu dem durch die zweite Hydrierung erhitzten Stoffstrom gegeben wird und der Gasstrom zur Hydrierung nach dem Durchleiten durch das zweite Katalysatorbett durch ein drittes Katalysatorbett strömt.The reactor can also contain more than two catalyst beds. In a further embodiment of the invention, the material flow obtained in the reaction is passed through a third catalyst bed, whereby this and the gas flow passed through are heated. This means that after the second catalyst bed, a third feed stream is added laterally behind the second catalyst bed into the reactor to the material stream heated by the second hydrogenation and the gas stream for hydrogenation flows through a third catalyst bed after passing through the second catalyst bed.
Beispielhaft wird in einer Ausführungsform der Erfindung hinter dem zweiten Katalysatorbett ein dritter Einsatzstrom seitlich hinter dem zweiten Katalysatorbett in den Reaktor zu dem durch die zweite Hydrierung erhitzten Stoffstrom gegeben, und der Stoffstrom zur Hydrierung strömt nach dem Durchleiten durch das zweite Katalysatorbett durch ein drittes Katalysatorbett. Es ist möglich, den nach der Durchleitung durch die dritte Teilmenge des hydrierenden Entschwefelungskatalyators erhaltenen Stoffstrom durch eine weitere oder durch mehrere weitere Teilmengen eines hydrierenden Entschwefelungskatalysators zu leiten und einen weiteren Einsatzstrom seitlich hinter den Katalysatorbetten in den Reaktor zu geben.For example, in one embodiment of the invention, behind the second catalyst bed, a third feed stream is added laterally behind the second catalyst bed into the reactor to the material stream heated by the second hydrogenation, and the material stream for the hydrogenation flows through a third catalyst bed after being passed through the second catalyst bed. It is possible to pass the stream obtained after passing through the third partial amount of the hydrogenating desulfurization catalyst through a further or several further partial amounts of a hydrogenating desulfurization catalyst and to add a further feed stream into the reactor laterally behind the catalyst beds.
Um die Temperaturverteilung auch in diesem dritten Katalysatorbett zu regeln, wird in die Zuleitung für den zweiten Einsatzstrom hinter das erste Katalysatorbett ebenfalls ein olefinarmer und ein olefinfreier Stoffstrom geführt. Durch die Zumischungsmengen der einzelnen Stoffströme kann der Olefinanteil auch in diesem zweiten Einsatzstrom gesteuert werden. Dadurch ist es wiederum möglich, die Temperatur in dem dritten Katalysatorbett zu steuern. Auch hier kann es in einer Ausführung der Erfindung möglich sein, zusätzlich einen olefinreichen Stoffstrom in den Reaktor zu leiten.In order to regulate the temperature distribution in this third catalyst bed as well, a low-olefin and an olefin-free stream are likewise fed into the feed line for the second feed stream behind the first catalyst bed. The proportion of olefins in this second feed stream can also be controlled through the admixture of the individual streams. This in turn makes it possible to control the temperature in the third catalyst bed. Here too, in one embodiment of the invention, it may be possible to additionally pass an olefin-rich stream of material into the reactor.
Schließlich ist es möglich, den Gasstrom durch beliebig viele Katalysatorbetten zu leiten. Hinter jedem Katalysatorbett kann dann seitlich ein weiterer Stoffstrom eingeleitet werden, der einen Olefinanteil enthält, mit dem sich die Temperatur der nachfolgenden Hydrierung optimal einstellen lässt. Dies bedeutet, dass nach der Durchleitung durch die dritte Teilmenge des hydrierenden Entschwefelungskatalyators erhaltene Stoffstrom durch eine weitere oder durch mehrere weitere Teilmengen eines hydrierenden Entschwefelungskatalysators geleitet wird und ein weiterer Einsatzstrom seitlich hinter den Katalysatorbetten in den Reaktor gegeben wird. Es ist möglich, in den jeweiligen Einsatzstrom auch einen olefinarmen oder olefinfreien Stoffstrom zuzuführen, um den entsprechenden Einsatzstrom an Olefinen abzureichern, wenn dies benötigt wird. Der Olefinanteil des entsprechenden Einsatzstromes kann so durch Zudosieren eines Stoffstromes geregelt werden. Die Zudosierung kann dabei durch separate Stoffströme olefinarm/olefinfrei erfolgen oder als Vorgemisch.Finally, it is possible to pass the gas stream through any number of catalyst beds. A further stream of material can then be introduced laterally behind each catalyst bed which contains an olefin fraction with which the temperature of the subsequent hydrogenation can be optimally adjusted. This means that after passing through the third subset of the hydrogenating desulfurization catalyst, the stream of material obtained is passed through a further or several further subsets of one hydrogenating desulfurization catalyst is passed and a further feed stream is added laterally behind the catalyst beds into the reactor. It is possible to feed a low-olefin or olefin-free stream into the respective feed stream in order to deplete the corresponding feed stream of olefins if this is required. The olefin content of the corresponding feed stream can thus be regulated by metering in a stream. The metered addition can take place by separate streams of low-olefin / olefin-free material or as a premix.
Schließlich ist es möglich, eine Olefinanreicherung durch Zugabe eines olefinhaltigen Stoffstromes vorzunehmen. Diese kann optional hinter jedem beliebigen Katalysatorbett erfolgen. In der Regel ist dies aber nicht erforderlich. Die Zugabe der genannten Stoffströme als Verdünnungsströme kann in jeder beliebigen Kombination und in jedem beliebigen Anteil erfolgen.Finally, it is possible to carry out an olefin enrichment by adding an olefin-containing stream. This can optionally take place behind any desired catalyst bed. Usually, however, this is not necessary. The said streams can be added as dilution streams in any combination and in any proportion.
Bei dem olefinfreien Gas handelt es sich bevorzugt um Wasserstoff, um Methan oder ein Gemisch dieser Stoffe. Auch bei dem olefinarmen Gas handelt es sich bevorzugt um ein Gas, das als Hauptkomponente Wasserstoff oder Methan oder beides enthält. Es ist jedoch auch möglich, dem zugeführten Stoffströmen ein anderes Gas beizumischen. Dies können beispielsweise Alkane sein oder Kohlendioxid. Schliesslich können der olefinreiche, der olefinarme oder der olefinfreie Stoffstrom beliebig gemischt sein. Auch enthalten sie vorteilhaft keine unerwünschten Fremdgase.The olefin-free gas is preferably hydrogen, methane or a mixture of these substances. The low-olefin gas is also preferably a gas which contains hydrogen or methane or both as the main component. However, it is also possible to add a different gas to the material flow supplied. These can be, for example, alkanes or carbon dioxide. Finally, the olefin-rich, the olefin-poor or the olefin-free stream can be mixed as desired. They also advantageously do not contain any undesired foreign gases.
Der Einsatzstrom wird bevorzugt über den Kopf des Reaktors der Hydrierungsreaktion zugeführt. Der Mengenanteil des über Kopf zugeführten Gases kann prinzipiell beliebig sein, er beträgt jedoch bevorzugt 1 bis 99 Massenprozent. Idealerweise beträgt der Mengenstrom des über Kopf zugeführten Gases 5 bis 15 Massenprozent. Durch die gesamte Hydrierungsreaktion lässt sich ein Einsatzstrom erhalten, der einen Anteil an organischen Schwefelverbindungen von unter 100 ppb enthält. Durch eine nachfolgende Gaswäsche lässt sich der Schwefelwasserstoff entfernen, so dass man ein im Wesentlichen schwefelfreies Gas erhält.The feed stream is preferably fed to the hydrogenation reaction via the top of the reactor. The proportion of the gas fed in via the top can in principle be as desired, but is preferably 1 to 99 percent by mass. Ideally, the flow rate of the gas fed in overhead is 5 to 15 percent by mass. Through the entire hydrogenation reaction, a feed stream can be obtained which contains a proportion of organic sulfur compounds of less than 100 ppb. The hydrogen sulfide can be removed by a subsequent gas scrub, so that an essentially sulfur-free gas is obtained.
Das Einsatzstrom als Einsatzstrom für die hydrierende Entschwefelung enthält leichte Olefine, die bei der Einsatztemperatur gasförmig vorliegen. Diese liegen im C-Zahl-Bereich von 2 bis 6.The feed stream as feed stream for the hydrogenating desulphurization contains light olefins which are in gaseous form at the use temperature. These are in the C number range from 2 to 6.
Die Reaktion der Hydrierung wird bei einer Temperatur von 250 bis 400 °C durchgeführt. Das Einsatzstrom wird deshalb bevorzugt bei einer Temperatur von 200 bis 400 °C in den Reaktor geführt. In einer besonders geeigneten Reaktionsführung wird das Einsatzstrom bei einer Temperatur von 250 °C bis 350 °C in den Reaktor geführt. Die jeweilige Temperatur im Reaktor ergibt sich dann durch die entsprechende Reaktionsführung. Bei Zuführung eines olefinärmeren Einsatzstromes an der entsprechenden Stelle kühlt sich das Reaktionsgemisch ab. Durch die Steuerung der Reaktionsführung über den Olefinanteil der Einsatzströme kann der Druck im Reaktor wesentlich besser kontrolliert werden. Dieser liegt für eine günstige Art der Ausführung bei 0,1 bis 10 MPa.The hydrogenation reaction is carried out at a temperature of 250 to 400 ° C. The feed stream is therefore preferably fed into the reactor at a temperature of 200 to 400.degree. In a particularly suitable reaction procedure, the feed stream is fed into the reactor at a temperature of 250.degree. C. to 350.degree. The respective temperature in the reactor then results from the corresponding reaction procedure. When a feed stream with a lower olefin content is fed in at the corresponding point, the reaction mixture cools down. By controlling the conduct of the reaction via the olefin content of the feed streams, the pressure in the reactor can be controlled much better. This is 0.1 to 10 MPa for a favorable type of design.
Die Aufheizung des Einsatzstromes auf die für die Reaktion notwendige Temperatur kann beliebig erfolgen. Diese kann beispielsweise über Brenner oder Dampfheizvorrichtungen erfolgen. Die Aufheizung des Einsatzstromes wird aber bevorzugt über Wärmetauscher erfolgen. Dies kann an beliebiger Stelle erfolgen. Als Heizmedium kann hierfür der erhitzte Stoffstrom im Reaktor dienen. Die Aufheizung durch die Wärmetauscher kann an beliebiger Stelle erfolgen. Diese kann beispielsweise an den einzelnen Einsatzströmen erfolgen. Diese kann aber auch an den Stoffströmen erfolgen, die in die Einsatzströme gegeben werden. Diese kann auch an dem Einsatzstrom erfolgen, die in den Reaktorkopf aufgegeben wird.The heating of the feed stream to the temperature necessary for the reaction can take place at will. This can take place, for example, using burners or steam heating devices. However, the feed stream is preferably heated via heat exchangers. This can be done anywhere. The heated material flow in the reactor can serve as the heating medium for this. The heat exchangers can be heated at any point. This can be done, for example, on the individual feed streams. However, this can also take place on the material flows that are added to the feed flows. This can also be done on the feed stream that is fed into the reactor head.
In einer Ausführungsform des erfindungsgemäßen Verfahrens schließt sich an das Verfahren zur hydrierenden Desulfurierung eine Gaswäsche oder eine Abtrennung für Schwefelwasserstoff an. Diese kann beliebig geartet sein und kann an beliebiger Stelle im Prozess ausgeführt werden. Beispielhaft schließt sich an das Verfahren zur hydrierenden Desulfurierung ein Adsorptionsprozess mit einem chemischen Adsorbens an.In one embodiment of the process according to the invention, the process for hydrogenating desulfurization is followed by gas scrubbing or a separation for hydrogen sulfide. This can be of any type and can be carried out at any point in the process. For example, the process for hydrogenating desulphurization is followed by an adsorption process with a chemical adsorbent.
Eine Vorrichtung wird offenbart, mit der sich das erfindungsgemäße Verfahren ausführen lässt und welche dadurch gekennzeichnet ist, dass
- eine Rohrleitung zur Führung des Einsatzstromes den Einsatzstrom in mindestens zwei Gasströme teilt, und
- die den ersten Einsatzstrom führende Rohrleitung von Kopfseite in einen mit mehreren waagrecht angeordneten Katalysatorbetten ausgerüsteten Reaktor führt, wobei der Reaktor mindestens zwei waagrecht angeordnete Katalysatorbetten enthält, und
- am Reaktor zwischen dem ersten und dem zweiten Katalysatorbett eine zweite seitlich in den Reaktor führende Rohrleitung installiert ist, die den zweiten Einsatzstrom in den nach unten führenden Stoffstrom einleitet, so dass der erhaltene Stoffstrom durch das zweite Katalysatorbett strömt, und
- die Rohrleitungen für mindestens einen Einsatzstrom Zuführungsleitungen für Stoffströme enthalten, mit denen sich der Anteil an Olefin im Einsatzstrom regeln lässt.
- a pipeline for guiding the feed stream divides the feed stream into at least two gas streams, and
- the pipeline carrying the first feed stream leads from the top into a reactor equipped with a plurality of horizontally arranged catalyst beds, the reactor containing at least two horizontally arranged catalyst beds, and
- a second pipeline leading laterally into the reactor is installed on the reactor between the first and the second catalyst bed and introduces the second feed stream into the downward stream of material so that the material stream obtained flows through the second catalyst bed, and
- the pipelines for at least one feed stream contain feed lines for material flows with which the proportion of olefin in the feed stream can be regulated.
Dies sind Zuführungsleitungen, die die Zuführung eines olefinreichen Stoffstromes in den entsprechenden Einsatzstrom ermöglichen. Dies kann eine Zuführungsleitung sein, mit der ein olefinreicher Stoffstrom in den Einsatzstrom gegeben wird. In diesem Fall erhöht sich der Olefinanteil in dem Einsatzstrom und die Temperatur in dem nachfolgenden Katalysatorbett erhöht sich entsprechend. Dies können aber auch Zuführungsleitungen für einen olefinarmen oder olefinfreien Stoffstrom sein, um den Olefinanteil der Einsatzströme entsprechend zu verringern. Die Zuführungsleitungen für Stoffströme können sich am Reaktor oder in den Zuführungsleitungen für die Einsatzströme an beliebiger Stelle befinden. Diese können auch in beliebiger Kombination vorliegen.These are feed lines that enable an olefin-rich stream to be fed into the corresponding feed stream. This can be a feed line with which an olefin-rich stream is fed into the feed stream. In this case the olefin content in the feed stream increases and the temperature in the subsequent catalyst bed increases accordingly. However, these can also be feed lines for a low-olefin or olefin-free stream in order to reduce the olefin content of the feed streams accordingly. The feed lines for material flows can be located at any point on the reactor or in the feed lines for the feed streams. These can also be present in any combination.
Auf diese Weise kann der Olefinanteil in den Einsatzströmen genau dosiert werden. So lässt sich auch die Temperatur im Reaktor genau steuern. Zum Teilen des Gasstromes befindet sich direkt an der Zuführungsleitung für den frischen Einsatzstrom eine Vorrichtung zur Aufteilung des Einsatzstromes. Zur Vorrichtung gehören auch Ventile, mit denen die Zuführung des Gases zu den einzelnen Einsprühungs- oder Eindüsungsvorrichtungen im Reaktor genau steuerbar ist. Je nach Aufheizung des Gases in den einzelnen Katalysatorbetten wird die zugeführte Menge an Stoff dann dosiert. So lässt sich die Temperatur in dem Reaktor in den vorgeschriebenen Temperaturgrenzen halten.In this way, the proportion of olefins in the feed streams can be precisely metered. In this way, the temperature in the reactor can also be precisely controlled. For dividing the gas flow, a device for dividing the feed flow is located directly on the feed line for the fresh feed. The device also includes valves with which the supply of the gas to the individual injection or injection devices in the reactor can be precisely controlled. Depending on the heating of the gas in the individual catalyst beds, the amount of substance supplied is then dosed. In this way, the temperature in the reactor can be kept within the prescribed temperature limits.
Wird der Einsatzstrom durch mehr als zwei Katalysatorbetten geleitet, so enthält der Reaktor weitere Katalysatorbetten. Hierzu gehören auch die entsprechenden weiteren Einleitungsvorrichtungen für die Einsatz- und Stoffströme. In diesem Fall wird eine Vorrichtung offenbart, wobei
- die Rohrleitung zur Führung des Einsatzstromes den Einsatzstrom in drei oder mehr weitere Gasströme teilt, und
- in dem Reaktor in drei oder mehr weitere waagrecht installierte Katalysatorbetten installiert sind, wobei
- am Reaktor drei oder mehr weitere seitlich in den Reaktor führende Rohrleitungen installiert sind, die Einsatzströme in den nach unten führenden Stoffstrom einleiten können, so dass der erhaltene Stoffstrom durch die weiteren Katalysatorbetten strömen kann, und
- die Rohrleitungen für die weiteren Einsatzströme Zuführungsleitungen für olefinhaltige Stoffströme enthalten, mit denen sich der Anteil an Olefin im Einsatzstrom regeln lässt.
- the pipeline for guiding the feed stream divides the feed stream into three or more further gas streams, and
- are installed in the reactor in three or more further horizontally installed catalyst beds, wherein
- three or more further pipelines leading laterally into the reactor are installed on the reactor, which can introduce feed streams into the material stream leading downwards so that the material stream obtained can flow through the further catalyst beds, and
- the pipelines for the further feed streams contain feed lines for olefin-containing material streams, with which the proportion of olefin in the feed stream can be regulated.
Die Zuführungsmenge und die Zusammensetzung des Einsatzstromes in den Reaktor werden bevorzugt über die Temperatur als Parameter gesteuert. Deshalb können sich an jeder beliebigen Stelle im Reaktor Temperatursensoren oder Thermometer befinden. Auch können sich an jeder beliebigen Stelle in der Vorrichtung Heizeinrichtungen oder Kühleinrichtungen befinden, mit denen sich die Temperatur zusätzlich regeln lässt. Selbstverständlich gehören zur Vorrichtung auch die zur Steuerung notwendigen Regeleinrichtungen, wobei es keine Rolle spielt, ob diese elektrischer, elektronischer oder mechanischer Natur sind. Die Regelung der Menge und Zusammensetzung des zugeführten Stoffstromes ist aber auch über andere Signale möglich, beispielsweise über den Schwefel- oder Olefingehalt des Gases oder einer Kombination dieser Messwerte. Hierzu können sich in den Zuführungsleitungen oder im Reaktor an jeder beliebigen Stelle Messsensoren befinden.The amount fed and the composition of the feed stream into the reactor are preferably controlled via the temperature as a parameter. Therefore, temperature sensors or thermometers can be located anywhere in the reactor. Heating devices or cooling devices with which the temperature can additionally be regulated can also be located at any point in the device. Of course, the device also includes the control devices required for control, regardless of whether they are electrical, electronic or mechanical in nature. The amount and composition of the supplied material flow can also be regulated via other signals, for example via the sulfur or olefin content of the gas or a combination of these measured values. For this purpose, measuring sensors can be located at any point in the supply lines or in the reactor.
Die Vorrichtung ist prinzipiell bereits in der Patentschrift
Die Vorrichtung kann ferner an beliebiger Stelle noch Vorrichtungen umfassen, die zur Aufrechterhaltung eines optimalen Betriebes notwendig sind. Dies können beispielsweise Ventile, Pumpen, Gasverteiler oder Gasfördereinrichtungen sein. Dies können aber auch Sensoren, Thermometer, Durchflussmesser oder analytische Einrichtungen sein. Diese können sich in der Vorrichtung an beliebiger Stelle befinden.The device can furthermore comprise devices at any point which are necessary to maintain optimal operation. These can be, for example, valves, pumps, gas distributors or gas delivery devices. However, these can also be sensors, thermometers, flow meters or analytical devices. These can be located anywhere in the device.
Das erfindungsgemäße Verfahren und die Vorrichtung erlauben die hydrierende Entschwefelung von olefinhaltigen Gasen mit geringem apparativen Aufwand und ohne aufwendige Kühl- oder Heizeinrichtungen. Die Entschwefelung ist effektiv, so dass sich der Schwefelgehalt des Einsatzstromes in der nachfolgenden Gaswäsche bis in den ppb-Bereich (ppb: parts per billion, 10-7 Molprozent) senken lässt. Das Verfahren gestattet die zuverlässige und sichere Temperaturkontrolle und Handhabung des Verfahrens. Durch das erfindungsgemäße Verfahren enthält man ein Produktgas, das im Wesentlichen nur noch Schwefelwasserstoff als Schwefelverbindung enthält.The method according to the invention and the device allow the hydrogenating desulfurization of olefin-containing gases with little equipment and without complex cooling or heating devices. The desulfurization is effective, so that the sulfur content of the feed stream in the subsequent gas scrubbing can be reduced to the ppb range (ppb: parts per billion, 10 -7 mol percent). The method allows reliable and safe temperature control and handling of the method. The process according to the invention results in a product gas which essentially only contains hydrogen sulfide as a sulfur compound.
Die Vorrichtung wird anhand einer Zeichnung genauer erläutert, wobei die Ausführungsform nicht auf diese Zeichnung beschränkt ist.The device is explained in more detail with reference to a drawing, the embodiment not being restricted to this drawing.
- 11
- Einsatzstrom (olefinhaltig)Feed stream (containing olefin)
- 22
- GasverteilerGas distributor
- 33
- Erster EinsatzstromFirst input stream
- 3a3a
- Ventil zum Regeln des ersten EinsatzstromesValve for regulating the first feed stream
- 3b3b
- Erster Einsatzstrom über Reaktorkopf geführtFirst feed stream passed through the reactor head
- 44th
- Zweiter EinsatzstromSecond input stream
- 4a4a
- Ventil zum Regeln des zweiten EinsatzstromesValve for regulating the second feed stream
- 55
- Dritter EinsatzstromThird feed stream
- 5a5a
- Ventil zum Regeln des dritten EinsatzstromesValve for regulating the third feed stream
- 66th
- Wärmetauscher zum Aufheizen des ersten EinsatzstromesHeat exchanger for heating up the first feed stream
- 6a6a
- Wärmestrom vom Einsatzstrom zur Aufheizung des ersten EinsatzstromesHeat flow from the feed stream for heating the first feed stream
- 77th
- Reaktorreactor
- 88th
- Erstes KatalysatorbettFirst catalyst bed
- 8a8a
- Gaszuführungseinrichtungen für den ersten EinsatzstromGas supply devices for the first feed stream
- 8b8b
- Katalysatorteilchen im ersten KatalysatorbettCatalyst particles in the first catalyst bed
- 8c8c
- Haltevorrichtung für das erste KatalysatorbettHolding device for the first catalyst bed
- 9a9a
- Olefinreicher StoffstromOlefin-rich material flow
- 9b9b
- Olefinarmer StoffstromLow-olefin material flow
- 9c9c
- Olefinfreier StoffstromOlefin-free material flow
- 1010
- Zweites KatalysatorbettSecond catalyst bed
- 10a10a
- Gaszuführungseinrichtungen für den zweiten EinsatzstromGas supply devices for the second feed stream
- 10b10b
- Katalysatorteilchen im zweiten KatalysatorbettCatalyst particles in the second catalyst bed
- 10c10c
- Haltevorrichtung für das zweite KatalysatorbettHolding device for the second catalyst bed
- 1111
- Drittes KatalysatorbettThird catalyst bed
- 11a11a
- Gaszuführungseinrichtungen für den dritten EinsatzstromGas supply devices for the third feed stream
- 11b11b
- Katalysatorteilchen im dritten KatalysatorbettCatalyst particles in the third catalyst bed
- 11c11c
- Haltevorrichtung für das dritte KatalysatorbettHolding device for the third catalyst bed
- 1212
- ProduktgasProduct gas
- 1313
- ProduktgasentnahmeProduct gas extraction
- 1414th
- Wärmetauscher zum Aufheizen des olefinarmen StoffstromesHeat exchanger for heating up the low-olefin material flow
- 14a14a
- Wärmestrom vom Einsatzstrom zur Aufheizung eines StoffstromesHeat flow from the feed flow to the heating of a material flow
- 14b14b
- Wärmetauscher zum Aufheizen des ersten EinsatzstromesHeat exchanger for heating up the first feed stream
Claims (19)
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins, wherein• an olefin- and hydrogen-containing gaseous feed stream (3b) is passed through a reactor (7) containing a hydrogenating catalyst for desulfurization (8b, 10b, 11b) and the organic sulfur compounds and olefins present in the olefin- and hydrogen-containing feed stream (1) are entirely or partially hydrogenated to form hydrogen sulphide and alkanes, and• the olefin-containing feed stream (1) is divided to give at least two feed streams (3, 4, 5) before introduction into the reactor (7), and• the first feed stream (3) is conveyed, via suitable devices via the top of the reactor, through a catalyst bed (8) in the reactor (7) containing a partial amount of a catalyst for hydrogenative desulfurization (8b), and• a second feed stream (4) is introduced laterally downstream of the first catalyst bed into the reactor (7) and introduced into the reaction mixture which has been heated by the first hydrogenation, and the resulting gas stream is passed through a second catalyst bed (10) in the reactor, and• the proportion of the olefins in at least one feed stream is controllable by means of separate introduction of olefins or diluent gas into the individual feed streams, where the temperature in the reactor (7) is regulated by regulating the proportion of olefins in at least one feed stream,
characterized in that• a gas which contains a significant proportion of olefins having from 2 to 6 carbon atoms is used as a feed stream (1) for the hydrogenative desulfurization, and• the hydrogenation reaction is carried out at a temperature of from 250 to 400°C. - Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to Claim 1, characterized in that the proportion of olefins in the first olefin-containing feed stream (3b) is regulated by addition of a low-olefin diluent stream (9b) or an olefin-free diluent stream (9c) or of both diluent streams to the first feed stream (3).
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to either Claim 1 or 2, characterized in that the proportion of olefins in the first feed stream (3b) is increased by separate addition of an olefin-rich stream (9a) to the first feed stream (3).
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 3, characterized in that, downstream of the second catalyst bed (10), a third feed stream is introduced laterally downstream of the second catalyst bed into the feed stream (10a) which has been heated by the second hydrogenation in the reactor and the stream flows, for the purpose of hydrogenation, through a third catalyst bed (11) after passage through the second catalyst bed (10).
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 4, characterized in that the stream (12) obtained after passage through the third partial amount (11) of the hydrogenating desulfurization catalyst is conveyed through a further partial amount or through a plurality of further partial amounts of a hydrogenating desulfurization catalyst and a further feed stream is introduced laterally into the reactor downstream of the catalyst beds.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to Claim 5, characterized in that the proportion of olefins in the feed streams (3, 4, 5) is regulated by addition of a low-olefin stream (9b) or an olefin-free (9c) stream or a combination of these streams (9b, 9c) to the feed streams.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 6, characterized in that the olefin-free (9c) or low-olefin (9b) stream is a hydrogen-containing stream.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 6, characterized in that the low-olefin (9b) or olefin-free (9c) stream is a methane-containing stream.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 6, characterized in that the low-olefin (9b) or olefin-free (9c) stream is a hydrogen- and methane-containing stream.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 9, characterized in that the first feed stream (3) introduced into the top of the reactor is preheated.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 10, characterized in that the proportion of the first gas stream (3) introduced into the top of the reactor is from 1 to 99% by mass of the total feed stream (1) .
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 11, characterized in that the proportion of the first gas stream (3) introduced into the top of the reactor is from 5 to 15% by mass of the total feed stream (1) .
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 12, characterized in that the feed stream (1) is introduced at a temperature of from 200 to 400°C into the reactor (7).
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 12, characterized in that the feed stream (1) is introduced at a temperature of from 250 to 350°C into the reactor (7) .
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 14, characterized in that the hydrogenative desulfurization is carried out at a pressure of from 0.1 to 10 MPa.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 15, characterized in that the heating of the feed stream (3, 4, 5) is effected at any position by heat exchange with the hydrogenated feed stream.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 16, characterized in that the heating of an olefin-rich stream (9a), a low-olefin stream (9b) or an olefin-free stream (9c) is effected at any position by heat exchange (6a) with the hydrogenated feed stream (13) .
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 17, characterized in that the process for hydrogenative desulfurization is followed by a gas scrub or a removal of hydrogen sulphide.
- Process for desulfurizing olefin-containing starting materials (1) by regulating the proportion of olefins according to any of Claims 1 to 18, characterized in that the process for hydrogenative desulfurization is followed by an adsorption process using a chemical adsorbent.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10739852T PL2451903T3 (en) | 2009-07-10 | 2010-07-07 | Method for desulfurizing materials containing olefins by regulating the amount of olefins |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009032802A DE102009032802A1 (en) | 2009-07-10 | 2009-07-10 | Process for the desulfurization of olefin-containing feedstocks by controlling the olefin content |
PCT/EP2010/004092 WO2011003585A2 (en) | 2009-07-10 | 2010-07-07 | Method for desulfurizing olefin-containing charge material by controlling the olefin content |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2451903A2 EP2451903A2 (en) | 2012-05-16 |
EP2451903B1 true EP2451903B1 (en) | 2020-09-02 |
Family
ID=42938202
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10739852.1A Active EP2451903B1 (en) | 2009-07-10 | 2010-07-07 | Method for desulfurizing materials containing olefins by regulating the amount of olefins |
Country Status (14)
Country | Link |
---|---|
US (1) | US20130030235A1 (en) |
EP (1) | EP2451903B1 (en) |
CN (1) | CN102471703B (en) |
CA (1) | CA2767397A1 (en) |
CO (1) | CO6612178A2 (en) |
DE (1) | DE102009032802A1 (en) |
DK (1) | DK2451903T3 (en) |
EA (1) | EA028944B1 (en) |
IN (1) | IN2012DN01106A (en) |
MX (1) | MX2012000429A (en) |
MY (1) | MY172046A (en) |
PL (1) | PL2451903T3 (en) |
WO (1) | WO2011003585A2 (en) |
ZA (1) | ZA201200993B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109415638A (en) * | 2016-10-07 | 2019-03-01 | 托普索公司 | A method of containing the fuel gas stream of the alkene greater than 4% for hydrotreating |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB104771A (en) * | 1916-04-04 | 1917-03-22 | Augustus Bever | Improvements in Explosive Projectiles. |
GB1044771A (en) * | 1963-04-02 | 1900-01-01 | ||
US3506567A (en) * | 1966-08-04 | 1970-04-14 | Standard Oil Co | Two-stage conversion of nitrogen contaminated feedstocks |
US3983029A (en) * | 1973-03-02 | 1976-09-28 | Chevron Research Company | Hydrotreating catalyst and process |
US4017382A (en) * | 1975-11-17 | 1977-04-12 | Gulf Research & Development Company | Hydrodesulfurization process with upstaged reactor zones |
NL191763C (en) * | 1979-09-26 | 1996-07-02 | Shell Int Research | Method of demetallizing a hydrocarbon oil. |
PL1741768T5 (en) * | 2005-07-04 | 2024-02-05 | Neste Oyj | Process for the manufacture of diesel range hydrocarbons |
WO2007003709A1 (en) | 2005-07-04 | 2007-01-11 | Neste Oil Oyj | Process for the manufacture of diesel range hydrocarbons |
AR066682A1 (en) * | 2007-05-25 | 2009-09-02 | Shell Int Research | A PROCESS TO REMOVE SULFUR FROM FUEL GAS, LESS REAGENT AND MORE REAGENT CONTAINS CONTAINING ORGANIC SULFUR AND LIGHT OLEFINS |
DE102007059243A1 (en) * | 2007-12-07 | 2009-06-10 | Uhde Gmbh | Process for the desulfurization of olefin-containing starting materials |
US9279087B2 (en) * | 2008-06-30 | 2016-03-08 | Uop Llc | Multi-staged hydroprocessing process and system |
DE102008059243A1 (en) | 2008-11-21 | 2010-05-27 | Newfrey Llc, Newark | Joining component and method for producing a joining component |
EP2226375B1 (en) * | 2009-03-04 | 2012-05-16 | IFP Energies nouvelles | Process for the continuous hydrogenation of triglyceride containing raw materials |
-
2009
- 2009-07-10 DE DE102009032802A patent/DE102009032802A1/en not_active Withdrawn
-
2010
- 2010-07-07 EP EP10739852.1A patent/EP2451903B1/en active Active
- 2010-07-07 MY MYPI2012000075A patent/MY172046A/en unknown
- 2010-07-07 MX MX2012000429A patent/MX2012000429A/en unknown
- 2010-07-07 IN IN1106DEN2012 patent/IN2012DN01106A/en unknown
- 2010-07-07 CA CA2767397A patent/CA2767397A1/en not_active Abandoned
- 2010-07-07 EA EA201290030A patent/EA028944B1/en not_active IP Right Cessation
- 2010-07-07 DK DK10739852.1T patent/DK2451903T3/en active
- 2010-07-07 US US13/382,822 patent/US20130030235A1/en not_active Abandoned
- 2010-07-07 CN CN201080031139.2A patent/CN102471703B/en not_active Expired - Fee Related
- 2010-07-07 WO PCT/EP2010/004092 patent/WO2011003585A2/en active Application Filing
- 2010-07-07 PL PL10739852T patent/PL2451903T3/en unknown
-
2012
- 2012-02-07 CO CO12021311A patent/CO6612178A2/en active IP Right Grant
- 2012-02-10 ZA ZA2012/00993A patent/ZA201200993B/en unknown
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP2451903A2 (en) | 2012-05-16 |
CA2767397A1 (en) | 2011-01-13 |
EA201290030A1 (en) | 2012-07-30 |
ZA201200993B (en) | 2012-09-26 |
IN2012DN01106A (en) | 2015-04-10 |
CN102471703A (en) | 2012-05-23 |
US20130030235A1 (en) | 2013-01-31 |
CO6612178A2 (en) | 2013-02-01 |
EA028944B1 (en) | 2018-01-31 |
DK2451903T3 (en) | 2020-11-23 |
MX2012000429A (en) | 2012-06-08 |
WO2011003585A2 (en) | 2011-01-13 |
MY172046A (en) | 2019-11-12 |
PL2451903T3 (en) | 2021-03-08 |
CN102471703B (en) | 2015-12-16 |
WO2011003585A3 (en) | 2011-06-16 |
DE102009032802A1 (en) | 2011-01-13 |
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