EP2449063B2 - Ethylene/vinyl acetate/unsaturated esters terpolymer as an additive for improving the resistance to cold of liquid hydrocarbons such as middle distillates and fuels - Google Patents

Ethylene/vinyl acetate/unsaturated esters terpolymer as an additive for improving the resistance to cold of liquid hydrocarbons such as middle distillates and fuels Download PDF

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Publication number
EP2449063B2
EP2449063B2 EP10734559.7A EP10734559A EP2449063B2 EP 2449063 B2 EP2449063 B2 EP 2449063B2 EP 10734559 A EP10734559 A EP 10734559A EP 2449063 B2 EP2449063 B2 EP 2449063B2
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Prior art keywords
mol
terpolymer
fuels
ppm
vinyl acetate
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German (de)
French (fr)
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EP2449063B1 (en
EP2449063A1 (en
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Erwan Chevrot
Laurent Dalix
Frédéric Tort
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TotalEnergies Marketing Services SA
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Total Marketing Services SA
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/197Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
    • C10L1/1973Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/14Use of additives to fuels or fires for particular purposes for improving low temperature properties
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/14Use of additives to fuels or fires for particular purposes for improving low temperature properties
    • C10L10/16Pour-point depressants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
    • C10L2200/043Kerosene, jet fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
    • C10L2200/0438Middle or heavy distillates, heating oil, gasoil, marine fuels, residua
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
    • C10L2200/0438Middle or heavy distillates, heating oil, gasoil, marine fuels, residua
    • C10L2200/0446Diesel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • C10L2200/0476Biodiesel, i.e. defined lower alkyl esters of fatty acids first generation biodiesel

Definitions

  • the invention relates to the use of copolymers of ethylene, vinyl acetate and ethyl-2-hexyl acrylate as additives improving the cold behavior of fuels and lubricants as well as fuel oils and packages containing these copolymers.
  • the hydrocarbon compositions in particular based on middle distillate type containing paraffin waxes, such as, for example, diesel fuels and heating oils exhibit a significant reduction in their flow properties. It is well known that the crystallization of paraffins is a limiting factor in the use of middle distillates. Also, it is important to prepare diesel fuels adapted to the temperatures at which they will be used in motor vehicles, that is to say to the surrounding climate. Generally, cold operability of fuels at -10 ° C is sufficient in many warm or temperate countries. But in countries with cold climates, such as the Scandinavian countries, Canada and the countries of North Asia, one can reach temperatures of use of fuels well below -20 ° C.
  • CFI cold flow improvers
  • CFI additives see for example US 3,048,479 , US 3,627,838 , US 3,790,359 , US 3,961,961 , EP 261 957 ) which are in general copolymers of ethylene and unsaturated ester, such as ethylene / vinyl acetate (EVA), ethylene / vinyl propionate (EVP), ethylene / vinyl ethanoate (EVE), ethylene / vinyl methacrylate copolymers methyl (EMMA), and ethylene / alkyl fumarate.
  • EVA ethylene / vinyl acetate
  • EVE ethylene / vinyl propionate
  • EVE ethylene / vinyl ethanoate
  • EMMA ethylene / vinyl methacrylate copolymers methyl
  • alkyl fumarate ethylene / alkyl fumarate
  • the prior art also provides mixtures of conventional CFI additives of ethylene / unsaturated ester type with lubricating agents (esters of mono- or polycarboxylic acid and of mono- or polyalcohols (see for example EP 721 492 ), with anti-sedimentation agents (see for example FR 2 490 669 ), with ethers (see for example US 3,999,960 , EP187 488 ).
  • lubricating agents esters of mono- or polycarboxylic acid and of mono- or polyalcohols
  • anti-sedimentation agents see for example FR 2 490 669
  • ethers see for example US 3,999,960 , EP187 488 .
  • CFI additives are also found which are terpolymers or copolymers derived from more than 3 distinct monomers.
  • US 6,509,424 describes a process for preparing ethylene terpolymers and at least two compounds containing ethylenic unsaturations, such as vinyl esters, (meth) acrylic esters, alkyl vinyl ethers in a tubular reactor. These terpolymers can be used as additives to improve the cold flow of oils and petroleum distillates.
  • terpolymers comprising 40 to 89% by weight of ethylene, 10 to 40% by weight of vinyl ester derived from short chain carboxylic acid (C2-C4), such as vinyl acetate, and unsaturated monoesters having a C10-C22 alkyl chain); these terpolymers are used as additives to lower the pour point of petroleum distillates and as anti-wax agents and to improve their filterability.
  • C2-C4 short chain carboxylic acid
  • unsaturated monoesters having a C10-C22 alkyl chain unsaturated monoesters having a C10-C22 alkyl chain
  • WO 2005/054314 discloses useful alpha olefin, vinyl ester and alpha-beta unsaturated monocarboxylic acid ester terpolymers. Exemplified are terpolymers, particularly preferred by Applicant, which contain more than 80 mole% ethylene and less than 9 mole% vinyl acetate. However, these terpolymers containing less than 9% by moles of vinyl acetate, although having an effect on the reduction of the TLF for middle distillates containing more than 18% of n-paraffins, are not satisfactory as far as concerns on the one hand solubility and on the other apart from the tendency to clogging (or filterability at room temperature): damaging filter clogging is observed.
  • EP 1,391,498 describes additives improving the low temperature fluidity of middle distillates which are vinyl polymers (A), preferably ethylene-vinyl ester copolymers, in which the amount of material insoluble in hexane exceeds 60% by weight at -20 ° C and is less than 30% by weight at 10 ° C;
  • the examples of EP 1,391,498 clearly show that the filterability temperature (CFPP) is lowered for copolymers and terpolymers in which the amount of material insoluble in hexane exceeds 60% by weight at -20 ° C and is less than 30% by weight at 10 ° C by compared to copolymers and terpolymers having the same repeating units present in the same proportions but in which the amount of material insoluble in hexane is outside the claimed range;
  • the exemplified copolymers are EVA copolymers and ethylene-vinyl acetate-neodecanoate or 2-ethylhexanoate vinyl terpolymers
  • the present invention relates to the use of copolymers as additives improving the cold resistance of fuels (CFI additives); these copolymers are terpolymers of ethylene, vinyl acetate and 2-ethylhexyl acrylate.
  • the copolymers according to the invention which are random copolymers have a number molecular mass (Mw) measured by GPC generally between 3,000 and 30,000, and a number average molecular mass (Mn) measured by GPC generally between 1,000 and 15,000.
  • copolymers can be prepared in a known manner by any polymerization process, (see for example, Ullmann's Encyclopedia of Industrial Chemistry, 5th Edition, "Waxes", Vol. A 28, p.146 ; US 3,627,838 ; EP 7,590 ) in particular by radical polymerization, preferably under high pressure, typically of the order of 1000 to 3000 bars (100 to 300 MPa), preferably from 1500 to 2000 bars (150 to 200 MPa), the temperatures of reaction generally ranging from 160 to 320 ° C, preferably from 200 to 280 ° C, and in the presence of at least one radical initiator generally chosen from organic peroxides and / or oxygen or nitrogen compounds, and a molecular weight regulator (ketone or aliphatic aldehyde, ).
  • the copolymers can for example be prepared in a tubular reactor according to the process described in US 6,509,424 .
  • Hydrocarbon-based compositions in which the copolymers according to the invention are incorporated are chosen from all types of fuel oils or fuels, such as diesel fuels, domestic fuel oils for heating installations (FOD), kerosene, aviation fuel oils, heavy fuel oils, etc.
  • fuel oils or fuels such as diesel fuels, domestic fuel oils for heating installations (FOD), kerosene, aviation fuel oils, heavy fuel oils, etc.
  • the sulfur content of the hydrocarbon compositions is less than 5000 ppm, preferably less than 500 ppm, and more preferably less than 50 ppm, or even less than 10 ppm and advantageously without sulfur.
  • the hydrocarbon-based compositions comprise middle distillates with a boiling point of between 100 and 500 ° C; their starting crystallization temperature Tcc is often greater than or equal to -20 ° C, generally between -15 ° C and + 10 ° C.
  • These distillates can for example be chosen from the distillates obtained by direct distillation of crude hydrocarbons, the vacuum distillates, the hydrotreated distillates, the distillates resulting from the catalytic cracking and / or the hydrocracking of vacuum distillates, the distillates resulting from ARDS-type conversion processes (by desulfurization of atmospheric residue) and / or visbreaking, distillates resulting from the upgrading of Fischer Tropsch cuts, distillates resulting from the BTL (biomass to liquid) conversion of plant and / or animal biomass, taken alone or in combination and / or the esters of vegetable and animal oils or their mixtures.
  • BTL biomass to liquid
  • the hydrocarbon compositions can also contain distillates resulting from more complex refining operations than those resulting from the direct distillation of hydrocarbons which can for example come from cracking, hydrocracking and / or catalytic cracking processes and visbreaking processes.
  • These new fuel bases can be used alone or as a mixture with conventional petroleum middle distillates as fuel base and / or domestic fuel oil base; they generally comprise long paraffinic chains greater than or equal to 10 carbon atoms and preferably from C14 to C30.
  • copolymers as defined above with Mw between 5,000 and 27,000 and with Mn between 1,500 and 22,000, preferably with Mw between 5,000 and 25,000 and Mn between 1,500 and 20,000 are particularly effective. when they are incorporated into light middle distillates and / or low sulfur content (typically less than 50 ppm) and / or low starting crystallization temperature (typically up to -20 ° C).
  • light middle distillates distillates in which the content of n-paraffins having 24 carbon atoms or more ranges from 0 to approximately less than 0.7% by weight of the total fuel composition; in which the C18-C23 n-paraffins represent approximately 3 to approximately 5% of the total weight of the fuel and in which the mass ratio of the C18-C23 n-paraffins relative to the C24 and more paraffins generally ranges from 10 to 35.
  • Copolymers of Mw between 5,000 and 10,000 and with Mn between 1,500 and 8,000, preferably with Mw between 5,000 and 8,000 and Mn between 1,500 and 5,000 are particularly effective when they are used.
  • heavy middle distillates distillates in which the content of n-paraffins having 24 carbon atoms or more ranges from about 0.7 to about 2% by weight of the total fuel composition; in which the C18-C23 n-paraffins represent approximately 1 to approximately 10% of the total weight of the fuel and in which the mass ratio of C18-C23 n-paraffins to C24 + paraffins generally ranges from 1 to 10.
  • copolymers can be added as such in the hydrocarbon compositions or preferably in the form of concentrated solutions, in particular solutions containing from 50 to 80%, preferably from 60 to 70% by weight of copolymer (s) in a solvent, such as aliphatic or aromatic hydrocarbons, alone or as a mixture (naphtha, kerosene, hydrocarbon fractions, such as Solvesso solvent, paraffinic hydrocarbons, such as pentane, hexane.
  • a solvent such as aliphatic or aromatic hydrocarbons, alone or as a mixture (naphtha, kerosene, hydrocarbon fractions, such as Solvesso solvent, paraffinic hydrocarbons, such as pentane, hexane.
  • the hydrocarbon compositions comprise from 10 to 5,000 ppm by weight of at least one copolymer described above optionally, preferably from 100 to 1,000 ppm, and advantageously from 150 to 500 ppm.
  • the hydrocarbon compositions may also contain one or more other additives other than the copolymers according to the invention, chosen from detergents, anti-corrosion agents, dispersants, demulsifiers, anti-foam agents, biocides, reodorants, procetane additives, friction modifiers, lubricity additives or lubricity additives, combustion aids (catalytic combustion and soot promoters) , agents improving the cloud point, the pour point, the limit temperature of filterability, anti-sedimentation agents, anti-wear agents and / or agents modifying the conductivity.
  • additives other additives other than the copolymers according to the invention, chosen from detergents, anti-corrosion agents, dispersants, demulsifiers, anti-foam agents, biocides, reodorants, procetane additives, friction modifiers, lubricity additives or lubricity additives, combustion aids (catalytic combustion and soot promoters) , agents improving the cloud point, the pour point
  • additives are generally added in an amount ranging from 100 to 1000 ppm (each).
  • the improved cold resistance additives according to the invention can be added to the hydrocarbon compositions within the refinery, and / or be incorporated downstream of the refinery, optionally as a mixture with other additives, in the form of a package. or package of additives.
  • GOM 1 and GOM 2 The ability to improve the cold resistance of these terpolymers is evaluated by incorporating them into 2 distillates of motor diesel type called GOM 1 and GOM 2, the characteristics of which are given in Table 2 below.
  • Table 2 Fuel characteristics ASTM D86 Distillation GOM 1 GOM 2 T90-T20 (° C) 129.6 100.4 PF-T90 (° C) 19.5 24.9 T95 (° C) 353.5 362.4 Cloud point (° C) NF EN 23015 -6 -4 TLF (° C) EN 116 -6 -7 Pour point (° C) NF T 60105 -15 -10 Paraffin content (% mass) Chromatography 14.72 14.68 TCC (° C) IP 389 -6.2 -6.3 Sulfur content (ppm) EN ISO 20846 18.6 38
  • the terpolymer 17 according to the invention is the most effective on gas oil GOM 1. Moreover, from the results of Table 3, it is noted that the terpolymer 17 added at a rate of 400 ppm in GOM 1 does not degrade. the tendency to clogging. This is not the case with the comparative terpolymers 6; 7; 16 and 18 according to WO 2005/054314 which strongly degrade the tendency to clogging measured according to IP 387 and are not as effective in TLF as additive 17 of the invention.

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  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
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Description

Domaine technique.Technical area.

L'invention concerne l'utilisation de copolymères d'éthylène, d'acétate de vinyle et d'acrylate d'éthyl-2-hexyle comme additifs améliorant la tenue à froid de carburants et lubrifiants ainsi que les fuel-oils et les packages contenant ces copolymères.The invention relates to the use of copolymers of ethylene, vinyl acetate and ethyl-2-hexyl acrylate as additives improving the cold behavior of fuels and lubricants as well as fuel oils and packages containing these copolymers.

Art antérieur.Prior art.

A température réduite, les compositions d'hydrocarbures, notamment à base de type distillats moyens contenant des cires paraffiniques, tels que par exemple les carburants diesel et les fiouls pour chauffage présentent une diminution significative de leurs propriétés d'écoulement. Il est bien connu que la cristallisation des paraffines est un facteur limitatif de l'utilisation des distillats moyens. Aussi, il est important de préparer des carburants diesel adaptés aux températures auxquelles ils seront utilisés dans les véhicules motorisés, c'est-à-dire au climat environnant. Généralement, une opérabilité à froid des carburants à -10°C est suffisante dans de nombreux pays chauds ou tempérés. Mais dans des pays de climat froid, comme les pays scandinaves, le Canada et les pays d'Asie du Nord, on peut atteindre des températures d'utilisation des carburants bien inférieures à -20°C. Il en est de même pour les fiouls domestiques stockés à l'extérieur des bâtiments (maisons, immeubles, ...). Cette adéquation de l'opérabilité à froid des carburants de type distillats moyen est importante, notamment au démarrage à froid des moteurs. Si les paraffines sont cristallisées au fond du réservoir, elles peuvent être entraînées au démarrage dans le circuit de carburant et colmater notamment les filtres et préfiltres disposés en amont des systèmes d'injection (pompe et injecteurs). De même pour le stockage des fiouls domestiques, les paraffines précipitent en fond de cuve et peuvent être entraînées et obstruer les conduites en amont de la pompe et du système d'alimentation de la chaudière (gicleur et filtre). Il est évident que la présence de solides, tels que les cristaux de paraffines, empêche la circulation normale du distillat moyen.At reduced temperature, the hydrocarbon compositions, in particular based on middle distillate type containing paraffin waxes, such as, for example, diesel fuels and heating oils exhibit a significant reduction in their flow properties. It is well known that the crystallization of paraffins is a limiting factor in the use of middle distillates. Also, it is important to prepare diesel fuels adapted to the temperatures at which they will be used in motor vehicles, that is to say to the surrounding climate. Generally, cold operability of fuels at -10 ° C is sufficient in many warm or temperate countries. But in countries with cold climates, such as the Scandinavian countries, Canada and the countries of North Asia, one can reach temperatures of use of fuels well below -20 ° C. The same is true for domestic fuel oils stored outside buildings (houses, buildings, etc.). This suitability of the cold operability of fuels of the middle distillate type is important, in particular at cold starting of engines. If the paraffins are crystallized at the bottom of the tank, they can be entrained on start-up in the fuel circuit and in particular clog the filters and prefilters placed upstream of the injection systems (pump and injectors). Likewise for the storage of domestic fuel oils, paraffins precipitate at the bottom of the tank and can be entrained and obstruct the pipes upstream of the pump and the boiler supply system (nozzle and filter). It is evident that the presence of solids, such as paraffin crystals, prevents the normal circulation of the middle distillate.

Pour améliorer leur circulation soit dans le moteur, soit vers les chaudières, plusieurs types d'additifs ont vu le jour.To improve their circulation either in the engine or to the boilers, several types of additives have emerged.

Dans un premier temps, l'industrie pétrolière s'est attachée au développement des additifs dits fluidifiants à froid (en anglais cold flow improvers ou CFI) favorisant la dispersion des cristaux de paraffines et les empêchant ainsi de s'organiser en réseaux de grande taille, responsables de l'obstruction des pores de filtre. Ces additifs agissent essentiellement sur la température limite de filtrabilité (TLF) et le point d'écoulement, mais ne modifient pas le point de trouble.Initially, the oil industry focused on the development of so-called cold flow improvers (CFI) additives, which promote the dispersion of paraffin crystals and thus prevent them from being organized into large networks. , responsible for clogging the filter pores. These additives essentially act on the limit filterability temperature (TLF) and the pour point, but do not modify the cloud point.

L'art antérieur a décrit de nombreux additifs CFI (voir par exemple US 3 048 479 , US 3 627 838 , US 3 790 359 , US 3 961 961 , EP 261 957 ) qui sont en général des copolymères d'éthylène et d'ester insaturé, tels que copolymères éthylène/acétate de vinyle (EVA), éthylène/propionate de vinyle (EVP), éthylène/éthanoate de vinyle (EVE), éthylène/méthacrylate de méthyle (EMMA), et éthylène/fumarate d'alkyle.The prior art has described numerous CFI additives (see for example US 3,048,479 , US 3,627,838 , US 3,790,359 , US 3,961,961 , EP 261 957 ) which are in general copolymers of ethylene and unsaturated ester, such as ethylene / vinyl acetate (EVA), ethylene / vinyl propionate (EVP), ethylene / vinyl ethanoate (EVE), ethylene / vinyl methacrylate copolymers methyl (EMMA), and ethylene / alkyl fumarate.

Pour améliorer les propriétés des CFI conventionnels, l'art antérieur propose également des mélanges d'additifs conventionnels CFI de type éthylène/ester insaturé avec des agents lubrifiants (esters d'acide mono- ou polycarboxylique et de mono- ou polyalcools (voir par exemple EP 721 492 ), avec des agents anti-sédimentation (voir par exemple FR 2 490 669 ), avec des éthers (voir par exemple US 3 999 960 , EP187 488 ).To improve the properties of conventional CFIs, the prior art also provides mixtures of conventional CFI additives of ethylene / unsaturated ester type with lubricating agents (esters of mono- or polycarboxylic acid and of mono- or polyalcohols (see for example EP 721 492 ), with anti-sedimentation agents (see for example FR 2 490 669 ), with ethers (see for example US 3,999,960 , EP187 488 ).

On trouve également des additifs CFI améliorés qui sont des terpolymères ou des copolymères dérivant de plus de 3 monomères distincts.Improved CFI additives are also found which are terpolymers or copolymers derived from more than 3 distinct monomers.

Par exemple, US 6 509 424 décrit un procédé de préparation de terpolymères d'éthylène et d'au moins deux composés contenant des insaturations éthyléniques, tels que des esters vinyliques, des esters (méth)acryliques, des éthers alkyl vinyliques dans un réacteur tubulaire. Ces terpolymères peuvent être utilisés comme additifs améliorant l'écoulement à froid des pétroles et des distillats de pétrole.For example, US 6,509,424 describes a process for preparing ethylene terpolymers and at least two compounds containing ethylenic unsaturations, such as vinyl esters, (meth) acrylic esters, alkyl vinyl ethers in a tubular reactor. These terpolymers can be used as additives to improve the cold flow of oils and petroleum distillates.

US 3 642 459 décrit des terpolymères comprenant 40 à 89 % en poids d'éthylène, 10 à 40 % en poids d'ester vinylique dérivé d'acide carboxylique à courte chaîne (C2-C4), tel que l'acétate de vinyle, et de monoesters insaturés ayant une chaîne alkyle en C10-C22) ; ces terpolymères sont utilisés comme additifs pour abaisser le point d'écoulement de distillats de pétrole et comme agents anti-cires et d'améliorer leur filtrabilité. US 3,642,459 describes terpolymers comprising 40 to 89% by weight of ethylene, 10 to 40% by weight of vinyl ester derived from short chain carboxylic acid (C2-C4), such as vinyl acetate, and unsaturated monoesters having a C10-C22 alkyl chain); these terpolymers are used as additives to lower the pour point of petroleum distillates and as anti-wax agents and to improve their filterability.

US 4 156 434 décrit des terpolymères d'éthylène, d'acétate de vinyle et d'ester acrylique dérivant d'alcool en C12-C24 qui abaissent le point d'écoulement des carburants dans lesquels ils sont incorporés mais rien n'est dit sur l'amélioration de la filtrabilité à froid de ces additifs. US 4,156,434 describes terpolymers of ethylene, vinyl acetate and acrylic ester derived from C12-C24 alcohol which lower the pour point of the fuels in which they are incorporated but nothing is said about the improvement of the cold filterability of these additives.

WO 2005/054314 décrit des terpolymères d'alpha oléfine, d'ester vinylique et d'ester d'acide mono carboxylique alpha-beta insaturé utilisables. Sont exemplifiés des terpolymères, particulièrement préférés par le déposant, qui contiennent plus de 80 % en moles d'éthylène et moins de 9 % en moles d'acétate de vinyle. Or, ces terpolymères contenant moins de 9 % en moles d'acétate de vinyle, bien qu'ayant un effet sur la diminution de la TLF pour des distillats moyens contenant plus de 18 % de n-paraffines, ne sont pas satisfaisants pour ce qui concerne d'une part la solubilité et d'autre part la tendance au colmatage (ou filtrabilité à température ambiante) : on constate des colmatages de filtre dommageables. WO 2005/054314 discloses useful alpha olefin, vinyl ester and alpha-beta unsaturated monocarboxylic acid ester terpolymers. Exemplified are terpolymers, particularly preferred by Applicant, which contain more than 80 mole% ethylene and less than 9 mole% vinyl acetate. However, these terpolymers containing less than 9% by moles of vinyl acetate, although having an effect on the reduction of the TLF for middle distillates containing more than 18% of n-paraffins, are not satisfactory as far as concerns on the one hand solubility and on the other apart from the tendency to clogging (or filterability at room temperature): damaging filter clogging is observed.

EP 1.391.498 décrit des additifs améliorant la fluidité à basse température de distillats moyens qui sont des polymères vinyliques (A), de préférence des copolymères éthylène-ester vinylique, dont la quantité de matières insolubles dans l'hexane dépasse 60 % en poids à -20°C et est inférieure à 30 % en poids à 10°C ; les exemples de EP 1.391.498 montrent clairement que la température de filtrabilité (CFPP) est abaissée pour des copolymères et terpolymères dont la quantité de matière insoluble dans l'hexane dépasse 60 % en poids à -20°C et est inférieure à 30 % en poids à 10°C par rapport aux copolymères et terpolymères ayant les mêmes unités de récurrence présentes dans les mêmes proportions mais dont la quantité de matières insolubles dans l'hexane est en dehors de la plage revendiquée ; les copolymères exemplifiés sont des copolymères EVA et des terpolymères éthylène-acétate de vinyle-néodécanoate ou 2-éthylhexanoate de vinyle. EP 1,391,498 describes additives improving the low temperature fluidity of middle distillates which are vinyl polymers (A), preferably ethylene-vinyl ester copolymers, in which the amount of material insoluble in hexane exceeds 60% by weight at -20 ° C and is less than 30% by weight at 10 ° C; the examples of EP 1,391,498 clearly show that the filterability temperature (CFPP) is lowered for copolymers and terpolymers in which the amount of material insoluble in hexane exceeds 60% by weight at -20 ° C and is less than 30% by weight at 10 ° C by compared to copolymers and terpolymers having the same repeating units present in the same proportions but in which the amount of material insoluble in hexane is outside the claimed range; the exemplified copolymers are EVA copolymers and ethylene-vinyl acetate-neodecanoate or 2-ethylhexanoate vinyl terpolymers.

Il existe un besoin non résolu d'additifs pour améliorer la tenue à froid des carburants (TLF et point d'écoulement) tout en réduisant voire en éliminant le risque de colmatage, de manière à éviter de boucher les filtres des systèmes d'alimentation des moteurs ou chaudières (système d'injection et réservoirs).There is an unresolved need for additives to improve the cold behavior of fuels (TLF and pour point) while reducing or even eliminating the risk of clogging, so as to avoid clogging the filters of fuel supply systems. engines or boilers (injection system and tanks).

Description de l'inventionDescription of the invention

La présente invention concerne l'utilisation de copolymères comme additifs améliorant la tenue à froid des carburants (additifs CFI) ; ces copolymères sont des terpolymères d'éthylène, d'acétate de vinyle et d'acrylate d'éthyl-2-hexyle.The present invention relates to the use of copolymers as additives improving the cold resistance of fuels (CFI additives); these copolymers are terpolymers of ethylene, vinyl acetate and 2-ethylhexyl acrylate.

Les copolymères selon l'invention utilisables comme additifs CFI comprennent:

  • ▪ de 81 à 87 % en moles d'éthylène,
  • ▪ de 10,5 à moins de 12 % en moles d'acétate de vinyle,
  • ▪ de 1 à 8,5 % en moles d'acrylate d'éthyl-2-hexyle.
The copolymers according to the invention which can be used as CFI additives include:
  • ▪ from 81 to 87% by moles of ethylene,
  • ▪ from 10.5 to less than 12% by moles of vinyl acetate,
  • ▪ from 1 to 8.5 mol% of ethyl-2-hexyl acrylate.

Lesdits terpolymères sont inscrits dans un quadrilatère A1BC1D dans lequel A1, B, C1 et D représentent les sommets dudit quadrilatère et correspondent aux pourcentages molaires d'acétate de vinyle et d'acrylate d'éthyl-2-hexyle :

  • A1: 12 ; 2
  • B: 12 ; 6
  • C1: 10,5 ; 5
  • D: 10,5 ; 8,5.
Said terpolymers are inscribed in a quadrilateral A 1 BC 1 D in which A 1 , B, C 1 and D represent the vertices of said quadrilateral and correspond to the molar percentages of vinyl acetate and of 2-ethylhexyl acrylate:
  • A 1: 12; 2
  • B: 12; 6
  • C 1 : 10.5; 5
  • D: 10.5; 8.5.

Les copolymères selon l'invention qui sont des copolymères statistiques ont une masse moléculaire en nombre (Mw) mesurée par GPC en général comprise entre 3 000 et 30 000, et une masse moléculaire moyenne en nombre (Mn) mesurée par GPC en général comprise entre 1 000 et 15 000.The copolymers according to the invention which are random copolymers have a number molecular mass (Mw) measured by GPC generally between 3,000 and 30,000, and a number average molecular mass (Mn) measured by GPC generally between 1,000 and 15,000.

Ces copolymères peuvent être préparés de manière connue par tout procédé de polymérisation, (voir par exemple, Ullmann's Encyclopedia of Industrial Chemistry, 5ème Edition, "Waxes", Vol. A 28, p.146 ; US 3 627 838 ; EP 7 590 ) notamment par polymérisation radicalaire, de préférence sous haute pression, typiquement de l'ordre de 1 000 à 3 000 bars (100 à 300 MPa), de préférence de 1 500 à 2 000 bars (150 à 200 MPa), les températures de réaction allant en général de 160 à 320°C, de préférence de 200 à 280°C, et en présence d'au moins un initiateur radicalaire choisi en général parmi les peroxydes organiques et/ou les composés oxygénés ou azotés, et d'un régulateur de poids moléculaire (cétone ou aldéhyde aliphatique, ...). Les copolymères peuvent par exemple être préparés dans un réacteur tubulaire selon le procédé décrit dans US 6 509 424 .These copolymers can be prepared in a known manner by any polymerization process, (see for example, Ullmann's Encyclopedia of Industrial Chemistry, 5th Edition, "Waxes", Vol. A 28, p.146 ; US 3,627,838 ; EP 7,590 ) in particular by radical polymerization, preferably under high pressure, typically of the order of 1000 to 3000 bars (100 to 300 MPa), preferably from 1500 to 2000 bars (150 to 200 MPa), the temperatures of reaction generally ranging from 160 to 320 ° C, preferably from 200 to 280 ° C, and in the presence of at least one radical initiator generally chosen from organic peroxides and / or oxygen or nitrogen compounds, and a molecular weight regulator (ketone or aliphatic aldehyde, ...). The copolymers can for example be prepared in a tubular reactor according to the process described in US 6,509,424 .

Les compositions à base d'hydrocarbures dans lesquels les copolymères selon l'invention sont incorporés, sont choisis parmi tous types de fiouls ou carburants, tels carburants diesel, fiouls domestiques pour installations de chauffage (FOD), kérosène, fiouls d'aviation, fiouls lourds, etc ...Hydrocarbon-based compositions in which the copolymers according to the invention are incorporated, are chosen from all types of fuel oils or fuels, such as diesel fuels, domestic fuel oils for heating installations (FOD), kerosene, aviation fuel oils, heavy fuel oils, etc.

En général la teneur en soufre des compositions d'hydrocarbures est inférieure à 5000 ppm, de préférence inférieure à 500 ppm, et plus préférentiellement inférieure à 50 ppm, voire même inférieure à 10 ppm et avantageuse sans soufre.In general, the sulfur content of the hydrocarbon compositions is less than 5000 ppm, preferably less than 500 ppm, and more preferably less than 50 ppm, or even less than 10 ppm and advantageously without sulfur.

Les compositions à base d'hydrocarbures comprennent des distillats moyens de température d'ébullition comprise entre 100 et 500°C ; leur température de cristallisation commençante Tcc est souvent supérieure ou égale à -20°C, en général comprise entre -15°C et + 10°C. Ces distillats peuvent par exemple être choisis parmi les distillats obtenus par distillation directe d'hydrocarbures bruts, les distillats sous vide, les distillats hydrotraités, des distillats issus du craquage catalytique et/ou de l'hydrocraquage de distillats sous vide, les distillats résultant de procédés de conversion type ARDS (par désulfuration de résidu atmosphérique) et/ou de viscoréduction, les distillats issus de la valorisation des coupes Fischer Tropsch, les distillats résultant de la conversion BTL (biomass to liquid) de la biomasse végétale et/ou animale, prise seule ou en combinaison et/ou les esters d'huiles végétales et animales ou leurs mélanges.The hydrocarbon-based compositions comprise middle distillates with a boiling point of between 100 and 500 ° C; their starting crystallization temperature Tcc is often greater than or equal to -20 ° C, generally between -15 ° C and + 10 ° C. These distillates can for example be chosen from the distillates obtained by direct distillation of crude hydrocarbons, the vacuum distillates, the hydrotreated distillates, the distillates resulting from the catalytic cracking and / or the hydrocracking of vacuum distillates, the distillates resulting from ARDS-type conversion processes (by desulfurization of atmospheric residue) and / or visbreaking, distillates resulting from the upgrading of Fischer Tropsch cuts, distillates resulting from the BTL (biomass to liquid) conversion of plant and / or animal biomass, taken alone or in combination and / or the esters of vegetable and animal oils or their mixtures.

Les compositions d'hydrocarbures peuvent également contenir des distillats issus des opérations de raffinage plus complexes que ceux issus de la distillation directe des hydrocarbures qui peuvent par exemple provenir des procédés de craquage, hydrocraquage et/ou craquage catalytique et des procédés de viscoréduction.The hydrocarbon compositions can also contain distillates resulting from more complex refining operations than those resulting from the direct distillation of hydrocarbons which can for example come from cracking, hydrocracking and / or catalytic cracking processes and visbreaking processes.

Elles peuvent également contenir de nouvelles sources de distillats, parmi lesquelles on peut notamment citer :

  • les coupes les plus lourdes issues des procédés de craquage et de viscoréduction concentrées en paraffines lourdes, comprenant plus de 18 atomes de carbone,
  • les distillats synthétiques issus de la transformation du gaz tels que ceux issus du procédé Fischer Tropsch,
  • les distillats synthétiques résultant du traitement de la biomasse d'origine végétale et/ou animale, comme notamment le NexBTL,
  • et les huiles et/ou esters d'huiles végétales et/ou animales,
  • ou encore les biodiesel d'origine animale et/ou végétale.
They can also contain new sources of distillates, among which we can in particular quote:
  • the heaviest cuts resulting from the cracking and visbreaking processes concentrated in heavy paraffins, comprising more than 18 carbon atoms,
  • synthetic distillates resulting from the transformation of gas such as those resulting from the Fischer Tropsch process,
  • synthetic distillates resulting from the treatment of biomass of plant and / or animal origin, such as in particular NexBTL,
  • and oils and / or esters of vegetable and / or animal oils,
  • or else biodiesel of animal and / or vegetable origin.

Ces nouvelles bases carburants peuvent être utilisées seules ou en mélange avec des distillats moyens pétroliers classiques comme base carburant et/ou base de fioul domestique ; elles comprennent en général de longues chaînes paraffiniques supérieures ou égales à 10 atomes de carbone et préférentiellement de C14 à C30.These new fuel bases can be used alone or as a mixture with conventional petroleum middle distillates as fuel base and / or domestic fuel oil base; they generally comprise long paraffinic chains greater than or equal to 10 carbon atoms and preferably from C14 to C30.

Les copolymères tels que définis précédemment de Mw comprise entre 5 000 et 27 000 et de Mn comprise entre 1 500 et 22 000, de préférence de Mw comprise entre 5 000 et 25 000 et de Mn comprise entre 1 500 et 20 000 sont particulièrement efficaces lorsqu'ils sont incorporés à des distillats moyens légers et/ou à basse teneur en soufre (typiquement inférieure à 50 ppm) et/ou à température de cristallisation commençante basse (typiquement pouvant aller jusqu'à - 20°C). Par distillats moyens légers, on entend des distillats dont le contenu en n-paraffines ayant 24 atomes de carbone ou plus va de 0 à environ inférieur à 0,7 % en poids de la composition totale de carburant ; dont les n-paraffines en C18-C23 représentent environ 3 à environ 5 % du poids total du carburant et dont le rapport massique des n-paraffines en C18-C23 par rapport aux paraffines en C24 et plus va en général de 10 à 35.The copolymers as defined above with Mw between 5,000 and 27,000 and with Mn between 1,500 and 22,000, preferably with Mw between 5,000 and 25,000 and Mn between 1,500 and 20,000 are particularly effective. when they are incorporated into light middle distillates and / or low sulfur content (typically less than 50 ppm) and / or low starting crystallization temperature (typically up to -20 ° C). By light middle distillates is meant distillates in which the content of n-paraffins having 24 carbon atoms or more ranges from 0 to approximately less than 0.7% by weight of the total fuel composition; in which the C18-C23 n-paraffins represent approximately 3 to approximately 5% of the total weight of the fuel and in which the mass ratio of the C18-C23 n-paraffins relative to the C24 and more paraffins generally ranges from 10 to 35.

Les copolymères de Mw comprise entre 5 000 et 10 000 et de Mn comprise entre 1 500 et 8 000, de préférence de Mw comprise entre 5 000 et 8 000 et de Mn comprise entre 1 500 et 5 000 sont particulièrement efficaces lorsqu'ils sont incorporés à des distillats moyens lourds et/ou à température de cristallisation commençante plutôt élevée (typiquement pouvant aller de 0 à 15°C). Par distillats moyens lourds, on entend des distillats dont le contenu en n-paraffines ayant 24 atomes de carbone ou plus va d'environ 0,7 à environ 2% en poids de la composition totale de carburant ; dont les n-paraffines en C18-C23 représentent environ 1 à environ 10 % du poids total du carburant et dont le rapport massique des n-paraffines en C18-C23 aux paraffines en C24+ va en général de 1 à 10.Copolymers of Mw between 5,000 and 10,000 and with Mn between 1,500 and 8,000, preferably with Mw between 5,000 and 8,000 and Mn between 1,500 and 5,000 are particularly effective when they are used. incorporated in heavy middle distillates and / or at a rather high starting crystallization temperature (typically ranging from 0 to 15 ° C). By heavy middle distillates is meant distillates in which the content of n-paraffins having 24 carbon atoms or more ranges from about 0.7 to about 2% by weight of the total fuel composition; in which the C18-C23 n-paraffins represent approximately 1 to approximately 10% of the total weight of the fuel and in which the mass ratio of C18-C23 n-paraffins to C24 + paraffins generally ranges from 1 to 10.

Les copolymères peuvent être ajoutés tels quels dans les compositions d'hydrocarbures ou de manière préférentielle sous forme de solutions concentrées, en particulier des solutions contenant de 50 à 80 %, de préférence de 60 à 70 % en poids de copolymère(s) dans un solvant, tel que les hydrocarbures aliphatiques ou aromatiques, seuls ou en mélange (naphta, kérosène, fractions d'hydrocarbures, telles que solvant Solvesso, hydrocarbures paraffiniques, tels que pentane, hexane.The copolymers can be added as such in the hydrocarbon compositions or preferably in the form of concentrated solutions, in particular solutions containing from 50 to 80%, preferably from 60 to 70% by weight of copolymer (s) in a solvent, such as aliphatic or aromatic hydrocarbons, alone or as a mixture (naphtha, kerosene, hydrocarbon fractions, such as Solvesso solvent, paraffinic hydrocarbons, such as pentane, hexane.

Selon un mode de réalisation préféré de l'invention, les compositions d'hydrocarbures comprennent de 10 à 5 000 ppm en poids d'au moins un copolymère décrit plus haut éventuellement, de préférence de 100 à 1 000 ppm, et avantageusement de 150 à 500 ppm.According to a preferred embodiment of the invention, the hydrocarbon compositions comprise from 10 to 5,000 ppm by weight of at least one copolymer described above optionally, preferably from 100 to 1,000 ppm, and advantageously from 150 to 500 ppm.

Outre les additifs CFI ou additifs de tenue à froid décrits plus haut, les compositions d'hydrocarbures peuvent également contenir un ou plusieurs autres additifs différents des copolymères selon l'invention, choisis parmi les détergents, les agents anti-corrosion, les dispersants, les désémulsifiants, des agents anti-mousse, des biocides, des réodorants, des additifs procétane, les modificateurs de friction, les additifs de lubrifiance ou additifs d'onctuosité, des agents d'aide à la combustion (promoteurs catalytiques de combustion et de suie), les agents améliorant le point de trouble, le point d'écoulement, la température limite de filtrabilité, des agents anti-sédimentation, les agents anti-usure et/ou les agents modifiant la conductivité.In addition to the CFI additives or cold resistance additives described above, the hydrocarbon compositions may also contain one or more other additives other than the copolymers according to the invention, chosen from detergents, anti-corrosion agents, dispersants, demulsifiers, anti-foam agents, biocides, reodorants, procetane additives, friction modifiers, lubricity additives or lubricity additives, combustion aids (catalytic combustion and soot promoters) , agents improving the cloud point, the pour point, the limit temperature of filterability, anti-sedimentation agents, anti-wear agents and / or agents modifying the conductivity.

Parmi ces additifs, on peut citer particulièrement :

  1. a) les additifs procétane, notamment (mais non limitativement) choisis parmi les nitrates d'alkyle, de préférence le nitrate de 2-éthyl hexyle, les peroxydes d'aroyle, de préférence le peroxyde de benzyle, et les peroxydes d'alkyle, de préférence le peroxyde de ter-butyle ;
  2. b) les additifs anti-mousse, notamment (mais non limitativement) choisis parmi les polysiloxanes, les polysiloxanes oxyalkylés, et les amides d'acides gras issus d'huiles végétales ou animales. Des exemples de tels additifs sont donnés dans EP 861 882 , EP 663 000 , EP 736 590 ;
  3. c) les additifs détergents et/ou anti-corrosion, notamment (mais non limitativement) choisis dans le groupe constitué par les amines, les succinimides, les alkénylsuccinimides, les polyalkylamines, les polyalkyles polyamines et les polyétheramines. Des exemples de tels additifs sont donnés dans EP 938 535 .
  4. d) additif de lubrifiance ou agent anti-usure, notamment (mais non limitativement) choisi dans le groupe constitué par les acides gras et leurs dérivés ester ou amide, notamment le monooléate de glycérol, et les dérivés d'acides carboxyliques mono- et polycycliques. Des exemples de tels additifs sont donnés dans les documents suivants: EP 680 506 , EP 860 494 , WO 98/04656 , EP 915 944 , FR2 772 783 , FR 2 772 784 .
  5. e) les additifs de point de trouble, notamment (mais non limitativement) choisis dans le groupe constitué par les terpolymères oléfine à chaîne longue/ester (méth)acrylique /maléimide, et les polymères d'esters d'acides fumarique /maléique. Des exemples de tels additifs sont donnés dans EP 71 513 , EP 100 248 , FR 2 528 051 , FR 2 528 051 , FR 2 528 423 , EP1 12 195 , EP 1 727 58 , EP 271 385 , EP 291367 ;
  6. f) les additifs d'anti-sédimentation et/ou dispersants de paraffines notamment (mais non limitativement) choisis dans le groupe constitué par les copolymères acide (méth)acrylique/(méth)acrylate d'alkyle amidifié par une polyamine, les alkénylsuccinimides de polyamine, les dérivés d'acide phtalamique et d'amine grasse à double chaîne ; des résines alkyl phénol. Des exemples de tels additifs sont donnés dans EP 261 959 , EP593 331 , EP 674 689 , EP 327 423 , EP 512 889 , EP 832 172 ; US 2005/0223631 ; US 5 998 530 ; WO 93/14178 .
  7. g) les additifs polyfonctionnels d'opérabilité à froid choisis dans le groupe constitué par les polymères à base d'oléfine et de nitrate d'alkényle tels que décrits dans EP 573 490 . ;
  8. h) d'autres additifs CFI améliorant la tenue à froid et la filtrabilité, tels que les copolymères EVA et/ou EVP.
Among these additives, there may be mentioned in particular:
  1. a) procetane additives, in particular (but not limited to) chosen from alkyl nitrates, preferably 2-ethylhexyl nitrate, aroyl peroxides, preferably benzyl peroxide, and alkyl peroxides, preferably tert-butyl peroxide;
  2. b) anti-foam additives, in particular (but not limited to) chosen from polysiloxanes, oxyalkylated polysiloxanes, and fatty acid amides obtained from vegetable or animal oils. Examples of such additives are given in EP 861 882 , EP 663,000 , EP 736 590 ;
  3. c) detergent and / or anti-corrosion additives, in particular (but not limited to) chosen from the group consisting of amines, succinimides, alkenylsuccinimides, polyalkylamines, polyalkyl polyamines and polyetheramines. Examples of such additives are given in EP 938 535 .
  4. d) lubricity additive or anti-wear agent, in particular (but not limited to) chosen from the group consisting of fatty acids and their ester or amide derivatives, in particular glycerol monooleate, and mono- and polycyclic carboxylic acid derivatives . Examples of such additives are given in the following documents: EP 680 506 , EP 860 494 , WO 98/04656 , EP 915 944 , FR2 772 783 , FR 2 772 784 .
  5. e) cloud point additives, in particular (but not limited to) chosen from the group consisting of long-chain olefin / (meth) acrylic ester / maleimide terpolymers, and polymers of esters of fumaric / maleic acids. Examples of such additives are given in EP 71 513 , EP 100 248 , FR 2 528 051 , FR 2 528 051 , FR 2 528 423 , EP1 12 195 , EP 1 727 58 , EP 271 385 , EP 291367 ;
  6. f) anti-sedimentation additives and / or paraffin dispersants, in particular (but not limited to) chosen from the group consisting of (meth) acrylic acid / (meth) acrylate copolymers of alkyl amidated with a polyamine, alkenylsuccinimides of polyamine, phthalamic acid and double chain fatty amine derivatives; alkyl phenol resins. Examples of such additives are given in EP 261 959 , EP593 331 , EP 674 689 , EP 327 423 , EP 512 889 , EP 832 172 ; US 2005/0223631 ; US 5,998,530 ; WO 93/14178 .
  7. g) polyfunctional cold operability additives chosen from the group consisting of olefin-based polymers and alkenyl nitrate as described in EP 573 490 . ;
  8. h) other CFI additives improving cold resistance and filterability, such as EVA and / or EVP copolymers.

Ces autres additifs sont en général ajoutés en quantité allant de 100 à 1 000 ppm (chacun).These other additives are generally added in an amount ranging from 100 to 1000 ppm (each).

Les additifs de tenue à froid améliorés selon l'invention peuvent être ajoutés dans les compositions d'hydrocarbures au sein de la raffinerie, et/ou être incorporés en aval de la raffinerie, éventuellement en mélange avec d'autres additifs, sous forme de package ou paquet d'additifs.The improved cold resistance additives according to the invention can be added to the hydrocarbon compositions within the refinery, and / or be incorporated downstream of the refinery, optionally as a mixture with other additives, in the form of a package. or package of additives.

ExemplesExamples

Dans un réacteur tubulaire, on synthétise par polymérisation radicalaire sous haute pression (1 400 à 2 500 bars (140 à 250 MPa) et à une température de polymérisation de 200 à 280°C des terpolymères d'éthylène, d'acétate de vinyle et d'acrylate d'éthyl-2, hexyle. La synthèse est réalisée en utilisant un aldéhyde aliphatique (propanal) pour contrôler les masses moléculaires et en utilisant des peroxydes comme initiateurs de polymérisation. Dans le tableau 1 ci-dessous, sont indiquées les Mn et Mw des terpolymères synthétisés ainsi que leurs pourcentages des monomères. Tableau 1 : Caractéristiques des polymères synthétisés Copolymère [acétate de vinyle] [acrylate d'éthyl-2 hexyle] Mn Mw % poids %moles % poids % moles 6 (comparatif) 13,3 6,6 22,1 5,1 12 627 14 610 7 (comparatif) 13,1 6,5 22,4 5,2 8 842 10 460 12 (comparatif) 27,6 13,7 20,7 4,8 11180 13255 13 (comparatif) 28,4 14,1 20,4 4,7 12100 14372 16 (comparatif) 19,3 9,6 21,5 5 4 498 8 443 18 (comparatif) 36,7 17 3,5 0,8 10000 11000 17 19 10,4 30,8 7,9 12000 15000 19 (comparatif) 28 11 0 0 3000 8000 20 (comparatif) 30,5 12 0 0 4000 9000 In a tubular reactor, are synthesized by radical polymerization under high pressure (1,400 to 2,500 bars (140 to 250 MPa) and at a polymerization temperature of 200 to 280 ° C terpolymers of ethylene, vinyl acetate and of ethyl-2, hexyl acrylate. The synthesis is carried out using an aliphatic aldehyde (propanal) to control the molecular masses and using peroxides as polymerization initiators. In Table 1 below, the Mn are indicated. and Mw of the terpolymers synthesized as well as their percentages of the monomers. Table 1: Characteristics of the polymers synthesized Copolymer [vinyl acetate] [2-ethylhexyl acrylate] Mn Mw % weight % moles % weight % moles 6 (comparative) 13.3 6.6 22.1 5.1 12 627 14,610 7 (comparative) 13.1 6.5 22.4 5.2 8,842 10,460 12 (comparative) 27.6 13.7 20.7 4.8 11180 13255 13 (comparative) 28.4 14.1 20.4 4.7 12100 14372 16 (comparative) 19.3 9.6 21.5 5 4,498 8,443 18 (comparative) 36.7 17 3.5 0.8 10,000 11000 17 19 10.4 30.8 7.9 12000 15000 19 (comparative) 28 11 0 0 3000 8000 20 (comparative) 30.5 12 0 0 4000 9000

On évalue l'aptitude à l'amélioration de la tenue à froid de ces terpolymères en les incorporant dans des 2 distillats de type gazole moteur appelé GOM 1 et GOM 2 dont les caractéristiques sont réunies dans le tableau 2 ci-dessous. Tableau 2 : Caractéristiques des carburants Distillation ASTM D86 GOM 1 GOM 2 T90-T20 (°C) 129,6 100,4 PF-T90 (°C) 19,5 24,9 T95 (°C) 353,5 362,4 Point de trouble(°C) NF EN 23015 -6 -4 TLF (°C) EN 116 -6 -7 Point d'écoulement (°C) NF T 60105 -15 -10 Teneur en Paraffines (% masse) Chromatographie 14,72 14,68 TCC (°C) IP 389 -6,2 -6,3 Teneur en soufre (ppm) EN ISO 20846 18,6 38 The ability to improve the cold resistance of these terpolymers is evaluated by incorporating them into 2 distillates of motor diesel type called GOM 1 and GOM 2, the characteristics of which are given in Table 2 below. Table 2: Fuel characteristics ASTM D86 Distillation GOM 1 GOM 2 T90-T20 (° C) 129.6 100.4 PF-T90 (° C) 19.5 24.9 T95 (° C) 353.5 362.4 Cloud point (° C) NF EN 23015 -6 -4 TLF (° C) EN 116 -6 -7 Pour point (° C) NF T 60105 -15 -10 Paraffin content (% mass) Chromatography 14.72 14.68 TCC (° C) IP 389 -6.2 -6.3 Sulfur content (ppm) EN ISO 20846 18.6 38

On incorpore 400 ppm en poids de chaque copolymère ci-dessous dans le distillat de type gazole moteur appelé GOM 1 puis on mesure l'indice de colmatage FBT (Filter Blocking Tendency) selon la norme IP 387. Le GOM 1 non additivé présente un indice de colmatage FBT de 1,01. On constate que le terpolymère 17 selon l'invention permet de ne pas dégrader la tendance au colmatage du GOM 1 c'est-à-dire que le GOM 1 additivé avec 400 ppm de terpolymère présente un FBT inférieur à 1,41. Les résultats sont présentés dans le tableau 3 ci-dessous. Tableau 3 Tendance au colmatage (IP387) du GOM 1 additivé à 400 ppm des différents terpolymères. Additif ajouté Indice de colmatage FBT (IP 387) 6 (comparatif) 6,08 7 (comparatif) 6,08 12 (comparatif) 1,01 13 (comparatif) 1,03 16 (comparatif) 5,1 17 1,0 18 (comparatif) 1,24 19 (comparatif) 5,1 20 (comparatif) 1,9 400 ppm by weight of each copolymer below is incorporated into the distillate of motor diesel type called GOM 1 and then the FBT (Filter Blocking Tendency) clogging index is measured according to the IP 387 standard. GOM 1 without additives has an index. 1.01 FBT clogging. It is observed that the terpolymer 17 according to the invention makes it possible not to degrade the tendency for GOM 1 to clog, that is to say that the GOM 1 additive with 400 ppm of terpolymer has an FBT of less than 1.41. The results are shown in Table 3 below. Table 3 Tendency to clogging (IP387) of GOM 1 additivated to 400 ppm of the various terpolymers. Additive added FBT clogging index (IP 387) 6 (comparative) 6.08 7 (comparative) 6.08 12 (comparative) 1.01 13 (comparative) 1.03 16 (comparative) 5.1 17 1.0 18 (comparative) 1.24 19 (comparative) 5.1 20 (comparative) 1.9

On mesure l'efficacité en tenue à froid TLF des terpolymères incorporés dans les GOM 1 et GOM 2 à la concentration de 210 ppm ; les résultats sont réunis dans le tableau 4. Tableau 4 : Tests d'efficacité TLF sur 2 gazoles à basse teneur en soufre. Additif ajouté Mesures de TLF(°C) EN 116 GOM 1 GOM 2 210 ppm 210 ppm Sans additif -6 -5 6 -15 7 -16 -15 12 -7 -4 13 -7 -5 17 -19 - 18 -7 - 19 -15 - 20 -16 - The efficiency in cold strength TLF of the terpolymers incorporated in the GOM 1 and GOM 2 at a concentration of 210 ppm is measured; the results are collated in Table 4. Table 4: TLF efficiency tests on 2 low sulfur gas oils. Additive added TLF measurements (° C) EN 116 GOM 1 GOM 2 210 ppm 210 ppm Additives free -6 -5 6 -15 7 -16 -15 12 -7 -4 13 -7 -5 17 -19 - 18 -7 - 19 -15 - 20 -16 -

On constate que le terpolymère 17 selon l'invention est le plus efficace sur le gazole GOM 1. Par ailleurs, à partir des résultats du tableau 3, on constate que le terpolymère 17 ajouté à raison de 400 ppm dans le GOM 1 ne dégrade pas la tendance au colmatage. Ceci, n'est pas le cas des terpolymères comparatifs 6 ; 7 ; 16 et 18 selon WO 2005/054314 qui dégradent fortement la tendance au colmatage mesurée selon l'IP 387 et ne sont pas aussi efficaces en TLF que l'additif 17 de l'invention.It is observed that the terpolymer 17 according to the invention is the most effective on gas oil GOM 1. Moreover, from the results of Table 3, it is noted that the terpolymer 17 added at a rate of 400 ppm in GOM 1 does not degrade. the tendency to clogging. This is not the case with the comparative terpolymers 6; 7; 16 and 18 according to WO 2005/054314 which strongly degrade the tendency to clogging measured according to IP 387 and are not as effective in TLF as additive 17 of the invention.

Claims (9)

  1. Use, as additive which improves the resistance to cold and the filterability of fuels, of at least one terpolymer comprising units derived from ethylene, units derived from vinyl acetate and units derived from 2-ethylhexyl acrylate, comprising:
    - from 81 mol% to 87 mol% of ethylene,
    - from 10.5 mol% to less than 12 mol% of vinyl acetate,
    - from 1 mol% to 8.5 mol% of 2-ethylhexyl acrylate, the said terpolymer being included in a quadrilateral A1BC1D in which A1, B, C1 and D represent the apexes of the said quadrilateral and correspond to the molar percentages of vinyl acetate and 2-ethylhexyl acrylate:
    A1: 12; 2
    B: 12; 6
    C1: 10.5; 5
    D: 10.5; 8.5.
  2. Use according to Claim 1 of at least one terpolymer with a number-average molecular weight (Mw), measured by GPC, of between 3000 and 30 000, preferably 3000 to 20 000, and a number-average molecular weight (Mn), measured by GPC, in general of between 1000 and 20 000, preferably ranging from 1500 to 15 000.
  3. Use according to either one of Claims 1 and 2 of at least one terpolymer as additive which improves the resistance to cold and the filterability without damaging the tendency towards clogging of middle distillates, such as diesel fuels, domestic heating oils, kerosene, aviation fuels or heavy fuel oils.
  4. Use according to any one of Claims 1 to 3 of at least one terpolymer as additive which improves the resistance to cold and the filterability of fuels, the sulfur content of which is less than 5000 ppm, preferably less than 500 ppm, more preferably less than 50 ppm, indeed even less than 10 ppm, and advantageously of fuels without sulfur.
  5. Hydrocarbon composition comprising a major amount of a middle distillate with a boiling point ranging from 100 to 500°C and of 10 to 5000 ppm by weight of at least one terpolymer comprising units derived from ethylene, units derived from vinyl acetate and units derived from 2-ethylhexyl acrylate, comprising:
    - from 81 mol% to 87 mol% of ethylene,
    - from 10.5 mol% to less than 12 mol% of vinyl acetate,
    - from 1 mol% to 8.5 mol% of 2-ethylhexyl acrylate, the said terpolymer being included in a quadrilateral A1BC1D in which A1, B, C1 and D represent the apexes of the said quadrilateral and correspond to the molar percentages of vinyl acetate and 2-ethylhexyl acrylate:
    A1: 12; 2
    B: 12; 6
    C1: 10.5; 5
    D: 10.5; 8.5.
  6. Composition according to Claim 5, characterized in that it contains biodiesel of animal and/or vegetable origin.
  7. Composition according to Claim 5 or 6, characterized in that it is chosen from diesel fuels, domestic heating oils, kerosene, aviation fuels or heavy fuel oils.
  8. Composition according to any one of Claims 5 to 7, characterized in that it comprises from 100 to 1000 ppm by weight of the said terpolymer, preferably from 150 to 500 ppm.
  9. Composition according to any one of Claims 5 to 8, characterized in that it comprises one or more other additives, different from the terpolymers according to the invention, chosen from detergents, corrosion inhibitors, dispersants, demulsifiers, antifoam agents, biocides, reodorants, cetane number improvers, friction modifiers, slip agents or lubricity additives, combustion aids (catalytic promoters of combustion and of soot), agents which improve the cloud point, the pour point or the cold filter plugging point, antisettling agents, antiwear agents and/or conductivity modifiers.
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