EP2429718B1 - Painting unit - Google Patents

Painting unit Download PDF

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Publication number
EP2429718B1
EP2429718B1 EP11726679.1A EP11726679A EP2429718B1 EP 2429718 B1 EP2429718 B1 EP 2429718B1 EP 11726679 A EP11726679 A EP 11726679A EP 2429718 B1 EP2429718 B1 EP 2429718B1
Authority
EP
European Patent Office
Prior art keywords
painting
chamber
robot
wheel
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11726679.1A
Other languages
German (de)
French (fr)
Other versions
EP2429718A1 (en
Inventor
Armin Guder
Siegfried Guder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guder GmbH
Original Assignee
Guder GmbH
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Filing date
Publication date
Application filed by Guder GmbH filed Critical Guder GmbH
Publication of EP2429718A1 publication Critical patent/EP2429718A1/en
Application granted granted Critical
Publication of EP2429718B1 publication Critical patent/EP2429718B1/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
    • B05B13/0457—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles specially designed for applying liquid or other fluent material to 3D-surfaces of the articles, e.g. by using several moving spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations

Definitions

  • the invention relates to a system for painting the wheelsets of rail vehicles, which is provided with at least one painting chamber, which is provided with a track, which is passable with the wheelset to be painted, and with a painting robot.
  • the wheelsets of different vehicles are painted by painting robots, the uniformity of the job is of considerable importance.
  • From the DE 196 29 288 Al is a paint shop for painting rims of motor vehicles is known, the holder is provided with at least one pair of drive wheels, which engages with the outer periphery of the rim base in frictional engagement and so set the rim during painting in rotation. From the DE 23 06 851 C3 a paint shop for car bodies is known, which are conveyed on rails suspended to coating stations.
  • the DE 196 49 538 A1 shows a conventional in such devices coating robot.
  • DE 526 844 discloses a paint shop according to the preamble of claim 1.
  • the Lackierroboters on one side of the paint further raises the problem that concerns relatively close to the side in the known paint shops of the steering knuckles, so that the freedom of movement of the industrial robot is limited, is further in the known systems, the painting of the inward facing side of the Rades that is problematic near the side wall that receives the painting robot.
  • the invention has for its object to provide a paint shop, which takes into account the difficult space conditions in the paint chamber.
  • this object is achieved in that a track section is disposed within the painting on a rotatable at least ⁇ 90 ° or 270 ° plate, the running on the plate track section is provided centrally with a break and the plate provided with at least one pair of drive wheels is that occurs through the interruption of the track section through with the running surface of a wheel or the rim of the wheel in frictional engagement and so set the wheelset during its painting by the painting robot in rotation.
  • a preferred embodiment is characterized in that the painting robot is introduced into a side wall of the painting chamber, wherein the body of the painting robot is arranged outside the painting chamber and the controllable arm of the painting robot is disposed within the painting chamber.
  • the painting chamber consists of a - not further to be explained - cleaning chamber, arranged in the direction of the wheelset to be painted behind it - also not further to be explained - drying chamber and a rear disposed paint booth 12, the various chambers are separated by closable gates from each other.
  • the painting chamber 14 is provided with a plate 18, on which a track section is arranged.
  • the plate is ⁇ 90 ° or 270 ° from the position in which its track section with the track is otherwise aligned, rotatable.
  • the running on the plate 18 track section is centrally provided with a break.
  • the plate 18 further comprises a pair of drive wheels 20, which are frictionally engaged by the interruption of the track section with the tread of the wheel or the rim of the wheel and so set the wheel 10 on the paint through the painting robot in rotation.
  • the wheel set which has moved into the center of the painting chamber, is detected by the pair of drive wheels 20. Then, the plate is rotated by + 90 °, so that the axis of the wheelset 16 to be painted runs parallel to the tracks.
  • the painting robot 16 whose body is disposed outside the painting chamber and whose arm is disposed within the painting chamber 14, then paints in accordance with a program determining the movement of the arm, the surfaces of the one wheel, the knuckle and one half of the axle shaft.
  • the painting is carried out under constant rotation of the wheelset, which is effected by the drive wheels 20. After painting the one half of the wheel set turning the plate 18 by 180 °, so that now the other half of the wheelset for the arm of the Lakierroboters 16 is accessible, then there is the painting of the other half of the wheelset under the rotation.
  • the plate 18 is rotated by a further 90 °, so that the wheels are aligned with the track again and the wheelset can be driven off.
  • the proposed here training the paint chamber of a paint shop allows uniform painting even in difficult spatial conditions within the paint, wherein the arm of the painting robot can be made shorter than the wheelset, which is relevant in so far as the stability of the Lackierarms by an oversized length is negatively influenced.

Landscapes

  • Spray Control Apparatus (AREA)
  • Manipulator (AREA)

Description

Die Erfindung betrifft eine Anlage zum Lackieren der Radsätze von Schienenfahrzeugen, die mit wenigstens einer Lackierkammer, welche mit einem Gleis, das mit dem zu lackierenden Radsatz befahrbar ist, und mit einem Lackierroboter versehen ist, aufweist.The invention relates to a system for painting the wheelsets of rail vehicles, which is provided with at least one painting chamber, which is provided with a track, which is passable with the wheelset to be painted, and with a painting robot.

Die Radsätze von verschiedenen Fahrzeugen werden von Lackierrobotern lackiert, wobei die Gleichmäßigkeit des Auftrags von erheblicher Bedeutung ist.The wheelsets of different vehicles are painted by painting robots, the uniformity of the job is of considerable importance.

Aus der DE 196 29 288 Al ist eine Lackieranlage zum Lackieren von Felgen von Kraftfahrzeugen bekannt, deren Halterung mit wenigsten einem Paar von Antriebsrädern versehen ist, die mit dem Außenumfang des Felgenbetts in reibschlüsigen Eingriff tritt und so die Felge während des Lackierens in Drehung versetzt. Aus der DE 23 06 851 C3 ist eine Lackieranlage für KFZ-Karosserien bekannt, die an Schienen hängend zu Beschichtungsstationen gefördert werden. Die DE 196 49 538 A1 zeigt einen bei derartigen Vorrichtungen übliche Beschichtungsroboter.From the DE 196 29 288 Al is a paint shop for painting rims of motor vehicles is known, the holder is provided with at least one pair of drive wheels, which engages with the outer periphery of the rim base in frictional engagement and so set the rim during painting in rotation. From the DE 23 06 851 C3 a paint shop for car bodies is known, which are conveyed on rails suspended to coating stations. The DE 196 49 538 A1 shows a conventional in such devices coating robot.

DE 526 844 offenbart eine lackieranlage gemäß dem Oberbegriff des Anspruchs 1. DE 526 844 discloses a paint shop according to the preamble of claim 1.

Bei Einsatz des Lackierroboters stellt sich das Problem, dass die Radsätze relativ lang sind, und der Arm des Industrieroboters entsprechend lang auszubilden ist. Bei einer Anordnung des Lackierroboters an einer Seite der Lackierkammer stellt sich weiter das Problem, dass sich bei den bekannten Lackieranlagen der Achsschenkel relativ nah an der Seite betrifft, sodass die Bewegungsfreiheit des Industrieroboters begrenzt ist, weiter ist bei den bekannten Anlagen das Lackieren der nach innen weisenden Seite des Rades, das sich in der Nähe der Seitenwand, die den Lackierroboter aufnimmt, problematisch ist.When using the painting robot, the problem arises that the wheelsets are relatively long, and the arm of the industrial robot is correspondingly long form. In an arrangement the Lackierroboters on one side of the paint further raises the problem that concerns relatively close to the side in the known paint shops of the steering knuckles, so that the freedom of movement of the industrial robot is limited, is further in the known systems, the painting of the inward facing side of the Rades that is problematic near the side wall that receives the painting robot.

Der Erfindung liegt die Aufgabe zugrunde, eine Lackieranlage zu schaffen, die den schwierigen Raumverhältnissen in der Lackierkammer Rechnung trägt.The invention has for its object to provide a paint shop, which takes into account the difficult space conditions in the paint chamber.

Erfindungsgemäß wird diese Aufgabe dadurch gelöst, dass ein Gleisabschnitt innerhalb der Lackierkammer auf einem um wenigstens ± 90 ° oder 270 ° drehbaren Teller angeordnet ist, der auf dem Teller verlaufende Gleisabschnitt mittig mit einer Unterbrechung versehen ist und der Teller mit wenigstens einem Paar von Antriebsrädern versehen ist, das durch die Unterbrechung des Gleisabschnitts hindurch mit der Lauffläche eines Rades oder dem Kranz des Rades in reibschlüssigen Eingriff tritt und so den Radsatz bei dessen Lackierung durch den Lackierroboter in Drehung versetzt.According to the invention, this object is achieved in that a track section is disposed within the painting on a rotatable at least ± 90 ° or 270 ° plate, the running on the plate track section is provided centrally with a break and the plate provided with at least one pair of drive wheels is that occurs through the interruption of the track section through with the running surface of a wheel or the rim of the wheel in frictional engagement and so set the wheelset during its painting by the painting robot in rotation.

Eine bevorzugte Ausgestaltung ist dadurch gekennzeichnet, dass der Lackierroboter in einer Seitenwand der Lackierkammer eingebracht ist, wobei der Körper des Lackierroboters außerhalb der Lackierkammer angeordnet ist und der steuerbare Arm des Lackierroboters innerhalb der Lackierkammer angeordnet ist.A preferred embodiment is characterized in that the painting robot is introduced into a side wall of the painting chamber, wherein the body of the painting robot is arranged outside the painting chamber and the controllable arm of the painting robot is disposed within the painting chamber.

Die Erfindung wird im Vorgang anhand einer Zeichnung erläutert.The invention will be explained in the process with reference to a drawing.

Die Zeichnung zeigt:

  • Figur 1 eine Seitenansicht der erfindungsgemäßen Lackierkammer bei entfernten Seitenwänden, und
  • Figur 2 eine Draufsicht auf die Lackierkammer bei entfernten Deckwänden.
The drawing shows:
  • FIG. 1 a side view of the painting chamber according to the invention with the side walls removed, and
  • FIG. 2 a plan view of the paint chamber with removed deck walls.

Die Lackierkammer besteht aus einer - nicht weiter zu erläuternden - Reinigungskammer, einer in Laufrichtung des zu lackierenden Radsatzes, dahinter angeordneten - ebenfalls nicht weiter zu erläuternden - Trockenkammer und einer dahinter angeordneten Lackierkammer 12, wobei die verschiedenen Kammern über verschließbare Tore voneinander abgetrennt sind.The painting chamber consists of a - not further to be explained - cleaning chamber, arranged in the direction of the wheelset to be painted behind it - also not further to be explained - drying chamber and a rear disposed paint booth 12, the various chambers are separated by closable gates from each other.

Die Lackierkammer 14 ist mit einem Teller 18 versehen, auf dem ein Gleisabschnitt angeordnet ist. Der Teller ist ± 90 ° oder 270 ° aus der Position, in der sein Gleisabschnitt mit dem Gleis im Übrigen fluchtet, verdrehbar.The painting chamber 14 is provided with a plate 18, on which a track section is arranged. The plate is ± 90 ° or 270 ° from the position in which its track section with the track is otherwise aligned, rotatable.

Der auf dem Teller 18 verlaufene Gleisabschnitt ist mittig mit einer Unterbrechung versehen. Der Teller 18 weist weiter ein Paar von Antriebsrädern 20 auf, die durch die Unterbrechung des Gleisabschnitts hindurch mit der Lauffläche des Rads oder dem Kranz des Rads im reibschlüssigen Eingriff stehen und so den Radsatz 10 über dessen Lackierung durch den Lackierroboter in Drehung versetzt.The running on the plate 18 track section is centrally provided with a break. The plate 18 further comprises a pair of drive wheels 20, which are frictionally engaged by the interruption of the track section with the tread of the wheel or the rim of the wheel and so set the wheel 10 on the paint through the painting robot in rotation.

Zum Lackieren des Radsatzes wird der Radsatz, der in die Mitte der Lackierkammer verfahren ist, von dem Paar von Antriebsrädern 20 erfasst. Sodann erfolgt ein Drehen des Tellers um + 90 °, so dass die Achse des zu lackierenden Radsatzes 16 parallel zu den Gleisen verläuft.For painting the wheelset, the wheel set, which has moved into the center of the painting chamber, is detected by the pair of drive wheels 20. Then, the plate is rotated by + 90 °, so that the axis of the wheelset 16 to be painted runs parallel to the tracks.

Der Lackierroboter 16, dessen Körper außerhalb der Lackierkammer angeordnet ist und dessen Arm innerhalb der Lackierkammer 14 angeordnet ist, lackiert dann entsprechend einem die Bewegung des Arms bestimmenden Programm, die Flächen des einen Rades, den Achsschenkel und die eine Hälfte des Achsschafts. Um eine Gleichmäßigung im Auftrag des Lacks zu bewerkstelligen, erfolgt das Lackieren unter ständiger Drehung des Radsatzes, die von den Antriebsrädern 20 bewirkt wird. Nach dem Lackieren der einen Hälfte des Radsatzes erfolgt ein Drehen des Tellers 18 um 180 °, so dass nunmehr die andere Hälfte des Radsatzes für den Arm des Lakierroboters 16 zugänglich ist, es erfolgt sodann das Lackieren der anderen Hälfte des Radsatzes unter dessen Drehung.The painting robot 16, whose body is disposed outside the painting chamber and whose arm is disposed within the painting chamber 14, then paints in accordance with a program determining the movement of the arm, the surfaces of the one wheel, the knuckle and one half of the axle shaft. To accomplish a uniformity on behalf of the paint, the painting is carried out under constant rotation of the wheelset, which is effected by the drive wheels 20. After painting the one half of the wheel set turning the plate 18 by 180 °, so that now the other half of the wheelset for the arm of the Lakierroboters 16 is accessible, then there is the painting of the other half of the wheelset under the rotation.

Sodann erfolgt ein Drehen des Tellers 18 um weitere 90 °, so dass die Räder wieder mit dem Gleis fluchten und der Radsatz abgefahren werden kann.Then, the plate 18 is rotated by a further 90 °, so that the wheels are aligned with the track again and the wheelset can be driven off.

Die hier vorgeschlagene Ausbildung der Lackierkammer einer Lackieranlage erlaubt ein gleichmäßiges Lackieren auch bei schwierigen räumlichen Verhältnissen innerhalb der Lackierkammer, wobei der Arm des Lackierroboters kürzer als der Radsatz ausgebildet sein kann, was in sofern von Bedeutung ist, als die Stabilität des Lackierarms durch eine übergroße Länge negativ beeinflusst wird.The proposed here training the paint chamber of a paint shop allows uniform painting even in difficult spatial conditions within the paint, wherein the arm of the painting robot can be made shorter than the wheelset, which is relevant in so far as the stability of the Lackierarms by an oversized length is negatively influenced.

Claims (2)

  1. A paiting unit for painting wheel sets (10) of rail vehicles, having at least one painting chamber (12) that is provided with a track (14) on which the wheel set (10) to be painted can be shifted, and a painting robot (16),
    characterized in that
    a track section inside the painting chamber (14) is arranged on a plate (18) that can be rotated tHrough at least + 90° or 270°,
    the track section extending on the plate (18) is provided in the centre with an interruption, and
    the plate (18) is provided with at least one pair of drive wheels (20) that frictionally engages, through the interruption of the track section, the running surface of a wheel or the rim of a wheel and thus sets in rotation the wheel set (10) when it it is painted by the painting robot (16).
  2. The painting unit according to Claim 1, characterized in that the painting robot (16) is incorporated into a side wall of the painting chamber (14), the body of the painting robot (16) being arranged outside the painting chamber (14) and the controllable arm of the painting robot (14) being arranged inside the painting chamber (14).
EP11726679.1A 2010-05-27 2011-04-19 Painting unit Active EP2429718B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010021716A DE102010021716B3 (en) 2010-05-27 2010-05-27 Paint finishing system for painting wheel sets of rail vehicles, has painting chamber, which is movable on wheel set to be painted and is provided with painting robot
PCT/DE2011/000425 WO2011147392A1 (en) 2010-05-27 2011-04-19 Painting system

Publications (2)

Publication Number Publication Date
EP2429718A1 EP2429718A1 (en) 2012-03-21
EP2429718B1 true EP2429718B1 (en) 2015-03-11

Family

ID=43829106

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11726679.1A Active EP2429718B1 (en) 2010-05-27 2011-04-19 Painting unit

Country Status (4)

Country Link
EP (1) EP2429718B1 (en)
DE (1) DE102010021716B3 (en)
DK (1) DK2429718T3 (en)
WO (1) WO2011147392A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR112017001892B1 (en) * 2014-07-31 2021-03-02 Geico S.P.A. station and installation to treat objects
DE102014015962B4 (en) * 2014-10-31 2016-10-13 Guder Strahltechnik GmbH Apparatus for blasting railway edge sets with a hermetic sealed chamber.
EP3685925B1 (en) * 2018-08-14 2022-10-26 pentanova cs GmbH Method and device for spray painting a workpiece
CN110052349A (en) * 2019-05-23 2019-07-26 济南希润自动化科技有限公司 Truck vehicle automatic pasting system and glue spreading method
CN113578590B (en) * 2021-07-26 2022-06-10 广东珩佳智能科技有限公司 Product position rotation adjusting and controlling device for spraying

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE526844C (en) * 1931-06-11 Albert Krautzberger Device for spraying barrels
DE2306851C3 (en) * 1973-02-12 1979-06-28 Otto Duerr Anlagenbau Gmbh, 7000 Stuttgart Method and device for conveying vehicle bodies or similar sized workpieces for carrying out a coating of the same
US5513938A (en) * 1995-04-03 1996-05-07 International Marketing, Inc. Wheel lift rotator
DE19629288C2 (en) * 1996-07-19 1999-06-17 Bernhard Wolf Device for uniform surface treatment of rim-like bodies
DE19649538A1 (en) * 1996-11-29 1998-06-04 Eisenmann Kg Maschbau Procedure for spraying car bodies
US6491755B1 (en) * 2000-09-11 2002-12-10 Adac Plastics, Inc. Painting apparatus with compound rack
JP5298665B2 (en) * 2008-06-30 2013-09-25 株式会社Ｉｈｉ Tube painting equipment

Also Published As

Publication number Publication date
EP2429718A1 (en) 2012-03-21
WO2011147392A1 (en) 2011-12-01
DE102010021716B3 (en) 2011-05-05
DK2429718T3 (en) 2015-04-13

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