EP2424688B1 - Verfahren zur herstellung aus titan hergestellter länglicher produkte - Google Patents
Verfahren zur herstellung aus titan hergestellter länglicher produkte Download PDFInfo
- Publication number
- EP2424688B1 EP2424688B1 EP10718244.6A EP10718244A EP2424688B1 EP 2424688 B1 EP2424688 B1 EP 2424688B1 EP 10718244 A EP10718244 A EP 10718244A EP 2424688 B1 EP2424688 B1 EP 2424688B1
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- ingots
- titanium
- diameter
- casting
- ingot
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims description 71
- 239000010936 titanium Substances 0.000 title claims description 63
- 229910052719 titanium Inorganic materials 0.000 title claims description 63
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 238000000034 method Methods 0.000 claims description 80
- 238000005266 casting Methods 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 36
- 238000002844 melting Methods 0.000 claims description 27
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 26
- 230000008018 melting Effects 0.000 claims description 26
- 238000000365 skull melting Methods 0.000 claims description 20
- 238000010891 electric arc Methods 0.000 claims description 7
- 239000000314 lubricant Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 2
- 239000000047 product Substances 0.000 description 87
- 238000009987 spinning Methods 0.000 description 45
- 230000008569 process Effects 0.000 description 33
- 230000004927 fusion Effects 0.000 description 32
- 238000005242 forging Methods 0.000 description 19
- 230000009467 reduction Effects 0.000 description 14
- 239000000203 mixture Substances 0.000 description 11
- 239000000155 melt Substances 0.000 description 8
- 239000000956 alloy Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 241001080024 Telles Species 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000004381 surface treatment Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010309 melting process Methods 0.000 description 3
- 238000005275 alloying Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004781 supercooling Methods 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 241001508691 Martes zibellina Species 0.000 description 1
- 241000897276 Termes Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 229940082150 encore Drugs 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000009659 non-destructive testing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000002601 radiography Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 210000003625 skull Anatomy 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 238000010313 vacuum arc remelting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/003—Drawing materials of special alloys so far as the composition of the alloy requires or permits special drawing methods or sequences
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/01—Extruding metal; Impact extrusion starting from material of particular form or shape, e.g. mechanically pre-treated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/04—Shaping in the rough solely by forging or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/005—Castings of light metals with high melting point, e.g. Be 1280 degrees C, Ti 1725 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
Definitions
- the invention relates to a method of manufacturing elongated products of titanium material, or titanium alloy, or blanks of such products.
- elongate product here refers to a metal part that has substantially smaller or even much smaller cross-sectional dimensions than its length.
- Elongated products include metal parts, the production of which usually comprises at least one spinning operation.
- the elongated product qualification is however not reserved for such parts.
- the elongated products more particularly comprise the metal parts resulting from a spinning operation, and comprise the profiled parts, including the hollow profiles and the tubes.
- a "blank" of an elongate product is an elongated piece that can undergo different shaping, machining or surface treatments to give rise to a finished product.
- the areas of use of elongated products made of titanium or titanium alloy are numerous. They include in particular aeronautical and aerospace construction.
- titanium material which mass may comprise titanium sponges, titanium chips, titanium scrap (sometimes referred to as "titanium scrap” by abuse of language). and / or more generally recycled titanium material.
- This mass of titanium material is then melted and cast into a single ingot, which has a large diameter.
- Electron bombardment fusion also known as “electron beam furnace” is suitable for melting a mixture of titanium sponge and recycled material (scrap) as a raw material. Recycled materials being less expensive than titanium sponges, it is understandable economic interest that can take such a process.
- Plasma torch fusion and cold crucible electron bombardment are newer techniques that provide more continuous casting and the ability to melt a larger proportion of titanium scrap. These techniques are thus more economical than conventional electron bombardment fusion.
- This reflow / casting is conventionally performed by the technique of remelting by vacuum arc, also called “VAR" (English “vacuum arc remelting”).
- VAR vacuum arc remelting
- the ingot obtained after the first melting constitutes an electrode which will gradually be melted, and simultaneously cast into an ingot of adjacent diameter, continuously.
- the diameter of the new ingot is about 10 to 20% greater than the diameter of the consumable electrode, that is to say of the first ingot.
- a vacuum arc fusion technique has more recently been developed. and in autocreuset mode, also referred to as "skull melting” (literally “carapace fusion” in French).
- autocreative mode is meant a melting process in which the furnace crucible is cooled so that a melt shell is formed over it, here titanium, or additional crucible, isolating the remainder of the melt from the furnace. oven crucible.
- Part of the mass of titanium to be melted is placed in a crucible, while the other part of this mass takes the form of a consumable electrode.
- the whole of the titanium mass will be melted thanks to an electric arc generated between the electrode and the crucible then put to the bath temperature.
- the melt is then poured into one or more ingot molds, at a time, by inclination of the crucible.
- the "skull melting” allows rapid casting, in one go, batch (inclination), of the entire mass of melt. This can make it possible to avoid casting defects related to the slowness and progressivity of the older fusion techniques.
- the "skull melting” allows the fusion of sponges of titanium as well as recycled materials, indifferently.
- a further advantage is that the metal matrix that forms in contact with the crucible can be easily, or even directly, reused as a new electrode.
- the capacity of the current presses does not make it possible to spin directly the ingots obtained after reflow "VAR” or fusion "skull melting", because of too large diameter of the ingot.
- One or more forging diameter reduction operations are required to convert the large diameter ingot into one or more billets of a diameter suitable for the spinning press and the desired elongated product.
- an ingot from a "VAR” remelting, or a “skull melting” may have a diameter of about 600 millimeters and be converted by successive forging operations into billets of about 120 millimeters diameter, or a diameter reduction by forging of the order of 25 (2500%).
- One or more surface treatment operations and / or altering the overall appearance of the elongated product can then be implemented to obtain the finished elongated product.
- the Claimants have sought to improve the situation.
- the proposed method is directed to a method of manufacturing elongated products of titanium or titanium alloy, or blanks of such products, comprising the preparation of a mass of titanium material or titanium alloy, the melting of this mass. by electric arc and autocreuset mode, the casting of one or more ingots of substantially cylindrical shape and diameter less than about 300 mm from the melt, and then spinning one or more of these ingots at a temperature of between 800 ° C and 1200 ° C using a spinning press.
- Such a method makes it possible to obtain healthy elongate products, that is to say substantially devoid of any casting defect, and of a mechanical strength, in particular as measured by tensile tests, at least equal to the products. obtained by conventional or currently known methods.
- this method makes it possible to obtain elongated products of comparable quality to the products in accordance with the aeronautical standards currently in force, at least with regard to strength properties, for example the United States of America AMS 4935 or AMS 4945.
- This process also offers a manufacturing cost of the product potentially lower than the manufacturing cost of conventional or currently known processes, as well as a shortened manufacturing time, partly related to the absence of any forging operation, and more generally to significant reduction of the diameter of ingots cast prior to the spinning operation and the simultaneous casting of several ingots.
- the proposed method improves the availability of elongated products obtained, in particular due to a simplification of the manufacturing range and the possibility of using in the mass of titanium or prepared titanium alloy a large proportion of recycled material.
- the figure 1 illustrates a method of manufacturing elongated products of titanium, or titanium alloy, or blanks of products of this type.
- the process of figure 1 comprises an operation for preparing a mass of titanium material or titanium alloy, a melting operation of this mass by electric arc and in autocreative mode, a casting operation of one or more ingots of substantially cylindrical and of diameter less than about 300 mm from the melt, then a spinning operation 40 of one or more of these ingots at a temperature between 800 ° C and 1200 ° C by means of a spinning press .
- the elongated products resulting from this spinning step may undergo one or more finishing or semi-finishing steps 50.
- the process of figure 1 begins with an operation for preparing a mass of titanium or titanium alloy 10.
- the chemical composition of this mass is in accordance with the desired shade for the elongate product.
- the chemical composition of this mass may be intended to obtain a TA6V4 alloy, or equivalent, as mentioned in the United States of America AMS 4935, or TA3V2.5, or equivalent, as mentioned in US Pat. the United States of America standard AMS 4945.
- This mass may comprise titanium sponges, scrap titanium or titanium alloy scrap, titanium or titanium alloy chips, all or part of a shell, or pocket or gangue, resulting from a fusion "skull melting", or more generally titanium material recycled in any form.
- the composition of the recycled material is checked with regard to its quality and chemical composition.
- the recycled elements can come from milling, processed recycled materials intended for the titanium industry for remelting, machining residues of titanium or titanium alloy parts, or other.
- recycled materials may have many different chemical compositions, for example according to the desired shade for the elongated product, but not necessarily. These materials may correspond to the alloys mentioned above.
- the recycled elements have an availability and a mass cost, that is to say a cost per kilogram of material, less than titanium sponges, so that it is advantageous to favor the use.
- the mass of titanium or titanium alloy of the preparation step 10 may also comprise shading and / or alloying elements in proportions which depend on the continuation of the process, the intended application, and / or the desired shade for the elongate product.
- this fusion is done in the form of a fusion "skull melting".
- a “skull melting” melting is carried out by means of an oven comprising a vacuum box and an appropriately shaped crucible housed inside the box.
- a consumable electrode is mounted inside the box while titanium material is loaded into the crucible.
- a large potential difference is generated between the electrode and the crucible.
- this potential difference reaches a certain threshold, a high energy level electric arc is created between the low end of the electrode and the titanium material located in the crucible.
- the electrode can be mounted on a vertical piece that moves up and down in the box.
- the molten titanium mass present in the crucible can be cast, in one go, in one or more molds of selected shape, here of circular section and diameter less than 300 mm, placed at the inside the box. This casting is therefore very fast: it can for example be performed by tilting the crucible.
- the "skull melting" is thus a technique of fusion / batch casting.
- this gangue forms an additional crucible arranged in the crucible materially provided in the furnace (melting autocreuset). After cooling, this gangue can be used as a consumable electrode for a new melting, which is interesting in terms of costs.
- the furnace crucible may be shaped so that the gangue has a shape adapted to its subsequent consumable electrode function.
- the mass of titanium prepared in step 10 advantageously comprises the gangue, or shell, resulting from the melting and casting by "skull melting" of a previous titanium mass.
- the titanium mass prepared in step 10 comprises a large proportion of recycled titanium material.
- the titanium mass of the operation 10 comprises exclusively one or more skull shells, recycled material and the necessary alloying or shading elements, in appropriate proportion.
- the process for preparing the mass of titanium or titanium alloy 10 mainly consists in producing a mixture of titanium or titanium alloy materials, most or all of which is in the mass, consists of recycled materials. Only the addition of shading elements may still be necessary.
- the process of figure 1 therefore has a particular advantage in that it makes it possible to obtain high quality products at a lower cost than conventional processes, because of the almost exclusive use of recycled materials permitted by the use of electric arc melting and autocreative mode.
- the temperature used for this melting operation may depend on the composition of the mass of the preparation operation 10.
- a supercooling temperature greater than 1600 ° C. makes it possible to melt this mass in most of the possible compositions. .
- figure 1 is continued by an ingot casting operation of generally circular section, the diameter of which is less than about 300 mm. Preferably the diameter of these ingots is less than 250 mm.
- This casting concerns the entire melt, all at once (in a "batch") and rapidly, for example by inclining the crucible containing the molten titanium mass
- ingots are cast whose length is related to the length of the ingots to be spun in operation 40.
- the length of an ingot cast in operation 30 may be chosen so as to be equal to a multiple of the length of a spinning ingot to the operation 40, to avoid material losses. More generally, the length of the ingot cast in the operation 30 may also be chosen to be equal to the sum of the lengths of ingot to be spun the spinning operation 40.
- the mass of titanium, or titanium alloy, cast in operation 20 and therefore the mass of titanium, or of titanium alloy, prepared for the operation 10 can be chosen, in quantity, as a function of number of ingots that one wishes to spin, and thus previously flow, and their size.
- the diameter of each of the ingots cast in the operation 30 is less than 300 mm.
- Each of these ingots can then be spun in operation 40, without significant reduction of its diameter prior to this spinning operation.
- a crushing operation can nevertheless take place between the casting of the operation 30 and the spinning of the operation 40. Although a decrease in diameter inevitably results from a crushing operation, this reduction is so small (the order of a few tenths of a millimeter) that can not be considered as a significant reduction in the diameter of the ingot.
- the purpose of peeling is to remove the superficial layer of cast ingots, and as such can not be described as a diameter reduction operation, the object of which is by definition to reduce the diameter of the ingot in such a way that significant.
- the cylindrical ingots cast in the operation 30 may have dimensions similar to each other, as regards their diameter and their length. These ingots may also have different lengths and / or diameters, for example for the production of different elongate products.
- the diameter and the length of each of the ingots cast in the operation 30 may be chosen depending on the diameter and the length of the ingot (s) during operation 40. It is known to determine the length and the diameter of a spinning ingot according to the elongated product which it is desired to obtain at from the spinning operation 40. In other words, the process of the figure 1 allows to obtain at the end of the casting operation 30 an ingot whose dimensions are adapted to the spinning, and whose dimensions can be calculated according to the dimensions of the desired elongate product.
- the process of figure 1 is distinguished from conventional processes, which provide for the casting of a single ingot, in particular to reduce the mass cost of the cast ingot, and forging operations to reduce the diameter of the ingot.
- the diameter of the cast ingot is imposed in conventional methods (of the order of 400 to 600 mm), while this diameter can be chosen here.
- the presses currently in use do not allow the spinning of ingots longer than 1500 millimeters.
- the ingots cast in step 30 have a length less than 1500 millimeters, but could be longer in the case where more powerful presses came to light.
- the process of figure 1 terminates by a hot spinning operation of these cylindrical ingots on a spinning press to obtain an elongated product or a blank of such a product.
- the spinning operation 40 may be adapted to obtain a solid product or a hollow product.
- the spinning temperature is greater than the so-called "transus ⁇ " temperature, which depends on the composition of the ingot.
- the spinning operation 40 is carried out hot, at a temperature generally between 800 ° C and 1200 ° C.
- the spinning is carried out at a temperature above 900 ° C to ensure good plasticity of the material and less than 1150 ° C to avoid unnecessary energy expenditure while obtaining a suitable metallographic structure.
- the spinning is carried out by means of a conventional spinning press equipped with a die and a punch.
- a rod also called “needle” (and in this case, the ingot has to have been previously drilled).
- This spinning is carried out hot, in the presence of a lubricating agent.
- This lubricating agent generally comprises glass, that is to say the usual lubricating agent for conventional hot-spinning operations at a temperature above 900 ° C.
- the process of figure 1 does not require any operation to reduce the diameter of the ingot cast in the operation 30 prior to the spinning operation 40.
- the metallurgical quality of the elongated product resulting from the spinning operation 40 is surprisingly comparable to the metallurgical quality of the products made according to the conventional methods, at least as regards the mechanical strength, in particular as measured by cold tensile test.
- the set of ingots cast in operation 30, or only a few of them, can be spun in parallel on several different presses, possibly after cutting, which significantly increases the productivity of the process.
- the cost of the elongated product obtained is reduced accordingly.
- the ingot cast in the operation 30 is not re-melted in the process of the figure 1 .
- the quality of the elongated product obtained after the spinning operation 40 is, surprisingly, quite sufficient, with regard to the absence of casting defects and mechanical strength, compared to products obtained after a reflow "VAR", and without any forging operation, which forging is known to improve this quality.
- VAR vacuum reflow
- the figure 2 illustrates an alternative embodiment of the method of figure 1 .
- the spinning operation of the ingots 30 here comprises a casting operation of first ingots with a diameter less than 300 millimeters 300, then a "VAR reflow" operation 302 of these first ingots.
- each of the first ingots obtained after melting / casting "skull melting", or at least some of them, are individually subject to a "VAR" melting.
- These first ingots serve as consumable electrodes for this fusion.
- the casting operation of ingots 30 finally comprises a casting operation of ingots to be spun from this second mass of melt, that is to say ingots of cylindrical shape and diameter less than 300 mm.
- the casting is done gradually, as the consumable electrode melts.
- the diameter of the ingot obtained, or second ingot is generally larger, of the order of 10 to 20% than the diameter of the electrode. Consequently, the diameter of the ingots cast in the operation 300 must take this increase into account, in particular so that the ingots to be spun in the operation 40 have a diameter of less than 300 mm without requiring any operation of diameter reduction.
- the figure 3 illustrates a finishing process 50, or semi-finishing, which can be carried out on elongated products made in accordance with one of the methods of figures 1 and 2 .
- the proposed method makes it possible to obtain elongated products of satisfactory quality, in accordance with the standards in force, without any forging operation, making the conventional "VAR" remelting operation optional and allowing a significant use of recycled material.
- the proposed method is devoid of any forging operation.
- the Applicants have indeed realized, against all odds and contrary to ideas widely known in the art, that mechanical properties of comparable elongated products, or at the very least sufficient, can be obtained by spinning alone, making superfluous the beneficial action of a forging operation.
- the proposed process has a lower manufacturing cost, shortened manufacturing times and increased product availability.
- the invention encompasses all the variants that can be envisaged by those skilled in the art, in the light of the present description.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Extrusion Of Metal (AREA)
- Continuous Casting (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Furnace Details (AREA)
- Forging (AREA)
Claims (14)
- Verfahren zur Herstellung von länglichen Produkten aus Titan oder einer Titanlegierung, oder von Rohlingen derartiger Produkte, das die folgenden Schritte aufweist:a) Bereiten einer Masse aus Titanmaterial oder Titanlegierungsmaterial (10),b) Schmelzen dieser Masse mittels Lichtbogen und im Selbsttiegel-Modus (20) (mode autocreuset),c) Gießen von einem oder mehreren Blöcken von im Wesentlichen zylindrischer Form und mit einem Durchmesser, der geringer ist als ungefähr 300 mm ausgehend von der geschmolzenen Masse (30), sodannd) Strangpressen von einem oder mehreren dieser Blöcke bei einer Temperatur zwischen 800 °C und 1200 °C mithilfe einer Strangpresse (40).
- Verfahren nach Anspruch 1, bei dem der Schritt c) umfasst:c1) Gießen von einem oder mehreren ersten Blöcken ausgehend von der geschmolzenen Masse (300),c2) Schmelzen eines jeden dieser ersten Böcke in eine zweite Masse aus Titan bzw. einer Titanlegierung (302),c3) Gießen von einem oder mehreren Blöcken zum Strangpressen von im Wesentlichen zylindrischer Form und mit einem Durchmesser geringer als ungefähr 300 mm ausgehend von einer jeden der zweiten Massen aus Titanmaterial bzw. einer Titanlegierung (304).
- Verfahren nach Anspruch 2, bei dem der Schritt c1) umfasst:c11) Gießen von einem oder mehreren Blöcken von im Wesentlichen zylindrischer Form und mit einem Durchmesser geringer als ungefähr 300 mm ausgehend von der geschmolzenen Masse (300).
- Verfahren nach Anspruch 2 oder 3, bei dem der Schritt c3) umfasst:c31) Gießen eines Blockes zum Strangpressen von im Wesentlichen zylindrischer Form und mit einem Durchmesser geringer als ungefähr 300 mm ausgehend von einer jeden der zweiten Massen aus Titanmaterial oder Titanlegierungsmaterial.
- Verfahren nach einem der Ansprüche 2 bis 4, bei dem der Schritt c2) umfasst:c21) Schmelzen wenigstens eines ersten Blocks mittels Lichtbogen im Vakuum.
- Verfahren nach einem der vorhergehenden Ansprüche, bei dem der Durchmesser des Blocks zum Strangpressen geringer als 250 mm ist.
- Verfahren nach einem der vorhergehenden Ansprüche, bei dem der Durchmesser des Blocks zum Strangpressen größer als 100 mm ist.
- Verfahren nach einem der vorhergehenden Ansprüche, bei dem der Schritt d) unter Vorhandensein eines Schmiermittels verwirklicht wird.
- Verfahren nach Anspruch 8, bei dem das Schmiermittel Glas enthält.
- Verfahren nach einem der vorhergehenden Ansprüche, bei dem die Strangpresstemperatur zwischen 900 °C und 1150 °C liegt.
- Verfahren nach einem der vorhergehenden Ansprüche, bei dem der Schritt c) aufweist:cl) Gießen von praktisch der Gesamtheit der Masse, die in dem Schritt b) geschmolzen wurde in Blöcke zum Strangpressen von im Wesentlichen zylindrischer Form und mit einem Durchmesser geringer als 300 mm.
- Verfahren nach einem der vorhergehenden Ansprüche ohne jeglichen Schritt der Verringerung des Durchmessers der Blöcke, die im Schritt c) vor dem Schritt d) gegossen wurden.
- Verfahren nach einem der vorhergehenden Ansprüche, das einen Schälschritt zwischen den Schritten c) und d) aufweist.
- Verfahren nach einem der vorhergehenden Ansprüche, bei dem der Durchmesser der Blöcke, die im Schritt c) gegossen wurde, in Abhängigkeit vom gewünschten Durchmesser des länglichen Produkts aus Titanmaterial oder aus Titanlegierungsmaterial oder des Rohlings dieses Produktes ausgewählt wird.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0902114A FR2944983B1 (fr) | 2009-04-30 | 2009-04-30 | Procede et installation de fabrication de produits allonges en titane |
PCT/FR2010/000329 WO2010125253A1 (fr) | 2009-04-30 | 2010-04-23 | Procede de fabrication de produits allonges en titane |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2424688A1 EP2424688A1 (de) | 2012-03-07 |
EP2424688B1 true EP2424688B1 (de) | 2014-01-01 |
EP2424688B8 EP2424688B8 (de) | 2024-08-07 |
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ID=41680302
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10718244.6A Active EP2424688B8 (de) | 2009-04-30 | 2010-04-23 | Verfahren zur herstellung aus titan hergestellter länglicher produkte |
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Country | Link |
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EP (1) | EP2424688B8 (de) |
JP (1) | JP2012525497A (de) |
KR (1) | KR20120037378A (de) |
CN (1) | CN102438764B (de) |
FR (1) | FR2944983B1 (de) |
RU (1) | RU2541251C2 (de) |
UA (1) | UA104024C2 (de) |
WO (1) | WO2010125253A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112795798B (zh) * | 2019-11-13 | 2022-02-08 | 新疆大学 | 一种钛合金板材的制备方法 |
CN113373317A (zh) * | 2021-05-13 | 2021-09-10 | 湖南金天钛业科技有限公司 | 一种零缩孔钛或钛合金铸锭的制备方法及铸锭 |
KR102588735B1 (ko) * | 2021-09-07 | 2023-10-13 | (주)동아특수금속 | 3D 프린팅 분말용 Zircalloy-4 봉재 주조 방법 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61193720A (ja) * | 1985-02-21 | 1986-08-28 | Nippon Steel Corp | 良好な表面と高い衝撃値を有するチタン製品の熱間押出法 |
JPS63223155A (ja) * | 1987-03-12 | 1988-09-16 | Sumitomo Metal Ind Ltd | α+β型チタン合金押出材の製造方法 |
JPH02274850A (ja) * | 1989-04-14 | 1990-11-09 | Sumitomo Metal Ind Ltd | 金属間化合物TiAl基合金の熱処理方法 |
JPH04131330A (ja) * | 1990-09-21 | 1992-05-06 | Nikko Kyodo Co Ltd | 純チタン又はチタン合金材の製造方法 |
US5164097A (en) * | 1991-02-01 | 1992-11-17 | General Electric Company | Nozzle assembly design for a continuous alloy production process and method for making said nozzle |
JP2932918B2 (ja) * | 1993-12-22 | 1999-08-09 | 日本鋼管株式会社 | α+β型チタン合金押出材の製造方法 |
JPH094770A (ja) * | 1995-06-16 | 1997-01-07 | Daido Steel Co Ltd | Ti合金管接合体およびその製造方法 |
JP3567264B2 (ja) * | 1996-10-28 | 2004-09-22 | 愛三工業株式会社 | チタン用熱間押出鍛造型 |
JP3173441B2 (ja) * | 1997-10-27 | 2001-06-04 | 住友金属工業株式会社 | 金属材料の熱間押出方法 |
CN1236819A (zh) * | 1999-04-22 | 1999-12-01 | 孙宏勇 | 一种生产钛板坯的的方法 |
US6659165B1 (en) * | 2000-01-07 | 2003-12-09 | Nissin Dental Products, Inc. | Metal casting device and metal casting method using the same |
DE10156336A1 (de) * | 2001-11-16 | 2003-06-05 | Ald Vacuum Techn Gmbh | Verfahren zur Herstellung von Legierungs-Ingots |
US7008491B2 (en) * | 2002-11-12 | 2006-03-07 | General Electric Company | Method for fabricating an article of an alpha-beta titanium alloy by forging |
JP2004230394A (ja) * | 2003-01-28 | 2004-08-19 | Toyota Motor Corp | レオキャスト鋳造法 |
JP2004306126A (ja) * | 2003-04-10 | 2004-11-04 | Daido Steel Co Ltd | チタン合金素材の圧延方法 |
RU2262401C1 (ru) * | 2004-05-20 | 2005-10-20 | ОАО "Верхнесалдинское металлургическое производственное объединение" (ВСМПО) | Способ производства горячекатаных труб |
JP2007056340A (ja) * | 2005-08-25 | 2007-03-08 | Mitsubishi Heavy Ind Ltd | 耐熱性TiAl基合金部材の製造方法及び耐熱性TiAl基合金部材 |
US7923127B2 (en) * | 2005-11-09 | 2011-04-12 | United Technologies Corporation | Direct rolling of cast gamma titanium aluminide alloys |
CN101407873A (zh) * | 2008-11-21 | 2009-04-15 | 宝鸡钛业股份有限公司 | 一种高塑中强钛合金 |
-
2009
- 2009-04-30 FR FR0902114A patent/FR2944983B1/fr not_active Expired - Fee Related
-
2010
- 2010-04-23 WO PCT/FR2010/000329 patent/WO2010125253A1/fr active Application Filing
- 2010-04-23 UA UAA201113982A patent/UA104024C2/ru unknown
- 2010-04-23 EP EP10718244.6A patent/EP2424688B8/de active Active
- 2010-04-23 JP JP2012507794A patent/JP2012525497A/ja active Pending
- 2010-04-23 RU RU2011148086/02A patent/RU2541251C2/ru active
- 2010-04-23 CN CN201080019124.4A patent/CN102438764B/zh active Active
- 2010-04-23 KR KR1020117028572A patent/KR20120037378A/ko not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
EP2424688B8 (de) | 2024-08-07 |
WO2010125253A8 (fr) | 2011-11-03 |
FR2944983B1 (fr) | 2011-07-15 |
CN102438764B (zh) | 2015-01-14 |
CN102438764A (zh) | 2012-05-02 |
KR20120037378A (ko) | 2012-04-19 |
FR2944983A1 (fr) | 2010-11-05 |
JP2012525497A (ja) | 2012-10-22 |
WO2010125253A1 (fr) | 2010-11-04 |
EP2424688A1 (de) | 2012-03-07 |
UA104024C2 (ru) | 2013-12-25 |
RU2011148086A (ru) | 2013-06-10 |
RU2541251C2 (ru) | 2015-02-10 |
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