EP2423402B1 - Stark isoliertes Fertigteil - Google Patents
Stark isoliertes Fertigteil Download PDFInfo
- Publication number
- EP2423402B1 EP2423402B1 EP11179370.9A EP11179370A EP2423402B1 EP 2423402 B1 EP2423402 B1 EP 2423402B1 EP 11179370 A EP11179370 A EP 11179370A EP 2423402 B1 EP2423402 B1 EP 2423402B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- prefabricated
- profile
- elements
- prefabricated element
- insulating layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004873 anchoring Methods 0.000 claims description 42
- 239000004567 concrete Substances 0.000 claims description 42
- 238000005253 cladding Methods 0.000 claims description 19
- 238000009413 insulation Methods 0.000 claims description 19
- 238000010276 construction Methods 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 8
- 239000011496 polyurethane foam Substances 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 5
- 239000002023 wood Substances 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 4
- 230000008093 supporting effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000004069 differentiation Effects 0.000 claims 1
- 239000011505 plaster Substances 0.000 description 6
- 239000011449 brick Substances 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 235000011929 mousse Nutrition 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 210000000003 hoof Anatomy 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000015115 caffè latte Nutrition 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000009975 flexible effect Effects 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000001965 increasing effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000009021 linear effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/14—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
- E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
- E04B7/225—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material the slabs having non-structural supports for roofing materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/04—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
- E04B1/043—Connections specially adapted therefor
- E04B1/046—Connections specially adapted therefor using reinforcement loops protruding from the elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4171—Nailable or non-threaded screwable elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
Definitions
- the present invention relates to the construction sector. It relates more particularly to a highly insulated prefabricated carrier element and to fixing means of any type of cover or outer facing on this prefabricated element.
- the building designers use to realize the walls of a construction, a carrier element, connector elements attached to the carrier element to assemble the outer face and finally an insulator deposited on the carrier element and between the fasteners for the exterior cladding of the building. Everything is done in three phases on site.
- the prefabricated elements in the workshop are more and more used in the construction with a goal of saving time and obvious quality.
- insulated prefabricated concrete elements there is the system of insulated sandwich cladding panels. This is a classic sandwich panel type concrete-insulation-concrete. The disadvantage of these panels is that they are not connected to each other which causes movements and cracks not acceptable for a home. In addition, these panels must be fixed on a supporting structure.
- roof or wall panels with an insulating layer and a layer of concrete contiguous.
- the panel has two layers of cellular concrete, one of which is heat-insulating.
- the layers are traversed by a frame support which is surmounted by a U-shaped section in which can be housed a counter-lathing in the case of a cover panel.
- This panel has several disadvantages.
- As a wall element it is self-supporting but not carrying, that is to say that it carries its own load and possibly the outer and / or inner coating but can not take up the loads of the floors of the construction.
- the panel still requires the use of a wooden batten as an intermediate for fixing the coating.
- this type of attachment via a wooden batten does not allow to fix hooks for brick or stone siding. Such a system also requires proper ventilation of the wooden batten.
- Prefabricated elements including brick cladding are also known.
- the main ones disadvantages of these prefabricated elements are the fragility of the product during its manufacture and its assembly, the visibility of the mounting joints outside and the lack of flexibility of the product with regard to the urbanistic prescriptions (only suitable for brick facades).
- the present invention is more particularly to achieve a prefabricated element for external walls and roofs for fixing any type of facings and covers respectively.
- the present invention also aims at producing a prefabricated element which is carrier and not only self-supporting.
- the present invention also aims to provide a highly insulated prefabricated element for the realization of low energy or passive houses or for the realization of positive houses.
- the present invention relates to a prefabricated carrier element according to claim 1.
- the figure 1 represents three vertical sections of the prefabricated element according to the invention forming an outer wall with a plaster (a), a brick facing (b) or a cladding with a lathing (c) (figure above) and a section horizontal of prefabricated element with cladding with battens (c) (figure below).
- the figure 2 represents respectively a vertical section (a) and a horizontal section (b) a prefabricated element forming a roof with slates covering.
- This prefabricated element is an example not covered by the claims useful for understanding the invention.
- the figure 3 represents a vertical section of a prefabricated element according to the invention connected to a ventilated vacuum foundation. A thermal break is incorporated in the concrete layer to ensure thermal continuity with the slab.
- the figure 4 represents a vertical section of a connection between two prefabricated elements according to the invention for roofing.
- the figure 5 represents respectively a horizontal section of the junction between two prefabricated elements according to the invention forming an outer wall with a plaster facing (a) and a horizontal section of the junction between two prefabricated elements according to the invention with wedge mounting (without the facing) (b).
- the figure 6 represents a side view (a), a plan view (b), a top view (c) and a three-dimensional view (d) of the fastening means (without the fasteners) according to a first embodiment of the invention.
- the figure 7 represents a side view (a), a plan view (b), a top view (c) and a three-dimensional view (d) of the fastening means (without the fastening elements) according to a second embodiment of the invention.
- the figure 8 is a side view (a), a plan view (b), a top view (c) and a three-dimensional view (d) of the fastening means (without the fasteners) according to a third embodiment of the invention.
- the figure 9 is a side view (a), a plan view (b), a top view (c) and a three-dimensional view (d) of the fastening means (without the fasteners) according to a fourth embodiment of the invention.
- the present invention relates to a prefabricated prefabricated element made of highly insulated concrete and intended to receive various types of facade cladding (eg cladding made of wood, metal, plaster, masonry, natural stone, paint, etc.) or different types of roofing (tiles, shingles, photovoltaic panels, slates, metal roofing, flexible waterproofing membrane, etc.).
- facade cladding eg cladding made of wood, metal, plaster, masonry, natural stone, paint, etc.
- roofing tiles, shingles, photovoltaic panels, slates, metal roofing, flexible waterproofing membrane, etc.
- the prefabricated element 1 mainly comprises a concrete carrier veil 2 on which an insulating layer 3 is joined and fastening means 5, 6, 9 to allow the placement of the outer coating 4 as represented in FIG. figure 1 for an application as a load-bearing wall and as represented in figure 2 for an application like roofing.
- the facing 4 is respectively a plaster ( Figure 1 (a) ), a brick siding ( Figure 1 (b) ) and a cladding with lathing ( Figure 1 (c) ).
- the cover 4 is formed of slates with a lathing (slats 7) and a counter-lathing (counter-slats 8).
- the prefabricated element 1 further comprises a reinforcement 11 in the concrete web 2.
- This reinforcement may be metallic or alternatively comprise synthetic fibers.
- the fixing means of the prefabricated element comprise at least one profile 6, anchoring elements 5 and assembly elements 9.
- profile means a folded part comprising at least one core connecting two wings.
- the profile having a core may be in the form of a "U", i.e. that the soul connects two wings substantially perpendicular to the soul.
- the wings can also be inclined with respect to a perpendicular to the core.
- the profile may take other forms according to stability requirements.
- the anchoring elements 5 completely or partially cross the thickness of the prefabricated element 1 and end on the free face of the insulating layer 3, ie the face intended to receive the facing, by the profile 6.
- the anchoring elements 5 cross only partially the concrete web 2 and have at their free ends disposed in the concrete web 2 synthetic shoes 10 having the function to reduce the phenomenon of thermal bridges on the inner surface.
- the anchoring element and the profile are preferably made of stainless material or steel protected from corrosion.
- they are preferably made of stainless steel or of composite material comprising glass or carbon fibers while for an application as a roof, they are preferably made of steel protected from corrosion.
- This linear type connection is designed to take all types of siding and covers and transmit the efforts and loads of siding and covers to the concrete veil. It should be noted that for an application as a roof anchoring elements also have the function of ensuring the stability of the assembly.
- the fastening elements 9 ensuring the attachment of the cladding or covering to the load-bearing wall or to the roof may be screws, self-drilling screws, self-tapping screws or nails.
- the manufacturing method of the prefabricated element comprises the steps in the concrete casting workshop with its reinforcement and the fastening means (without the assembly elements), then the projection of the insulating foam (e.g. ., polyurethane foam) on the concrete or insulating foam injection in a mold and finally, if necessary, leveling the faces of the product thus obtained.
- the insulating foam e.g. ., polyurethane foam
- the prefabricated element in the workshop can comprise various accessories necessary for the construction of a dwelling. It may comprise reinforcing elements made of wood or metal, in particular for fixing windows. A 150/80 wood can thus be incorporated in the insulation layer for fixing the frame at the level of the insulation.
- the prefabricated element may also comprise windows, doors, reservations for electricity and sanitary, cables, ventilation ducts.
- the prefabricated roof element can also incorporate pipes or pipes in the insulating part.
- the accessories are preferably directly incorporated and fixed in the prefabricated element so that the wall or the roof retains its functions of insulation, airtightness and its carrier character. As shown in figure 3 , a thermal break can also be incorporated in the concrete layer to ensure thermal continuity.
- the prefabricated element is then assembled on site with other prefabricated elements according to the invention.
- the figure 5 represents the on-site assembly of two prefabricated elements 1 according to the invention.
- a metal connecting element 12 disposed at the joint of the two prefabricated elements 1 and cast in concrete ensures the continuity of the concrete supporting structure between two prefabricated elements.
- the seal 13 filled with polyurethane foam ensures the continuity of the insulation between two prefabricated elements and, finally, the airtightness between two prefabricated elements is provided by a closed cell swelling band 14.
- Another example of assembly between two prefabricated elements for roofing is presented to the figure 4 .
- Whatever the connection for example between a prefabricated roof element and a prefabricated wall element, it is necessary to bond the two elements with an airtight seal. This is also applicable in the case of a connection between a prefabricated element according to the invention and foundations, floor slabs, etc.. In the end, the assembly between prefabricated elements and foundations, floors, etc. forms a shell closed, airtight.
- the concrete veil is solid and has a density greater than +/- 2400kg / m 3 .
- the prefabricated wall element has a mass of +/- 350kg / m 2 and can take loads up to 70kN / m 2 of wall.
- the prefabricated roof element has a mass of +/- 180kg / m 2 and takes roof loads up to 300kg / m 2 .
- the synthetic foam insulation it has thermal conductivity values between 0.023W / m 2 K and 0.035W / m 2 K.
- the maximum length and width of the prefabricated element are respectively 9 and 3.5 meters. They may be higher if transport permits.
- the thickness of concrete is 0.14 meters (mass of 11025kg) and can be variable depending on the required stability while the thickness of insulation (density between 35 and 55 kg / m 3 ) is 0.25 meter for an exterior wall and can also be adapted according to the needs.
- the concrete thickness is reduced to 0.06 meters and the insulation layer is 0.27 meters.
- the insulating material is polyurethane.
- the prefabricated element according to the invention has, for a polyurethane thickness of 0.25 meter, a heat transfer coefficient (U index) of less than 0.12 W / m 2 K, whereas for passive houses, the index U must be less than 0,15W / m 2 K.
- the profile can be "U" shaped or have wings inclined to a perpendicular to the soul.
- the anchoring element is fixed to the profile and, preferably, by welding. It is fixed on the wing of the profile.
- the Figure 2 (b) already presented illustrates a case where the anchoring elements 5 are fixed on the core of the profile 6 while in the examples of the Figures 1 (c) and 5 (b) , the anchoring elements are fixed according to the invention on the wings of the profile.
- the anchoring element can be fixed on the inner face or on the outer face of the wing.
- external face is meant the face which is not facing the hollow of the profile.
- the Figures 6 to 9 have fastening means (without the fastening elements) according to four embodiments of the invention for application as a roof or as a load-bearing wall.
- the profile comprises a core connecting two inclined wings (flaring) and the anchoring element is fixed on the outer face of the wing.
- the profile is in "U" and the anchoring element is fixed on the outer face of the wing.
- two anchoring elements which will be called pairs of anchoring elements, are fixed symmetrically with respect to the longitudinal axis of the profile and several pairs of anchoring elements are fixed at intervals in the longitudinal direction of the profile.
- the profile is arranged vertically in the case of a load-bearing wall while for an application as a roof, it can be arranged according to the slope of the roof or in the sense of the scope according to the needs of stability.
- the length of the profile is substantially equal to that of one of the dimensions of the prefabricated element.
- the profile In the case of a load-bearing wall, its length is therefore substantially equal to the height of the wall while, in the case of a roof, the profile covers the length of the span.
- the profile has a reduced length and is, for example, intended to be arranged around a window within the prefabricated element.
- the anchoring elements according to the first, second, third and fourth embodiments may be of more rigid construction to take up a larger load.
- profiles may be arranged according to the width of the wall or in the direction of the range of the roof. Preferably, by way of non-limiting indication, the distance between two profiles is less than 60 cm.
- pairs of anchoring elements are arranged in the longitudinal direction of the profile as mentioned above. By way of example, the distance separating two pairs of anchoring elements is between 80 cm and 1 m.
- each anchoring element 5 comprises a first branch 15 and a second branch 16 integral at a junction zone 17 disposed on the outer face of the corresponding flange of the section; the two branches 15, 16 being symmetrical with respect to an axis perpendicular to the longitudinal axis of the profile and passing through the junction zone 17.
- each branch 15, 16 comprises successively a first part 15a, 16a and a second portion 15b, 16b.
- the first parts 15a, 16a are contained in a plane parallel to the plane of the wing and extend in this plane away from each other from the junction zone 17.
- the second parts 15b, 16b are contained in a plane perpendicular to the plane of the core and direction perpendicular to the longitudinal axis of the profile.
- each branch 15,16 comprises successively a first portion 15a, 16a and a second portion 15b, 16b.
- the first parts 15a, 16a are contained in a plane parallel to the plane of the wing. In this plane, the first portion 15a extends in a direction perpendicular to the longitudinal axis of the profile while the first portion 16a extends away from the first portion 15a.
- the second portions 15b, 16b are contained in a plane perpendicular to the plane of the core and are of direction perpendicular to the longitudinal axis of the profile.
- the first branches 15 of the two pairs frame the anchoring element 5 and the first parts 16a of the second branches 16 intersect at a point of intersection 18 passing through the axis of symmetry of the anchoring element, namely an axis perpendicular to the longitudinal axis of the profile and disposed at mid-height of the respective junctions 17 of each pair.
- the anchoring element 5 comprises a single pair of branches which is similar to that of the second embodiment.
- each anchoring element 5 always comprises a first branch 15 and a second branch 16 integral at a junction zone 17 disposed on the outer face of the corresponding wing of the profile; the two branches 15, 16 being symmetrical about an axis perpendicular to the longitudinal axis of the profile and passing through the junction zone 17. From the junction zone 17, the first 15 and second 16 branches successively comprise a first portion 15a , 16a, a second portion 15b, 16b and a third portion 15c, 16c.
- the first parts 15a, 16a are contained in a plane parallel to the plane of the wing and are each of oblique direction with respect to an axis perpendicular to the longitudinal axis of the profile.
- the second parts 15b, 16b are contained in an oblique plane (flaring) with respect to the plane of the corresponding wing and present in this plane the same oblique direction as the first parts.
- the third parts 15c, 16c are contained in a plane parallel to the plane of the corresponding wing and direction perpendicular to the longitudinal axis of the profile.
- the present invention extends to the embodiments where the anchoring elements are substantially of shapes corresponding to those of the anchoring elements shown in FIGS. figures 7 and 8 , except that each branch has three parts, and that the anchoring elements are fixed on a "U" profile.
- the junction zone 17 is preferably of rounded shape.
- the anchoring element may be circular, square or any other section as required. It will also be noted that the number of constituent parts of the branches can be modulated according to the needs.
- the first portions 15a, 16a of the branches 15, 16 are intended to extend mainly in the insulating layer while the second portions 15b, 16b are intended to extend mainly in the concrete web.
- the first 15a, 16a and second 15b, 16b parts of the branches 15, 16 are intended to extend mainly in the insulating layer while the third parts 15c, 16c are intended to extend mainly in the concrete web .
- the web of the section comes flush with the free face of the layer of insulation intended to receive the facing while the free end of the second or third parts disposed in the concrete web comprises hooves as already mentionned.
- the advantages of the prefabricated element according to the invention are numerous. In summary, it combines the functions of insulation, waterproofing, carriers while allowing the incorporation of accessories (windows, cables, etc.) necessary for a construction and, this, allowing in addition all types of interior finishing and outdoor.
- the prefabricated element according to the invention is made without joint and completely airtight thanks to the use of solid concrete. Similarly, everything that is incorporated in the prefabricated element (electricity, sanitary sewer pipe, ...) is designed to keep this seal. Subsequent piercing of the wall, as long as it does not completely pass through the wall, does not enter the criterion of airtightness either.
- the connections between the different elements are also studied in order to guarantee this seal on the entire construction after assembly of the elements. The continuity of the seal is thus ensured by a closed cell swelling band. This characteristic is valid for wall elements and roof elements but also for each connection of the elements with the other components of a construction namely, between the wall and the foundations, between the wall and the frames, between the wall and floor slabs, etc.
- the prefabricated element according to the invention is carrier. It consists of a concrete sail that can take over loads of several levels. Three floors of walls and floors can be supported on the element without any other structure. Between the elements, the continuity of the concrete supporting structure is achieved by the metallic connections and the concrete filling.
- the prefabricated elements are of large dimensions allowing a fast assembly on site. These individually prefabricated elements are thus integrated in a complete construction concept allowing the realization of "kit" dwellings.
- the prefabricated elements can also be small in particular for making beams and isolated columns.
- the profile and the anchoring element have dimensions and a construction adapted such that figures 7 and 8 .
- the prefabricated element remains carrier, allows high insulation and ensures airtightness.
- the elements can be completely independent of the other parts of the construction in order to study the dwellings in the perspective of making them adaptable to all the future situations (free internal partitioning and being able to be modified in the time without intervention on the external walls).
- This design will make it possible to modify housing in the future both in the interior space and by increasing the available volume by adding additional volumes.
- the prefabricated element according to the invention does not require interior finishes such as a ceiling.
- the siding or cover can be directly attached to the profile and do not require the presence of a wooden slat acting as an intermediate.
- the masonry hook and plaster can be directly attached to the profile unlike the panels of the prior art.
- the prefabricated element according to the invention is therefore designed to be adaptable to any situation and urban prescription.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Claims (13)
- Tragendes Fertigteilelement (1) für den Bausektor. Das besagte Element besteht aus :- Einer Betonschale (2)- Eine Isolationsschicht (3), welche mit der besagten Betonschale (2) verbunden ist. Die Seite der Isolationsschicht (3), die nicht mit der Betonschale (2) verbunden ist, bildet eine freie Oberfläche.- Befestigungselemente (5,6,9), die in gleicher Weise das Befestigen aller Arten von Außenverkleidung oder Dachdeckung (4) auf der freien Seite der Isolationsschicht (3) ermöglichen und das Übertragen der Lasten der Außenverkleidung oder der Dachdeckung in die Betonschale (2) sicherstellen, Die besagten Befestigungselemente enthalten:- Mindestens ein Profil (6) mit einem Steg, der zwei Flansche miteinander verbindet, das besagte Profil befindet sich in der Isolationsschicht (3) mit dem Steg des Profils (6), welches an der freien Seite der Isolationsschicht (3) zum Vorschein kommt.- Verankerungselemente (5), welche die Dicke des Fertigteilelements (1) ganz oder teilweise durchqueren und an der freien Seite der Isolationsschicht (3) mit dem Profil (6), an das sie befestigt sind, enden, und- Montageteile (9), die das Befestigen der Verkleidung oder der Dachdeckung (4) am Profil ermöglichen, dadurch gekennzeichnet dass, jedes der besagten Verankerungselemente (5) auf einem Flansch des Profils (6) befestigt ist, und mehrere Paare der besagten Verankerungselemente (5) sind in gewissen Intervallen in Längsrichtung des Profils (6) befestigt, jedes der besagten Paare enthält zwei Verankerungselemente (5), die symmetrisch zur Längsachse des Profils (6) befestigt sind.
- Fertigteilelement (1) gemäß Anspruch 1, dadurch gekennzeichnet, dass der Steg des Profils dazu bestimmt ist, an der Verkleidung oder Dachdeckung (4) befestigt zu sein.
- Fertigteilelement (1) gemäß einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass es Fenster, Türen, Aussparungen für Elektrizität und Sanitär, Kabel, Lüftungsleitungen, Rohre, Leitungen und/oder Verstärkungselemente für die Befestigung von Fenstern enthält.
- Fertigteilelement (1) gemäß Anspruch 1, dadurch gekennzeichnet, dass jedes Verankerungselement (5) an jedem seiner freien Enden, welche sich im Betonbrett (2) befinden, einen Schuh aus synthetischem Material trägt (10), welcher als Funktion hat, Wärmebrücken zu reduzieren.
- Fertigteilelement (1) gemäß Anspruch 1, dadurch gekennzeichnet, dass eine Vielzahl von Profilen (6) in bestimmten Intervallen in Längsrichtung oder Querrichtung zum Fertigteilelement (1) angebracht sind.
- Fertigteilelement (1) gemäß einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass die Isolationsschicht Polyurethanschaum ist.
- Fertigteilelement (1) gemäß einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass die Verkleidung und die Dachdeckung (4) jeweils für die Wand besteht aus einer Holzverkleidung, aus einer Metallverkleidung, Putz , Mauerwerk, Naturstein, Anstrich, Dachziegel, Dachschindel, Schiefer, Photovoltaikpaneelen, oder für das Dach aus einem Metalldach beziehungsweise einer Flachdachabdichtung.
- Fertigteilelement (1) gemäß Anspruch 6, dadurch gekennzeichnet, dass das Betonbrett (2) und die Polyurethanschaumschicht (3) für Anwendungen als tragende Wand Dicken von jeweils 0,14m und 0,25m haben und für Dachanwendungen Dicken von jeweils 0,06m und 0,27m haben, sodass ein Fertigteilelement mit einem Wärmeleitkoeffizienten kleiner als 0,15W/m2K entsteht.
- Geschlossener, luftdichter Rohbau, zusammengefügt aus vorgefertigten Elementen (1) gemäß einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass eine luftdichte Dichtung (14) zwischen die Fertigteilelemente (1) und zwischen die Fertigteilelemente (1) und der Gesamtheit des besagten Rohbaus angebracht wird.
- Rohbau gemäß des Anspruchs 9, dadurch gekennzeichnet, dass eine wärmeisolierende Dichtung(13) ebenfalls zwischen die vorgefertigten Elemente (1) angebracht wird.
- Rohbau gemäß der Ansprüche 9 oder 10, dadurch gekennzeichnet, dass die wärmeisolierende Dichtung(13) aus Polyurethanschaum besteht und die luftdichte Dichtung (14) ein geschlossenzelliges Quellband ist.
- Rohbau gemäß einem der Ansprüche 9 bis 11, dadurch gekennzeichnet, dass sie zwischen zwei Betonschalen(2) der besagten vorgefertigten Elemente eine in Beton gegossene Metallverbindung (12) haben.
- Gebrauch des Fertigteilelements (1) gemäß einem der Ansprüche 1 bis 8 als tragende Wand oder als Dach eines hoch isolierten Baues.
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BE2010/0515A BE1019464A3 (fr) | 2010-08-31 | 2010-08-31 | Element prefabrique hautement isole. |
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EP2423402A2 EP2423402A2 (de) | 2012-02-29 |
EP2423402A3 EP2423402A3 (de) | 2012-06-20 |
EP2423402B1 true EP2423402B1 (de) | 2015-08-26 |
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EP11179370.9A Active EP2423402B1 (de) | 2010-08-31 | 2011-08-30 | Stark isoliertes Fertigteil |
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CN105756236B (zh) * | 2016-04-14 | 2018-02-27 | 西安建筑科技大学 | 柱翼缘后张拉钢与混凝土部分组合框架‑钢板剪力墙结构 |
CN107227870B (zh) * | 2017-07-25 | 2024-01-09 | 深圳供电局有限公司 | 一种由预制构件拼接的变电站建筑 |
EP3686370A1 (de) * | 2019-01-25 | 2020-07-29 | Pittsburgh Corning Europe NV | Befestigungssystem für fassadenverkleidungen |
BE1028781B1 (nl) * | 2020-11-09 | 2022-06-07 | Katoen Natie Art Logistics Nv | Verbeterde muurisolatie voor opslagruimte met klimaatbeheersing |
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CH541051A (de) * | 1971-06-25 | 1973-08-31 | Tepalia Patentverwertungs Anst | Räumliches fachwerkartiges Bewehrungsteil |
DE3237697A1 (de) * | 1982-10-12 | 1984-04-26 | Storm, Walter, 10018 New Nork, N.Y. | Bauelement zur herstellung von gebaeudewaenden aus beton und mit hilfe des bauelementes hergestellte gebaeudewand |
AT389550B (de) * | 1986-05-28 | 1989-12-27 | Josef Fuhs | Abstandhalter fuer betonbewehrungen |
DE4100623A1 (de) * | 1991-01-11 | 1992-07-16 | Sueba Coop Bauforschung | Dachtafel fuer geneigte daecher |
DE4417060A1 (de) * | 1994-05-14 | 1995-11-16 | Lehr Sabine | Distanzteil als auf die freien Stabenden von Stahlbewehrungen aufzusetzender Abstandshalter |
US6041561A (en) * | 1997-08-22 | 2000-03-28 | Wayne Leblang | Self-contained molded pre-fabricated building panel and method of making the same |
US7681368B1 (en) * | 2007-08-21 | 2010-03-23 | Edward Rubio | Concrete composite wall panel |
DE502008001374D1 (de) * | 2007-10-18 | 2010-11-04 | Xella Baustoffe Gmbh | Verfahren zur Herstellung eines Montagebauteils für selbsttragende Dachtafeln oder Wandplatten |
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2010
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EP2423402A2 (de) | 2012-02-29 |
EP2423402A3 (de) | 2012-06-20 |
BE1019464A3 (fr) | 2012-07-03 |
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