EP2407629B1 - Drilling device and drilling method - Google Patents

Drilling device and drilling method Download PDF

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Publication number
EP2407629B1
EP2407629B1 EP10007405A EP10007405A EP2407629B1 EP 2407629 B1 EP2407629 B1 EP 2407629B1 EP 10007405 A EP10007405 A EP 10007405A EP 10007405 A EP10007405 A EP 10007405A EP 2407629 B1 EP2407629 B1 EP 2407629B1
Authority
EP
European Patent Office
Prior art keywords
drilling
unloading
emptying station
casing tube
drill
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10007405A
Other languages
German (de)
French (fr)
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EP2407629A1 (en
Inventor
Stefan Michael Finkenzeller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bauer Maschinen GmbH
Original Assignee
Bauer Maschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bauer Maschinen GmbH filed Critical Bauer Maschinen GmbH
Priority to EP10007405A priority Critical patent/EP2407629B1/en
Priority to DK10007405.3T priority patent/DK2407629T3/en
Priority to US13/109,396 priority patent/US8839882B2/en
Priority to AU2011202383A priority patent/AU2011202383B2/en
Priority to KR1020110054903A priority patent/KR101419512B1/en
Priority to JP2011155500A priority patent/JP5265738B2/en
Priority to CN201110198348.2A priority patent/CN102337795B/en
Priority to BRPI1103420-3A2A priority patent/BRPI1103420A2/en
Publication of EP2407629A1 publication Critical patent/EP2407629A1/en
Application granted granted Critical
Publication of EP2407629B1 publication Critical patent/EP2407629B1/en
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Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/20Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/34Concrete or concrete-like piles cast in position ; Apparatus for making same
    • E02D5/38Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
    • E02D5/385Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds with removal of the outer mould-pipes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling

Definitions

  • the invention relates to a drilling apparatus with a drill for drilling within a casing pipe, wherein the drill has a support frame with a fixing device for fixing against the casing pipe and a drilling tool which is driven in rotation via a telescopic linkage by means of a drill drive, which is arranged on the support frame.
  • the invention further relates to a drilling method for creating a bore within a casing tube, wherein a support frame of a drilling device is fixed relative to the casing tube and a drilling tool is rotationally driven by means of a support frame arranged on a drill string telescoping linkage, whereby soil removed as cuttings within the casing tube and in the Drilling tool is added.
  • Such a drilling device and such a drilling method are known from EP 1 154 078 B1 or DE 101 55 105 C1 , which is considered to be the closest state of the art technology.
  • a jacket pipe is first pressed or screwed by means of a known insertion device.
  • a drill with a support frame via a crane device is used to remove the soil material within the casing tube.
  • the support frame is clamped at the upper end of the jacket tube.
  • a box drill is used, which is discharged by means of the crane device via a telescopic KellygestShe.
  • the drilling tool of the drill is rotationally driven by the Kelly linkage by a drill drive which is located on the clamped support frame.
  • the drilling tool is raised again via the crane device. Subsequently, the support frame is released from the jacket tube and the drill is pivoted overall laterally to the jacket tube. In this position, the box drill is emptied.
  • the drill is then placed back onto the casing tube, clamped the support frame and drained the drill again.
  • the drill rig When the drilling operation is completed, the drill rig is completely removed by means of the crane device, and the resulting cavity within the casing tube can be filled, for example, by introducing a steel reinforcing cage and a concrete mass to form a foundation pile.
  • This drilling process is overall very economical, since the drill can be moved to the completion of drilling on the crane device to another jacket tube, so that immediately after the next hole can be started. Since the drill can be moved quickly and efficiently via a cable suspension on a crane device, so to speak, a "flying drill" is created.
  • the invention has for its object to provide a drilling apparatus and a drilling method, with which an efficient creation of a hole in a casing pipe is possible even under adverse weather conditions.
  • the drilling apparatus is characterized in that an emptying station is provided for attachment to the upper end of the casing tube, wherein the support frame of the drilling device can be fastened to the emptying station, that the emptying station for emptying the drilling tool of cuttings has an unloading device which is adjustable for receiving the cuttings is, and that the unloading device is designed for conveying the cuttings from the emptying station.
  • a basic idea of the invention lies in the fact that the drilling device no longer has to be detached from the jacket tube during the creation of the bore, that is to say, for example, for emptying the drilling tool or when carrying out measuring or maintenance operations.
  • the drill is therefore connected to an attached to the upper end of the jacket tube discharge station.
  • the emptying station can be connected via a releasable attachment mechanism with the jacket tube.
  • the drill is axially movable to the jacket tube in the emptying station in a holding position. In this position, the drilling tool can be emptied via an unloading device integrated in the emptying station, wherein the unloading device is brought into a position for discharging the cuttings.
  • drilling tools can be used on the drill.
  • Particularly advantageous according to the invention are discontinuous drilling tools, including augers count, which screw into the ground.
  • the drilling tool is designed as a box drill with a bottom which can be opened to empty the box drill.
  • the unloading device has an actuating member, by which during the adjustment of the unloading device in and / or the bottom of the box drill is opened or closed from the unloading position.
  • the hinged floor initially has an opening with a cutting device, so that soil material can be removed and passed through the opening in the cylindrical receiving space of the box drill.
  • a screw may be arranged as an additional conveyor.
  • the unloading device is brought into an intended for emptying position, wherein the bottom of the box drill can be opened and emptied via the actuator.
  • This can be realized, for example, that is moved by adjusting the unloading the box drill against a stop, which opens by pressing a latch mechanism, the bottom of the box drill.
  • an opened bottom of the box drill can be closed again by adjusting the unloading device from the unloading position.
  • the unloading device could have an actuating element as a ramp-shaped actuating element, which presses the unfolded bottom back into its closed position by a sliding movement, wherein the closure of the bottom is locked again.
  • the drilling tool can be released through the telescopic linkage back into the jacket tube, and the bore can be continued.
  • the unloading device has a chute, which is pivotable about a pivot axis in an inclined position.
  • the chute may be mounted laterally near the drilling axis at the emptying station so as to be below the drilling tool can be brought into an inclination and receives in this position the cuttings.
  • a further preferred embodiment of the invention results from the fact that the chute between a retreat position and the unloading position about the pivot axis is pivotable, and that the chute in the unloading position has the inclination, wherein the cuttings from the emptying station can be derived.
  • the chute may be located, for example, in a holder near the jacket tube. In this retreat position, the surface of the chute can be mounted approximately parallel to the jacket tube.
  • the drilling tool can be moved unhindered along the drilling axis in this way. As soon as the drilling tool has been moved out of the casing tube into the emptying station after a drilling step, the chute can be moved into an unloading position in which it is located in an inclined position below the drilling tool.
  • the adjustment process can for example be realized in that the chute is connected at the lower edge via a rotary joint with the emptying station and is pivoted about this hinge in an inclined position below the drilling tool.
  • a further preferred embodiment of the invention results from the fact that the emptying device has a trolley, which is movable between the unloading position and a discharge position for conveying the cuttings from the emptying station along a path.
  • the trolley could, for example, be moved by rollers along a rail between the unloading position and a discharge position, wherein the drive of the trolley can be realized in various ways.
  • the car could have its own engine to power itself. But it would also be possible other forms of drive in which the car is pulled with hoist winch and rope or moved at short distances via a hydraulic cylinder along the track.
  • the power to operate can either be derived from the drill or provided by a stand-alone power supply to the discharge station.
  • the trolley is formed with a loading surface with which the cuttings can be picked up from the drilling tool when the carriage is in the unloading position.
  • the loading area could for example be realized in the form of a dump body with which the drill cuttings can be tipped away from the discharge station as soon as the transport carriage is in the removal position.
  • the loading area of the trolley a hinged bottom over which the cuttings is dumped in Abddyposition down.
  • the dumped material could then be picked up by a disposal system located next to the emptying station. This could be, for example, a container, a truck, a conveyor, a transport ship, etc.
  • the emptying station has a coupling device for fastening to the jacket tube and a platform which can be adjusted relative to the coupling device by means of an adjusting device.
  • the coupling device is connected via suitable fastening devices, such as clamping jaws, releasably connected to the jacket tube.
  • the attached to the coupling device platform can be adjusted via the adjusting device in various ways with respect to the opening of the jacket tube.
  • the platform can be angled relative to the jacket tube.
  • the platform can still be brought into a horizontal position in the case of a bore inclined obliquely to the vertical. A lifting of the platform relative to the jacket tube would be feasible.
  • Such an adjusting device can also be seen as an independent idea of the invention without or only with a part of the aforementioned features and used on other attachment devices on jacket pipes.
  • the invention is characterized in that the support frame of the drill is attached to an emptying station, which is arranged at an upper end of the jacket tube, that is moved to unload the cuttings from the drilling tool from the casing pipe in the emptying station that a Unloading is adjusted at the discharge station in an unloading position for receiving the cuttings from the drilling tool, and that the cuttings are removed by the unloading from the discharge station.
  • a preferred method according to the invention consists in that, by moving the drilling tool, which is designed as a box drill with a hinged bottom, into the emptying station against a stop, the bottom of the box drill is opened for emptying.
  • the box drill could also have a Turn on a locking mechanism, in which the bottom of the box drill is opened to empty.
  • a further preferred embodiment of the invention is that the unloading device is arranged in the unloading position for receiving the cuttings below the drilling tool.
  • This unloading position of the unloading device has the advantage that the unloading process largely takes place by means of gravity and therefore usually no further active systems have to be used for emptying the drilling tool.
  • the unloading device has a chute, which is pivoted about a pivot axis in an inclined position in the unloading position, and that is discharged via the inclined chute cuttings from the discharge station.
  • the chute can be brought in various ways in the unloading position. It is for example possible that the chute is folded out or moved from a rest position to the unloading position or that it is rotated with respect to an axis parallel to the longitudinal side of the jacket tube in the unloading position. The conveyance of the cuttings is caused by the inclination of the chute relative to the horizontal.
  • the unloading device has a trolley, which is moved between the unloading position and a discharge position along a path that in the unloading the cuttings from the drilling tool is emptied into the trolley and that in the discharge position the cuttings is conveyed away from the trolley from the emptying station.
  • the trolley is moved over the aforementioned drive forms between the unloading position and the discharge position along the path.
  • the process of the trolley and the inclusion or the removal of the cuttings can be controlled both automatically and manually.
  • a bottom of a box drill which is used as a drilling tool, is opened or closed.
  • the locking mechanism of the bottom of the box drill could for example be activated by the chute or the loading area of the trolley is moved along the bottom of the box drill, and the soil is thereby opened or closed.
  • Another preferred method according to the invention consists in the fact that the emptying station is fastened with a coupling device on the jacket tube, and that a platform of the emptying station is adjusted by means of an adjusting device relative to the coupling device.
  • the adjusting device has the task to adjust the position of the platform with respect to the casing tube so that favorable conditions are created for the drilling process. This could be adjusted for example by one or more actuating cylinder different angles between the platform and the transverse axis of the jacket tube. Also shifts of the platform in horizontal or vertical plane could be stopped.
  • the jacket tube is introduced into the ground, in particular pressed.
  • a known pressing device can be used.
  • the emptying station is releasably secured to the casing pipe, and that then filled into the created bore in the casing pipe concrete mass and a bored pile is formed.
  • this comprises an emptying station with a coupling device for attachment to a casing tube, a receiving section for receiving and holding a drill with a drilling tool and an unloading device for emptying the drilling tool and picking up cuttings from the drilling tool, wherein the unloading device for discharging the Cuttings from the unloading station is formed.
  • This emptying station can be used in particular for the above-described drilling device and the aforementioned drilling method, so that the advantages thus described can be achieved.
  • a first unloading station 20 according to the invention Fig. 1 has a platform 30 constructed of steel profiles.
  • a coupling device 34 is arranged for releasably securing to a jacket tube 5.
  • the coupling device 34 comprises a sleeve body 40 with a lower conical enlargement, the inner diameter of which can be narrowed by means of hydraulic clamping cylinders 42. In this way, the sleeve body 40 can be frictionally applied to the outer circumference of the jacket tube 5 and connected thereto.
  • the sleeve-shaped body 40 is pivotally mounted about a horizontal axis about the platform 30 via a pivot joint 44.
  • an adjusting device 31 is formed, with which the platform 30 can be angled relative to the coupling device 34 via the pivot joint 44.
  • a frame 26 is formed by means of vertical supports, on the upper side of a sleeve-shaped receptacle 70 is arranged.
  • the sleeve-shaped receptacle 70 has approximately the diameter of the jacket tube 5, on which the unloading station 20 is to be attached.
  • the sleeve-shaped receptacle 70 is used to attach a drill, which in connection with Fig. 5 is described.
  • an unloading device 25 is provided on the platform 30.
  • this has a chute 36, which is pivotable about a pivot axis 38 by means of an actuating cylinder 39 between the illustrated retreat position and an unloading position.
  • a stop 37 is further arranged, which serves for actuating the drill. Furthermore, a crane suspension 12 is arranged, so that the unloading station 20 can be transported by means of a crane to and from the jacket tube 5.
  • a jacket tube 5 which can also be called support or drill pipe, driven in a known manner by vibrators, ramming or pressing in a soft ground.
  • the jacket tube 5 is introduced into a body of water with a helix angle to the vertical.
  • a crane 1 which is arranged for working on water on a pontoon 2, the unloading station 20 according to Fig. 1 transported to the top of the jacket tube 5 (step 1.).
  • the coupling device 34 with an enlarged diameter is placed in accordance with the step 2.
  • the adjusting device 31 is adjusted so that the platform 30 of the emptying station 20 occupies a horizontal position, while the sleeve body 40 coaxial with the longitudinal axis of the jacket tube. 5 is arranged.
  • a drill 100 with a box drill as a drilling tool 140 is inserted into the cylindrical receptacle 70.
  • the drill 100 will be described below in connection with Fig. 5 explained in more detail.
  • step 4 the drill 100 is clamped over its support frame 110 at the upper edge of the cylindrical receptacle 70, so that now via the discharge station 20 with the coupling device 34 is a fixed connection with the jacket tube 5.
  • step 5 the adjusting device 31 is adjusted such that the drill 100 is brought from its vertical position to an inclined position in which the axis of the drill 100 is arranged coaxially with the longitudinal axis of the jacket tube 5.
  • the unloading device 25 is in an illustrated retreat position, which allows a free passage of the drilling tool 140 of the drill 100 through the unloading station 20 into the interior of the casing tube 5 for removing soil material.
  • step 6 the deepest and therefore last drilling step is already shown at the lower end of the jacket tube 5.
  • the telescopic Kelly rod 7 is retracted again via the crane 1 until the drilling tool 140 is arranged in a desired holding position in the emptying station 20 in accordance with step 7.
  • a chute 36 of the unloading station 26 can now be pivoted into an unloading position in accordance with step 7.
  • drill cuttings can now be removed from the drilling tool 140. This cuttings is discharged via the inclined chute 36 directly under gravity to the outside of the unloading station 20 to a discharge device 50.
  • the discharge device 50 can be a transport ship.
  • the drilling tool 140 By rotating the drilling tool 140, the drilling tool 140 can be closed again with the assistance of a stop 37 and by the withdrawal movement of the chute 36, as in step 8. of Fig. 2 is shown. Subsequently, the drilling tool 140 could be drained back into the casing tube 5 for performing a further drilling step.
  • the drilling tool 140 is withdrawn again and the drilling apparatus 10 with the unloading station 20 and the drill 100 can be removed from the jacket tube 5.
  • the cavity of the jacket tube 5 can then be filled with reinforcing steel and concrete mass to form a bored pile.
  • the jacket tube 5 When filling the jacket tube 5 can be pulled and optionally reused. Alternatively, the jacket tube 5 also remain in the ground, so that a bored pile is formed with sheath.
  • a second unloading station 20 ' is shown.
  • This also has a platform 30 with a coupling device 34, as in connection with the unloading station 20 of Fig. 1 was explained.
  • a frame 26 is provided with a cylindrical receptacle 70 for attachment of a drill.
  • sleeve-shaped receptacle 70 of the unloading station 20 'of Fig. 3 pivotally mounted about an axis 72 on the frame 26.
  • the pivoting of the sleeve-shaped receptacle 70 takes place via two lateral pivoting cylinders 74, so that the pivoting of the receptacle 70, the pivoting of the adjusting device 31 for aligning the unloading station 20 is improved with respect to a possibly inclined casing pipe.
  • a modified unloading device 25 is provided.
  • the unloading device 25 includes a trolley 28 which is movable along a rail 29 formed by rails on the platform 30 between the unloading position shown and an outward discharge position.
  • the trolley 28 has for this purpose on its underside rollers 33.
  • the receiving area of the trolley 28 is designed as a chute 36, which can be actuated by means of an adjusting cylinder 35.
  • FIG. 4 shows similar Fig. 2 a further drilling method according to the invention in eight steps with the discharge station 20 'of Fig. 3 ,
  • the emptying station 20 ' according to the drilling after Fig. 2 attached to the jacket tube 5. Subsequently, the drill 100 is coupled to the cylindrical receptacle 70. Furthermore, the trolley 28 is moved to an external retreat position according to step 3.
  • the vertically directed cylindrical receptacle 70 is angled and aligned by operating the pivot cylinder 74 coaxially with the axis of the jacket tube 5, as step 4. can be seen. Subsequently, in several drilling steps, the drilling tool 140 of the drill 100 can be sunk according to the maximum length L of the Kelly bar 7, as shown in step 5.
  • step 6 after each drilling step with filling of the drilling tool 140, this is moved back into the emptying station 20 '. Subsequently, the trolley 28 is moved to the unloading position below the drilling tool 140, wherein simultaneously or subsequently the drilling tool 140 is opened and the cuttings are unloaded from the drilling tool 140 in the trolley 28. With simultaneous closing of a hinged bottom of the drilling tool 140 by an actuator 22 on the trolley 28 according to step 7. The trolley 28 is moved into a discharge position outside the discharge station 20 '. In this discharge position then a chute 36 of Ab responsiblewagens 28 is tilted so that the cuttings from the chute 36 is removed. Subsequently, a further drilling step with the drilling tool 140 can be carried out in accordance with the operating step 8.
  • FIG Fig. 5 A preferred drill 100 is shown in FIG Fig. 5 shown.
  • the drill 100 has a support frame 110 which is provided at its lower end with transverse struts 117.
  • attachment brackets 111 are arranged on the one hand, with which the drill 100 can be placed on an upper edge of the sleeve-shaped receptacle 70 of the unloading station 20.
  • one or more attachment devices 114 are provided which have hydraulically actuable collets. With these collets, the support frame 110 can be rotatably attached to the receptacle 70.
  • a drill drive 116 for rotationally driving the drilling tool 160 via a telescopic linkage 130 is arranged on the support frame 110.
  • the support frame 110 is formed in two parts with a support frame base 115 and an overlying support frame top 113.
  • the support frame upper part 113 which is axially adjustable by means of hydraulic cylinders 112 with hydraulic cylinder pistons 112a relative to the support frame lower part 115, the drill drive 116 is fixed.
  • the drill 100 can be pulled out of the receptacle 70 upwards and then placed on a receptacle of another emptying station to create a further hole.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
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Description

Die Erfindung betrifft eine Bohrvorrichtung mit einem Bohrgerät zum Bohren innerhalb eines Mantelrohres, wobei das Bohrgerät einen Tragrahmen mit einer Befestigungseinrichtung zum Festlegen gegenüber dem Mantelrohr sowie ein Bohrwerkzeug aufweist, welches über ein Teleskopgestänge mittels eines Bohrantriebes drehend angetrieben ist, welcher am Tragrahmen angeordnet ist.The invention relates to a drilling apparatus with a drill for drilling within a casing pipe, wherein the drill has a support frame with a fixing device for fixing against the casing pipe and a drilling tool which is driven in rotation via a telescopic linkage by means of a drill drive, which is arranged on the support frame.

Die Erfindung betrifft weiterhin ein Bohrverfahren zum Erstellen einer Bohrung innerhalb eines Mantelrohres, wobei ein Tragrahmen eines Bohrgerätes gegenüber dem Mantelrohr festgelegt wird und mittels eines am Tragrahmen angeordneten Bohrantriebes über ein Teleskopgestänge ein Bohrwerkzeug drehend angetrieben wird, wodurch Bodenmaterial als Bohrklein innerhalb des Mantelrohres abgetragen und im Bohrwerkzeug aufgenommen wird.The invention further relates to a drilling method for creating a bore within a casing tube, wherein a support frame of a drilling device is fixed relative to the casing tube and a drilling tool is rotationally driven by means of a support frame arranged on a drill string telescoping linkage, whereby soil removed as cuttings within the casing tube and in the Drilling tool is added.

Eine derartige Bohrvorrichtung und ein derartiges Bohrverfahren sind aus der EP 1 154 078 B1 oder DE 101 55 105C1 , das als nächstkommender stand der Technik augesehen wird bekannt. Zur Erstellung eines Bohrpfahles in welchem Untergrund wird zunächst ein Mantelrohr mittels einer bekannten Einbringvorrichtung eingepresst oder eingedreht. Anschließend wird zum Entfernen des Bodenmaterials innerhalb des Mantelrohres ein Bohrgerät mit einem Tragrahmen über eine Kraneinrichtung eingesetzt. Dabei wird der Tragrahmen am oberen Ende des Mantelrohres festgespannt. Als Bohrwerkzeug wird ein Kastenbohrer verwendet, der mittels der Kranvorrichtung über ein teleskopierbares Kellygestänge abgelassen wird. Das Bohrwerkzeug des Bohrgerätes wird über das Kellygestänge von einem Bohrantrieb drehend angetrieben, welcher an dem festgespannten Tragrahmen angeordnet ist.Such a drilling device and such a drilling method are known from EP 1 154 078 B1 or DE 101 55 105 C1 , which is considered to be the closest state of the art technology. To create a bored pile in which substrate a jacket pipe is first pressed or screwed by means of a known insertion device. Subsequently, a drill with a support frame via a crane device is used to remove the soil material within the casing tube. The support frame is clamped at the upper end of the jacket tube. As a drilling tool, a box drill is used, which is discharged by means of the crane device via a telescopic Kellygestänge. The drilling tool of the drill is rotationally driven by the Kelly linkage by a drill drive which is located on the clamped support frame.

Sobald der Aufnahmeraum des Kastenbohrers mit abgetragenem Bodenmaterial gefüllt ist, wird das Bohrwerkzeug über die Kraneinrichtung wieder angehoben. Anschließend wird der Tragrahmen vom Mantelrohr gelöst und das Bohrgerät insgesamt seitlich zum Mantelrohr verschwenkt. In dieser Position wird der Kastenbohrer entleert.As soon as the receiving space of the box drill is filled with removed soil material, the drilling tool is raised again via the crane device. Subsequently, the support frame is released from the jacket tube and the drill is pivoted overall laterally to the jacket tube. In this position, the box drill is emptied.

Um den Bohrvorgang fortzusetzen, wird im Anschluss daran das Bohrgerät wieder auf das Mantelrohr aufgesetzt, der Tragrahmen daran festgespannt und das Bohrgerät wieder abgelassen.In order to continue the drilling process, the drill is then placed back onto the casing tube, clamped the support frame and drained the drill again.

Ist der Vorgang des Bohrens abgeschlossen, wird das Bohrgerät insgesamt mittels der Kraneinrichtung entfernt und der entstandene Hohlraum innerhalb des Mantelrohres kann beispielsweise durch Einbringen eines Bewehrungskorbs aus Stahl und einer Betonmasse zum Bilden eines Gründungspfahles befüllt werden.When the drilling operation is completed, the drill rig is completely removed by means of the crane device, and the resulting cavity within the casing tube can be filled, for example, by introducing a steel reinforcing cage and a concrete mass to form a foundation pile.

Dieses Bohrverfahren ist insgesamt sehr ökonomisch, da das Bohrgerät nach Abschluss des Bohrens über die Kraneinrichtung zu einem weiteren Mantelrohr bewegt werden kann, so dass unmittelbar im Anschluss mit der nächsten Bohrung begonnen werden kann. Da das Bohrgerät über eine Seilaufhängung an einer Kraneinrichtung schnell und effizient bewegt werden kann, wird sozusagen ein "fliegendes Bohrgerät" geschaffen.This drilling process is overall very economical, since the drill can be moved to the completion of drilling on the crane device to another jacket tube, so that immediately after the next hole can be started. Since the drill can be moved quickly and efficiently via a cable suspension on a crane device, so to speak, a "flying drill" is created.

Das Aufsetzen des Bohrgerätes auf das Mantelrohr und das Festspannen des Tragrahmens setzt bei ungünstigen Witterungsbedingungen, wie zum Beispiel bei schlechter Sicht oder bei starken Winden, ein hohes Maß an Erfahrung und Geschick des Bedieners in der Kraneinrichtung voraus. Schwankungsbewegungen des am Kranseil aufgehängten Bohrgerätes können den Arbeitsablauf verzögern.The placement of the drill on the jacket tube and the clamping of the support frame requires in unfavorable weather conditions, such as in poor visibility or strong winds, a high degree of experience and skill of the operator in the crane device. Fluctuation movements of the crane rope suspended drill can delay the workflow.

Aus der US 2 631 013 A geht eine Bohrvorrichtung mit Bohreimen hervor, wobei der Bohrantrieb beabstandet vom Mantelrohr ist.From the US 2 631 013 A is a drilling device with Bohrhreimen out, the drill drive is spaced from the jacket tube.

Der Erfindung liegt die Aufgabe zugrunde, eine Bohrvorrichtung und ein Bohrverfahren anzugeben, mit welchen ein effizientes Erstellen einer Bohrung in einem Mantelrohr auch unter widrigen Witterungsverhältnissen möglich ist.The invention has for its object to provide a drilling apparatus and a drilling method, with which an efficient creation of a hole in a casing pipe is possible even under adverse weather conditions.

Die Aufgabe wird erfindungsgemäß durch eine Bohrvorrichtung mit den Merkmalen des Patentanspruchs 1 beziehungsweise durch ein Bohrverfahren mit den Merkmalen des Patentanspruchs 8 gelöst. Bevorzugte Ausgestaltungen der Erfindung sind in den jeweils abhängigen Ansprüchen angegeben.The object is achieved by a drilling device with the features of claim 1 or by a drilling method with the features of claim 8. Preferred embodiments of the invention are specified in the respective dependent claims.

Die erfindungsgemäße Bohrvorrichtung ist dadurch gekennzeichnet, dass eine Entleerstation zum Anbringen am oberen Ende des Mantelrohres vorgesehen ist, wobei der Tragrahmen des Bohrgerätes an der Entleerstation befestigbar ist, dass die Entleerstation zum Entleeren des Bohrwerkzeugs von Bohrklein eine Entladeeinrichtung aufweist, welche zur Aufnahme des Bohrkleins verstellbar ist, und dass die Entladeeinrichtung zum Abfördern des Bohrkleins aus der Entleerstation ausgebildet ist.The drilling apparatus according to the invention is characterized in that an emptying station is provided for attachment to the upper end of the casing tube, wherein the support frame of the drilling device can be fastened to the emptying station, that the emptying station for emptying the drilling tool of cuttings has an unloading device which is adjustable for receiving the cuttings is, and that the unloading device is designed for conveying the cuttings from the emptying station.

Ein Grundgedanke der Erfindung liegt darin, dass das Bohrgerät während der Erstellung der Bohrung, also beispielsweise zum Entleeren des Bohrwerkzeuges oder bei der Durchführung von Mess- oder Wartungsvorgängen, nicht mehr vom Mantelrohr abgelöst werden muss. Das Bohrgerät ist deswegen mit einer am oberen Ende des Mantelrohres angebrachten Entleerstation verbunden. Die Entleerstation kann dabei über einen lösbaren Befestigungsmechanismus mit dem Mantelrohr verbunden werden. Das Bohrgerät ist dabei axial zum Mantelrohr in die Entleerstation in eine Halteposition verfahrbar. In dieser Stellung kann das Bohrwerkzeug über eine in die Entleerstation integrierte Entladeeinrichtung entleert werden, wobei die Entladeeinrichtung in eine Position zum Abfördern des Bohrkleins gebracht wird.A basic idea of the invention lies in the fact that the drilling device no longer has to be detached from the jacket tube during the creation of the bore, that is to say, for example, for emptying the drilling tool or when carrying out measuring or maintenance operations. The drill is therefore connected to an attached to the upper end of the jacket tube discharge station. The emptying station can be connected via a releasable attachment mechanism with the jacket tube. The drill is axially movable to the jacket tube in the emptying station in a holding position. In this position, the drilling tool can be emptied via an unloading device integrated in the emptying station, wherein the unloading device is brought into a position for discharging the cuttings.

Der Arbeitsablauf wird so insgesamt vereinfacht, da ein häufiges Lösen und erneutes Justieren und Befestigen des Tragrahmens entfällt. Es wird ein Arbeiten möglich, das weitgehend unabhängig von Witterungseinflüssen ist. Auf diese Weise kann die erfindungsgemäße Bohrvorrichtung etwa auch im Offshore-Bereich zur Erstellung von Gründungspfählen im Meeresboden eingesetzt werden. Starke Winde am Meer sowie Schwankungsbewegungen einer auf einem Wasserfahrzeug angeordneten Kranvorrichtung haben somit kaum Einfluss auf den Arbeitsablauf.The workflow is simplified as a whole, as a frequent loosening and re-adjusting and fixing the support frame is eliminated. It is possible to work, which is largely independent of weather conditions. In this way, the drilling device according to the invention can be used for example in the offshore area for the creation of foundation piles in the seabed. Strong winds on the sea as well as fluctuation movements of a crane device arranged on a vessel thus have hardly any influence on the workflow.

Grundsätzlich können verschiedenste Bohrwerkzeuge an dem Bohrgerät eingesetzt werden. Besonders vorteilhaft sind nach der Erfindung diskontinuierlich arbeitende Bohrwerkzeuge, wozu auch Schneckenbohrer zählen, die sich in den Boden eindrehen. Zum Arbeiten in weichen Böden oder unter Wasser ist es erfindungsgemäß vorteilhaft, dass das Bohrwerkzeug als Kastenbohrer mit einem Boden ausgebildet ist, welcher zum Entleeren des Kastenbohrers aufklappbar ist.In principle, a wide variety of drilling tools can be used on the drill. Particularly advantageous according to the invention are discontinuous drilling tools, including augers count, which screw into the ground. For working in soft soil or under water, it is advantageous according to the invention that the drilling tool is designed as a box drill with a bottom which can be opened to empty the box drill.

Eine erfindungsgemäße Weiterbildung besteht darin, dass die Entladeeinrichtung ein Betätigungsorgan aufweist, durch welches beim Verstellen der Entladeeinrichtung in und/oder aus der Entladeposition der Boden des Kastenbohrers geöffnet beziehungsweise geschlossen wird. In bekannter Weise besitzt der klappbare Boden zunächst eine Öffnung mit Schneideinrichtung, so dass Bodenmaterial abgetragen und über die Öffnung in den zylindrischen Aufnahmeraum des Kastenbohrers gelangen kann. Innerhalb des Kastenbohrers kann bei bestimmten Ausführungsformen als zusätzliche Fördereinrichtung eine Schnecke angeordnet sein. Wenn der Aufnahmeraum gefüllt ist, wird die Öffnung durch Verdrehen des Bodens verschlossen, so dass der Kastenbohrer mit dem abgetragenen Bodenmaterial aus dem Mantelrohr in die Entleerstation zurückgezogen wird. Anschließend wird die Entladeeinrichtung in eine zum Entleeren vorgesehene Position gebracht, wobei der Boden des Kastenbohrers über das Betätigungsorgan aufgeklappt und entleert werden kann. Das kann zum Beispiel dadurch realisiert werden, dass durch Verstellen der Entladeeinrichtung der Kastenbohrer gegen einen Anschlag gefahren wird, wodurch sich durch Betätigen eines Riegelmechanismus der Boden des Kastenbohrers öffnet. Sobald das Bohrklein aus dem Kastenbohrer von der Entladeeinrichtung aufgenommen beziehungsweise abgefördert wurde, ist durch Verstellen der Entladeeinrichtung aus der Entladeposition ein aufgeklappter Boden des Kastenbohrers wieder verschließbar. Beispielsweise könnte die Entladeeinrichtung als Betätigungsorgan ein rampenförmiges Stellelement aufweisen, das durch eine Verschiebebewegung den aufgeklappten Boden wieder zurück in seine Schließstellung drückt, wobei sich der Verschluss des Bodens wieder verriegelt. Im Anschluss daran kann das Bohrwerkzeug durch das Teleskopgestänge wieder in das Mantelrohr abgelassen werden, und die Bohrung kann fortgesetzt werden.A further development according to the invention consists in that the unloading device has an actuating member, by which during the adjustment of the unloading device in and / or the bottom of the box drill is opened or closed from the unloading position. In a known manner, the hinged floor initially has an opening with a cutting device, so that soil material can be removed and passed through the opening in the cylindrical receiving space of the box drill. Within the box drill, in certain embodiments, a screw may be arranged as an additional conveyor. When the receiving space is filled, the opening is closed by turning the bottom, so that the box drill is withdrawn with the removed soil material from the casing pipe into the emptying station. Subsequently, the unloading device is brought into an intended for emptying position, wherein the bottom of the box drill can be opened and emptied via the actuator. This can be realized, for example, that is moved by adjusting the unloading the box drill against a stop, which opens by pressing a latch mechanism, the bottom of the box drill. As soon as the drill cuttings have been picked up or removed from the box drill by the unloading device, an opened bottom of the box drill can be closed again by adjusting the unloading device from the unloading position. For example, the unloading device could have an actuating element as a ramp-shaped actuating element, which presses the unfolded bottom back into its closed position by a sliding movement, wherein the closure of the bottom is locked again. Following this, the drilling tool can be released through the telescopic linkage back into the jacket tube, and the bore can be continued.

Grundsätzlich können die verschiedensten Formen einer Entladeeinrichtung in der Entleerstation integriert werden. Die Entladeeinrichtung kann zum Beispiel als ein verstellbares Förderband ausgebildet sein, auf dem abgetragenes Bohrgut wegtransportiert werden kann. Es könnte auch eine Absaugeinrichtung zum Einsatz kommen, mit der das Bohrklein aus dem Bohrwerkzeug abgesaugt wird.In principle, the most varied forms of unloading device can be integrated in the emptying station. The unloading device can be designed, for example, as an adjustable conveyor belt, on which the removed cuttings can be transported away. It could also be used a suction device with which the cuttings are sucked out of the drilling tool.

Besonders bevorzugt ist es jedoch nach der Erfindung, dass die Entladeeinrichtung eine Schütte aufweist, welche um eine Schwenkachse in eine Schrägstellung verschwenkbar ist. Die Schütte kann zum Beispiel seitlich in der Nähe der Bohrachse an der Entleerstation derart angebracht sein, dass sie unterhalb des Bohrwerkzeuges in eine Schrägstellung gebracht werden kann und in dieser Position das Bohrklein aufnimmt.However, it is particularly preferred according to the invention that the unloading device has a chute, which is pivotable about a pivot axis in an inclined position. For example, the chute may be mounted laterally near the drilling axis at the emptying station so as to be below the drilling tool can be brought into an inclination and receives in this position the cuttings.

Eine weitere bevorzugte Ausgestaltung der Erfindung ergibt sich dadurch, dass die Schütte zwischen einer Rückzugsposition und der Entladeposition um die Schwenkachse verschwenkbar ist, und dass die Schütte in der Entladeposition die Schrägstellung aufweist, bei welcher das Bohrklein aus der Entleerstation ableitbar ist. Die Schütte kann sich zum Beispiel in einer Halterung in der Nähe des Mantelrohres befinden. In dieser Rückzugsposition kann die Fläche der Schütte etwa parallel zum Mantelrohr gelagert sein. Das Bohrwerkzeug kann auf diese Weise ungehindert entlang der Bohrachse verfahren werden. Sobald das Bohrwerkzeug nach einem Bohrschritt wieder aus dem Mantelrohr in die Entleerstation verfahren wurde, kann die Schütte in eine Entladeposition verstellt werden, in der sie sich unterhalb des Bohrwerkzeuges in einer Schrägstellung befindet. Der Verstellvorgang kann zum Beispiel dadurch realisiert werden, dass die Schütte an der unteren Kante über ein Drehgelenk mit der Entleerstation verbunden ist und über dieses Drehgelenk in eine Schrägstellung unterhalb des Bohrwerkzeuges verschwenkt wird.A further preferred embodiment of the invention results from the fact that the chute between a retreat position and the unloading position about the pivot axis is pivotable, and that the chute in the unloading position has the inclination, wherein the cuttings from the emptying station can be derived. The chute may be located, for example, in a holder near the jacket tube. In this retreat position, the surface of the chute can be mounted approximately parallel to the jacket tube. The drilling tool can be moved unhindered along the drilling axis in this way. As soon as the drilling tool has been moved out of the casing tube into the emptying station after a drilling step, the chute can be moved into an unloading position in which it is located in an inclined position below the drilling tool. The adjustment process can for example be realized in that the chute is connected at the lower edge via a rotary joint with the emptying station and is pivoted about this hinge in an inclined position below the drilling tool.

Eine weitere bevorzugte Ausgestaltung der Erfindung ergibt sich dadurch, dass die Entleereinrichtung einen Förderwagen aufweist, welcher zwischen der Entladeposition und einer Abförderposition zum Abfördern des Bohrkleins aus der Entleerstation entlang einer Bahn verfahrbar ist. Der Förderwagen könnte zum Beispiel über Rollen entlang einer Schiene zwischen der Entladeposition und einer Abförderposition verfahrbar sein, wobei der Antrieb des Wagens auf verschiedenste Weise realisiert werden kann. Der Wagen könnte zum Beispiel einen eigenen Motor aufweisen, über den er sich selbst antreiben kann. Es wären aber auch andere Antriebsformen möglich, bei denen der Wagen mit Hubwinde und Seil gezogen oder bei kurzen Distanzen über einen Hydraulikzylinder entlang der Bahn verfahren wird. Die Energie zur Betätigung kann entweder vom Bohrgerät abgeleitet oder durch eine eigenständige Energieversorgung der Entleerstation bereitgestellt werden. Der Förderwagen ist mit einer Ladefläche ausgebildet, mit der das Bohrklein aus dem Bohrwerkzeug aufgenommen werden kann, wenn sich der Wagen in Entladeposition befindet. Die Ladefläche könnte zum Beispiel in Form einer Kippmulde realisiert sein, mit der das Bohrklein aus der Abförderstation weggekippt werden kann, sobald sich der Förderwagen in Abförderposition befindet. Alternativ ist es auch möglich, dass die Ladefläche des Förderwagens einen aufklappbaren Boden aufweist, über den das Bohrklein in Abförderposition nach unten ausgekippt wird. Das ausgekippte Material könnte dann von einem neben der Entleerstation befindlichen Entsorgungssystem aufgenommen werden. Dieses könnte zum Beispiel ein Behälter, ein Lastkraftwagen, ein Förderband, ein Transportschiff etc. sein.A further preferred embodiment of the invention results from the fact that the emptying device has a trolley, which is movable between the unloading position and a discharge position for conveying the cuttings from the emptying station along a path. The trolley could, for example, be moved by rollers along a rail between the unloading position and a discharge position, wherein the drive of the trolley can be realized in various ways. For example, the car could have its own engine to power itself. But it would also be possible other forms of drive in which the car is pulled with hoist winch and rope or moved at short distances via a hydraulic cylinder along the track. The power to operate can either be derived from the drill or provided by a stand-alone power supply to the discharge station. The trolley is formed with a loading surface with which the cuttings can be picked up from the drilling tool when the carriage is in the unloading position. The loading area could for example be realized in the form of a dump body with which the drill cuttings can be tipped away from the discharge station as soon as the transport carriage is in the removal position. Alternatively, it is also possible that the loading area of the trolley a hinged bottom over which the cuttings is dumped in Abförderposition down. The dumped material could then be picked up by a disposal system located next to the emptying station. This could be, for example, a container, a truck, a conveyor, a transport ship, etc.

Bevorzugt ist es nach der Erfindung, dass die Entleerstation eine Kopplungseinrichtung zum Befestigen am Mantelrohr und eine Plattform aufweist, welche mittels einer Justiereinrichtung gegenüber der Kopplungseinrichtung verstellbar ist. Die Kopplungseinrichtung ist dabei über geeignete Befestigungseinrichtungen, etwa Spannklauen, lösbar mit dem Mantelrohr verbunden. Die an der Kopplungseinrichtung angebrachte Plattform kann über die Justiereinrichtung auf verschiedenste Weise bezüglich der Öffnung des Mantelrohres verstellt werden. Dadurch kann beispielsweise die Plattform gegenüber dem Mantelrohr angewinkelt werden. So kann etwa bei einer gegenüber der Vertikalen schrägen Bohrung die Plattform dennoch in eine horizontale Position gebracht werden. Auch ein Anheben der Plattform gegenüber dem Mantelrohr wäre dadurch realisierbar. Eine derartige Justiereinrichtung kann auch als eigenständiger Erfindungsgedanke ohne oder nur mit einem Teil der vorgenannten Merkmale gesehen und an anderen Aufsatzvorrichtungen an Mantelrohren verwendet werden.According to the invention, it is preferred that the emptying station has a coupling device for fastening to the jacket tube and a platform which can be adjusted relative to the coupling device by means of an adjusting device. The coupling device is connected via suitable fastening devices, such as clamping jaws, releasably connected to the jacket tube. The attached to the coupling device platform can be adjusted via the adjusting device in various ways with respect to the opening of the jacket tube. As a result, for example, the platform can be angled relative to the jacket tube. For example, the platform can still be brought into a horizontal position in the case of a bore inclined obliquely to the vertical. A lifting of the platform relative to the jacket tube would be feasible. Such an adjusting device can also be seen as an independent idea of the invention without or only with a part of the aforementioned features and used on other attachment devices on jacket pipes.

Hinsichtlich des Bohrverfahrens ist die Erfindung dadurch gekennzeichnet, dass der Tragrahmen des Bohrgerätes an einer Entleerstation befestigt wird, welche an einem oberen Ende des Mantelrohres angeordnet wird, dass zum Entladen des Bohrkleins aus dem Bohrwerkzeug dieses aus dem Mantelrohr in die Entleerstation verfahren wird, dass eine Entladeeinrichtung an der Entleerstation in eine Entladeposition zur Aufnahme des Bohrkleins aus dem Bohrwerkzeug verstellt wird, und dass das Bohrklein durch die Entladeeinrichtung aus der Entleerstation abgefördert wird.With regard to the drilling method, the invention is characterized in that the support frame of the drill is attached to an emptying station, which is arranged at an upper end of the jacket tube, that is moved to unload the cuttings from the drilling tool from the casing pipe in the emptying station that a Unloading is adjusted at the discharge station in an unloading position for receiving the cuttings from the drilling tool, and that the cuttings are removed by the unloading from the discharge station.

Wie zuvor beschrieben, wird durch die erfindungsgemäße Entleerstation eine Beschleunigung und Vereinfachung des Arbeitsablaufes erreicht.As described above, an acceleration and simplification of the workflow is achieved by the emptying station according to the invention.

Ein bevorzugter Verfahrensablauf besteht erfindungsgemäß darin, dass durch Verfahren des Bohrwerkzeuges, welches als Kastenbohrer mit aufklappbarem Boden ausgebildet ist, in die Entleerstation gegen einen Anschlag der Boden des Kastenbohrers zum Entleeren geöffnet wird. Der Kastenbohrer könnte dabei auch über eine Drehung einen Riegelungsmechanismus aktivieren, bei dem der Boden des Kastenbohrers zum Entleeren geöffnet wird.A preferred method according to the invention consists in that, by moving the drilling tool, which is designed as a box drill with a hinged bottom, into the emptying station against a stop, the bottom of the box drill is opened for emptying. The box drill could also have a Turn on a locking mechanism, in which the bottom of the box drill is opened to empty.

Eine weitere bevorzugte Ausführung der Erfindung ist es, dass die Entladeeinrichtung in der Entladeposition zur Aufnahme des Bohrkleins unterhalb des Bohrwerkzeugs angeordnet wird. Diese Entladeposition der Entladeeinrichtung hat den Vorteil, dass der Entladevorgang größtenteils über die Schwerkraft erfolgt und deshalb müssen in der Regel keine weiteren aktiven Systeme zum Entleeren des Bohrwerkzeuges eingesetzt werden.A further preferred embodiment of the invention is that the unloading device is arranged in the unloading position for receiving the cuttings below the drilling tool. This unloading position of the unloading device has the advantage that the unloading process largely takes place by means of gravity and therefore usually no further active systems have to be used for emptying the drilling tool.

Weiterhin kann es nach der Erfindung vorteilhaft sein, dass die Entladeeinrichtung eine Schütte aufweist, welche um eine Schwenkachse in eine Schrägstellung in der Entladeposition geschwenkt wird, und dass über die schräg gestellte Schütte Bohrklein aus der Entleerstation abgeleitet wird. Die Schütte kann auf verschiedenste Weise in die Entladeposition gebracht werden. Es ist zum Beispiel möglich, dass die Schütte aus einer Ruheposition in die Entladeposition ausgeklappt beziehungsweise verfahren wird oder dass sie bezüglich einer Achse parallel zur Längsseite des Mantelrohres in die Entladeposition gedreht wird. Das Abfördern des Bohrkleins wird durch die Schrägstellung der Schütte gegenüber der Horizontalen bewirkt.Furthermore, it may be advantageous according to the invention that the unloading device has a chute, which is pivoted about a pivot axis in an inclined position in the unloading position, and that is discharged via the inclined chute cuttings from the discharge station. The chute can be brought in various ways in the unloading position. It is for example possible that the chute is folded out or moved from a rest position to the unloading position or that it is rotated with respect to an axis parallel to the longitudinal side of the jacket tube in the unloading position. The conveyance of the cuttings is caused by the inclination of the chute relative to the horizontal.

Eine besondere Ausgestaltung der Erfindung ist dadurch gegeben, dass die Entladeeinrichtung einen Förderwagen aufweist, welcher zwischen der Entladeposition und einer Abförderposition entlang einer Bahn verfahren wird, dass in der Entladeposition das Bohrklein aus dem Bohrwerkzeug in den Förderwagen entleert wird und dass in der Abförderposition das Bohrklein von dem Förderwagen aus der Entleerstation abgefördert wird. Der Förderwagen wird über die vorgenannten Antriebsformen zwischen der Entladeposition und der Abförderposition entlang der Bahn bewegt. Das Verfahren des Förderwagens und die Aufnahme beziehungsweise das Abfördern des Bohrkleins kann sowohl automatisch als auch manuell gesteuert werden.A particular embodiment of the invention is given by the fact that the unloading device has a trolley, which is moved between the unloading position and a discharge position along a path that in the unloading the cuttings from the drilling tool is emptied into the trolley and that in the discharge position the cuttings is conveyed away from the trolley from the emptying station. The trolley is moved over the aforementioned drive forms between the unloading position and the discharge position along the path. The process of the trolley and the inclusion or the removal of the cuttings can be controlled both automatically and manually.

Weiter ist es nach der Erfindung vorgesehen, dass beim Verstellen der Entladeeinrichtung in und/oder aus der Entladeposition ein Boden eines Kastenbohrers, welcher als Bohrwerkzeug verwendet wird, geöffnet beziehungsweise geschlossen wird. Der Riegelungsmechanismus des Bodens des Kastenbohrers könnte beispielsweise dadurch aktiviert werden, dass die Schütte oder die Ladefläche des Förderwagens entlang des Bodens des Kastenbohrers verfahren wird, und der Boden dabei geöffnet beziehungsweise geschlossen wird.It is further provided according to the invention that when adjusting the unloading in and / or from the unloading position, a bottom of a box drill, which is used as a drilling tool, is opened or closed. The locking mechanism of the bottom of the box drill could for example be activated by the chute or the loading area of the trolley is moved along the bottom of the box drill, and the soil is thereby opened or closed.

Ein weiterer bevorzugter Verfahrensablauf besteht erfindungsgemäß darin, dass die Entleerstation mit einer Kopplungseinrichtung am Mantelrohr befestigt wird, und dass eine Plattform der Entleerstation mittels einer Justiereinrichtung gegenüber der Kopplungseinrichtung verstellt wird. Der Justiereinrichtung kommt dabei die Aufgabe zu, die Lage der Plattform bezüglich des Mantelrohrs derart einzustellen, so dass für das Bohrverfahren günstige Bedingungen geschaffen werden. Damit könnten zum Beispiel durch ein oder mehrere Stellzylinder verschiedene Winkel zwischen der Plattform und der Querachse des Mantelrohres eingestellt werden. Auch Verschiebungen der Plattform in horizontaler beziehungsweise vertikaler Ebene könnten eingestellt werden.Another preferred method according to the invention consists in the fact that the emptying station is fastened with a coupling device on the jacket tube, and that a platform of the emptying station is adjusted by means of an adjusting device relative to the coupling device. The adjusting device has the task to adjust the position of the platform with respect to the casing tube so that favorable conditions are created for the drilling process. This could be adjusted for example by one or more actuating cylinder different angles between the platform and the transverse axis of the jacket tube. Also shifts of the platform in horizontal or vertical plane could be stopped.

Weiter ist es nach der Erfindung vorgesehen, dass das Mantelrohr in den Boden eingebracht, insbesondere eingepresst wird. Hierfür kann eine bekannte Drückvorrichtung eingesetzt werden. Weiter ist es erfindungsgemäß, dass die Entleerstation lösbar am Mantelrohr befestigt wird, und dass in die erstellte Bohrung in dem Mantelrohr anschließend Betonmasse gefüllt und ein Bohrpfahl gebildet wird.Further, it is provided according to the invention that the jacket tube is introduced into the ground, in particular pressed. For this purpose, a known pressing device can be used. Further, it is according to the invention that the emptying station is releasably secured to the casing pipe, and that then filled into the created bore in the casing pipe concrete mass and a bored pile is formed.

Gemäß einem weiteren Aspekt der Erfindung umfasst diese eine Entleerstation mit einer Kopplungseinrichtung zum Befestigen an einem Mantelrohr, einem Aufnahmeabschnitt zum Aufnehmen und Halten eines Bohrgerätes mit Bohrwerkzeug und einer Entladeeinrichtung zum Entleeren des Bohrwerkzeuges und Aufnehmen von Bohrklein aus dem Bohrwerkzeug, wobei die Entladeeinrichtung zum Abfördern des Bohrkleins aus der Entladestation ausgebildet ist. Diese Entleerstation ist insbesondere für die vorbeschriebene Bohrvorrichtung und das vorgenannte Bohrverfahren einsetzbar, so dass die damit beschriebenen Vorteile erreicht werden können.According to a further aspect of the invention, this comprises an emptying station with a coupling device for attachment to a casing tube, a receiving section for receiving and holding a drill with a drilling tool and an unloading device for emptying the drilling tool and picking up cuttings from the drilling tool, wherein the unloading device for discharging the Cuttings from the unloading station is formed. This emptying station can be used in particular for the above-described drilling device and the aforementioned drilling method, so that the advantages thus described can be achieved.

Die Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen weiter beschrieben, welche schematisch in den Zeichnungen dargestellt sind. In den Zeichnungen zeigen:

Fig. 1
eine schematische Seitenansicht einer ersten erfindungsgemäßen Entladestation;
Fig. 2
schematische Seitenansichten bei der Durchführung des erfindungsgemäßen Bohrverfahrens mit der Entladestation nach Fig. 1;
Fig. 3
eine schematische Seitenansicht einer zweiten erfindungsgemäßen Entladestation;
Fig. 4
schematische Seitenansichten eines weiteren erfindungsgemäßen Bohrverfahrens mit einer Entladestation nach Fig. 3; und
Fig. 5
eine schematische Teilquerschnittsansicht eines erfindungsgemäßen Bohrgerätes.
The invention will be further described by means of preferred embodiments, which are shown schematically in the drawings. In the drawings show:
Fig. 1
a schematic side view of a first discharge station according to the invention;
Fig. 2
schematic side views when carrying out the drilling method according to the invention with the unloading station according to Fig. 1 ;
Fig. 3
a schematic side view of a second discharge station according to the invention;
Fig. 4
schematic side views of a further drilling method according to the invention with an unloading station according to Fig. 3 ; and
Fig. 5
a schematic partial cross-sectional view of a drilling device according to the invention.

Eine erste erfindungsgemäße Entladestation 20 gemäß Fig. 1 weist eine aus Stahlprofilen aufgebaute Plattform 30 auf. An der Unterseite der Plattform 30 ist eine Kopplungseinrichtung 34 zum lösbaren Befestigen an einem Mantelrohr 5 angeordnet. Die Kopplungseinrichtung 34 umfasst einen Hülsenkörper 40 mit unterer konischer Erweiterung, dessen Innendurchmesser über hydraulische Spannzylinder 42 verengt werden kann. Auf diese Weise kann der Hülsenkörper 40 kraftschlüssig an den Außenumfang des Mantelrohres 5 angelegt und damit verbunden werden.A first unloading station 20 according to the invention Fig. 1 has a platform 30 constructed of steel profiles. On the underside of the platform 30, a coupling device 34 is arranged for releasably securing to a jacket tube 5. The coupling device 34 comprises a sleeve body 40 with a lower conical enlargement, the inner diameter of which can be narrowed by means of hydraulic clamping cylinders 42. In this way, the sleeve body 40 can be frictionally applied to the outer circumference of the jacket tube 5 and connected thereto.

Der hülsenförmige Körper 40 ist über ein Schwenkgelenk 44 schwenkbar um eine etwa horizontale Achse an der Plattform 30 gelagert. Mit einem gegenüberliegend angeordneten Schwenkzylinder 32 wird eine Justiereinrichtung 31 gebildet, mit welcher die Plattform 30 gegenüber der Kopplungseinrichtung 34 über das Schwenkgelenk 44 angewinkelt werden kann.The sleeve-shaped body 40 is pivotally mounted about a horizontal axis about the platform 30 via a pivot joint 44. With an oppositely arranged pivoting cylinder 32, an adjusting device 31 is formed, with which the platform 30 can be angled relative to the coupling device 34 via the pivot joint 44.

An der Oberseite der Plattform 30 ist mittels vertikaler Stützen ein Rahmen 26 gebildet, an dessen Oberseite eine hülsenförmige Aufnahme 70 angeordnet ist. Die hülsenförmige Aufnahme 70 weist etwa den Durchmesser des Mantelrohres 5 auf, an dem die Entladestation 20 angebracht werden soll. Die hülsenförmige Aufnahme 70 dient zur Befestigung eines Bohrgerätes, welches nachfolgend im Zusammenhang mit Fig. 5 beschrieben wird.At the top of the platform 30, a frame 26 is formed by means of vertical supports, on the upper side of a sleeve-shaped receptacle 70 is arranged. The sleeve-shaped receptacle 70 has approximately the diameter of the jacket tube 5, on which the unloading station 20 is to be attached. The sleeve-shaped receptacle 70 is used to attach a drill, which in connection with Fig. 5 is described.

Weiterhin ist nach der Erfindung an der Plattform 30 eine Entladeeinrichtung 25 vorgesehen. In der vorliegenden Ausführungsform weist diese eine Schütte 36 auf, welche über eine Schwenkachse 38 mittels eines Stellzylinders 39 zwischen der dargestellten Rückzugsposition und einer Entladeposition verschwenkbar ist.Furthermore, according to the invention, an unloading device 25 is provided on the platform 30. In the present embodiment, this has a chute 36, which is pivotable about a pivot axis 38 by means of an actuating cylinder 39 between the illustrated retreat position and an unloading position.

Am Rahmen 26 ist weiterhin ein Anschlag 37 angeordnet, welcher zur Betätigung des Bohrgerätes dient. Weiterhin ist eine Kranaufhängung 12 angeordnet, so dass die Entladestation 20 mittels eines Kranes zu und von dem Mantelrohr 5 transportierbar ist.On the frame 26 a stop 37 is further arranged, which serves for actuating the drill. Furthermore, a crane suspension 12 is arranged, so that the unloading station 20 can be transported by means of a crane to and from the jacket tube 5.

Gemäß Fig. 2 wird ein beispielhaftes erfindungsgemäßes Bohrverfahren anhand von acht Arbeitsschritten schematisch dargestellt. Zunächst wird in bekannter Weise ein Mantelrohr 5, welches auch Stütz- oder Bohrrohr genannt werden kann, in bekannter Weise durch Rüttler, Rammen oder Pressen in einen weichen Boden eingetrieben. Im dargestellten Ausführungsbeispiel wird das Mantelrohr 5 in einen Gewässergrund mit einem Schrägungswinkel zur Vertikalen eingebracht. Über einen Kran 1, welcher für ein Arbeiten auf Gewässer auf einem Ponton 2 angeordnet ist, wird die Entladestation 20 gemäß Fig. 1 an die Oberseite des Mantelrohres 5 transportiert (Schritt 1.). Die Kopplungseinrichtung 34 mit einem erweiterten Durchmesser wird gemäß dem Arbeitsschritt 2. aufgesetzt. Durch Zusammenziehen der Spannzylinder 42 erfolgt eine kraftschlüssige Verbindung der Kopplungseinrichtung 34 mit dem oberen Ende des Mantelrohres 5. Die Justiereinrichtung 31 ist dabei so eingestellt, dass die Plattform 30 der Entleerstation 20 eine horizontale Lage einnimmt, während der Hülsenkörper 40 koaxial zur Längsachse des Mantelrohres 5 angeordnet ist.According to Fig. 2 An exemplary drilling method according to the invention is schematically illustrated by means of eight working steps. First, in a known manner, a jacket tube 5, which can also be called support or drill pipe, driven in a known manner by vibrators, ramming or pressing in a soft ground. In the illustrated embodiment, the jacket tube 5 is introduced into a body of water with a helix angle to the vertical. About a crane 1, which is arranged for working on water on a pontoon 2, the unloading station 20 according to Fig. 1 transported to the top of the jacket tube 5 (step 1.). The coupling device 34 with an enlarged diameter is placed in accordance with the step 2. By tightening the clamping cylinder 42, a frictional connection of the coupling device 34 with the upper end of the jacket tube 5. The adjusting device 31 is adjusted so that the platform 30 of the emptying station 20 occupies a horizontal position, while the sleeve body 40 coaxial with the longitudinal axis of the jacket tube. 5 is arranged.

Anschließend wird gemäß Schritt 3. ein Bohrgerät 100 mit einem Kastenbohrer als Bohrwerkzeug 140 in die zylindrische Aufnahme 70 eingesetzt. Das Bohrgerät 100 wird nachfolgend im Zusammenhang mit Fig. 5 noch näher erläutert.Subsequently, according to step 3, a drill 100 with a box drill as a drilling tool 140 is inserted into the cylindrical receptacle 70. The drill 100 will be described below in connection with Fig. 5 explained in more detail.

Gemäß Arbeitsschritt 4. wird das Bohrgerät 100 über seinen Tragrahmen 110 am oberen Rand der zylindrischen Aufnahme 70 festgespannt, so dass nunmehr über die Entladestation 20 mit der Kopplungseinrichtung 34 eine feste Verbindung mit dem Mantelrohr 5 besteht.According to step 4, the drill 100 is clamped over its support frame 110 at the upper edge of the cylindrical receptacle 70, so that now via the discharge station 20 with the coupling device 34 is a fixed connection with the jacket tube 5.

Nachfolgend wird gemäß Arbeitsschritt 5. die Justiereinrichtung 31 derart verstellt, dass das Bohrgerät 100 aus seiner vertikalen Position in eine schräggestellte Position gebracht wird, in welcher die Achse des Bohrgerätes 100 achsgleich mit der Längsachse des Mantelrohres 5 angeordnet ist. Während dieser Arbeitsschritte befindet sich die Entladeeinrichtung 25 in einer dargestellten Rückzugsposition, welche einen freien Durchgang des Bohrwerkzeuges 140 des Bohrgerätes 100 durch die Entladestation 20 in das Innere des Mantelrohres 5 zum Abtragen von Bodenmaterial ermöglicht ist.Subsequently, according to step 5, the adjusting device 31 is adjusted such that the drill 100 is brought from its vertical position to an inclined position in which the axis of the drill 100 is arranged coaxially with the longitudinal axis of the jacket tube 5. During these steps, the unloading device 25 is in an illustrated retreat position, which allows a free passage of the drilling tool 140 of the drill 100 through the unloading station 20 into the interior of the casing tube 5 for removing soil material.

Gemäß Arbeitsschritt 6. ist bereits der tiefste und damit letzte Bohrschritt am unteren Ende des Mantelrohres 5 dargestellt. Sobald das als Kastenbohrer ausgebildete Bohrwerkzeug 140 mit abgetragenem Bodenmaterial innerhalb des Mantelrohres 5 gefüllt ist, wird über den Kran 1 die teleskopierbare Kellystange 7 wieder eingefahren, bis das Bohrwerkzeug 140 in einer gewünschten Halteposition in der Entleerstation 20 gemäß Arbeitsschritt 7. angeordnet ist. Eine Schütte 36 der Entladestation 26 kann nunmehr in eine Entladeposition gemäß Arbeitsschritt 7. geschwenkt werden. Durch Öffnen des Bohrwerkzeuges 140 kann nunmehr Bohrklein aus dem Bohrwerkzeug 140 abgeführt werden. Dieses Bohrklein wird über die schräggestellte Schütte 36 direkt unter Schwerkrafteinwirkung nach außerhalb der Entladestation 20 zu einer Abfördereinrichtung 50 abgeleitet. Die Abfördereinrichtung 50 kann dabei ein Transportschiff sein. Durch Verdrehen des Bohrwerkzeuges 140 kann unter Mitwirkung eines Anschlages 37 sowie durch die Rückzugsbewegung der Schütte 36 das Bohrwerkzeug 140 wieder geschlossen werden, wie in Arbeitsschritt 8. von Fig. 2 dargestellt ist. Anschließend könnte das Bohrwerkzeug 140 wieder in das Mantelrohr 5 zur Durchführung eines weiteren Bohrschrittes abgelassen werden.According to step 6, the deepest and therefore last drilling step is already shown at the lower end of the jacket tube 5. Once the trained as a box drill drill 140 is filled with abraded soil material within the casing tube 5, the telescopic Kelly rod 7 is retracted again via the crane 1 until the drilling tool 140 is arranged in a desired holding position in the emptying station 20 in accordance with step 7. A chute 36 of the unloading station 26 can now be pivoted into an unloading position in accordance with step 7. By opening the drilling tool 140, drill cuttings can now be removed from the drilling tool 140. This cuttings is discharged via the inclined chute 36 directly under gravity to the outside of the unloading station 20 to a discharge device 50. The discharge device 50 can be a transport ship. By rotating the drilling tool 140, the drilling tool 140 can be closed again with the assistance of a stop 37 and by the withdrawal movement of the chute 36, as in step 8. of Fig. 2 is shown. Subsequently, the drilling tool 140 could be drained back into the casing tube 5 for performing a further drilling step.

Nach Abteufen der Bohrung zu der gewünschten Endtiefe wird das Bohrwerkzeug 140 wieder zurückgezogen und die Bohrvorrichtung 10 mit der Entladestation 20 und dem Bohrgerät 100 kann vom Mantelrohr 5 entfernt werden. Der Hohlraum des Mantelrohres 5 kann anschließend mit Bewehrungsstahl und Betonmasse zum Bilden eines Bohrpfahles gefüllt werden. Beim Befüllen kann das Mantelrohr 5 gezogen und gegebenenfalls wiederverwendet werden. Alternativ kann das Mantelrohr 5 auch im Boden verbleiben, so dass ein Bohrpfahl mit Ummantelung gebildet ist.After drilling the hole to the desired final depth, the drilling tool 140 is withdrawn again and the drilling apparatus 10 with the unloading station 20 and the drill 100 can be removed from the jacket tube 5. The cavity of the jacket tube 5 can then be filled with reinforcing steel and concrete mass to form a bored pile. When filling the jacket tube 5 can be pulled and optionally reused. Alternatively, the jacket tube 5 also remain in the ground, so that a bored pile is formed with sheath.

Gemäß Fig. 3 ist eine zweite Entladestation 20' dargestellt. Diese weist ebenfalls eine Plattform 30 mit einer Kopplungseinrichtung 34 auf, wie sie im Zusammenhang mit der Entladestation 20 von Fig. 1 erläutert wurde. Weiterhin ist an der Oberseite der Plattform 30 ein Rahmen 26 mit einer zylindrischen Aufnahme 70 zur Befestigung eines Bohrgerätes vorgesehen.According to Fig. 3 a second unloading station 20 'is shown. This also has a platform 30 with a coupling device 34, as in connection with the unloading station 20 of Fig. 1 was explained. Furthermore, at the top of the platform 30, a frame 26 is provided with a cylindrical receptacle 70 for attachment of a drill.

Im Unterschied zu der Entladestation 20 gemäß Fig. 1 ist die hülsenförmige Aufnahme 70 der Entladestation 20' von Fig. 3 schwenkbar um eine Achse 72 am Rahmen 26 gelagert. Die Verschwenkung der hülsenförmigen Aufnahme 70 erfolgt dabei über zwei seitliche Schwenkzylinder 74, so dass die Schwenkbarkeit der Aufnahme 70 die Verschwenkung der Justiereinrichtung 31 zur Ausrichtung der Entladestation 20 gegenüber einem eventuell schräggestellten Mantelrohr verbessert wird.In contrast to the unloading station 20 according to Fig. 1 is the sleeve-shaped receptacle 70 of the unloading station 20 'of Fig. 3 pivotally mounted about an axis 72 on the frame 26. The pivoting of the sleeve-shaped receptacle 70 takes place via two lateral pivoting cylinders 74, so that the pivoting of the receptacle 70, the pivoting of the adjusting device 31 for aligning the unloading station 20 is improved with respect to a possibly inclined casing pipe.

Weiterhin ist im Unterschied zur Entladestation 20 gemäß Fig. 1 eine geänderte Entladeeinrichtung 25 vorgesehen.Furthermore, in contrast to the unloading station 20 according to Fig. 1 a modified unloading device 25 is provided.

Die Entladeeinrichtung 25 gemäß Fig. 4 umfasst einen Förderwagen 28, welcher entlang einer durch Schienen gebildeten Bahn 29 an der Plattform 30 zwischen der dargestellten Entladeposition und einer außen liegenden Abförderposition verfahrbar ist. Der Förderwagen 28 weist hierzu an seiner Unterseite Rollen 33 auf. Weiterhin ist der Aufnahmebereich des Förderwagens 28 als Schütte 36 ausgebildet, welche mittels eines Verstellzylinders 35 betätigt werden kann.The unloading device 25 according to Fig. 4 includes a trolley 28 which is movable along a rail 29 formed by rails on the platform 30 between the unloading position shown and an outward discharge position. The trolley 28 has for this purpose on its underside rollers 33. Furthermore, the receiving area of the trolley 28 is designed as a chute 36, which can be actuated by means of an adjusting cylinder 35.

Fig. 4 zeigt ähnlich Fig. 2 ein weiteres erfindungsgemäßes Bohrverfahren in acht Arbeitsschritten mit der Entleerstation 20' von Fig. 3. Fig. 4 shows similar Fig. 2 a further drilling method according to the invention in eight steps with the discharge station 20 'of Fig. 3 ,

Die Entleerstation 20' wird entsprechend dem Bohrverfahren nach Fig. 2 am Mantelrohr 5 befestigt. Anschließend wird das Bohrgerät 100 an der zylindrischen Aufnahme 70 angekoppelt. Weiterhin wird der Förderwagen 28 in eine außen liegende Rückzugsposition gemäß Arbeitsschritt 3. gefahren.The emptying station 20 'according to the drilling after Fig. 2 attached to the jacket tube 5. Subsequently, the drill 100 is coupled to the cylindrical receptacle 70. Furthermore, the trolley 28 is moved to an external retreat position according to step 3.

Die vertikal gerichtete zylindrische Aufnahme 70 wird durch Betätigen der Schwenkzylinder 74 achsgleich zur Achse des Mantelrohres 5 angewinkelt und ausgerichtet, wie Arbeitsschritt 4. zu entnehmen ist. Anschließend kann in mehreren Bohrschritten das Bohrwerkzeug 140 des Bohrgerätes 100 entsprechend der maximalen Länge L der Kellystange 7 abgeteuft werden, wie in Arbeitsschritt 5. gezeigt ist.The vertically directed cylindrical receptacle 70 is angled and aligned by operating the pivot cylinder 74 coaxially with the axis of the jacket tube 5, as step 4. can be seen. Subsequently, in several drilling steps, the drilling tool 140 of the drill 100 can be sunk according to the maximum length L of the Kelly bar 7, as shown in step 5.

Gemäß Arbeitsschritt 6. wird nach jedem Bohrschritt mit Füllung des Bohrwerkzeuges 140 dieses zurück in die Entleerstation 20' verfahren. Anschließend wird der Förderwagen 28 in die Entladeposition unterhalb des Bohrwerkzeuges 140 gefahren, wobei gleichzeitig oder anschließend das Bohrwerkzeug 140 geöffnet und das Bohrklein aus dem Bohrwerkzeug 140 in den Förderwagen 28 entladen wird. Unter gleichzeitigem Schließen eines klappbaren Bodens des Bohrwerkzeuges 140 durch ein Betätigungsorgan 22 am Förderwagen 28 gemäß Arbeitsschritt 7. wird der Förderwagen 28 in eine Abförderposition außerhalb der Entleerstation 20' verfahren. In dieser Abförderposition wird dann eine Schütte 36 des Abförderwagens 28 gekippt, so dass das Bohrklein aus der Schütte 36 entfernt wird. Anschließend kann gemäß dem Arbeitsschritt 8. ein weiterer Bohrschritt mit dem Bohrwerkzeug 140 durchgeführt werden.According to step 6, after each drilling step with filling of the drilling tool 140, this is moved back into the emptying station 20 '. Subsequently, the trolley 28 is moved to the unloading position below the drilling tool 140, wherein simultaneously or subsequently the drilling tool 140 is opened and the cuttings are unloaded from the drilling tool 140 in the trolley 28. With simultaneous closing of a hinged bottom of the drilling tool 140 by an actuator 22 on the trolley 28 according to step 7. The trolley 28 is moved into a discharge position outside the discharge station 20 '. In this discharge position then a chute 36 of Abförderwagens 28 is tilted so that the cuttings from the chute 36 is removed. Subsequently, a further drilling step with the drilling tool 140 can be carried out in accordance with the operating step 8.

Ein bevorzugt vorgesehenes Bohrgerät 100 ist in Fig. 5 dargestellt. Das Bohrgerät 100 weist einen Tragrahmen 110 auf, der an seinem unteren Ende mit Querstreben 117 versehen ist. An der Unterseite der Querstreben 117 sind zum einen Aufsatzbügel 111 angeordnet, mit welchen das Bohrgerät 100 auf einen oberen Rand der hülsenförmigen Aufnahme 70 der Entladestation 20 aufgesetzt werden kann. Versetzt zu den Aufsatzbügeln 111 sind ein oder mehrere Befestigungseinrichtungen 114 vorgesehen, welche hydraulisch betätigbare Spannzangen aufweisen. Mit diesen Spannzangen kann der Tragrahmen 110 drehfest an der Aufnahme 70 befestigt werden.A preferred drill 100 is shown in FIG Fig. 5 shown. The drill 100 has a support frame 110 which is provided at its lower end with transverse struts 117. On the underside of the transverse struts 117, attachment brackets 111 are arranged on the one hand, with which the drill 100 can be placed on an upper edge of the sleeve-shaped receptacle 70 of the unloading station 20. Offset to the attachment brackets 111, one or more attachment devices 114 are provided which have hydraulically actuable collets. With these collets, the support frame 110 can be rotatably attached to the receptacle 70.

Weiterhin ist am Tragrahmen 110 auch ein Bohrantrieb 116 zum drehenden Antreiben des Bohrwerkzeuges 160 über ein Teleskopgestänge 130 angeordnet.Furthermore, a drill drive 116 for rotationally driving the drilling tool 160 via a telescopic linkage 130 is arranged on the support frame 110.

Bei der dargestellten Ausführungsform ist der Tragrahmen 110 zweiteilig mit einem Tragrahmenunterteil 115 und einem darüber angeordneten Tragrahmenoberteil 113 ausgebildet. Das Tragrahmenoberteil 113, welches über Hydraulikzylinder 112 mit Hydraulikzylinderkolben 112a gegenüber dem Tragrahmenunterteil 115 axial verstellbar ist, ist der Bohrantrieb 116 fest angeordnet.In the illustrated embodiment, the support frame 110 is formed in two parts with a support frame base 115 and an overlying support frame top 113. The support frame upper part 113, which is axially adjustable by means of hydraulic cylinders 112 with hydraulic cylinder pistons 112a relative to the support frame lower part 115, the drill drive 116 is fixed.

Durch Lösen der Befestigungseinrichtung 114 kann das Bohrgerät 100 aus der Aufnahme 70 nach oben herausgezogen werden und anschließend auf eine Aufnahme einer anderen Entleerstation aufgesetzt werden, um eine weitere Bohrung zu erstellen. By loosening the fastening device 114, the drill 100 can be pulled out of the receptacle 70 upwards and then placed on a receptacle of another emptying station to create a further hole.

Claims (15)

  1. Drilling device with a drilling apparatus (100) for drilling inside a casing tube (5), wherein the drilling apparatus (100) has a supporting frame (110) with a fastening means (114) for fixation with respect to the casing tube (5) and a drilling tool (140), which is driven in a rotating manner via a telescopic rod (130) by means of a drill drive (116) arranged on the supporting frame (110),
    characterized in that
    - an emptying station (20) for attachment to the upper end of the casing tube (5) is provided, wherein the supporting frame (110) of the drilling apparatus (100) can be fastened on the emptying station (20),
    - in that in order to empty the drilling tool (140) of drill cuttings the emptying station (20) has an unloading means (25) which is adjustable for receiving the drill cuttings and
    - in that the unloading means (25) is designed for conveying the drill cuttings away from the emptying station (20).
  2. Drilling device according to claim 1,
    characterized in that
    the drilling tool (140) is designed as a drilling bucket with a bottom (142) which can be hinged open for emptying the drilling bucket.
  3. Drilling device according to claim 1,
    characterized in that
    the unloading means (25) has an actuation member (22), by which the bottom (142) of the drilling bucket is opened or closed during adjustment of the unloading means (25) into and/or out of the unloading position.
  4. Drilling device according to any one of claims 1 to 3,
    characterized in that
    the unloading means (25) has a chute (36) which is pivotable about a pivot axis (38) into an inclined position.
  5. Drilling device according to claim 4,
    characterized in that
    - the chute (36) is pivotable about the pivot axis (38) between a retracted position and the unloading position and
    - in that in the unloading position the chute (36) is in the inclined position, in which the drill cuttings can be led out of the emptying station (20).
  6. Drilling device according to any one of claims 1 to 4,
    characterized in that
    the unloading means (25) has a conveyor carriage (28) which is movable along a path (29) between the unloading position and a conveying-away position for conveying the drill cuttings away from the emptying station (20).
  7. Drilling device according to any one of claims 1 to 6,
    characterized in that
    the emptying station (20) has a coupling means (34) for fastening on the casing tube (5) and a platform (30), which is adjustable by means of an adjusting means (31) with respect to the coupling means (34).
  8. Drilling method for producing a borehole inside a casing tube (5) by means of a drilling device (10) according to any one of claims 1 to 7, wherein a supporting frame (110) of a drilling apparatus (100) is fixed with respect to the casing tube (5) and, by means of a drill drive (116) arranged on the supporting frame (110), a drilling tool (140) is driven in a rotating manner via a telescopic rod (130), whereby soil material is removed as drill cuttings inside the casing tube (5) and received in the drilling tool (140),
    characterized in that
    - the supporting frame (110) of the drilling apparatus (100) is fastened on an emptying station (20), which is arranged at an upper end of the casing tube (5),
    - in that for unloading the drill cuttings from the drilling tool (140) this is moved out of the casing tube (5) into the emptying station (20),
    - in that an unloading means (25) on the emptying station (20) being adjusted into an unloading position for receiving the drill cuttings from the drilling tool (140), and
    - in that through the unloading means (25) the drill cuttings are conveyed away from the emptying station (20).
  9. Drilling method according to claim 8,
    characterized in that
    through movement of the drilling tool (140), designed as a drilling bucket with hinged bottom (142), into the emptying station (20) against a stop the bottom of the drilling bucket is opened for emptying.
  10. Drilling method according to claim 8 or 9,
    characterized in that
    the unloading means (25) has a chute (36), which is pivoted about a pivot axis (38) into an inclined position in the unloading position, and in that via the inclined chute (36) drill cuttings are led out of the emptying station (20).
  11. Drilling method according to any one of claims 8 to 10,
    characterized in that
    - the unloading means (25) has a conveyor carriage (28) which is moved along a path (29) between the unloading position and a conveying-away position,
    - in the unloading position the drill cuttings are emptied from the drilling tool (140) into the conveyor carriage (28), and
    - in that in the conveying-away position the drill cuttings are conveyed away from the emptying station (20) by the conveyor carriage (28).
  12. Drilling method according to any one of claims 8 to 11,
    characterized in that
    during adjustment of the unloading means (25) into and/or out of the unloading position a bottom (142) of a drilling bucket, which is used as a drilling tool (140), is opened or closed.
  13. Drilling method according to any one of claims 8 to 12,
    characterized in that
    the emptying station (20) is fastened with a coupling means (34) on the casing tube (5) and in that a platform (30) of the emptying station (20) is adjusted by means of an adjusting means (31) with respect to the coupling means (34).
  14. Drilling method according to any one of claims 8 to 13,
    characterized in that
    the casing tube (5) is introduced into the soil,
    the emptying station (20) is fastened in a detachable manner on the casing tube (5) and
    in that subsequently a concrete mass is filled into the produced borehole in the casing tube (5) and a drilled pile is formed.
  15. Emptying station for a drilling device (10) according to any one of claims 1 to 7 or a drilling method according to any one of claims 8 to 14, comprising
    - a coupling means (34) for fastening on a casing tube (5),
    - a receiving section (70) for receiving and retaining a drilling apparatus (100) with drilling tool (140) and
    - an unloading means (25) for emptying the drilling tool (140) and for receiving drill cuttings from the drilling tool (140), wherein the unloading means (25) is designed for conveying the drill cuttings away from the emptying station (20).
EP10007405A 2010-07-16 2010-07-16 Drilling device and drilling method Active EP2407629B1 (en)

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EP10007405A EP2407629B1 (en) 2010-07-16 2010-07-16 Drilling device and drilling method
DK10007405.3T DK2407629T3 (en) 2010-07-16 2010-07-16 Drilling device and drilling method
US13/109,396 US8839882B2 (en) 2010-07-16 2011-05-17 Drilling device and drilling method
AU2011202383A AU2011202383B2 (en) 2010-07-16 2011-05-23 Drilling device and drilling method
KR1020110054903A KR101419512B1 (en) 2010-07-16 2011-06-08 Drilling device and drilling method
JP2011155500A JP5265738B2 (en) 2010-07-16 2011-07-14 Excavation apparatus, excavation method and discharge station
CN201110198348.2A CN102337795B (en) 2010-07-16 2011-07-15 Drilling device and drilling method
BRPI1103420-3A2A BRPI1103420A2 (en) 2010-07-16 2011-07-15 DRILLING DEVICE AND DRILLING PROCESS

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EP2407629B1 true EP2407629B1 (en) 2012-12-19

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KR (1) KR101419512B1 (en)
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CN102337795A (en) 2012-02-01
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CN102337795B (en) 2015-07-08
KR101419512B1 (en) 2014-07-15
JP2012021393A (en) 2012-02-02
DK2407629T3 (en) 2013-01-21
EP2407629A1 (en) 2012-01-18
BRPI1103420A2 (en) 2014-03-04
US8839882B2 (en) 2014-09-23
JP5265738B2 (en) 2013-08-14
AU2011202383B2 (en) 2013-02-07
US20120012390A1 (en) 2012-01-19

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