EP2388223B1 - Unité d'enroulement et machine d'enroulement de fils équipée de celle-ci - Google Patents

Unité d'enroulement et machine d'enroulement de fils équipée de celle-ci Download PDF

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Publication number
EP2388223B1
EP2388223B1 EP20110161057 EP11161057A EP2388223B1 EP 2388223 B1 EP2388223 B1 EP 2388223B1 EP 20110161057 EP20110161057 EP 20110161057 EP 11161057 A EP11161057 A EP 11161057A EP 2388223 B1 EP2388223 B1 EP 2388223B1
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EP
European Patent Office
Prior art keywords
yarn
yarn feeding
unit
defining
feeding bobbin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20110161057
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German (de)
English (en)
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EP2388223A2 (fr
EP2388223A3 (fr
Inventor
Toshinari Umeoka
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Murata Machinery Ltd
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Murata Machinery Ltd
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Publication of EP2388223A2 publication Critical patent/EP2388223A2/fr
Publication of EP2388223A3 publication Critical patent/EP2388223A3/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02—Methods or apparatus in which packages do not rotate
    • B65H49/04—Package-supporting devices
    • B65H49/06—Package-supporting devices for a single operative package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Definitions

  • the present invention mainly relates to a winding unit capable of changing a position of a yarn feeding bobbin.
  • a winding unit for unwinding a yarn from a yarn feeding bobbin at a yarn feeding section, and winding the yarn unwound from the yarn feeding bobbin around a winding tube at a winding section to form a winding package.
  • a yarn winding machine in which a great number of such winding units are arranged in a line.
  • This type of winding unit includes a bobbin holding portion for holding the yarn feeding bobbin, and a bobbin supply mechanism for newly supplying the yarn feeding bobbin when the unwinding of the yarn wound around the yarn feeding bobbin is finished.
  • a magazine mechanism that uses a magazine is known for the bobbin supply mechanism. The magazine can accommodate a plurality of supply bobbins, and is intermittently rotated at a predetermined pitch to supply the yarn feeding bobbin to the bobbin holding portion of the yarn feeding section one at a time.
  • Japanese Unexamined Patent Publication No. 9-124230 discloses a configuration in which the position of the bobbin holding portion can be changed in the yarn winding machine.
  • the bobbin holding peg (bobbin holding portion) disclosed in Japanese Unexamined Patent Publication No. 9-124230 includes a shaft to be inserted inside a core tube of the yarn feeding bobbin.
  • the bobbin holding peg (bobbin holding portion) disclosed in Japanese Unexamined Patent Publication No. 9-124230 changes the position of the yarn feeding bobbin by turning the shaft.
  • the position of the unwinding side end (normally, upper side) of the yarn of the yarn feeding bobbin needs to be aligned with the target position or a predetermined position when unwinding the yarn from the yarn feeding bobbin.
  • the inner diameter and the shape of the inner side of the yarn feeding bobbin differ depending on the type of yarn wound around the yarn feeding bobbin.
  • an operator needs to change the setting of the bobbin holding portion of the winding unit. That is, in the bobbin holding peg disclosed in Japanese Unexamined Patent Publication No.
  • the setting of the bobbin holding portion of the winding unit needs to be frequently changed (every time the type of yarn feeding bobbin is changed). Furthermore, the setting of the bobbin holding portion of the winding unit is manually changed for every winding unit in the bobbin holding peg disclosed in Japanese Unexamined Patent Publication No. 9-124230 . Therefore, changing the setting of the bobbin holding portion has been a burden on the operator.
  • the yarn feeding bobbin generally has individual difference in its inner diameter, shape, and the like even if it is the same type of yarn feeding bobbin. It is thus extremely difficult to accurately adjust the position of the yarn feeding bobbin at the unwinding position of the winding unit.
  • the bobbin holding peg disclosed in Japanese Unexamined Patent Publication No. 9-124230 has a configuration of adjusting the position of the yarn feeding bobbin by oscillating the bobbin holding portion.
  • the configuration of adjusting the position of the yarn feeding bobbin with the lower side of the yarn feeding bobbin as a reference has the following problems. In other words, the amount of shift to the target position may be small at the lower side of the yarn feeding bobbin, but becomes greater at the upper side (unwinding side end) of the yarn feeding bobbin.
  • a winding unit which comprises a defining member for defining a position of a yarn feeding bobbin; a drive portion for driving to adjust a position of the defining member at an unwinding position where a yarn of the yarn feeding bobbin is unwound; and a controller for controlling the drive portion.
  • the winding unit includes a defining member, a drive portion, and a controller.
  • the defining member defines a position of a yarn feeding bobbin.
  • the drive portion is driven to adjust a position of the defining member at an unwinding position where a yarn of the yarn feeding bobbin is unwound.
  • the controller controls the drive portion.
  • the adjustment of the position of the defining member at the unwinding position can be automatically executed by the controller. Therefore, the winding unit of the present invention can alleviate the load of the operator compared to the winding unit having a configuration in which the adjustment of the position of the defining member is manually carried out.
  • the winding unit includes a holding member.
  • the holding member causes the defining member to hold the yarn feeding bobbin by changing the position with respect to the defining member.
  • the drive portion includes a motor and a power transmission unit.
  • the power transmission unit transmits power of the motor to the defining member and the holding member.
  • the position of the defining member and the operation of the holding member are controlled with the power of a common motor.
  • the winding unit of the present invention thus can be compactly configured.
  • the power transmission unit includes a defining cam for changing the position of the defining member.
  • the operation of the defining member can be defined based on the shape of the defining cam. Furthermore, in the winding unit of the present invention, a configuration of a power transmission mechanism can be simplified since the position of the defining member can be changed by simply rotating the shaft to which the defining cam is attached.
  • the power transmission unit includes a defining interlock member and a defining elastic member.
  • the defining interlock member interlocks with the defining member.
  • the defining elastic member acts an elastic force with respect to the defining interlock member.
  • the defining interlock member is pushed against the defining cam by the elastic force of the defining elastic member.
  • the adjustment of the position of the defining member can be carried out with a simple mechanism of the defining elastic member and the defining cam.
  • the power transmission unit includes a holding cam for changing the position of the holding member.
  • the position of the defining member is switched to a receiving position of receiving the yarn feeding bobbin, an unwinding position at the unwinding position, and a discharging position of discharging the yarn feeding bobbin.
  • the position of the holding member can be changed by simply rotating the shaft to which the holding cam is attached.
  • the position of the defining member can be easily changed.
  • a member for causing the defining member to hold the yarn feeding bobbin at the unwinding position and a member for switching the position of the defining member are made common.
  • the number of components can be reduced in the winding unit of the present invention. Therefore, the winding unit of the present invention can be compactly configured and can be manufactured at low cost.
  • the power transmission unit includes a holding interlock member and a holding elastic member.
  • the holding interlock member interlocks with the holding member.
  • the holding elastic member acts an elastic force with respect to the holding interlock member.
  • the holding interlock member is pushed against the holding cam by the elastic force of the holding elastic member.
  • the position of the holding member can be adjusted with a simple mechanism of the holding elastic member and the holding cam. Furthermore, the holding member can be reliably operated according to the shape of the holding cam.
  • the above winding unit preferably adopts the following configuration.
  • the defining member and the holding member are turnably supported.
  • a direction the defining member turns by the elastic force of the defining elastic member and a direction the holding member turns by the elastic force of the holding elastic member are identical directions.
  • the respective arrangement of the cam and the elastic member can be simplified.
  • the winding unit of the present invention thus can be compactly configured.
  • the above winding unit preferably adopts the following configuration.
  • the winding unit includes a discharge member for discharging the yarn feeding bobbin when the bobbin holding member is in the discharging position.
  • the power transmission unit includes a discharge cam and a discharge interlock member. The discharge cam changes a position of the discharge member. The discharge interlock member interlocks with the discharge member.
  • the position of the discharge member can be changed by simply rotating the shaft to which the discharge cam is attached.
  • the winding unit of the present invention thus can easily change the position of the discharge member.
  • the above winding unit preferably adopts the following configuration.
  • the winding unit includes a discharge elastic member.
  • the discharge elastic member acts an elastic force with respect to the discharge interlock member.
  • the discharge interlock member is pushed against the discharge cam by the elastic force of the discharge elastic member.
  • the position of the discharge member can be changed with a simple configuration of the discharge elastic member and the discharge cam. Furthermore, the winding unit of the present invention can reliably operate the discharge member according to the shape of the discharge cam.
  • the above winding unit preferably adopts the following configuration.
  • the defining cam, the holding cam, and the discharge cam form a cam coupling mechanism integrally driven through a common drive shaft.
  • the defining cam of the cam coupling mechanism is configured so that a defining cam operation region where the position of the defining member is adjusted differs from a holding cam operation region where the holding cam changes the position of the holding member and a discharge cam operation region where the discharge cam changes the position of the discharge member.
  • the operation of the defining member and the operations of the holding member and the discharge member can be separated with a simple configuration.
  • the winding unit of the present invention thus can reliably adjust the position of the defining member with a simple configuration.
  • the drive shaft is preferably coupled to the motor.
  • the winding unit of the present invention can be manufactured at a greatly reduced cost compared to the configuration in which the motor is arranged with respect to each cam.
  • the above winding unit preferably adopts the following configuration.
  • the winding unit includes a unit input section to which information related to the yarn feeding bobbin is inputted.
  • the controller controls the drive portion based on the information inputted to the unit input section.
  • the position of the yarn feeding bobbin can be adjusted to an appropriate position corresponding to the type of yarn feeding bobbin by simply making an input to the unit input section.
  • the winding unit of the present invention can improve operation efficiency compared to the configuration in which the position of the yarn feeding bobbin is adjusted manually by the operator.
  • the yarn winding machine includes the winding unit, a machine control device, and a machine input section.
  • the machine control device controls the winding unit.
  • the machine input section is arranged in the machine control device and is inputted with information related to a yarn feeding bobbin.
  • the controller controls the drive portion based on information received from the machine input section.
  • the adjustment of the position of the yarn feeding bobbin with respect to each winding unit can be executed by simply making an input to the machine input section. That is, the yarn winding machine of the present invention can cause a plurality of winding units to collectively execute the adjustment of the position of the yarn feeding bobbin. Therefore, the winding unit of the present invention can further improve the operation efficiency compared to the configuration in which the setting of the type of yarn feeding bobbin to be supplied to the winding unit, or the like is executed with respect to each winding unit arranged in the yarn winding machine.
  • FIG. 1 a front side of a winder unit 4 is simply referred to as the "front side” and a rear side of the winder unit 4 is simply referred to as the "rear side”.
  • the term "position” is used as a concept including not only a “place” but also an “inclination”.
  • An automatic winder (yarn winding machine) 1 of the present embodiment includes a plurality of winder units (winding unit) 4 arranged in line, and a machine control device 7 arranged at one end in a direction in which the plurality of winder units 4 are arranged in line.
  • Each of the winder units 4 includes a unit frame 5 arranged on one side on the left and the right when seen from the front surface, and a winding unit main body 6 arranged at the side of the unit frame 5.
  • a unit controller 50 (see FIG. 3 ) for controlling each unit of a winding unit main body 6 is arranged inside the unit frame 5.
  • the unit controller 50 includes a determination unit 51, a storage device 52, and an operation unit 53. The detailed function of each of the configurations of the unit controller 50 will be described later.
  • the unit frame 5 also includes a unit input section 18 capable of inputting the setting or the like of the winding unit main body 6, and a unit display section 19 capable of displaying the state or the like of the winding operation.
  • the unit input section 18 may be configured as a key or a button, for example.
  • the machine control device 7 is configured to be communicable with the unit controller 50.
  • the machine control device 7 thus can manage the operation of the plurality of winder units 4 in a concentrated manner.
  • the machine control device 7 includes a machine input section 8 and a machine display section 9.
  • the machine input section performs various settings on each winder unit 4 such as the input of the type of yarn feeding bobbin used in the winding operation of each winder unit 4.
  • the machine display section 9 is configured to display the state or the like of the winding operation of each winder unit 4.
  • the winder unit 4 will now be described in detail with reference to FIG. 2 and FIG. 3 .
  • the winder unit 4 is a device that winds a yarn from a yarn feeding bobbin 21 around a winding bobbin 22 to form a package 29. Each portion of the winder unit 4 will be described below.
  • a bobbin supply device 60 is arranged on the front side of the winder unit 4 and an operator supplies the yarn feeding bobbin 21 to the bobbin supply device 60.
  • the bobbin supply device 60 includes a magazine holding portion 61, a magazine can 62, a bobbin guiding unit 64, and an open/close unit 68.
  • the magazine holding portion 61 is installed towards the upward direction of the front surface from the lower part of the winder unit 4.
  • the magazine can 62 is attached to the tip end of the magazine holding portion 61.
  • the guiding unit 64 is installed at the lower side of the magazine can 62.
  • a plurality of accommodation holes is formed lined to a circular form in the magazine can 62, so that the yarn feeding bobbin 21 can be set in an inclined position in each accommodation hole.
  • the magazine can 62 is configured to be intermittently driven by a motor (not illustrated). When intermittently driven, the magazine can 62 moves a plurality of yarn feeding bobbins 21 set in the magazine can 62 to the yarn feeding bobbin guiding unit 64 one at a time. The moved yarn feeding bobbin 21 is then dropped to a diagonally lower side from the magazine can 62.
  • the yarn feeding bobbin guiding unit 64 is configured to diagonally slide and drop the yarn feeding bobbin 21 dropped from the magazine can 62, and guide the same to a bobbin holding portion 110 of a bobbin setting section 10.
  • the bobbin setting section 10 includes a discharge plate 40 for discharging the yarn feeding bobbin 21 (core tube 21a), from which unwinding of the yarn is completed, and a drive portion 200 for operating the bobbin holding portion 110 and the discharge plate 40, in addition to the bobbin holding portion 110.
  • the details of the bobbin setting section 10 will be described later.
  • the open/close unit 68 is configured by a pair of open/close members 68a, 68b that can oscillate between the near side in FIG. 2 (hereinafter referred to as front side) and the far side in FIG. 2 (hereinafter referred to as rear side) .
  • the pair of open/close members 68a, 68b can switch between a closed state (state illustrated in FIG. 2 ) and an open state.
  • the open/close unit 68 is closed, the inner surface of the open/close unit 68 configures one portion of the yarn feeding bobbin guiding unit 64.
  • the inner surface of the open/close unit 68 comes into contact with the yarn feeding bobbin 21 dropped from the magazine can 62, and guides the relevant yarn feeding bobbin 21 to the bobbin setting section 10 at the diagonally lower side.
  • the winding unit 4 can discharge the yarn feeding bobbin 21, in which the winding is completed and the yarn is not wound, to the front side.
  • a conveyor 3 (see FIG. 1 ) is installed on the front side of the open/close unit 68 so that the automatic winder 1 can convey the yarn feeding bobbin 21 discharged from the open/close unit 68 to a yarn feeding bobbin collecting box with the conveyor 3.
  • the yarn feeding bobbin collecting box is arranged at the end in the conveying direction of the conveyor 3.
  • the bobbin holding portion 110 is configured to oscillate to the front side and the rear side when a stepping motor (motor) 100 illustrated in FIG. 2 and FIG. 3 is driven. As illustrated in FIG. 3 , the stepping motor 100 is controlled by a stepping motor controller (control section) 102. An origin sensor 101 is attached to an appropriate position of the bobbin setting section 10. The rotation of the stepping motor 100 is controlled with the rotation state of the stepping motor 100 detected by the origin sensor 101 as a reference. A location and a member for attaching the origin sensor 101 will be described later.
  • the bobbin holding portion 110 is configured to oscillate from the rear side to the front side to receive the yarn feeding bobbin 21 guided by the yarn feeding bobbin guiding unit 64.
  • the bobbin holding portion 110 can set the received yarn feeding bobbin 21 in a substantially upright state by oscillating to the rear side.
  • the details on the mechanism for oscillating the bobbin holding portion 110 by the drive of the stepping motor 100 and the control performed by the stepping motor controller 102 will be described later.
  • the yarn 20 of the yarn feeding bobbin 21 set in the bobbin holding portion 110 of the bobbin setting section 10 is wound by a winding unit 16.
  • the winding unit 16 includes a cradle 23 configured to be able to attach the winding bobbin 22, and a traverse drum 24 for traversing the yarn 20 and driving the winding bobbin 22.
  • the winding unit main body 6 includes various types of devices on a yarn traveling path between the bobbin setting section 10 and the traverse drum 24.
  • the main devices of the winding unit main body 6 arranged on the yarn traveling path include a yarn kink preventer 11, an unwinding assisting device 12, a tension applying device 13, a yarn slicing device 14, and a clearer (yarn quality measuring device) 15, in this order from the bobbin setting section 10 to the traverse drum 24.
  • the unwinding assisting device 12 includes a fixed member 71, a movable member 72, a raising/lowering member 73, and a chase portion detection sensor 74.
  • FIG. 4 is an enlarged perspective view illustrating the configuration of the unwinding assisting device 12.
  • the fixed member 71 is fixed to the unit frame 5 by way of an appropriate member.
  • a throttle (not illustrated) for controlling a balloon is formed at the lower part of the fixed member 71.
  • the movable member 72 is formed to a tubular shape, and is arranged to cover the outer side of the fixed member 71.
  • the center axis line of the movable member 72 configured to a tubular shape and a line extended from the center axis line are referred to as a virtual line L1.
  • the raising/lowering member 73 is integrally formed with the movable member 72.
  • the raising/lowering member 73 and the movable member 72 are configured to be movable in the vertical direction.
  • the raising/lowering member 73 includes the chase portion detection sensor 74 for detecting a chase portion 21b of the yarn feeding bobbin 21 (see FIG. 4 ).
  • the chase portion 21b is a yarn layer end of the yarn feeding bobbin 21 that lowers with advancement of the winding operation.
  • the chase portion detection sensor 74 is a transmissive type photosensor including a light projecting portion 74a and a light receiving portion 74b. As illustrated in FIG. 3 , a detection signal detected by the chase portion detection sensor 74 is inputted to the unit controller 50.
  • the winder unit 4 operates the raising/lowering member 73 based on the detection signal of the chase portion detection sensor 74.
  • the winder unit 4 thus can position the movable member 72 at a predetermined distance from the chase portion 21b.
  • the winder unit 4 can also cause the chase portion 21b that lowers with advancement in the unwinding of the yarn feeding bobbin 21 to follow the raising/lowering member 73. Therefore, the winder unit 4 can always keep the distance between the chase portion 21b and the movable member 72 constant. According to such operations, the winder unit 4 can appropriately regulate the magnitude of the balloon generated at the position the yarn is disengaged from the chase portion 21b when the yarn feeding bobbin 21 is being unwound.
  • the winder unit 4 can carry out the winding operation while maintaining the tension of the yarn unwound from the yarn feeding bobbin 21 constant by regulating the magnitude of the balloon to an appropriate size.
  • the unwinding side end of the yarn feeding bobbin 21 needs to be aligned with the position on the virtual line L1 (unwinding standard position). The details on the control and the like for adjusting the position of the unwinding side end of the yarn feeding bobbin 21 will be described later.
  • the yarn kink preventer 11 for preventing the yarn kink is arranged on the rear side of the unwinding assisting device 12.
  • the kink of the yarn is a state in which the yarn curls and entangles in a spiral shape, which is one drawback that occurs in the yarn.
  • the yarn kink preventer 11 includes a brush arm 11a, and a brush portion 11b formed at the tip of the brush arm 11a.
  • the brush arm 11a is configured to be turnable.
  • the winder unit 4 can bring the brush portion 11b into contact with the upper end portion of the yarn feeding bobbin 21 by turning the brush arm 11a. The winder unit 4 thus can apply an appropriate tension on the yarn 20 at the time of the yarn splicing operation and the like to prevent the occurrence of yarn kinking.
  • the tension applying device 13 applies a predetermined tension on the traveling yarn 20.
  • the tension applying device 13 of the present embodiment is configured to a gate form in which a movable comb tooth is arranged with respect to a fixed comb tooth.
  • the comb tooth on the movable side is configured to be turnable by a rotary type solenoid.
  • the fixed comb tooth and the movable comb tooth are switched to the closed state or the opened state by turning the comb tooth on the movable side.
  • a lower yarn detection sensor 31 is arranged between the unwinding assisting device 12 and the tension applying device 13.
  • the lower yarn detection sensor 31 is configured to detect whether the yarn is traveling at the arranged position.
  • the clearer 15 monitors the yarn thickness of the yarn 20 to detect a yarn defect (yarn flaw) such as slub.
  • a cutter 39 is arranged on the upstream side (lower side) of the clearer 15 in the yarn path. The cutter 39 cuts the yarn 20 when the clearer 15 detects the yarn defect.
  • the yarn splicing device 14 splices the lower yarn from the yarn feeding bobbin 21 and the upper yarn from the package 29.
  • the yarn splicing device 14 splices the yarn after the clearer 15 detects the yarn defect and cuts the yarn by the cutter 39, after yarn cut of the yarn unwound from the yarn feeding bobbin 21, or after replacing the yarn feeding bobbin 21.
  • the yarn splicing device 14 may be a type that uses fluid such as compressed air or may be a mechanical type.
  • An upper yarn guiding pipe 26 for catching and guiding the upper yarn from the package 29 is arranged on the lower side of the yarn splicing device 14.
  • a lower yarn guiding pipe 25 for catching and guiding the lower yarn from the yarn feeding bobbin 21 is arranged on the upper side of the yarn splicing device 14.
  • a suction hole 32 is formed at the tip end of the lower yarn guiding pipe 25.
  • a suction mouse 34 is arranged at the tip end of the upper yarn guiding pipe 26.
  • the lower yarn guiding pipe 25 and the upper yarn guiding pipe 26 are respectively connected to an appropriate negative pressure source to cause the suction hole 32 and the suction mouse 34 to generate a suction force.
  • the suction hole 32 of the lower yarn guiding pipe 25 is turned to the lower side to suck and catch the lower yarn when replacing the yarn feeding bobbin 21, or the like. Thereafter, the lower yarn guiding pipe 25 is turned to the upper side with a shaft 33 as the center to guide the lower yarn to the yarn splicing device 14. Almost at the same time, the winder unit 4 turns the upper yarn guiding pipe 26 to the upper side with a shaft 35 as the center from the position of FIG. 2 and also reversely rotates the package 29. The suction mouse 34 catches the upper yarn unwound from the package 29.
  • the winder unit 4 guides the upper yarn to the yarn splicing device 14 by turning the upper yarn guiding pipe 26 to the lower side with the shaft 35 as the center.
  • the yarn splicing operation is then carried out on the lower yarn and the upper yarn in the yarn splicing device 14.
  • the unit frame 5 includes a notification lamp 56.
  • the notification lamp 56 is connected to the unit controller 50 as illustrated in FIG. 3 to notify the abnormality that occurred in each unit of the winding unit main body 6 to the operator.
  • the notification lamp 56 is configured to notify the occurrence of abnormality to the operator using light, but instead of such a configuration, the notification lamp 56 may be configured to notify with buzzer and the like.
  • each winder unit 4 of the automatic winder 1 can wind the yarn 20 unwound from the yarn feeding bobbin 21 around the winding bobbin 22 to form the package 29 of a predetermined length.
  • the bobbin setting section 10 will now be described in detail with reference to FIG. 5 to FIG. 9 .
  • the bobbin setting section 10 includes the bobbin holding portion 110 for holding the supplied yarn feeding bobbin 21, the discharge plate 40 for discharging the yarn feeding bobbin 21 (core tube 21a) which unwinding of the yarn is completed, and a drive portion 200 for operating the bobbin holding portion 110 and the discharge plate 40.
  • the drive portion 200 is configured by a stepping motor 100, and a power transmission unit 120.
  • the power transmission unit 120 transmits the power of the stepping motor 100 to the discharge plate 40 and the bobbin holding portion 110.
  • the bobbin holding portion 110 oscillates as illustrated in FIG. 7 to FIG. 9 to change the position of the unwinding side end of the yarn feeding bobbin 21.
  • the bobbin holding portion 110 is configured by a main axis member (defining member) 80 and an auxiliary main axis member (fixing member) 90. As illustrated in FIG. 7 , the main axis member 80 and the auxiliary main axis member 90 are closed when the yarn feeding bobbin 21 is supplied so as to enter the interior of the core tube 21a.
  • the bobbin holding portion 110 holds the yarn feeding bobbin 21 (see FIG. 8 ) when the auxiliary main axis member 90 oscillates in the closed state in the direction of moving away from the main axis member 80.
  • the winder unit 4 oscillates the discharge plate 40 with the holding of the yarn feeding bobbin 21 by the bobbin holding portion 110 released to push out the bottom of the core tube 21a and take out the main axis member 80 and the auxiliary main axis member 90, and discharge the yarn feeding bobbin 21 (see FIG. 9 ).
  • the power transmission unit 120 includes a main axis member drive cam (defining cam) 81, a bearing 82, an oscillation arm (defining interlock member) 83, a positioning arm 84a, a contact arm 84b, a transmission shaft 85, and a pushing spring (defining elastic member) 86, as a configuration for oscillating the main axis member 80.
  • the power transmission unit 120 includes a transmission belt 103, a pulley 104, and a cam shaft 105 as a configuration for transmitting the power of the stepping motor 100 to the main axis member drive cam 81 and the like.
  • the pulley 104 is fixed to the cam shaft 105, and is coupled to the output shaft of the stepping motor 100 through the transmission belt 103.
  • the transmission belt 103 is simply illustrated in FIG. 5 , but is configured as a timing belt with teeth. The transmission belt 103 thus can transmit the rotation of the output shaft of the stepping motor 100 to the cam shaft 105 without slipping.
  • the origin sensor 101 (not illustrated in FIG. 5 ) is attached to the pulley 104.
  • the origin sensor 101 is configured to send the detection signal when the pulley 104 or the cam shaft 105 is at a predetermined rotation phase.
  • the rotation state when the origin sensor 101 transmits the detection signal becomes the origin of the stepping motor 100.
  • the rotation control of the stepping motor 100 is carried out with such an origin as the reference.
  • the main axis member drive cam 81 is fixed to the cam shaft 105.
  • the main axis member drive cam 81 integrally rotates with the cam shaft 105.
  • the oscillation arm 83 is arranged on the rear side than the main axis member drive cam 81.
  • the rotatable bearing 82 is attached to the middle part of the oscillation arm 83. The bearing 82 is configured to appropriately rotate while coming into contact with the outer peripheral surface of the main axis member drive cam 81.
  • the tip end of the oscillation arm 83 is coupled to one end of the positioning arm 84a through a rod shaped link.
  • the positioning arm 84a is supported in an oscillating manner at the appropriate position of the power transmission unit 120.
  • the rotatable rotation member 87 is supported at the other end of the positioning arm 84a.
  • the contact arm 84b is arranged on the front side than the positioning arm 84a.
  • the tip end of the contact arm 84b is configured to come into contact with the rotation member 87.
  • the rotation member 87 is attached to the positioning arm 84a.
  • One end of the transmission shaft 85 is fixed to the base of the contact arm 84b.
  • the other end of the transmission shaft 85 is fixed to the main axis member 80. That is, the transmission shaft 85 and the main axis member 80 are configured to cooperatively operate with each other. Therefore, the main axis member 80 integrally rotates with the contact arm 84b.
  • the torsion coil spring shaped pushing spring 86 is attached to the contact arm 84b. The pushing spring 86 biases the contact arm 84b in the direction of the arrow in FIG. 5 .
  • the elastic force of the pushing spring 86 acts on the contact arm 84b according to the above configuration. This elastic force causes the contact arm 86b to come into contact with the rotation member 87 and push the positioning arm 84a. Furthermore, the bearing 82 of the oscillation arm 83 is pushed against the main axis member drive cam 81 since one end of the positioning arm 84a pulls the oscillation arm 83 through the link. Therefore, the pushing spring 86 generates a spring force for bringing the main axis member drive cam 81 into contact with the bearing 82, and for bringing the contact arm 84b in contact with the positioning arm 84a.
  • the power transmission unit 120 includes an auxiliary main axis member drive cam (fixing cam) 91, a bearing 92, an oscillation arm (holding interlock member) 93, a transmission arm 94, a transmission shaft 95, and a holding spring (holding elastic member) 96 as a configuration for transmitting the power of the stepping motor 100 to the auxiliary main axis member 90.
  • the auxiliary main axis member drive cam 91 is fixed to the cam shaft 105, similar to the main axis member drive cam 81.
  • the oscillation arm 93 is arranged on the rear side than the auxiliary main axis member drive cam 91.
  • the rotatable bearing 92 is attached to the middle part of the oscillation arm 93.
  • the bearing 92 is configured to appropriately rotate while making contact with the outer peripheral surface of the auxiliary main axis member drive cam 91.
  • the tip end of the oscillation arm 93 is coupled to one end of the transmission arm 94 through a rod shaped link.
  • the transmission arm 94 is supported in an oscillating manner at the appropriate position of the power transmission unit 120.
  • One end of the transmission shaft 95 is attached to the base of the transmission arm 94, and the other end of the transmission shaft 95 is fixed to the auxiliary main axis member 90. That is, the transmission shaft 95 and the auxiliary main axis member 90 are configured to cooperate with each other. Therefore, the auxiliary main axis member 90 integrally oscillates with the transmission arm 94.
  • a torsion coil spring shaped holding spring 96 is attached to the transmission arm 94. The holding spring 96 biases the transmission arm 94 in the direction of the dotted line arrow of FIG. 5 .
  • the holding spring 96 acts the spring force in the direction the auxiliary main axis member 90 oscillates towards the rear side (direction of moving away from the main axis member 80) on the auxiliary main axis member 90 through the transmission arm 94 and the transmission shaft 95. Furthermore, the bearing 92 of the oscillation arm 93 is pushed against the auxiliary main axis member drive cam 91 since the tip end of the transmission arm 94, on which the elastic force of the holding spring 96 acts, pulls the oscillation arm 93 through the link. Therefore, the holding spring 96 generates the spring force for bringing the auxiliary main axis member drive cam 91 into contact with the bearing 92.
  • the oscillation arm 93 oscillates in the direction of moving away from the cam shaft 105.
  • the oscillation arm 93 pulls the end of the transmission arm 94 through the link.
  • the power transmission unit 120 can oscillate the auxiliary main axis member 90 towards the front side (direction of moving closer to the main axis member 80).
  • the auxiliary main axis member 90 When the auxiliary main axis member 90 is oscillated towards the front side exceeding a predetermined angle, the auxiliary main axis member 90 comes into contact with a portion (not illustrated) of the main axis member 80, and thereafter, the auxiliary main axis member 90 and the main axis member 80 integrally oscillate as the auxiliary main axis member 90 pushes the main axis member 80 (in this case, the tip end of the contact arm 84b and the rotation member 87 are appropriately spaced apart).
  • the main axis member 80 is driven by the auxiliary main axis member drive cam 91 rather than by the main axis member drive cam 81 when the auxiliary main axis member 90 is oscillated towards the front side exceeding a predetermined angle.
  • the power transmission unit 120 includes a discharge plate drive cam (discharge cam) 41, a bearing 42, an oscillation arm (discharge interlock member) 43, a transmission arm 44, a transmission shaft 45, and a return spring (discharge elastic member) 46 as a configuration for transmitting the power of the stepping motor 100 to the discharge plate 40.
  • the discharge plate drive cam 41 is fixed to the cam shaft 105, similar to the auxiliary main axis member drive cam 91 and the main axis member drive cam 81.
  • the oscillation arm 43 is arranged on the rear side than the discharge plate drive cam 41.
  • the rotatable bearing 42 is attached to the middle part of the oscillation arm 43. The bearing 42 is configured to appropriately rotate while making contact with the outer peripheral surface of the discharge plate drive cam 41.
  • the tip end of the oscillation arm 43 is coupled to the lower end of the transmission arm 44 supported in an oscillating manner at the appropriate position of the power transmission unit 120 through a rod shaped link.
  • One end of the transmission shaft 45 is attached to the base of the transmission arm 44, and the other end of the transmission shaft 45 is fixed to the discharge plate 40. That is, the transmission shaft 45 and the discharge plate 40 are configured to cooperate with each other. Therefore, the discharge plate 40 integrally rotates with the transmission arm 44.
  • the torsion coil spring shaped return spring 46 is attached to the transmission arm 44. The return spring 46 biases the transmission arm 44 in the direction of the dotted line arrow of FIG. 5 .
  • the power transmission unit 120 can flip up the discharge plate 40 towards the front side (see FIG. 9 ).
  • the discharge plate drive cam 41, the main axis member drive cam 81, and the auxiliary main axis member drive cam 91 are configured as a cam coupling mechanism 130 fixed to the common cam shaft 105. That is, the discharge plate drive cam 41, the main axis member drive cam 81, and the auxiliary main axis member drive cam 91 are integrally driven. Furthermore, as illustrated in FIGS.
  • the discharge plate drive cam 41, the main axis member drive cam 81, and the auxiliary main axis member drive cam 91 each includes a bulged portion, where the position of the discharge plate 40, the main axis member 80, and the auxiliary main axis member 90 changes by this bulged portion.
  • the bulged portion (holding cam operation region) of the auxiliary main axis member drive cam 91 and the bulged portion (discharge cam operation region) of the discharge plate drive cam 41 are formed to be gradual, but the bulged portion (defined cam operation region) of the main axis member drive cam 81 is formed to be slightly sharp.
  • the bulged portion of the auxiliary main axis member drive cam 91 and the bulged portion of the discharge plate drive cam 41 are formed at substantially the same phase.
  • the bulged portion of the main axis member drive cam 81 is formed at a phase different by substantially 180° with the bulged portion of the auxiliary main axis member drive cam 91 and the bulged portion of the discharge plate drive cam 41.
  • the winder unit 4 appropriately drives the stepping motor 100 so that the bearing 92 of the oscillation arm 93 is in contact with the area slightly passed the peak of the bulged portion of the auxiliary main axis member drive cam 91 when receiving the yarn feeding bobbin 21. If the winder unit 4 stops the drive of the stepping motor 100 in this state, the auxiliary main axis member 90 is in a position slightly collapsed towards the front side from the upright state, as illustrated in FIG. 7 .
  • the main axis member 80 also oscillates to the front side in a form of being pushed by the auxiliary main axis member 90 since the auxiliary main axis member 90 oscillates exceeding a predetermined angle.
  • the position of the main axis member 80 in this state is slightly collapsed towards the front side from the upright state, similar to the auxiliary main axis member 90.
  • the bobbin holding portion 110 main axis member 80 and auxiliary main axis member 90 enters inside the core tube 21a.
  • the position (position of FIG. 7 ) of the main axis member 80 when receiving the yarn feeding bobbin 21 is referred to as a receiving position.
  • the winder unit 4 When unwinding the yarn with respect to the received yarn feeding bobbin 21, the winder unit 4 again drives the stepping motor 100 to rotate the cam shaft 105 in the direction indicated with the arrow in FIG. 7 .
  • the bearings 42, 92 of the oscillation arms 43, 93 thereby completely pass the bulged portion of the discharge plate drive cam 41 and the auxiliary main axis member drive cam 91 and comes into contact with the non-bulged portion.
  • the bearing 82 of the oscillation arm 83 comes into contact with the bulged portion of the main axis member drive cam 81.
  • the discharge plate 40 oscillates towards the rear side from the state of FIG. 7 and becomes horizontal, and the auxiliary main axis member 90 oscillates to slightly collapse towards the rear side.
  • the main axis member 80 pushed towards the front side by the auxiliary main axis member 90 also similarly oscillates towards the rear side with the oscillation of the auxiliary main axis member 90 towards the rear side.
  • the oscillation of the main axis member 80 is stopped by the contact arm 84b coming into contact with the rotation member 87 of the positioning arm 84a.
  • the auxiliary main axis member 90 oscillates towards the rear side by the spring force of the holding spring 96.
  • the core tube 21a of the yarn feeding bobbin 21 can be held from the inner side by the bobbin holding portion 110 since the auxiliary main axis member 90 is displaced so as to relatively move away from the main axis member 80.
  • the position at which the oscillation of the main axis member 80 is stopped is defined by the position of the rotation member 87 of the positioning arm 84a.
  • the positioning arm 84a is coupled to the oscillation arm 83 by way of the link.
  • the position of the main axis member 80 can be changed depending on which part of the bulged portion of the main axis member drive cam 81 the bearing 82 of the oscillation arm 83 is in contact with (whether in contact with the rising part of the bulged portion, or in contact with the peak).
  • the position of the main axis member 80 can be adjusted by changing the rotation phase of the main axis member drive cam 81. Even if the position of the main axis member 80 is changed as described above, the auxiliary main axis member 90 can maintain the holding state of the yarn feeding bobbin 21 by the elastic force of the holding spring 96 without any problems.
  • the position of the main axis member 80 when unwinding the yarn feeding bobbin 21 is referred to as an unwinding position.
  • the origin sensor 101 detects the rotation phase of the pulley 104 in a state the main axis member 80 is in a substantially upright position as in FIG. 8 , and is set so that such a state becomes the origin in the rotation control of the stepping motor 100.
  • the unwinding position of the main axis member 80 changes by the type of yarn feeding bobbin 21, and the like, and hence the origin detected by the origin sensor 101 and the unwinding position do not necessarily coincide.
  • the stepping motor 100 is then appropriately driven to rotate the three cams 41, 81, 91 when discharging the yarn feeding bobbin 21.
  • the bearings 42, 92 of the oscillation arms 43, 93 thereby come into contact with the bulged portion of the discharge plate drive cam 41 and the auxiliary main axis member drive cam 91. Therefore, the discharge plate 40 greatly oscillates towards the front side, as illustrated in FIG. 9 .
  • the auxiliary main axis member 90 oscillates towards the front side in cooperation therewith thereby releasing the holding of the yarn feeding bobbin 21, and the auxiliary main axis member 90 greatly oscillates towards the front side while pushing the main axis member 80.
  • the discharge plate 40 pushes up the lower end of the core tube 21a of the yarn feeding bobbin 21 so that the yarn feeding bobbin 21 can be discharged.
  • the position of the main axis member 80 when discharging the yarn feeding bobbin 21 is referred to as a discharging position.
  • the receiving of the yarn feeding bobbin 21, the holding of the yarn feeding bobbin 21 in the unwinding position (and adjustment of the unwinding position), and the discharging of the yarn feeding bobbin 21 can be carried out by simply driving the stepping motor 100 which is the single drive source.
  • FIG. 10 is a flowchart illustrating the process performed by the winder unit 4 when yarn cut or the like occurs.
  • FIGS. 11A and 11B are side views illustrating a first half of a state in which the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted.
  • FIGS. 12A and 12B are side views illustrating a last half of a state in which the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted.
  • the flowchart and the process illustrated in the flowchart described below are examples, and the effects of the present invention may be obtained by changing the processing content or changing the processing order.
  • the clearer 15 may detect the yarn defect and the yarn may be cut with the cutter 39, the yarn cut of the yarn being unwound from the yarn feeding bobbin 21 may occur, or the unwinding of the yarn from the yarn feeding bobbin 21 may be completed and the yarn 20 may run out.
  • the winder unit 4 monitors such yarn cut or the like (S101), and stops the winding operation when the yarn cut or the like occur (S102).
  • the suction hole 32 of the lower yarn guiding pipe 25 positioned on the lower side sucks and catches the lower yarn and the upper yarn guiding pipe 26 sucks and catches the upper yarn, and yarn splicing starts (S102). Thereafter, the unit controller 50 determines whether or not the lower yarn exists after the yarn splicing based on the detection result of the lower yarn detection sensor 31 (S103).
  • the yarn splicing is completed if a yarn is remained on the yarn feeding bobbin 21 and if a mechanical error or the like does not occur. Therefore, the lower yarn is detected by the lower yarn detection sensor 31. In this case, the unit controller 50 resumes the winding of the yarn by controlling each configuration of the winding unit main body 6.
  • the unit controller 50 determines that the unwinding of the yarn of the yarn feeding bobbin 21 is completed, and operates the bobbin holding portion 110 and the discharge plate 40 to perform the discharging process of the core tube 21a (S104). Thereafter, the unit controller 50 causes the bobbin supply device 60 to newly supply the yarn feeding bobbin 21 (S105). In this case, the stepping motor controller 102 drives the stepping motor 100 and moves the main axis member 80 to the receiving position in advance.
  • the newly supplied yarn feeding bobbin 21 is guided to the bobbin setting section 10.
  • the stepping motor controller 102 oscillates the bobbin holding portion 110 to the rear side.
  • the layout of the bobbin holding portion 110 is taken into consideration such that the yarn feeding bobbin 21 can traverse the detection range of the chase portion detection sensor 74 when oscillating the bobbin holding portion 110 to the rear side.
  • the determination unit 51 of the unit controller 50 determines whether or not the yarn feeding bobbin 21 is newly supplied based on the detection result of the chase portion detection sensor 74 (S106). Specifically, if the yarn feeding unit 21 is detected by the chase portion detection sensor 74 after the unit controller 50 instructs to newly supply the yarn feeding bobbin 21, the determination unit 51 determines that the yarn feeding bobbin 21 is newly supplied. If the yarn feeding bobbin 21 is not detected by the chase portion detection sensor 74 within a predetermined time, the determination unit 51 determines that the yarn feeding bobbin 21 is not newly supplied.
  • the unit controller 50 If determined by the determination unit 51 that the yarn feeding bobbin 21 is newly supplied, the unit controller 50 stores such a determination result in the storage device 52 arranged in the unit controller 50. The unit controller 50 then catches the yarn end of the newly supplied yarn feeding bobbin 21 and the yarn end on the package side to start the yarn splicing (S110).
  • the unit controller 50 stores such a determination result in the storage device 52.
  • the unit controller 50 is configured to transmit an appropriate signal to the notification lamp 56 without starting the yarn splicing operation.
  • the notification lamp 56 that received the signal notifies the operator that the yarn feeding bobbin 21 is not newly supplied using a display color and the like set in advance (S107).
  • the unit controller 50 of the present embodiment does not perform the catching operation of the lower yarn, the catching operation of the upper yarn, and the yarn splicing until this problem is resolved.
  • the operator can know that the yarn feeding bobbin 21 is not supplied to the bobbin supply device 60 by the notification of the notification lamp 56.
  • the operator can stop the notification of the notification lamp 56 by supplying the yarn feeding bobbin 21 to the bobbin supply device 60 (S108) and operating the error release button (S109). Thereafter, the bobbin supply device 60 newly performs the supply of the yarn feeding bobbin 21 by the instruction of the unit controller 50 (S105).
  • the unit controller 50 When determined by the determination unit 51 that the yarn feeding bobbin 21 is supplied, the unit controller 50 catches the yarn end of the newly supplied yarn feeding bobbin 21 and the yarn end from the package to start the yarn splicing (S110) .
  • the determination result of the determination unit 51 here is not stored in the storage device 52.
  • the catching of the upper yarn is also carried out when the catching of the lower yarn is attempted, where the caught upper yarn is ultimately discarded due to occurrence of error, thereby wastefully consuming the yarn.
  • the cause of occurrence of error is due to catching mistake at a lower yarn catching unit (mechanical error) or because the yarn feeding bobbin 21 is not supplied (human error) cannot be determined on the device side.
  • the catching operation of the lower yarn can be stopped at the time point the absence of the yarn feeding bobbin 21 is detected by the chase portion detection sensor 74. Therefore, the wasting of the upper yarn can be prevented. Since the presence of the yarn feeding bobbin 21 is detected with the chase portion detection sensor 74, the cause of occurrence of error can be definitely isolated.
  • the time at which the mechanical error occurred, the time at which the human error occurred and the like are stored in the storage device 52 each time, so that the operation unit 53 of the unit controller 50 can calculate the number of human errors in a predetermined time band, the number of mechanical errors in a predetermined time band, and the like based on the storage content.
  • the calculation result can be displayed on the unit display section 19.
  • FIG. 13 is a block diagram illustrating a modified example of the machine control device 7.
  • the unit controller 50 outputs the time at which the mechanical error occurred, the time at which the human error occurred, and the like to the machine control device 7.
  • the outputted times are then stored in a storage device 252 of the machine control device 7.
  • an operation section 253 of the machine control device 7 calculates the number of human errors and mechanical errors in the relevant time band. The calculation result can be displayed on the machine display section 9.
  • the unit controller 50 then adjusts the position of the unwinding side end of the yarn feeding bobbin 21 in parallel to the yarn splicing (S111).
  • S111 the yarn splicing
  • FIG. 14 is a flowchart illustrating the process of adjusting the position of the unwinding side end of the yarn feeding bobbin 21.
  • the yarn feeding bobbin 21 is covered when the movable member 72 of the unwinding assisting device 12 moves, and hence the contact of the movable member 72 and the yarn feeding bobbin 21 can be reliably prevented.
  • the winder unit 4 of the present embodiment can accurately position the unwinding side end of the yarn feeding bobbin 21 at the unwinding standard position.
  • the winder unit 4 of the present embodiment adjusts the position of the yarn feeding bobbin 21 using the chase portion detection sensor 74 of the unwinding assisting device 12.
  • the stepping motor controller 102 controls the stepping motor 100 to turn the main axis member 80 in the receiving position towards the rear side and once makes the yarn feeding bobbin 21 upright.
  • the unit controller 50 brings the brush portion 11b of the yarn kink preventer 11 into contact with the upper end portion of the yarn feeding bobbin 21 (see FIG. 11B ), applies appropriate tension on the yarn 20 to prevent the yarn from kinking (S201).
  • the stepping motor controller 102 oscillates the bobbin holding portion 110 so as to again slightly collapse the yarn feeding bobbin 21 towards the front side (S202).
  • the unit controller 50 stops the oscillation of the bobbin holding portion 110 when the yarn feeding bobbin 21 is detected by the chase portion detection sensor 74 (S203, FIG. 12A ).
  • the storage device 52 of the unit controller 50 stores, in correspondence with the type of yarn feeding bobbin 21 to use, that how much pulse the stepping motor 100 is to be driven from the position where the yarn feeding bobbin 21 started to be detected by the chase portion detection sensor 74 to have the yarn feeding bobbin 21 at the appropriate position (adjustment distance).
  • the operator inputs the type of yarn feeding bobbin 21 to use to the unit input section 18 before starting the winding operation.
  • the adjustment distance to be used in the current winding operation is thereby set in the unit controller 50.
  • the unit controller 50 outputs a predetermined number of pulses to the stepping motor 100 based on the set adjustment distance, and oscillates the bobbin holding portion 110 towards the rear side (S204, FIG. 12B ).
  • the unwinding side end of the yarn feeding bobbin 21 thus can be aligned with the unwinding standard position. Therefore, the contact of the movable member 72 and the yarn feeding bobbin 21 can be prevented while appropriately exhibiting the function of the unwinding assisting device 12.
  • the appropriate adjustment distance can be set in the unit controller 50 by performing an appropriate input to the unit input section 18. Such input may be made to the machine input section 8 instead of to the unit input section 18. In this case, the machine control device 7 transmits the content inputted to the machine input section 8 to each winder unit 4. Thus, the appropriate adjustment distance can be collectively set with respect to the unit controller 50 of each winder unit 4.
  • the winder unit 4 of the present embodiment includes the main axis member 80, the drive portion 200, and the stepping motor controller 102.
  • the main axis member 80 defines the position of the yarn feeding bobbin 21.
  • the drive portion 200 is driven to adjust the position of the main axis member 80 at the unwinding position where the unwinding of the yarn of the yarn feeding bobbin 21 is carried out.
  • the stepping motor controller 102 controls the stepping motor 100 of the drive portion 200.
  • the load of the operator can be alleviated compared to the configuration in which the position of the main axis member 80 is manually adjusted.
  • the winder unit 4 includes the auxiliary main axis member 90 for causing the main axis member 80 to hold the yarn feeding bobbin 21 by changing the position with respect to the main axis member 80.
  • the drive portion 200 includes the stepping motor 100 and the power transmission unit 120.
  • the power transmission unit 120 transmits the power of the stepping motor 100 to the main axis member 80 and the auxiliary main axis member 90.
  • the configuration can be miniaturized since the position of the main axis member 80 and the operation of the auxiliary main axis member 90 can be controlled with the power of the common stepping motor 100.
  • the power transmission unit 120 includes a main axis member drive cam 81 for changing the position of the main axis member 80.
  • the operation of the main axis member 80 can be defined based on the shape of the main axis member drive cam 81 in the winder unit 4 of the present embodiment.
  • the configuration of the power transmission unit 120 can be simplified in the winder unit 4 of the present embodiment since the position of the main axis member 80 can be changed by simply rotating the cam shaft 105 to which the main axis member drive cam 81 is attached.
  • the power transmission unit 120 includes the transmission shaft 85, and a pushing spring 86.
  • the transmission shaft 85 cooperatively operates with the main axis member 80.
  • the pushing spring 86 acts an elastic force on the transmission shaft 85.
  • the transmission shaft 85 is pushed against the main axis member drive cam 81 by the elastic force of the pushing spring 86.
  • the position of the defining member can be adjusted with a simple mechanism of the pushing spring 86 and the main axis member drive cam 81.
  • the power transmission unit 120 includes the auxiliary main axis member drive cam 91 for changing the position of the auxiliary main axis member 90.
  • the position of the main axis member 80 is switched to the receiving position of receiving the yarn feeding bobbin 21, the unwinding position at the unwinding position, and the discharging position of discharging the yarn feeding bobbin 21 when the position of the auxiliary main axis member 90 is changed according to the operation of the auxiliary main axis member drive cam 91.
  • the position of the main axis member 80 can be easily changed since the position of the auxiliary main axis member 90 can be changed by simply rotating the cam shaft 105 to which the auxiliary main axis member drive cam 91 is attached. Furthermore, in the winder unit 4 of the present embodiment, the number of components can be reduced since the member for causing the main axis member 80 to hold the yarn feeding bobbin 21 at the unwinding position and the member for switching the position of the main axis member 80 are common. Therefore, in the winder unit 4 of the present embodiment, the configuration can be miniaturized and the manufacturing cost can be reduced.
  • the power transmission unit 120 includes the transmission shaft 95 and the holding spring 96.
  • the transmission shaft 95 cooperatively operates with the auxiliary main axis member 90.
  • the holding spring 96 acts an elastic force on the transmission shaft 95.
  • the transmission shaft 95 is pushed against the auxiliary main axis member drive cam 91 by the elastic force of the holding spring 96.
  • the position adjustment of the auxiliary main axis member 90 can be carried out with a simple mechanism of the holding spring 96 and the auxiliary main axis member drive cam 91 .
  • the auxiliary main axis member 90 can be reliably operated according to the shape of the auxiliary main axis member drive cam 91.
  • the main axis member 80 and the auxiliary main axis member 90 are turnably supported.
  • the direction in which the main axis member 80 turns by the elastic force of the pushing spring 86 and the direction in which the auxiliary main axis member 90 turns by the elastic force of the holding spring 96 are the identical direction.
  • the configuration can be miniaturized since the arrangement of the respective cams 81, 91 and springs 86, 96 can be simplified.
  • the winder unit 4 includes the discharge plate 40 for discharging the yarn feeding bobbin 21 when the bobbin holding portion is in the discharging position.
  • the power transmission unit 120 includes the discharge plate drive cam 41 and the transmission shaft 45.
  • the discharge plate drive cam 41 changes the position of the discharge plate 40.
  • the transmission shaft 45 cooperatively operates with the discharge plate 40.
  • the position of the discharge plate 40 can be changed by simply rotating the cam shaft 105 to which the discharge plate drive cam 41 is attached, and hence the position of the discharge plate 40 can be easily changed.
  • the winder unit 4 includes the return spring 46 for acting the elastic force on the transmission shaft 45.
  • the transmission shaft 45 is pushed against the discharge plate drive cam 41 by the elastic force of the return spring 46.
  • the position of the discharge plate 40 can be changed with a simple configuration of the return spring 46 and the discharge plate drive cam 41.
  • the discharge plate 40 can be reliably operated according to the shape of the discharge plate drive cam 41.
  • the winder unit 4 of the present embodiment it is a cam coupling mechanism 130 for integrally driving through the common cam shaft 105.
  • the operation region of the main axis member drive cam 81 in which the main axis member drive cam 81 carries out the position adjustment of the main axis member 80 is different from the operation region of the auxiliary main axis member drive cam 91 in which the auxiliary main axis member drive cam 91 changes the position of the auxiliary main axis member 90 and the operation region of the discharge plate drive cam 41 in which the discharge plate drive cam 41 changes the position of the discharge plate 40.
  • the operation of the main axis member 80 can be separated from the operations of the auxiliary main axis member 90 and the discharge plate 40 with a simple configuration. Therefore, the position of the defining member can be reliably adjusted with a simple configuration.
  • the cam shaft 105 is connected to the stepping motor 100.
  • the manufacturing cost of the winder unit 4 can be greatly reduced compared to the configuration in which the stepping motor 100 is arranged with respect to the respective cams 41, 81, 91.
  • the winder unit 4 of the present embodiment includes the unit input section 18 to which information related to the yarn feeding bobbin 21 can be inputted.
  • the stepping motor controller 102 controls the drive portion 200 based on the information inputted to the unit input section 18.
  • the winder unit 4 of the present embodiment can adjust the position of the yarn feeding bobbin 21 to an appropriate position corresponding to the type of yarn feeding bobbin 21 by making an input to the unit input section 18.
  • the operation efficiency can be improved in the winder unit 4 of the present embodiment compared to the configuration in which the position of the yarn feeding bobbin 21 is manually adjusted.
  • the automatic winder 1 of the following configuration is provided.
  • the automatic winder 1 includes the winder unit 4, the machine control device 7, and the machine input section 8.
  • the machine control device 7 controls each winder unit 4.
  • the machine input section 8 is arranged in the machine control device 7, and information related to the yarn feeding bobbin 21 can be inputted thereto.
  • the stepping motor controller 102 controls the drive portion 200 based on the information received from the machine input section 8.
  • the adjustment of the position of the yarn feeding bobbin 21 in each winder unit can be collectively executed with respect to a plurality of winder units 4 by simply making an input to the machine input section 8. Therefore, the operation efficiency can be further improved compared to the configuration in which the setting of the type of yarn feeding bobbin 21 to be supplied to the winder unit 4 or the like is executed with respect to each winder unit 4 arranged in the automatic winder 1.
  • FIG. 15 is a block diagram illustrating the main configuration of the winder unit 4 according to the first variant and a second variant.
  • FIG. 16 is a flowchart illustrating the process of adjusting the position of the unwinding side end of the yarn feeding bobbin 21 according to the first variant.
  • FIGS. 17A and 17B are side views illustrating the first half of the state in which the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted according to the first variant.
  • FIGS. 18A and 18B are side views illustrating the last half of the state in which the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted according to the first variant.
  • the same reference numerals are denoted in the drawings for the members same as or similar to the embodiment described above, and the description thereof may be omitted.
  • the illustration of the yarn kink preventer 11 and the chase portion detection sensor 74 is omitted to simplify the surrounding of the yarn feeding bobbin 21.
  • the unit controller 50 of the winder unit 4 of the present example has a configuration including a calculation section 54 as illustrated in FIG. 15 . The process of adjusting the unwinding side end of the yarn feeding bobbin 21 will be specifically described below.
  • the yarn feeding bobbin 21 enters the detection range of the bobbin detection sensor 58 (see FIG. 17A ) when the yarn feeding bobbin 21 is newly supplied (S301) .
  • the determination unit 51 of the unit controller 50 determines whether or not the yarn feeding bobbin 21 is newly supplied based on the detection result of the bobbin detection sensor 58 (S302)
  • the method of determining whether or not the yarn feeding bobbin 21 is newly supplied and the control performed by the unit controller 50 after the presence or absence of the yarn feeding bobbin 21 is determined are carried out similar to the embodiment described above.
  • the unit controller 50 drives the stepping motor 100 to oscillate the bobbin holding portion 110 towards the rear side before and after the determination by the determination unit 51 on whether or not the yarn feeding bobbin 21 is newly supplied (S303).
  • the unwinding side end of the yarn feeding bobbin 21 is detected by the position detection sensor 59 (see FIG. 17B ) .
  • the position detection sensor 59 has a linear detection range, which detection range is arranged to intersect the virtual line L1 described above.
  • the calculation section 54 of the unit controller 50 calculates the number of pulses from the origin at the position (first position) of the moment the unwinding side end of the yarn feeding bobbin 21 is detected by the position detection sensor 59 (S304).
  • the calculation section 54 calculates the number of pulses from the origin at the position (second position) of the moment the unwinding side end of the yarn feeding bobbin 21 is no longer detected by the position detection sensor 59 (S305). Thereafter, the calculation section 54 calculates the number of pulses from the origin at a third position which is an intermediate position between the first position and the second position (S306).
  • the stepping motor controller 102 then drives the stepping motor 100 based on the calculated number of pulses at the third position, and oscillates the bobbin holding portion 110 towards the front side (S307, FIG. 18B ).
  • the unwinding side end of the yarn feeding bobbin 21 thus can be aligned with the unwinding standard position. Therefore, the contact of the movable member 72 and the yarn feeding bobbin 21 can be prevented while appropriately exhibiting the function of the unwinding assisting device 12.
  • the intermediate position can be considered as a position that divides the space between the first position and the second position in half, but the present invention is not limited thereto, and various positions can be adopted according to the layout. Furthermore, the count of the number of pulses can be obtained by counting the pulses that the stepping motor controller 102 outputs to the stepping motor 100.
  • the first position, the second position, and the third position are calculated in the first variant, but the following method may be used instead. That is, the first position is calculated, and the pulse that the stepping motor controller 102 outputs to the stepping motor 100 is counted until the moment the unwinding side end of the yarn feeding bobbin 21 is no longer detected from the first position.
  • the bobbin holding portion 110 is returned (turned towards the front side) by the distance corresponding to half of the counted number of pulses to perform alignment.
  • FIG. 19 is a flowchart illustrating the process of adjusting the position of the unwinding side end of the yarn feeding bobbin 21 according to the second variant.
  • FIGS. 20A and 20B are side views illustrating the first half of the state in which the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted according to the second variant.
  • FIGS. 21A and 21B are side views illustrating the last half of the state in which the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted according to the second variant.
  • the same reference numerals are denoted in the drawings for the members same as or similar to the embodiment described above, and the description thereof may be omitted.
  • the illustration of the yarn kink preventer 11 is omitted to simplify the surrounding of the yarn feeding bobbin 21.
  • the winder unit 4 of the present variant also includes the calculation section 54 as illustrated in FIG. 15 .
  • the position of the unwinding side end of the yarn feeding bobbin 21 is adjusted using the chase portion detection sensor 74. The process of adjusting the position of the unwinding side end of the yarn feeding bobbin 21 will be specifically described below.
  • the unit controller 50 oscillates the bobbin holding portion 110 towards the rear side (S402) .
  • the calculation section 54 calculates the number of pulses from the origin at the position (first position, FIG. 20B ) where the unwinding side end of the yarn feeding bobbin 21 starts to be detected by the chase portion detection sensor 74 (S403).
  • the yarn feeding bobbin 21 is then further oscillated towards the rear side, and the number of pulses from the origin at the position (second position, FIG. 21A ) where the yarn feeding bobbin 21 is no longer detected by the chase portion detection sensor 74 is calculated (S404) .
  • the calculation section 54 then calculates the number of pulses from the origin at the third position which is the intermediate position between the first position and the second position (S405).
  • the stepping motor controller 102 thereafter calculates the final adjustment distance based on the third position and the adjustment distance set based on the storage content of the storage device 52 (S406) .
  • the number of pulses to output to the stepping motor 100 is then determined based on the final adjustment distance.
  • the stepping motor controller 102 drives the stepping motor 100 by the determined number of pulses, thereby rotating the bobbin holding portion 110 towards the rear side (S407, FIG. 21B ).
  • the unwinding side end of the yarn feeding bobbin 21 can be aligned with the unwinding standard position. Therefore, the movable member 72 can be prevented from being brought into contact with the yarn feeding bobbin 21 while appropriately exhibiting the functions of the unwinding assisting device 12.
  • the tubular movable member 72 is used in the unwinding assisting device 12, but instead, the movable member 72 of various shapes such as a linear guide member or a polygonal column member molded with a plate member having a guide hole, a wire, or the like may be used.
  • the unwinding standard position is set with the unwinding assisting device 12 as the basis, but the unwinding standard position merely needs to be a target position set in advance, and the member that becomes the basis in the setting of the unwinding standard position is not limited to the unwinding assisting device 12.
  • consideration is made in setting the unwinding standard position in the winder unit 4 of a type in which the unwinding assisting device 12 is not arranged.
  • the unwinding standard position may be a position on the extended line of the center position where the yarn 20 is traversed with respect to the winding bobbin 22, or a position on the vertical line of the guide member for guiding the yarn unwound from the yarn feeding bobbin 21.
  • the configuration in which the discharge plate 40, the bobbin holding portion 110, and the like are driven using the stepping motor 100 is adopted, but instead, a configuration in which the power transmission unit 120 is driven using a servo motor, a linear motor, a voice coil motor, or the like may be adopted.
  • a transmissive type photosensor is used for the chase portion detection sensor 74, the position detection sensor 59, and the bobbin detection sensor 58, but instead, a reflection type photosensor and the like may be used. Furthermore, instead of the configuration of detecting the yarn feeding bobbin 21 with the sensor, a configuration of detecting the movement or the state of the chase portion of the yarn feeding bobbin 21 by detecting the yarn feeding bobbin 21 as an image by a camera may be adopted.
  • a gate type tension applying device is used for the tension applying device 13, but instead, a configuration in which a predetermined tension is applied on the traveling yarn using the known disc type tension applying device may be adopted.
  • a pulse for controlling the stepping motor 100 is used in the position detection of the bobbin holding portion 110, but the position detection may be carried out by feedback controlling the servo motor.
  • the angle of the bobbin holding portion 110 may be detected using an angular sensor.
  • the bobbin supply device 60 including the magazine can 62 is described, but the bobbin supply device 60 is not limited to such a configuration as long as it supplies the yarn feeding bobbin 21 to a predetermined position where the yarn 20 is unwound.
  • a configuration including a columnar accommodation member capable of accommodating a plurality of yarn feeding bobbins 21 in a stacked manner to supply the yarn feeding bobbin 21 from the accommodation member may be adopted.
  • the bobbin supply device 60 including the magazine can 62 is described, but the configuration of the bobbin supply device 60 is not limited thereto.
  • the bobbin supply device 60 may be a yarn feeding bobbin supply device 60 of a tray type that transports the tray on which the yarn feeding bobbin 21 is stacked with a conveyor belt to supply to the unwinding position.
  • the position of the unwinding side end of the yarn feeding bobbin 21 may be moved in the front and back direction by switching the transporting direction of the conveyor to align the position of the unwinding side end of the yarn feeding bobbin 21 with the target position.
  • an oscillation member for oscillating the tray may be arranged at the unwinding position, and the yarn feeding bobbin 21 may be oscillated at the unwinding position to align the position of the unwinding side end of the yarn feeding bobbin 21 with the target position.

Landscapes

  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
  • Looms (AREA)
  • Unwinding Of Filamentary Materials (AREA)

Claims (10)

  1. Unité de renvidage (4) comprenant :
    un élément de définition (80) pour définir une position d'une bobine d'alimentation en fil ;
    une partie d'entraînement (200) pour entraîner l'ajustement d'une position de l'élément de définition (80) au niveau d'une position de déroulement où un fil de la bobine d'alimentation en fil est déroulé ;
    une unité de commande (102) pour commander la partie d'entraînement (200) ;
    un élément de maintien (90) pour amener l'élément de définition (80) à maintenir la bobine d'alimentation en fil en changeant la position par rapport à l'élément de définition (80) ; dans laquelle
    la partie d'entraînement (200) inclut
    un moteur (100), et une unité de transmission de puissance (120) pour transmettre la puissance du moteur (100) à l'élément de définition (80) et à l'élément de maintien (90) ; et
    l'unité de transmission de puissance (120) inclut une came de définition (81) pour changer la position de l'élément de définition (80), caractérisée en ce que l'unité de transmission de puissance (120) inclut
    un élément de verrouillage de définition (83) qui se verrouille à l'élément de définition (80), et
    un élément élastique de définition (86) qui actionne une force élastique par rapport à l'élément de verrouillage de définition (83) ; et
    l'élément de verrouillage de définition (83) est poussé contre la came de définition (81) par la force élastique de l'élément élastique de définition (86).
  2. Unité de renvidage (4) selon la revendication 1, caractérisée en ce que
    l'unité de transmission de puissance (120) inclut une came de maintien (91) pour changer l'inclinaison de l'élément de maintien (90) ; et
    l'inclinaison de l'élément de définition (80) est commutée vers une inclinaison de réception pour recevoir la bobine d'alimentation en fil, une inclinaison de déroulement au niveau de la position de déroulement, et une inclinaison de décharge pour décharger la bobine d'alimentation en fil en changeant l'inclinaison de l'élément de maintien (90) selon un fonctionnement de la came de maintien (91).
  3. Unité de renvidage (4) selon la revendication 2, caractérisée en ce que
    l'unité de transmission de puissance (120) inclut un élément de verrouillage de maintien (93) qui se verrouille à l'élément de maintien (90), et
    un élément élastique de maintien (96) qui actionne une force élastique par rapport à l'élément de verrouillage de maintien (93), et
    l'élément de verrouillage de maintien (93) est poussé contre la came de maintien (91) par la force élastique de l'élément élastique de maintien (96).
  4. Unité de renvidage (4) selon la revendication 3, caractérisée en ce que
    l'élément de définition (80) et l'élément de maintien (90) sont supportés de manière à pouvoir tourner ; et
    une orientation de l'élément de définition (80) tourne par la force élastique de l'élément élastique de définition (86) et une orientation de l'élément de maintien (90) tourne par la force élastique de l'élément élastique de maintien (96) sont des orientations identiques.
  5. Unité de renvidage (4) selon l'une quelconque des revendications 2 à 4, caractérisée en outre en ce qu'elle comprend
    un élément de décharge (40) pour décharger la bobine d'alimentation en fil quand l'élément de définition (80) est au niveau de la position de décharge, dans laquelle
    l'unité de transmission de puissance (120) inclut
    une came de décharge (41) pour changer une position de l'élément de décharge (40), et
    un élément de verrouillage de décharge (43, 44, 45) qui se verrouille à l'élément de décharge (40).
  6. Unité de renvidage (4) selon la revendication 5, caractérisée en outre en ce qu'elle comprend,
    un élément élastique de décharge (46) qui actionne une force élastique par rapport à l'élément de verrouillage de décharge (43, 44, 45) ; dans laquelle
    l'élément de verrouillage de décharge (43, 44, 45) est poussé contre la came de décharge (41) par la force élastique de l'élément élastique de décharge (46).
  7. Unité de renvidage (4) selon la revendication 5 ou 6, caractérisée en ce que
    la came de définition (81), la came de maintien (91) et la came de décharge (41) forment un mécanisme d'accouplement de came (130) entraîné d'un seul tenant par un arbre d'entraînement commun (105), et
    la came de définition (81) du mécanisme d'accouplement de came (130) est configurée de sorte qu'une région de fonctionnement de came de définition où la position de l'élément de définition (80) est ajustée diffère d'une région de fonctionnement de came de maintien où la came de maintien (91) change la position de l'élément de maintien (90) et une région de fonctionnement de came de décharge où la came de décharge (41) change la position de l'élément de décharge (40).
  8. Unité de renvidage (4) selon la revendication 7, caractérisée en ce que l'arbre d'entraînement (105) est relié au moteur (100).
  9. Unité de renvidage (4) selon l'une quelconque des revendications 1 à 8, caractérisée en ce que
    l'unité de renvidage (4) inclut une section d'entrée d'unité (18) dans laquelle des informations liées à la bobine d'alimentation en fil sont entrées ; et
    l'unité de commande (102) commande la partie d'entraînement (200) sur la base des informations entrées dans la section d'entrée d'unité (18).
  10. Machine de renvidage de fil (1) incluant une pluralité d'unités de renvidage (4) chacune identique à l'unité de renvidage (4) selon l'une quelconque des revendications 1 à 9, la machine de renvidage de fil étant caractérisée en ce qu'elle comprend :
    un dispositif de commande de machine (7) pour commander chacune des unités de renvidage (4) ; et
    une section d'entrée de machine (8) agencée dans le dispositif de commande de machine (7) et dans laquelle des informations liées à une bobine d'alimentation en fil sont entrées, dans laquelle
    l'unité de commande (102) commande la partie d'entraînement (200) en se basant sur les informations reçues en provenance de la section d'entrée de machine (8).
EP20110161057 2010-05-17 2011-04-04 Unité d'enroulement et machine d'enroulement de fils équipée de celle-ci Active EP2388223B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010113586A JP2011241032A (ja) 2010-05-17 2010-05-17 巻取ユニット及びこれを備える糸巻取機

Publications (3)

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EP2388223A2 EP2388223A2 (fr) 2011-11-23
EP2388223A3 EP2388223A3 (fr) 2012-11-14
EP2388223B1 true EP2388223B1 (fr) 2013-06-05

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Publication number Priority date Publication date Assignee Title
JP2011241032A (ja) * 2010-05-17 2011-12-01 Murata Machinery Ltd 巻取ユニット及びこれを備える糸巻取機
JP2014101189A (ja) * 2012-11-20 2014-06-05 Murata Mach Ltd 繊維機械
CN107366054B (zh) * 2017-08-28 2023-08-01 湖北雪美实业股份有限公司 自动落纱机
CN109371729A (zh) * 2018-12-10 2019-02-22 常州市万兴自控设备有限公司 一种收卷装置及其工作方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2736978B2 (de) * 1977-08-17 1979-06-28 Karl Mayer Textil-Maschinen-Fabrik Gmbh, 6053 Obertshausen Rutsche für die selbsttätige Zuführung von Kopsen an Kreuzspulautomaten
CS232785B1 (en) * 1982-09-28 1985-02-14 Josef Vitak Equipment for transfer of supply packages
US5374000A (en) * 1992-01-30 1994-12-20 Murata Kikai Kabushiki Kaisha Cop changing mechanism for a winding unit
JPH09124230A (ja) 1995-10-30 1997-05-13 Murata Mach Ltd ボビン保持ペッグ
JP3757950B2 (ja) * 2003-04-28 2006-03-22 村田機械株式会社 自動ワインダー
DE102004045747A1 (de) * 2004-09-21 2006-03-23 Saurer Gmbh & Co. Kg Aufsteckdorn für eine Arbeitsstelle eines Kreuzspulautomaten
JP4492650B2 (ja) * 2007-07-13 2010-06-30 村田機械株式会社 糸巻取装置及び繊維機械
JP2011241032A (ja) * 2010-05-17 2011-12-01 Murata Machinery Ltd 巻取ユニット及びこれを備える糸巻取機

Also Published As

Publication number Publication date
CN202080774U (zh) 2011-12-21
EP2388223A2 (fr) 2011-11-23
CN102275773A (zh) 2011-12-14
CN102275773B (zh) 2015-02-11
EP2388223A3 (fr) 2012-11-14
JP2011241032A (ja) 2011-12-01

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