EP2379788B1 - Method for predicting an unbalance, corresponding apparatus and domestic appliance having an apparatus of this type - Google Patents

Method for predicting an unbalance, corresponding apparatus and domestic appliance having an apparatus of this type Download PDF

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Publication number
EP2379788B1
EP2379788B1 EP09799335A EP09799335A EP2379788B1 EP 2379788 B1 EP2379788 B1 EP 2379788B1 EP 09799335 A EP09799335 A EP 09799335A EP 09799335 A EP09799335 A EP 09799335A EP 2379788 B1 EP2379788 B1 EP 2379788B1
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EP
European Patent Office
Prior art keywords
imbalance
drum
laundry
magnitude
domestic appliance
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EP09799335A
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German (de)
French (fr)
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EP2379788A1 (en
Inventor
Steffen Udluft
Peter Blauert
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BSH Hausgeraete GmbH
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BSH Bosch und Siemens Hausgeraete GmbH
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Priority to PL09799335T priority Critical patent/PL2379788T3/en
Publication of EP2379788A1 publication Critical patent/EP2379788A1/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/16Imbalance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/48Preventing or reducing imbalance or noise
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/26Imbalance; Noise level

Definitions

  • the present invention relates to a method for predicting or occurring in a drum of a household appliance for the care of laundry caused by a distribution of the laundry items in an interior of the drum caused imbalance, wherein the predictions in a lower value range of a speed, in particular in a Laundry distribution operation is performed, and a value and / or a course of the imbalance for an upper value range of the speed, in particular for a centrifugal operation, is determined.
  • the present invention relates to a corresponding device for predicting an unbalance or a household appliance with such a device.
  • Washing machines usually have an electronically controlled drive. Before a transition to a so-called spin operation, a drum is accelerated over a fixed slow laundry distribution operation and an unbalance estimated. In this case, the estimation of the unbalance usually takes place via an engine speed or a loading of the drum. It is always possible to cancel the spin mode or to influence the further spin cycle.
  • methods are known from the prior art in many ways, in which the unbalance is determined from a speed or current profile.
  • it is known to carry out a correction of the measured value of the imbalance with respect to the laundry load wherein the laundry load was determined once before or at the beginning of a spin cycle.
  • DE 10 2006 032 337 A1 One method of predicting an imbalance that forms during spin-drying of laundry is over DE 10 2006 032 337 A1 known.
  • the amplitude of the movement of a spring-supported tub of a washing machine and the speed of a laundry drum arranged in the tub during a spin cycle is determined. From the amplitude of movement and the drum speed, the change in amplitude over the speed is also determined and the further spin cycle in dependence of this controlled amplitude change controlled.
  • the in DE 10 2006 032 337 A1 disclosed method extrapolated from the determined values for the speed, the amplitude and the amplitude change for a possible speed of the further spin cycle.
  • a method for determining a redistribution or an imbalance change is out DE 197 38 310 A1 known.
  • the amplitude response of Niess sauce is calculated and based on an unbalance change determined.
  • the object of the present invention is to propose a method and a device or a household appliance with such a device, which ensure an early and reliable predictions of imbalance.
  • An inventive method is for predicting or predicting occurring in a drum of a household appliance for the care of laundry, by a distribution of laundry items designed in an interior of the drum caused imbalance.
  • the prediction is carried out in a lower value range of a rotational speed, in particular in a laundry distribution mode, and a value and / or a progression of the imbalance is determined for an upper value range of the rotational speed, in particular for a centrifugal operation.
  • An essential idea of the invention is that the imbalance is predicted as a function of a measurement and / or control variable, wherein a behavior of movement of a vibration system of the household appliance is characterized by the measurement and / or control variable.
  • the term household appliance is understood here in particular a washing machine.
  • the term also includes other household appliances for the care of laundry items, such as a dryer or a washer-dryer.
  • a basic idea of the present invention is to predict the imbalance on the basis of a measurement and / or control quantity which characterizes a change in weight of wet laundry items during a spin operation or drainage.
  • an amplitude of the measured and / or control variable preferably an average amplitude
  • the prediction or prediction is preferably dependent on the ascertained amplitude and the rotational speed is made.
  • the lower value range of the rotational speed, in which the prognosis of the imbalance is performed on the basis of a course of the measured and / or control variable, in particular a curve of the average amplitude, selected in dependence of the rotational speed, and resonances occurring in this course preferably considered.
  • the measurement of the amplitude of the measured and / or control variable takes place at a speed of about 235 revolutions per minute, whereby the forecast of the imbalance can be improved.
  • a very reliable prediction of the imbalance for the upper value range of the rotational speed, in particular for the centrifugal operation can be made and the imbalance can be determined. In this way, moreover, it is achieved that the spin time can be saved, since an optimum spin cycle or an improved control of the rotational speed can be carried out early.
  • a path signal is selected as the measurement and / or control variable, which characterizes a deflection of a tub of the household appliance from a rest position.
  • the path signal is generated by means of a displacement sensor, which is preferably arranged in a spring piston damper of the tub.
  • the term deflection of the tub is understood in particular an amplitude with which the tub swings to a rest position.
  • an average amplitude of the path signal over at least half a period, in particular over one to three periods is determined for predicting the imbalance, wherein the average amplitude is preferably determined from a distance between an upper and a lower envelope of the course of the path signal.
  • an imbalance mass directly as a function of the deflection of the tub, in particular as a function of the average amplitude of the path signal can be determined. Since the path signal from a value of the rotational speed of about 800 revolutions per minute due to its asymptotic course has virtually no changes in amplitude, it is of particular interest, the imbalance or the deflection of the tub from the rest position for this value of the speed predict. The imbalance is then in particular a measure of the imbalance occurring in the centrifugal operation.
  • a jump behavior of a profile of the measured and / or control variable, in particular of a path signal is filtered.
  • jumps of an average value of the measurement and / or control variable, in particular a sudden behavior of a rest position of the tub are filtered.
  • the rest position of the tub changes partially leaps and bounds. These jumps are not a consequence of a change in weight of the laundry items or a drainage, but result from a sudden change in position of a friction element within the spring piston damper.
  • These jumps are preferably removed by means of a suitable filter from the course of the measured and / or control variable, in particular the path signal. This ensures that the imbalance can be determined more accurately.
  • the measurement and / or control variable, in particular a path signal, from a time of a first complete emptying of a tub of the household appliance is observed.
  • a correction value of a drainage is determined, and the imbalance determined in advance is corrected by the determined correction value, in particular is corrected additively.
  • a compensation function is determined, by means of which a value of a residual drainage is extrapolated to spin operation.
  • the compensation function preferably has an exponential component.
  • the correction value is limited to a value range of about -0.05 mm to about 0.7 mm.
  • dewatering means, in particular, a dispensing of water and a compression of the items of laundry.
  • a possible error of the unbalance forecast can be justified such that at large loadings of the drum an end imbalance by dispensing water and compression of the laundry or by the drainage is smaller, with the rule that the smaller the load of the drum, the weaker this Effect is.
  • the correction of the drainage is particularly advantageous.
  • a loading state of the drum is preferably determined.
  • the correction value of the dewatering by which the predicted imbalance is corrected depending on a slope of an average value of the measured and / or control variable and / or a sum of squares, of a change in the mean value of the measured and / or control variable compared to previous rotation of the drum and / or extrapolated residual drainage.
  • the method according to the invention is characterized in that it can be used for different laundry loads or it can be adjusted to a current loading situation.
  • a device is designed for predicting or forecasting an imbalance occurring in a drum of a domestic appliance for the care of items of laundry caused by a distribution of the items of laundry in an interior space of the drum.
  • the device comprises an imbalance prediction device, by means of which the predictions in a lower value range of a speed, in particular in a laundry distribution operation, feasible, and a value and / or a course of imbalance for an upper value range of the speed, in particular for a spin operation, can be determined.
  • An essential idea is that the imbalance prediction device is designed to predict the imbalance as a function of a measurement and / or control variable, which is a change in a weight of wet items during a spin operation or a drainage.
  • a movement behavior of a vibration system of the household appliance can also be characterized by the measurement and / or control variable.
  • Advantageous embodiments of the method according to the invention are to be regarded as advantageous embodiments of the device according to the invention.
  • the method steps at the same time define means for performing the method steps, wherein the devices can be comprised by or connected to the device for predicting an imbalance.
  • a washing machine which in a housing 1 has a suspended on springs 8 tub 3 with a rotatably mounted drum 2 therein.
  • a balance weight 10 is attached at the tub 3, a balance weight 10 is attached.
  • the drum 2 is driven by a motor 5 via a belt 4.
  • a damper 6 of the tub 3 a not shown displacement sensor is arranged in the present example, which is able to detect a deflection of the tub 3 from a rest position, and to generate a signal characterizing this deflection.
  • the damper is designed as a so-called spring piston damper 6.
  • dampers with an associated displacement sensor which detects the movement of the damper
  • this signal is referred to as a path signal.
  • the invention also includes alternative arrangements of the sensor, if such a sensor can detect a movement of the tub 3 relative to the housing 1.
  • the household appliance comprises a controller 9, which are electrically connected to electrical consumers, such as the motor 5, and measuring devices, such as the displacement sensor.
  • the controller 9 is designed so that the control signals required for operating the household appliance are generated and that the signals detected by the measuring devices can be evaluated by means encompassed by the controller.
  • a controller 9 may itself comprise the device for predicting the unbalance caused in the drum 2 or be connected to such a device.
  • the controller 9 can generate control signals which influence the further program sequence , in particular the centrifugal mode with regard to the control and / or regulation of the rpm Drum 2.
  • a reduction of a drum speed when exceeding a predetermined unbalance limit for the determined imbalance E 800p possible to avoid excessive movements of the tub 3 and excessive mechanical loads.
  • the interest applies to predicting or predicting an imbalance occurring in the drum 2 of the household appliance, caused by a distribution of the laundry items 7 in an interior of the drum 2.
  • the prediction of the imbalance takes place in a lower value range of a rotational speed n of the drum 2, in the present example in a laundry distribution operation of the washing machine.
  • a value or a course of the imbalance for an upper value range of the rotational speed n is determined in the present case.
  • the upper value range of the rotational speed n is understood to mean a centrifugal operation of the washing machine, which is carried out during a washing process, in particular after the laundry distribution operation.
  • the household appliance in the present case comprises a displacement sensor, which is preferably mounted in a spring piston damper 6 of a liquor container 3 arranged in the household appliance.
  • the displacement sensor may alternatively be provided an acceleration sensor.
  • the displacement sensor has the task to detect a deflection of the tub 3 from a rest position, and then to generate a displacement signal characterizing this deflection.
  • the path signal is used for predicting or predicting the imbalance caused by the distribution of the laundry items 7 in the drum 2.
  • Fig. 1 indicates an exemplary course of a rotational speed n (top) as well as a course of a path signal W marked underneath and associated with the rotational speed n.
  • the path signal W corresponds to a deflection of the tub 3 from a rest position.
  • an actual amplitude from the path signal W of a last drum revolution is initially calculated in the present case.
  • the amplitude of the Path signal W has an asymptotic course from a certain speed of about 800 revolutions per minute, in the present case is of particular interest to predict the imbalance occurring at this speed of about 800 revolutions per minute.
  • On the unbalance occurring in the spin mode can then be closed directly from the determined for the speed of 800 revolutions per minute unbalance.
  • the speed selected for this embodiment of 800 revolutions per minute depends on device-specific parameters. The speed is selected to be well above the resonance speed.
  • the imbalance E 800 occurring at the speed of 800 revolutions per minute, and thus in the centrifugal operation can be predicted at any rotational speed n from the current amplitude of the path signal W.
  • a profile of the amplitude of the path signal W as a function of the rotational speed n it can be determined that a first resonance occurs at a rotational speed n of approximately 190 to 200 revolutions per minute.
  • a large prognosis error can be determined, whereby the prediction of the unbalance E 800 drastically improves the prognosis at a speed n of approximately 235 rpm.
  • Fig. 2 gives a comparison of a predicted imbalance E 800p and a measured imbalance E 800g at a speed of about 800 revolutions per minute.
  • Fig. 2 on the left is the comparison for a large loading of the drum 2 and on the right the comparison for a small loading of the drum 2 is shown.
  • the predicted value of the unbalance E 800p at the large loading of the drum 2 shows a good agreement with the measured value of the imbalance E 800 g.
  • the predicted value of the imbalance E 800p for smaller loads of the drum 2 shows less dispersion, but a systematic underestimation of the actual imbalance E 800g . This is in Fig. 2 to the right. This systematic deviation increases with decreasing load.
  • the path signal W has a vibration about an average value, wherein the mean value corresponds to a rest position of the tub 3. As in Fig. 1 is drawn, this rest position changes with the time t, which is due to the discharge of water and the compression of the laundry items 7 and to the drainage.
  • Fig. 3 are courses of a change in the rest position M of the tub 3 and curves of the speed n as a function of the number s of the drum revolutions for a small (left) and a large (right) loading of the drum 2 again.
  • the upper curves each show a course of change in the rest position M of the tub 3 versus the number s of drum revolutions
  • the middle curves each show a course of the relative change in the rest position M of the tub 3.
  • the lower curves each represent a curve of the rotational speed n versus the number s of the drum revolutions.
  • the rest position M changes, as in FIG Fig. 3 marked, partly leaps and bounds. These cracks are not due to a weight change during drainage, but result from a sudden change in position of a friction element within the spring piston damper 6. These jumps are here Removed by means of a filter from the course, as in the course of the relative change in the rest position M in Fig. 3 the case is.
  • Fig. 4 an exemplary course of the relative change of the rest position M of the tub 3 as a function of the number s of the drum revolutions is shown. Based on Fig. 4 The determination of the correction of the drainage will now be explained in more detail.
  • the measurement and the observation of the path signal W begin at a time of a first complete emptying of the tub 3 and the beginning of a laundry dehumidification by means of rotational movement. From this point on, the relative change of the rest position M of the tub 3 is observed. During the observation, a compensation function is determined continuously or sequentially, whereby a residual dewatering is extrapolated to the spin operation on the basis of the compensation function.
  • the compensation function is determined according to the following formula: k 1 + k 2 ⁇ exp k 3 ⁇ s ,
  • k 1 , k 2 , k 3 designate parameters which are adapted to the above formula.
  • s denotes the number of drum revolutions since the start of laundry dehydration.
  • This compensation function and moreover an approximation of the compensation function are in Fig. 4 shown by the solid or dashed curve.
  • the predicted value of imbalance E 800p is additionally corrected by the correction value of the drainage.
  • the correction value of the drainage can be limited to a specific interval, for example from -0.05 to 0.7 mm.
  • the correction value is dependent on the extrapolated residual drainage, a slope of a linear compensation function (k 1 + k 2 ⁇ s) and a sum of the squares of the change in the rest position M compared to the preceding drum rotation.
  • this relationship is adapted by a neural network with three input nodes and one output node, wherein a transfer function and three weights are assigned to the neural network.

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Description

Die vorliegende Erfindung betrifft ein Verfahren zum Vorhersagen bzw. Prognostizieren einer in einer Trommel eines Haushaltgeräts zur Pflege von Wäschestücken auftretenden, durch eine Verteilung der Wäschestücke in einem Innenraum der Trommel bewirkten Unwucht, bei welchem das Vorhersagen in einem unteren Wertebereich einer Drehzahl, insbesondere in einem Wäscheverteilbetrieb, durchgeführt wird, und ein Wert und/oder ein Verlauf der Unwucht für einen oberen Wertebereich der Drehzahl, insbesondere für einen Schleuderbetrieb, ermittelt wird. Überdies betrifft die vorliegende Erfindung eine entsprechende Vorrichtung zum Vorhersagen bzw. Prognostizieren einer Unwucht bzw. ein Haushaltgerät mit einer solchen Vorrichtung.The present invention relates to a method for predicting or occurring in a drum of a household appliance for the care of laundry caused by a distribution of the laundry items in an interior of the drum caused imbalance, wherein the predictions in a lower value range of a speed, in particular in a Laundry distribution operation is performed, and a value and / or a course of the imbalance for an upper value range of the speed, in particular for a centrifugal operation, is determined. Moreover, the present invention relates to a corresponding device for predicting an unbalance or a household appliance with such a device.

Waschmaschinen weisen üblicherweise einen elektronisch geregelten Antrieb auf. Vor einem Übergang in einen so genannten Schleuderbetrieb wird eine Trommel über einen festen langsamen Wäscheverteilbetrieb beschleunigt und eine Unwucht abgeschätzt. Dabei erfolgt die Abschätzung der Unwucht üblicherweise über eine Motordrehzahl bzw. eine Beladung der Trommel. Dabei ist jederzeit die Möglichkeit gegeben, den Schleuderbetrieb abzubrechen bzw. den weiteren Schleuderablauf zu beeinflussen. Hierzu sind aus dem Stand der Technik in vielfacher Weise Verfahren bekannt, bei welchen aus einem Drehzahl- oder Stromverlauf die Unwucht bestimmt wird. Darüber hinaus ist bekannt, eine Korrektur des Messwerts der Unwucht bezüglich der Wäschebeladung durchzuführen, wobei die Wäschebeladung einmalig vor oder zu Beginn eines Schleuderablaufs ermittelt wurde.Washing machines usually have an electronically controlled drive. Before a transition to a so-called spin operation, a drum is accelerated over a fixed slow laundry distribution operation and an unbalance estimated. In this case, the estimation of the unbalance usually takes place via an engine speed or a loading of the drum. It is always possible to cancel the spin mode or to influence the further spin cycle. For this purpose, methods are known from the prior art in many ways, in which the unbalance is determined from a speed or current profile. In addition, it is known to carry out a correction of the measured value of the imbalance with respect to the laundry load, wherein the laundry load was determined once before or at the beginning of a spin cycle.

Ein Verfahren zum Vorhersagen einer sich beim Schleudern von Wäsche ausbildenden Unwucht ist aus DE 10 2006 032 337 A1 bekannt. Bei diesem Verfahren wird die Amplitude der Bewegung eines federnd abgestützten Laugenbehälters einer Waschmaschine und die Drehzahl einer in dem Laugenbehälter angeordneten Wäschetrommel während eines Schleuderablaufes bestimmt. Aus der Bewegungsamplitude und der Trommeldrehzahl wird ferner die Änderung der Amplitude über der Drehzahl ermittelt und der weitere Schleuderablauf in Abhängigkeit dieser ermittelten Amplitudenänderung gesteuert. Darüber hinaus wird in einer Ausgestaltung des in DE 10 2006 032 337 A1 offenbarten Verfahrens aus den ermittelten Werten für die Drehzahl, die Amplitude und der Amplitudenänderung für eine mögliche Drehzahl des weiteren Schleuderablaufs extrapoliert.One method of predicting an imbalance that forms during spin-drying of laundry is over DE 10 2006 032 337 A1 known. In this method, the amplitude of the movement of a spring-supported tub of a washing machine and the speed of a laundry drum arranged in the tub during a spin cycle is determined. From the amplitude of movement and the drum speed, the change in amplitude over the speed is also determined and the further spin cycle in dependence of this controlled amplitude change controlled. In addition, in one embodiment of the in DE 10 2006 032 337 A1 disclosed method extrapolated from the determined values for the speed, the amplitude and the amplitude change for a possible speed of the further spin cycle.

Ein Verfahren zum Ermitteln einer Umverteilung bzw. einer Unwuchtänderung ist aus DE 197 38 310 A1 bekannt. Bei diesem Verfahren wird der Amplitudengang von Niesswerten berechnet und darauf basierend eine Unwuchtsänderung ermittelt.A method for determining a redistribution or an imbalance change is out DE 197 38 310 A1 known. In this method, the amplitude response of Niesswerten is calculated and based on an unbalance change determined.

Es gilt ein besonderes Interesse einem Bestimmen der Unwucht zu einem möglichst frühen Zeitpunkt, so dass eine entsprechende Korrektur und eine Regelung des Schleuderablaufs sichergestellt werden. Demzufolge handelt es sich bei den bekannten Verfahren lediglich um ein Prognostizieren bzw. ein Vorausschätzen der Unwucht, da sich diese während des weiteren Schleuderablaufs noch ändern kann. Eine wesentliche Ursache dafür ist, dass noch zum Zeitpunkt der Prognose in den Wäschestücken gebundenes Wasser mit der Zeit ausgeschleudert wird. Hierdurch ändern sich während eines Schleuderablaufs, auch bei fest an der Trommelwand anliegenden Wäschestücke, fortwährend die sich ausbildende Wäscheunwucht und Masse der feuchten Wäsche. Beide Größen beeinflussen maßgeblich die Bewegungsamplitude des Laugenbehälters während des Schleuderablaufes.There is a particular interest in determining the imbalance at the earliest possible time, so that a corresponding correction and a regulation of the spin cycle are ensured. Consequently, the known methods are merely predicting or predicting the imbalance, since it may still change during the further spin cycle. One of the main reasons for this is that, at the time of the prognosis, water bound to the laundry is thrown out over time. As a result, during a spin cycle, even with firmly attached to the drum wall laundry, constantly changing the training imbalance and mass of wet laundry. Both variables significantly influence the amplitude of movement of the tub during the spin cycle.

Die Aufgabe der vorliegenden Erfindung besteht darin, ein Verfahren sowie eine Vorrichtung bzw. ein Haushaltgerät mit einer solchen Vorrichtung vorzuschlagen, welche ein frühzeitiges und zuverlässiges Vorhersagen der Unwucht gewährleisten.The object of the present invention is to propose a method and a device or a household appliance with such a device, which ensure an early and reliable predictions of imbalance.

Diese Aufgabe wird erfingdungsgemäß durch ein Verfahren mit den Merkmalen gemäß Patentanspruch 1, sowie durch eine Vorrichtung mit den Merkmalen gemäß Patentanspruch 11 und einem Haushaltgerät mit den Merkmalen gemäß Anspruch 13, gelöst. Vorteilhafte Ausführungen der Erfindung sind in den Unteransprüchen angegeben; welche einzeln oder beliebig kombiniert mit dem Patentanspruch 1, 11 oder 13 kombinierbar sind, sofern eine solche Kombination technisch möglich und sinnvoll ist. Die Merkmale der Verfahren und ihrer vorteilhaften Ausführungen definieren auch ein Haushaltgerät, welches die in den Merkmalen genannten Ein- bzw. Vorrichtungen bzw. die zur Durchführung der einzelnen Verfahrensschritte ausgebildeten Ein- bzw. Vorrichtungen umfasst.This object is achieved according to the invention by a method having the features according to claim 1, and by a device having the features according to claim 11 and a domestic appliance having the features according to claim 13. Advantageous embodiments of the invention are specified in the subclaims; which can be combined individually or in any combination with claim 1, 11 or 13, if such a combination is technically possible and useful. The features of the method and its advantageous embodiments also define a household appliance, which the mentioned in the features inputs or devices or comprises the inputs or devices designed to carry out the individual method steps.

Ein erfindungsgemäßes Verfahren ist zum Vorhersagen bzw. Prognostizieren einer in einer Trommel eines Haushaltgeräts zur Pflege von Wäschestücken auftretenden, durch eine Verteilung der Wäschestücke in einem Innenraum der Trommel bewirkten Unwucht ausgelegt. Bei diesem Verfahren wird das Vorhersagen in einem unteren Wertebereich einer Drehzahl, insbesondere in einem Wäscheverteilbetrieb, durchgeführt, und ein Wert und/oder ein Verlauf der Unwucht für einen oberen Wertebereich der Drehzahl, insbesondere für einen Schleuderbetrieb, ermittelt. Ein wesentlicher Gedanke der Erfindung besteht darin, dass die Unwucht in Abhängigkeit einer Mess- und/oder Steuergröße prognostiziert wird, wobei durch die Mess- und/oder Steuergröße ein Bewegungsverhalten eines Schwingsystems des Haushaltgeräts charakterisiert wird.An inventive method is for predicting or predicting occurring in a drum of a household appliance for the care of laundry, by a distribution of laundry items designed in an interior of the drum caused imbalance. In this method, the prediction is carried out in a lower value range of a rotational speed, in particular in a laundry distribution mode, and a value and / or a progression of the imbalance is determined for an upper value range of the rotational speed, in particular for a centrifugal operation. An essential idea of the invention is that the imbalance is predicted as a function of a measurement and / or control variable, wherein a behavior of movement of a vibration system of the household appliance is characterized by the measurement and / or control variable.

Unter dem Begriff Haushaltgerät wird hier insbesondere eine Waschmaschine verstanden. Unter den Begriff fallen aber auch andere Hausgeräte zur Pflege von Wäschestücken, wie beispielsweise ein Trockner oder ein Waschtrockner.The term household appliance is understood here in particular a washing machine. The term also includes other household appliances for the care of laundry items, such as a dryer or a washer-dryer.

Ein Grundgedanke der vorliegenden Erfindung besteht mit anderen Worten darin, die Unwucht auf der Grundlage einer Mess- und/oder Steuergröße vorherzusagen bzw. zu prognostizieren, welche eine Änderung eines Gewichts von nassen Wäschestücken während eines Schleuderbetriebs bzw. eine Entwässerung charakterisiert. Die Mess - und/oder Steuergröße stellt insbesondere eine Funktion der Unwucht dar. Insbesondere wird eine Amplitude der Mess- und/oder Steuergröße, bevorzugt eine mittlere Amplitude, ermittelt, wobei das Vorhersagen bzw. das Prognostizieren vorzugsweise in Abhängigkeit der ermittelten Amplitude und der Drehzahl vorgenommen wird. Vorzugsweise wird der untere Wertebereich der Drehzahl, in welchem das Prognostizieren der Unwucht durchgeführt wird, auf der Grundlage eines Verlaufs der Mess- und/oder Steuergröße, insbesondere eines Verlaufs der mittleren Amplitude, in Abhängigkeit der Drehzahl ausgewählt, und in diesem Verlauf auftretende Resonanzen werden bevorzugt berücksichtigt. Insbesondere kann vorgesehen sein, dass die Messung der Amplitude der Mess- und/oder Steuergröße bei einer Drehzahl von etwa 235 Umdrehungen pro Minute erfolgt, wodurch die Prognose der Unwucht verbessert werden kann. In vorteilhafter Weise wird durch das erfindungsgemäße Verfahren erreicht, dass sehr frühzeitig eine zuverlässige Prognose der Unwucht für den oberen Wertebereich der Drehzahl, insbesondere für den Schleuderbetrieb, vorgenommen und die Unwucht ermittelt werden kann. Hierdurch wird darüber hinaus erreicht, dass die Schleuderzeit gespart werden kann, da frühzeitig ein optimaler Schleuderablauf bzw. eine verbesserte Regelung der Drehzahl durchgeführt werden kann.In other words, a basic idea of the present invention is to predict the imbalance on the basis of a measurement and / or control quantity which characterizes a change in weight of wet laundry items during a spin operation or drainage. In particular, an amplitude of the measured and / or control variable, preferably an average amplitude, is determined, wherein the prediction or prediction is preferably dependent on the ascertained amplitude and the rotational speed is made. Preferably, the lower value range of the rotational speed, in which the prognosis of the imbalance is performed, on the basis of a course of the measured and / or control variable, in particular a curve of the average amplitude, selected in dependence of the rotational speed, and resonances occurring in this course preferably considered. In particular, it can be provided that the measurement of the amplitude of the measured and / or control variable takes place at a speed of about 235 revolutions per minute, whereby the forecast of the imbalance can be improved. Advantageously, it is achieved by the method according to the invention that a very reliable prediction of the imbalance for the upper value range of the rotational speed, in particular for the centrifugal operation, can be made and the imbalance can be determined. In this way, moreover, it is achieved that the spin time can be saved, since an optimum spin cycle or an improved control of the rotational speed can be carried out early.

Vorzugsweise wird als die Mess- und/oder Steuergröße ein Wegsignal ausgewählt, welches eine Auslenkung eines Laugenbehälters des Haushaltgeräts aus einer Ruhestellung charakterisiert. Es kann vorgesehen sein, dass das Wegsignal mittels eines Wegsensors erzeugt wird, welcher vorzugsweise in einem Federkolben-Dämpfer des Laugenbehälters angeordnet ist. Unter dem Begriff Auslenkung des Laugenbehälters wird dabei insbesondere eine Amplitude verstanden, mit welcher der Laugenbehälter um eine Ruhestellung schwingt. Insbesondere wird zum Prognostizieren der Unwucht eine mittlere Amplitude des Wegsignals über mindestens eine halbe Periode, insbesondere über eine bis drei Perioden, ermittelt, wobei die mittlere Amplitude bevorzugt aus einem Abstand zwischen einer oberen und einer unteren Einhüllende des Verlaufs des Wegsignals bestimmt wird. Vorzugsweise kann eine Unwuchtmasse direkt in Abhängigkeit der Auslenkung des Laugenbehälters, insbesondere in Abhängigkeit der mittleren Amplitude des Wegsignals, bestimmt werden. Da das Wegsignal ab einem Wert der Drehzahl von etwa 800 Umdrehungen pro Minute aufgrund seines asymptotischen Verlaufs praktisch keine Änderungen der Amplitude mehr aufweist, ist es von besonders großem Interesse, die Unwucht bzw. die Auslenkung des Laugenbehälters aus der Ruhestellung für diesen Wert der Drehzahl zu prognostizieren. Die Unwucht stellt dann insbesondere ein Maß für die in dem Schleuderbetrieb auftretende Unwucht dar.Preferably, a path signal is selected as the measurement and / or control variable, which characterizes a deflection of a tub of the household appliance from a rest position. It can be provided that the path signal is generated by means of a displacement sensor, which is preferably arranged in a spring piston damper of the tub. The term deflection of the tub is understood in particular an amplitude with which the tub swings to a rest position. In particular, an average amplitude of the path signal over at least half a period, in particular over one to three periods, is determined for predicting the imbalance, wherein the average amplitude is preferably determined from a distance between an upper and a lower envelope of the course of the path signal. Preferably, an imbalance mass directly as a function of the deflection of the tub, in particular as a function of the average amplitude of the path signal can be determined. Since the path signal from a value of the rotational speed of about 800 revolutions per minute due to its asymptotic course has virtually no changes in amplitude, it is of particular interest, the imbalance or the deflection of the tub from the rest position for this value of the speed predict. The imbalance is then in particular a measure of the imbalance occurring in the centrifugal operation.

In einer Ausführungsform kann vorgesehen sein, dass zum Vorhersagen der Unwucht ein Sprungverhalten eines Verlaufs der Mess- und/oder Steuergröße, insbesondere eines Wegsignals, gefiltert wird. Insbesondere werden Sprünge eines Mittelwerts der Mess - und/oder Steuergröße, insbesondere ein sprunghaftes Verhalten einer Ruhestellung des Laugenbehälters, gefiltert. Insbesondere im Falle, dass ein Federkolben-Dämpfer verwendet wird, ändert sich die Ruhestellung des Laugenbehälters teilweise sprunghaft. Diese Sprünge sind keine Folge einer Gewichtsänderung der Wäschestücke bzw. einer Entwässerung, sondern resultieren aus einer sprunghaften Lageänderung eines Reibelements innerhalb des Federkolben-Dämpfers. Bevorzugt werden diese Sprünge mittels eines geeigneten Filters aus dem Verlauf der Mess- und/oder Steuergröße, insbesondere des Wegsignals, entfernt. Hierdurch wird erreicht, dass die Unwucht genauer ermittelt werden kann.In an embodiment, it can be provided that for predicting the imbalance, a jump behavior of a profile of the measured and / or control variable, in particular of a path signal, is filtered. In particular, jumps of an average value of the measurement and / or control variable, in particular a sudden behavior of a rest position of the tub, are filtered. In particular, in the case that a spring piston damper is used, the rest position of the tub changes partially leaps and bounds. These jumps are not a consequence of a change in weight of the laundry items or a drainage, but result from a sudden change in position of a friction element within the spring piston damper. These jumps are preferably removed by means of a suitable filter from the course of the measured and / or control variable, in particular the path signal. This ensures that the imbalance can be determined more accurately.

Bevorzugt wird die Mess- und/oder Steuergröße, insbesondere ein Wegsignal, ab einem Zeitpunkt einer ersten vollständigen Entleerung eines Laugenbehälters des Haushaltgeräts beobachtet.Preferably, the measurement and / or control variable, in particular a path signal, from a time of a first complete emptying of a tub of the household appliance is observed.

In einer Ausführungsform kann vorgesehen sein, dass beim Vorhersagen bzw. Prognostizieren der Unwucht ein Korrekturwert einer Entwässerung bestimmt wird, und die im Voraus ermittelte Unwucht um den bestimmten Korrekturwert korrigiert wird, insbesondere additiv korrigiert wird. Insbesondere wird während der Beobachtung der Mess- und/oder Steuergröße, insbesondere des Wegsignals, eine Ausgleichsfunktion bestimmt, anhand derer ein Wert einer Restentwässerung bis zum Schleuderbetrieb extrapoliert wird. Die Ausgleichsfunktion weist dabei bevorzugt einen exponentiellen Anteil auf. Vorzugsweise wird der Korrekturwert auf einen Wertebereich von etwa -0,05 mm bis etwa 0,7 mm begrenzt. Unter der Entwässerung werden dabei insbesondere ein Abgeben von Wasser und eine Kompression der Wäschestücke verstanden.In one embodiment, it can be provided that, when predicting or predicting the imbalance, a correction value of a drainage is determined, and the imbalance determined in advance is corrected by the determined correction value, in particular is corrected additively. In particular, during the observation of the measurement and / or control variable, in particular the path signal, a compensation function is determined, by means of which a value of a residual drainage is extrapolated to spin operation. The compensation function preferably has an exponential component. Preferably, the correction value is limited to a value range of about -0.05 mm to about 0.7 mm. In this context, dewatering means, in particular, a dispensing of water and a compression of the items of laundry.

Insbesondere kann ein möglicher Fehler der Unwuchtprognose derart begründet werden, dass bei großen Beladungen der Trommel eine Endunwucht durch Abgeben von Wasser und Kompression der Wäschestücke bzw. durch die Entwässerung kleiner wird, wobei gilt, dass je kleiner die Beladung der Trommel ist, desto schwächer dieser Effekt ist. Hierzu zeigt sich die Korrektur der Entwässerung besonders vorteilhaft. Vorzugsweise wird beim Bestimmen des Korrekturwerts überdies ein Beladungszustand der Trommel ermittelt.In particular, a possible error of the unbalance forecast can be justified such that at large loadings of the drum an end imbalance by dispensing water and compression of the laundry or by the drainage is smaller, with the rule that the smaller the load of the drum, the weaker this Effect is. For this purpose, the correction of the drainage is particularly advantageous. In addition, when determining the correction value, a loading state of the drum is preferably determined.

Insbesondere wird der Korrekturwert der Entwässerung, um welchen die prognostizierte Unwucht korrigiert wird, in Abhängigkeit einer Steigung eines Mittelwerts der Mess - und/oder Steuergröße und/oder einer Summe von Quadraten einer Änderung des Mittelwerts der Mess- und/oder Steuergröße im Vergleich zu einer vorangegangenen Umdrehung der Trommel und/oder einer extrapolierten Restentwässerung bestimmt.In particular, the correction value of the dewatering by which the predicted imbalance is corrected, depending on a slope of an average value of the measured and / or control variable and / or a sum of squares, of a change in the mean value of the measured and / or control variable compared to previous rotation of the drum and / or extrapolated residual drainage.

Das erfindungsgemäße Verfahren zeichnet sich dadurch aus, dass dieses für verschiedene Wäschebeladungen anwendbar ist bzw. es sich auf eine aktuelle Beladungssituation einstellen kann.The method according to the invention is characterized in that it can be used for different laundry loads or it can be adjusted to a current loading situation.

Eine erfindungsgemäße Vorrichtung ist zum Vorhersagen bzw. Prognostizieren einer in einer Trommel eines Haushaltgeräts zur Pflege von Wäschestücken auftretenden, durch eine Verteilung der Wäschestücke in einem Innenraum der Trommel bewirkten Unwucht ausgebildet. Die Vorrichtung umfasst eine Unwuchtprognoseeinrichtung, mittels welcher das Vorhersagen in einem unteren Wertebereich einer Drehzahl, insbesondere in einem Wäscheverteilbetrieb, durchführbar ist, und ein Wert und/oder ein Verlauf der Unwucht für einen oberen Wertebereich der Drehzahl, insbesondere für einen Schleuderbetrieb, ermittelbar sind. Ein wesentlicher Gedanke besteht darin, dass die Unwuchtprognoseeinrichtung zum Vorhersagen der Unwucht in Abhängigkeit einer Mess - und/oder Steuergröße ausgebildet ist, durch welche eine Änderung eines Gewichts von nassen Wäschestücken während eines Schleuderbetriebs bzw. eine Entwässerung ist. Vorzugsweise ist durch die Mess- und/oder Steuergröße zugleich auch ein Bewegungsverhalten eines Schwingsystems des Haushaltgeräts charakterisierbar.A device according to the invention is designed for predicting or forecasting an imbalance occurring in a drum of a domestic appliance for the care of items of laundry caused by a distribution of the items of laundry in an interior space of the drum. The device comprises an imbalance prediction device, by means of which the predictions in a lower value range of a speed, in particular in a laundry distribution operation, feasible, and a value and / or a course of imbalance for an upper value range of the speed, in particular for a spin operation, can be determined. An essential idea is that the imbalance prediction device is designed to predict the imbalance as a function of a measurement and / or control variable, which is a change in a weight of wet items during a spin operation or a drainage. Preferably, a movement behavior of a vibration system of the household appliance can also be characterized by the measurement and / or control variable.

Vorteilhafte Ausführungen des erfindungsgemäßen Verfahrens sind als vorteilhafte Ausgestaltungen der erfindungsgemäßen Vorrichtung anzusehen. Die Verfahrensschritte definieren zugleich Einrichtungen zum Durchführen der Verfahrensschritte, wobei die Einrichtungen von der Vorrichtung zum Vorhersagen einer Unwucht umfasst oder mit ihr verbunden sein können.Advantageous embodiments of the method according to the invention are to be regarded as advantageous embodiments of the device according to the invention. The method steps at the same time define means for performing the method steps, wherein the devices can be comprised by or connected to the device for predicting an imbalance.

Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung einzelner bevorzugter Ausführungsbeispiele sowie anhand der Zeichnungen. Dabei zeigen:

Fig. 1
einen Verlauf einer Drehzahl sowie einen Verlauf eines Wegsignals eines Laugenbehälters über die Zeit;
Fig. 2
einen Vergleich einer Unwuchtprognose bei zwei verschiedenen Beladungen einer Trommel;
Fig. 3
für zwei verschiedene Beladungen der Trommel jeweils einen Verlauf einer Änderung einer Ruhestellung eines Laugenbehälters, einen Verlauf einer relativen Änderung der Ruhestellung des Laugenbehälters sowie einen Verlauf einer Drehzahl;
Fig. 4
einen beispielhaften Verlauf einer relativen Änderung der Ruhestellung des Laugenbehälters zur Erläuterung einer Bestimmung einer Ausgleichsfunktion;
Fig. 5
eine schematischen Darstellung einer Waschmaschine.
Further advantages, features and details of the invention will become apparent from the following description of individual preferred embodiments and with reference to the drawings. Showing:
Fig. 1
a course of a rotational speed and a course of a travel signal of a tub over time;
Fig. 2
a comparison of an imbalance forecast at two different loads of a drum;
Fig. 3
for two different loadings of the drum in each case a course of a change in a rest position of a tub, a course of a relative change in the rest position of the tub and a course of a speed;
Fig. 4
an exemplary course of a relative change in the rest position of the tub to explain a determination of a compensation function;
Fig. 5
a schematic representation of a washing machine.

Nachstehend wird das erfindungsgemäße Verfahren anhand eines Beispiels näher erläutert. Gegeben ist ein in Fig. 5 gezeigtes Haushaltgerät zur Pflege von Wäschestücken 7, vorliegend eine Waschmaschine, welches in einem Gehäuse 1 einen an Federn 8 aufgehängten Laugenbehälter 3 mit einer darin drehbar gelagerten Trommel 2 aufweist. Am Laugenbehälter 3 ist ein Ausgleichsgewicht 10 befestigt. Die Trommel 2 wird von einem Motor 5 über einen Riemen 4 angetrieben. In einem Dämpfer 6 des Laugenbehälters 3 ist im vorliegenden Beispiel ein nicht dargestellter Wegsensor angeordnet, welcher in der Lage ist, eine Auslenkung des Laugenbehälters 3 aus einer Ruhestellung zu detektieren, und ein diese Auslenkung charakterisierendes Signal zu erzeugen. Im vorliegenden Ausführungsbeispiel ist der Dämpfer als ein sogenannter Federkolben-Dämpfer 6 ausgeführt. Im Rahmen der Erfindung können auch andere Dämpfer mit einem zugeordneten Wegsensor, der die Bewegung des Dämpfers erfasst, angewendet werden. Nachfolgend wird dieses Signal als Wegsignal bezeichnet. Von der Erfindung sind auch alternative Anordnungen des Sensors umfasst, sofern ein solcher Sensor eine Bewegung des Laugenbehälters 3 gegenüber dem Gehäuse 1 detektieren kann.The method according to the invention will be explained in more detail below by means of an example. Given is an in Fig. 5 shown domestic appliance for the care of laundry items 7, in this case a washing machine, which in a housing 1 has a suspended on springs 8 tub 3 with a rotatably mounted drum 2 therein. At the tub 3, a balance weight 10 is attached. The drum 2 is driven by a motor 5 via a belt 4. In a damper 6 of the tub 3 a not shown displacement sensor is arranged in the present example, which is able to detect a deflection of the tub 3 from a rest position, and to generate a signal characterizing this deflection. In the present embodiment, the damper is designed as a so-called spring piston damper 6. In the context of the invention, other dampers with an associated displacement sensor, which detects the movement of the damper, can be applied. Hereinafter, this signal is referred to as a path signal. The invention also includes alternative arrangements of the sensor, if such a sensor can detect a movement of the tub 3 relative to the housing 1.

Ferner umfasst das Haushaltgerät eine Steuerung 9, welche mit elektrischen Verbrauchern, wie dem Motor 5, und Messeinrichtungen, wie dem Wegsensor, elektrisch verbunden sind. Die Steuerung 9 ist dazu ausgebildet, dass die zum Betrieb des Haushaltgeräts erforderlichen Steuersignale generiert werden und dass mit von der Steuerung umfassten Mitteln die von den Messeinrichtungen erfassten Signale ausgewertet werden können. Eine solche Steuerung 9 kann die Vorrichtung zum Vorhersagen der in der Trommel 2 bewirkten Unwucht selbst umfassen oder mit einer solchen Vorrichtung verbunden sein. In Abhängigkeit der von der Vorrichtung zum Vorhersagen der Unwucht bestimmten Unwucht E800p kann die Steuerung 9 Steuersignale generieren, die den weiteren Programmablauf beeinflussen, insbesondere den Schleuderbetrieb hinsichtlich der Steuerung und/oder Regelung der Drehzahl der Trommel 2. So ist beispielsweise eine Reduzierung einer Trommeldrehzahl bei Überschreitung eines vorgegebenen Unwuchtgrenzwerts für die ermittelte Unwucht E800p möglich, um übermäßige Bewegungen des Laugenbehälters 3 und übermäßige mechanische Belastungen zu vermeiden.Furthermore, the household appliance comprises a controller 9, which are electrically connected to electrical consumers, such as the motor 5, and measuring devices, such as the displacement sensor. The controller 9 is designed so that the control signals required for operating the household appliance are generated and that the signals detected by the measuring devices can be evaluated by means encompassed by the controller. Such a controller 9 may itself comprise the device for predicting the unbalance caused in the drum 2 or be connected to such a device. Depending on the imbalance E 800p determined by the device for predicting the imbalance, the controller 9 can generate control signals which influence the further program sequence , in particular the centrifugal mode with regard to the control and / or regulation of the rpm Drum 2. Thus, for example, a reduction of a drum speed when exceeding a predetermined unbalance limit for the determined imbalance E 800p possible to avoid excessive movements of the tub 3 and excessive mechanical loads.

Vorliegend gilt das Interesse einem Vorhersagen bzw. Prognostizieren einer in der Trommel 2 des Haushaltgeräts auftretenden, durch eine Verteilung der Wäschestücke 7 in einem Innenraum der Trommel 2 bewirkten Unwucht. Das Vorhersagen der Unwucht erfolgt dabei in einem unteren Wertebereich einer Drehzahl n der Trommel 2, im vorliegenden Beispiel in einem Wäscheverteilbetrieb der Waschmaschine. Als Ergebnis des Vorhersagens wird vorliegend ein Wert bzw. ein Verlauf der Unwucht für einen oberen Wertebereich der Drehzahl n ermittelt. Unter dem oberen Wertebereich der Drehzahl n wird vorliegend ein Schleuderbetrieb der Waschmaschine verstanden, welche zeitlich insbesondere nach dem Wäscheverteilbetrieb während eines Waschprozesses durchgeführt wird.In the present case, the interest applies to predicting or predicting an imbalance occurring in the drum 2 of the household appliance, caused by a distribution of the laundry items 7 in an interior of the drum 2. The prediction of the imbalance takes place in a lower value range of a rotational speed n of the drum 2, in the present example in a laundry distribution operation of the washing machine. As a result of the prediction, a value or a course of the imbalance for an upper value range of the rotational speed n is determined in the present case. In the present case, the upper value range of the rotational speed n is understood to mean a centrifugal operation of the washing machine, which is carried out during a washing process, in particular after the laundry distribution operation.

Zum Vorhersagen der Unwucht umfasst das Haushaltgerät vorliegend einen Wegsensor, welcher vorzugsweise in einem Federkolben-Dämpfer 6 eines im Haushaltgerät angeordneten Laugenbehälters 3 gelagert ist. Anstatt des Wegsensors kann alternativ ein Beschleunigungssensor vorgesehen sein. Der Wegsensor hat dabei die Aufgabe, eine Auslenkung des Laugenbehälters 3 aus einer Ruhestellung zu detektieren, und anschließend ein diese Auslenkung charakterisierendes Wegsignal zu erzeugen. Vorliegend wird das Wegsignal zum Vorhersagen bzw. zum Prognostizieren der durch die Verteilung der Wäschestücke 7 in der Trommel 2 bewirkten Unwucht herangezogen.To predict the unbalance, the household appliance in the present case comprises a displacement sensor, which is preferably mounted in a spring piston damper 6 of a liquor container 3 arranged in the household appliance. Instead of the displacement sensor may alternatively be provided an acceleration sensor. The displacement sensor has the task to detect a deflection of the tub 3 from a rest position, and then to generate a displacement signal characterizing this deflection. In the present case, the path signal is used for predicting or predicting the imbalance caused by the distribution of the laundry items 7 in the drum 2.

Fig. 1 gibt einen beispielhaften Verlauf einer Drehzahl n (oben) sowie einen darunter eingezeichneten und der Drehzahl n zugeordneten Verlauf eines Wegsignals W wieder. Wie bereits erwähnt, entspricht das Wegsignal W einer Auslenkung des Laugenbehälters 3 aus einer Ruhestellung. Zum Ermitteln der Unwuchtprognose wird zunächst vorliegend eine aktuelle Amplitude aus dem Wegsignal W einer letzten Trommelumdrehung berechnet. Dabei wird eine mittlere Amplitude aus den Einhüllenden des Wegsignals W über mindestens eine halbe Periode, also über mindestens eine halbe Trommelumdrehung, vorzugsweise über zwei bis drei Perioden, bestimmt. Diese mittlere Amplitude stellt dann ein Maß für die aktuelle Unwucht dar. Da die Amplitude des Wegsignals W ab einer bestimmten Drehzahl von etwa 800 Umdrehungen pro Minute einen asymptotischen Verlauf aufweist, richtet sich vorliegend ein besonderes Interesse auf ein Vorhersagen der bei dieser Drehzahl von etwa 800 Umdrehungen pro Minute auftretenden Unwucht. Auf die im Schleuderbetrieb auftretende Unwucht kann dann direkt aus der für die Drehzahl von 800 Umdrehungen pro Minute ermittelten Unwucht geschlossen werden. Die für dieses Ausführungsbeispiel gewählte Drehzahl von 800 Umdrehungen pro Minute ist abhängig von gerätespezifischen Parametern. Die Drehzahl wird so ausgewählt, dass sie deutlich oberhalb der Resonanzdrehzahl liegt. Fig. 1 indicates an exemplary course of a rotational speed n (top) as well as a course of a path signal W marked underneath and associated with the rotational speed n. As already mentioned, the path signal W corresponds to a deflection of the tub 3 from a rest position. In order to determine the imbalance forecast, an actual amplitude from the path signal W of a last drum revolution is initially calculated in the present case. In this case, an average amplitude of the envelope of the path signal W over at least half a period, ie over at least half a drum rotation, preferably over two to three periods, determined. This average amplitude then represents a measure of the current unbalance. Since the amplitude of the Path signal W has an asymptotic course from a certain speed of about 800 revolutions per minute, in the present case is of particular interest to predict the imbalance occurring at this speed of about 800 revolutions per minute. On the unbalance occurring in the spin mode can then be closed directly from the determined for the speed of 800 revolutions per minute unbalance. The speed selected for this embodiment of 800 revolutions per minute depends on device-specific parameters. The speed is selected to be well above the resonance speed.

So wird die bei der Drehzahl von 800 Umdrehungen pro Minute auftretende Amplitude des Wegsignals W in Abhängigkeit der aktuellen Amplitude aus dem Wegsignal W sowie der aktuellen Drehzahl n prognostiziert. Vorliegend gilt die nachstehende Formel E 800 = E 800 A n = A E 800 n ,

Figure imgb0001

wobei A die Amplitude des Wegsignals W bezeichnet. Daraus ergibt sich eine Abhängigkeit der bei der Drehzahl von 800 Umdrehungen pro Minute auftretenden Unwucht wie folgt: 1 E 800 n = p 1 + p 2 n 2 n 2 + p 3 2 2 + p 4 2 ,
Figure imgb0002

wobei p1, p2, p3, p4 vorliegend anzupassende Koeffizienten sind. Somit kann die bei der Drehzahl von 800 Umdrehungen pro Minute, und damit bei dem Schleuderbetrieb auftretende Unwucht E800 bei jeder beliebigen Drehzahl n aus der aktuellen Amplitude des Wegsignals W vorhergesagt werden. Betrachtet man einen Verlauf der Amplitude des Wegsignals W in Abhängigkeit der Drehzahl n, so kann festgestellt werden, dass eine erste Resonanz bei einer Drehzahl n von etwa 190 bis 200 Umdrehungen pro Minute auftritt. Unterhalb der ersten Resonanzdrehzahl kann ein großer Prognosefehler festgestellt werden, wobei sich durch das Voraussagen der Unwucht E800 bei einer Drehzahl n von etwa 235 Umdrehungen pro Minute die Prognose drastisch verbessert.Thus, the occurring at the speed of 800 revolutions per minute amplitude of the path signal W as a function of the current amplitude of the path signal W and the current speed n is predicted. In the present case, the following formula applies e 800 = e 800 A n = A e 800 n .
Figure imgb0001

where A denotes the amplitude of the path signal W. This results in a dependence of the imbalance occurring at the speed of 800 revolutions per minute as follows: 1 e 800 n = p 1 + p 2 n 2 n 2 + p 3 2 2 + p 4 2 .
Figure imgb0002

where p 1 , p 2 , p 3 , p 4 are coefficients to be adjusted herein. Thus, the imbalance E 800 occurring at the speed of 800 revolutions per minute, and thus in the centrifugal operation can be predicted at any rotational speed n from the current amplitude of the path signal W. Considering a profile of the amplitude of the path signal W as a function of the rotational speed n, it can be determined that a first resonance occurs at a rotational speed n of approximately 190 to 200 revolutions per minute. Below the first resonance speed, a large prognosis error can be determined, whereby the prediction of the unbalance E 800 drastically improves the prognosis at a speed n of approximately 235 rpm.

Fig. 2 gibt einen Vergleich einer prognostizierten Unwucht E800p und einer gemessenen Unwucht E800g bei einer Drehzahl von etwa 800 Umdrehungen pro Minute wieder. In Fig. 2 ist links der Vergleich für eine große Beladung der Trommel 2 und rechts der Vergleich für eine kleine Beladung der Trommel 2 dargestellt. Wie zu erkennen ist, zeigt der prognostizierte Wert der Unwucht E800p bei der großen Beladung der Trommel 2 eine gute Übereinstimmung mit dem gemessenen Wert der Unwucht E800g. Demgegenüber zeigt der vorhergesagte Wert der Unwucht E800p bei kleineren Beladungen der Trommel 2 eine geringere Streuung, aber eine systematische Unterschätzung der tatsächlichen Unwucht E800g. Dies ist in Fig. 2 rechts zu erkennen. Diese systematische Abweichung wird mit abnehmender Beladungsmenge stärker. Der systematische Fehler kann derart begründet werden, dass bei großen Beladungen der Trommel 2 die Unwucht durch Abgeben von Wasser und Kompression der Wäschestücke 7 kleiner wird, wobei je kleiner die Beladung der Trommel 2 ist, desto schwächer ist dieser Effekt. Das Abgeben von Wasser und Kompression der Wäschestücke 7 wird nachfolgend als Entwässerung bezeichnet. Mit erneutem Bezug auf Fig. 1 kann erkannt werden, dass das Wegsignal W eine Schwingung um einen Mittelwert aufweist, wobei der Mittelwert einer Ruhestellung des Laugenbehälters 3 entspricht. Wie in Fig. 1 eingezeichnet ist, verändert sich diese Ruhestellung mit der Zeit t, was gerade auf das Abgeben von Wasser und die Kompression der Wäschestücke 7 bzw. auf die Entwässerung zurückzuführen ist. Fig. 2 gives a comparison of a predicted imbalance E 800p and a measured imbalance E 800g at a speed of about 800 revolutions per minute. In Fig. 2 on the left is the comparison for a large loading of the drum 2 and on the right the comparison for a small loading of the drum 2 is shown. As can be seen, the predicted value of the unbalance E 800p at the large loading of the drum 2 shows a good agreement with the measured value of the imbalance E 800 g. In contrast, the predicted value of the imbalance E 800p for smaller loads of the drum 2 shows less dispersion, but a systematic underestimation of the actual imbalance E 800g . This is in Fig. 2 to the right. This systematic deviation increases with decreasing load. The systematic error can be justified such that at large loads of the drum 2, the imbalance by dispensing water and compression of the laundry items 7 is smaller, the smaller the load of the drum 2, the weaker this effect. The dispensing of water and compression of the laundry items 7 will be referred to hereinafter as dewatering. With renewed reference to Fig. 1 It can be recognized that the path signal W has a vibration about an average value, wherein the mean value corresponds to a rest position of the tub 3. As in Fig. 1 is drawn, this rest position changes with the time t, which is due to the discharge of water and the compression of the laundry items 7 and to the drainage.

Um nun dem systematischen Fehler Rechnung zu tragen, wird vorliegend eine Korrektur der Entwässerung der vorhergesagten Unwucht vorgenommen. Fig. 3 gibt Verläufe einer Veränderung der Ruhestellung M des Laugenbehälters 3 sowie Verläufe der Drehzahl n in Abhängigkeit von der Anzahl s der Trommelumdrehungen für eine kleine (links) sowie eine große (rechts) Beladung der Trommel 2 wieder. Die oberen Kurven stellen jeweils einen Verlauf der Veränderung der Ruhestellung M des Laugenbehälters 3 versus der Anzahl s der Trommelumdrehungen, wobei die mittleren Kurven jeweils einen Verlauf der relativen Änderung der Ruhestellung M des Laugenbehälters 3 zeigen. Überdies stellen die unteren Kurven jeweils einen Verlauf der Drehzahl n versus der Anzahl s der Trommelumdrehungen dar. Da im vorliegenden Beispiel der Federkolben-Dämpfer 6 verwendet wird, ändert sich die Ruhestellung M, wie in Fig. 3 eingezeichnet, teilweise sprunghaft. Diese Sprünge sind keine Folge einer Gewichtsänderung bei der Entwässerung, sondern resultieren aus einer sprunghaften Lageänderung eines Reibelements innerhalb des Federkolben-Dämpfers 6. Vorliegend werden diese Sprünge mittels eines Filters aus dem Verlauf entfernt, wie dies bei dem Verlauf der relativen Veränderung der Ruhestellung M in Fig. 3 der Fall ist. In Fig. 4 ist ein beispielhafter Verlauf der relativen Änderung der Ruhestellung M des Laugenbehälters 3 in Abhängigkeit der Anzahl s der Trommelumdrehungen dargestellt. Anhand von Fig. 4 wird nun das Bestimmen der Korrektur der Entwässerung näher erläutert.In order to take into account the systematic error, a correction of the dewatering of the predicted unbalance is made in the present case. Fig. 3 are courses of a change in the rest position M of the tub 3 and curves of the speed n as a function of the number s of the drum revolutions for a small (left) and a large (right) loading of the drum 2 again. The upper curves each show a course of change in the rest position M of the tub 3 versus the number s of drum revolutions, the middle curves each show a course of the relative change in the rest position M of the tub 3. Moreover, the lower curves each represent a curve of the rotational speed n versus the number s of the drum revolutions. Since the spring piston damper 6 is used in the present example, the rest position M changes, as in FIG Fig. 3 marked, partly leaps and bounds. These cracks are not due to a weight change during drainage, but result from a sudden change in position of a friction element within the spring piston damper 6. These jumps are here Removed by means of a filter from the course, as in the course of the relative change in the rest position M in Fig. 3 the case is. In Fig. 4 an exemplary course of the relative change of the rest position M of the tub 3 as a function of the number s of the drum revolutions is shown. Based on Fig. 4 The determination of the correction of the drainage will now be explained in more detail.

An dieser Stelle sei erwähnt, dass die Messung und das Beobachten des Wegsignals W zu einem Zeitpunkt einer ersten vollständigen Entleerung des Laugenbehälters 3 und dem Beginn einer Wäscheentfeuchtung mittels Drehbewegung beginnen. Ab diesem Zeitpunkt wird die relative Änderung der Ruhestellung M des Laugenbehälters 3 beobachtet. Während der Beobachtung wird kontinuierlich oder sequentiell eine Ausgleichsfunktion bestimmt, wobei anhand der Ausgleichsfunktion eine Restentwässerung bis zum Schleuderbetrieb extrapoliert wird. Dabei wird die Ausgleichsfunktion gemäß nachstehender Formel bestimmt: k 1 + k 2 exp k 3 s .

Figure imgb0003
At this point, it should be mentioned that the measurement and the observation of the path signal W begin at a time of a first complete emptying of the tub 3 and the beginning of a laundry dehumidification by means of rotational movement. From this point on, the relative change of the rest position M of the tub 3 is observed. During the observation, a compensation function is determined continuously or sequentially, whereby a residual dewatering is extrapolated to the spin operation on the basis of the compensation function. The compensation function is determined according to the following formula: k 1 + k 2 exp k 3 s ,
Figure imgb0003

Dabei bezeichnen k1, k2, k3 Parameter, welche an die obige Formel angepasst werden. Überdies bezeichnet s die Zahl der Trommelumdrehungen seit dem Beginn der Wäscheentfeuchtung bzw. der Entwässerung. Diese Ausgleichsfunktion und darüber hinaus eine Näherung der Ausgleichsfunktion sind in Fig. 4 anhand der durchgezogenen bzw. der gestrichelten Kurve dargestellt.In this case, k 1 , k 2 , k 3 designate parameters which are adapted to the above formula. Moreover, s denotes the number of drum revolutions since the start of laundry dehydration. This compensation function and moreover an approximation of the compensation function are in Fig. 4 shown by the solid or dashed curve.

Vorliegend wird der prognostizierte Wert der Unwucht E800p additiv um den Korrekturwert der Entwässerung korrigiert. Der Korrekturwert der Entwässerung kann dabei auf ein bestimmtes Intervall, beispielsweise von -0,05 bis 0,7 mm, begrenzt werden. Vorliegend sei erwähnt, dass der Korrekturwert abhängig von der extrapolierten Restentwässerung, einer Steigung einer linearen Ausgleichsfunktion (k1 + k2·s) und einer Summe der Quadrate der Änderung der Ruhestellung M im Vergleich zur vorangegangenen Trommelumdrehung ist. Dieser Zusammenhang wird vorliegend durch ein neuronales Netz mit drei Eingabeknoten und einem Ausgabeknoten angepasst, wobei dem neuronalen Netz eine Transferfunktion sowie drei Gewichte zugeordnet werden.In the present case, the predicted value of imbalance E 800p is additionally corrected by the correction value of the drainage. The correction value of the drainage can be limited to a specific interval, for example from -0.05 to 0.7 mm. In the present case, it should be mentioned that the correction value is dependent on the extrapolated residual drainage, a slope of a linear compensation function (k 1 + k 2 · s) and a sum of the squares of the change in the rest position M compared to the preceding drum rotation. In the present case, this relationship is adapted by a neural network with three input nodes and one output node, wherein a transfer function and three weights are assigned to the neural network.

Claims (13)

  1. Method for predicting an imbalance (E800p), which occurs in a drum (2) of a domestic appliance for treatment of items of laundry (7) and which is caused by distribution of the items of laundry (7) in an interior space of the drum (2), the drum being rotatably mounted in a solution container, wherein the prediction is carried out in a lower values range of a rotational speed (n), particularly in a laundry distribution operation, and a value and/or a plot of the imbalance (E800p) is determined for an upper values range of the rotational speed (n = 800 rpm), particularly for a spinning operation, characterised in that the imbalance (E800p) is predicted in dependence on a measurement magnitude and/or control magnitude (W) characterising a change in a weight of wet items of laundry during a spinning operation or a water removal process.
  2. Method according to claim 1, characterised in that a signal, particularly a travel signal (W), which characterises the movement behaviour of an oscillatory system of the domestic appliance, is selected as the measurement magnitude and/or control magnitude.
  3. Method according to claim 2, characterised in that a signal, particularly a travel signal (W), which characterises a deflection of the solution container (3) from a rest setting as the movement behaviour of the oscillatory system, is selected as the measurement magnitude and/or control magnitude.
  4. Method according to claim 3, characterised in that the travel signal (W) is generated by means of a travel sensor which is present in the domestic appliance and which is arranged, in particular, in a spring-piston damper (6) of the solution container (3).
  5. Method according to any one of the preceding claims, characterised in that a step behaviour of a plot of the measurement magnitude and/or control magnitude, particularly a travel signal (W), is filtered for prediction of the imbalance (E800p).
  6. Method according to any one of the preceding claims, characterised in that the measurement magnitude and/or control magnitude, particularly a travel signal (W), is observed from an instant of a first complete emptying of a solution container (3) of the domestic appliance.
  7. Method according to any one of the preceding claims, characterised in that for prediction of the imbalance (E800p) a correction value of a water removal process is determined and the previously determined imbalance (E800p) is corrected by the determined correction value, particularly additively corrected.
  8. Method according to claim 7, characterised in that the correction value of the water removal process is determined in dependence on a change in a mean value (M) of the measurement magnitude and/or control magnitude (W), particularly in dependence on a change in a rest setting (M) of a solution container (3).
  9. Method according to one of claims 7 and 8, characterised in that a plot of the water removal process is extrapolated on the basis of an equalising function up to an instant of the spinning operation.
  10. Method according to claim 9, characterised in that the equalising function has an exponential component.
  11. Device for prediction of an imbalance (E800p), which arises in a drum (2) of a domestic appliance for the treatment of items of laundry (7) and which is caused by distribution of the items of laundry (7) in an interior space of the drum (2), the drum being rotatably mounted in a solution container (3), with an imbalance prognosis device by means of which the prediction can be performed in a lower values range of a rotational speed (n), particularly in a laundry distribution operation, and a value and/or a plot of the imbalance (E800p) for an upper values range of the rotational speed (n = 800 rpm), particularly for a spinning operation, is determinable, characterised in that the imbalance prognosis device is constructed for prediction of the imbalance (E800p) in dependence on a measurement magnitude and/or control magnitude (W) which characterises a change in a weight of wet items of laundry during a spinning operation or a water removal process.
  12. Device according to claim 11, characterised in that in addition a movement behaviour of an oscillatory system of the domestic appliance is characterised by the measurement magnitude and/or control magnitude (W).
  13. Domestic appliance, particularly washing machine or washer/dryer, for performing a method according to any one of claims 1 to 10, characterised in that a device according to claim 11 or 12 is present.
EP09799335A 2008-12-22 2009-12-17 Method for predicting an unbalance, corresponding apparatus and domestic appliance having an apparatus of this type Active EP2379788B1 (en)

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DE102008055092A DE102008055092A1 (en) 2008-12-22 2008-12-22 Method for predicting an imbalance, corresponding device and household appliance with such a device
PCT/EP2009/067427 WO2010072649A1 (en) 2008-12-22 2009-12-17 Method for predicting an unbalance, corresponding apparatus and domestic appliance having an apparatus of this type

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DE102010042173A1 (en) * 2010-10-07 2012-04-12 BSH Bosch und Siemens Hausgeräte GmbH Method for tarring between oscillating system and housing of drum washing machine, involves obtaining current rest position of attenuator, by comparing rest position of oscillation system and current position
DE102014204079A1 (en) * 2014-03-06 2015-09-10 BSH Hausgeräte GmbH Method for determining a loading weight of a vibrating system of a domestic appliance for the care of items of laundry and household appliance
WO2021025192A1 (en) * 2019-08-05 2021-02-11 엘지전자 주식회사 Laundry device and method for controlling same
KR20220038701A (en) * 2019-08-05 2022-03-29 엘지전자 주식회사 Washing machine and its control method

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DE19738310B4 (en) * 1997-09-02 2005-09-15 AEG Hausgeräte GmbH Method for determining a redistribution and thus a change in an imbalance
US6715175B2 (en) * 2000-06-26 2004-04-06 Whirlpool Corporation Load unbalanced prediction method and apparatus in an appliance
KR20040059222A (en) * 2002-12-28 2004-07-05 엘지전자 주식회사 method for detecting unbalance of dehydration tub and method for controlling operation of washing machine by using the same
KR100565203B1 (en) * 2004-01-20 2006-03-30 엘지전자 주식회사 Apparatus sensing partial disposition for drum washing machine
DE102006032337A1 (en) * 2006-07-12 2008-01-17 BSH Bosch und Siemens Hausgeräte GmbH Method for controlling a spin cycle of a washing machine and suitable for performing the method suitable washing machine

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