EP2352872A1 - Method and apparatus for producing a nonwoven fabric product - Google Patents
Method and apparatus for producing a nonwoven fabric productInfo
- Publication number
- EP2352872A1 EP2352872A1 EP09801384A EP09801384A EP2352872A1 EP 2352872 A1 EP2352872 A1 EP 2352872A1 EP 09801384 A EP09801384 A EP 09801384A EP 09801384 A EP09801384 A EP 09801384A EP 2352872 A1 EP2352872 A1 EP 2352872A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- outlet openings
- material web
- nozzle
- structuring
- solidification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000004745 nonwoven fabric Substances 0.000 title abstract 2
- 239000000463 material Substances 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000007711 solidification Methods 0.000 claims description 17
- 230000008023 solidification Effects 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 4
- 230000003534 oscillatory effect Effects 0.000 claims description 3
- 238000005056 compaction Methods 0.000 abstract 1
- 238000009826 distribution Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 4
- 239000002537 cosmetic Substances 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
Definitions
- the invention relates to a method for producing a nonwoven product and to an apparatus for carrying out the method according to the preamble of the respective claim.
- EP 1 310 226 B1 a nonwoven product in the form of a cosmetic cotton pad is known, which is reinforced by water jet needling and which has on its surface, in addition to the fine grooves formed by water jet needling, groove-shaped structuring in the form of large grooves, in particular in the form of wavy lines , The production is carried out by multi-stage consecutively executed water jet processes.
- a similarly structured product is described in EP 1 106 723 B1.
- a water jet needling using a perpendicular to the conveying direction of a material web reciprocating nozzle beam is known from DE 198 28 118 A1.
- the nozzle beam is assigned an oscillator with which the nozzle beam is moved periodically in its longitudinal direction.
- the nozzle bar in this known device has on its underside a replaceable nozzle strip with a variety of fine Outlets for a pressurized medium, in particular water on.
- the web transported under the nozzle beam (web) is acted upon by the pressurized water jets. Due to the oscillation of the nozzle beam, a blurring of the otherwise emerging as a strip of water jets results.
- the object of the present invention is to provide an improved production method as well as a device for carrying out this method for a consolidated and a structure aufeisendes nonwoven product.
- the production method comprises the use of a nozzle web which oscillates driven transversely to the direction of movement of a web of fibers and / or filaments (a web, a pre-web), said nozzle web being another group in addition to a group of solidification of the web having outlet openings for generating the groove-shaped structuring.
- the nozzle bar essentially performs a harmonic oscillatory movement, so that on the material web a groove-like structuring in the manner of a wavy line arises.
- a cosmetic article in the form of a cotton pad which also has grooves in the form of wavy lines in addition to a solidified surface, can thus be produced on a system with only one nozzle bar.
- the surface solidification serving outlet openings have a smaller diameter than the diameter of the visually and / or haptic perceptible structuring serving openings.
- both groups of openings are arranged in a row in the nozzle strip.
- further structuring serving openings are arranged in a further row. These openings may have the same diameter or a different diameter.
- webs are processed, which consist of fibers and / or filaments and are supplied in the form of a nonwoven, a Vorvlies the Wasserstrahlvernadelung.
- the material web solidified and structured according to the invention is then dried and then subjected to further processing, in particular a cutting operation.
- the material web preferably consists of bleached, hydrophilic cotton fibers, viscose fibers or the like.
- FIG. 1 shows schematically an endless belt 30 which, together with the material web 31 to be consolidated, advances in the direction of the arrow 32. At a distance above the material web 31, at a distance arranged senvorken with the upper part 1, whose structure is exemplified in Fig. 2 and described below.
- the nozzle bar is movably suspended on a fixed wall of the housing 39.
- the attachment to the housing 39 can be made by spring steel.
- Another example of the suspension is shown in FIGS. 3 and 4.
- Another example could be e.g. As an unillustrated, mounted in rails nozzle bar.
- the water jets 33 emerging from the nozzle slot 13 of the nozzle bar are directed against the material web 31 and cover the width of the material web 31. Via a flexible hose 34, the necessary water 35 reaches the nozzle bar at one end face of the nozzle bar.
- an electrically driven vibrator 36 is attached to the beam. With this, the nozzle bar in the direction of the double arrow 37 should be brought into vibration without affecting a supporting housing alone. Together with the advance speed 32 of the material web 31, a zigzag or wave pattern of the individual water jets is applied to the material web 31 by means of the reciprocating nozzle beam.
- the housing of the nozzle bar consists in this example of the upper part 1, which is screwed to the lower part 2 often over the length by the screws 3 from below.
- the upper part 1 has along two bores 4 and 5, of which the upper is the pressure chamber 4 and the lower the pressure distribution chamber 5. Both chambers are open at one end face and again screwed liquid-tight by a lid, not shown.
- the pressure chamber 4 has an opening through which the pressurized liquid 35 flows via a flexible hose 34.
- Over the length of the nozzle bar connect a large number of flow holes 9 in an intermediate wall, the two chambers, so that the liquid flowing into the pressure chamber 4 flows evenly distributed over the length in the pressure distribution chamber 5.
- the liquid entering through the throughflow holes 9 into the pressure distribution chamber 5 is distributed uniformly over the length of the nozzle beam.
- the volume of the pressure distribution chamber 5 and an impact body 20, which is held exactly over the length of the pressure distribution chamber 5 between the bores 9 and the slot 10, serve this purpose.
- the baffle 20 is held at a distance from the intermediate wall 8 and on all sides by the liquid flow around.
- the baffle body is held in the intermediate wall 8 several times over the length of the nozzle beam by means of screws 21 at a distance.
- the liquid from the flow holes 9 first meets the baffle 20, is distributed in the distribution chamber 5 and then flows through the slot 10, which also extends over the length of the beam, against the fine holes (outlet openings A) of a nozzle strip 14.
- the nozzle strip 14 is replaceable and has a plurality of arranged in one or more rows outlet openings A, which have different diameters depending on the function.
- the upper part 1 with the lower part 2 is firmly and liquid-tight screwed.
- the tightness is effected by the O-ring 1 1, which is inserted in a circumferential groove of the upper part 1.
- nozzle bar 12 is inserted to seal the nozzle strip 14.
- a slot 13 is also introduced in the lower part 2.
- vibrators 40 'and 40 "are suspended on the nozzle bar alone ( Figures 3 and 4) .
- the nozzle bar is suspended from the housing 39 via two rubber buffers 41, 42.
- the two support arms 43 and 44 at the two Ends of the nozzle beam are hinged on the one hand on the nozzle beam and on the other hand suspended elastically on the housing 39.
- the vibrators 40 ', 40 are flanged on both sides of the nozzle bar in such a way that the vibrating force of the vibrator acts in the area of the center of gravity of the nozzle bar, minimizing all reaction forces of the movements to the overall housing.
- FIG. 5 shows a part of a nozzle strip 14 in plan view.
- This nozzle strip 14 is mounted in the system described above and there is the application of a material web 31, from which then, for example, cotton pads are cut.
- the nozzle strip 14 has a plurality of outlet openings A.
- two groups G1 and G2 of outlet openings A are provided, wherein the openings A of both groups lie in a common row.
- the outlet openings A of the first group G1 have a small diameter and serve for surface solidification of the material web 31 to be processed.
- the outlet openings A of the second group G2 have a larger diameter and serve to produce visible and / or tactile grooves in the nonwoven product.
- the oscillation frequency along with the amplitude of the nozzle beam (upper part 1) is matched to the feed rate of the material web 31 (FIG. 1) in such a way that the desired wavy lines L, R are formed (FIG. 10).
- FIG. 10 the oscillation frequency along with the amplitude of the nozzle beam
- the two groups G1 and G2 of the outlet openings A are arranged in two mutually parallel rows.
- the outlet openings A of the first group G1 in turn have a small diameter and serve for surface solidification of the material web 31 to be processed.
- the outlet openings A of the second group G2 have a larger diameter and serve to produce the grooves R (FIG. 10) in the nonwoven product ,
- the nozzle strip is preferably mounted in the nozzle bar such that the outlet openings A of the first group G1 (for web bonding - lines L - FIG. 10) lie in the running direction of the material web 31 in front of the openings A of the second group G2 (creation of grooves R - FIG. 10).
- the nozzle strip 14 In the nozzle strip 14 according to FIG. 7, three groups G1, G2, G3 of outlet openings are provided.
- the first group G1 of the openings A with a small diameter serves to solidify the material web 31.
- In this row are also outlet openings of the second group G2 with a larger diameter.
- the third group G3 at larger diameter exit ports A lie in a separate row parallel to the row with the openings A of groups G1 and G2.
- the foreshortening of the visible and / or feltable grooves R is effected through the openings of the groups G2 and G3.
- the group G3 lies in the running direction of the material web 31 behind the row of the group G1, G2.
- the two groups G1 and G2 outlet openings A are arranged in two mutually parallel rows.
- the outlet openings A of the first group G1 in turn have a small diameter and serve for surface solidification of the material web 31 to be processed.
- the outlet openings A of the second group G2 have a large diameter and serve to produce the grooves in the nonwoven product.
- the series with the outlet openings A of the first group G1 is carried out interrupted in contrast to Figure 6, such that in a zone with a discharge opening A large diameter (group G2: embossment of a groove R) no outlet A with a small diameter is.
- FIG. 9 Another possibility is shown in FIG. 9.
- two outlet openings A with large diameters are provided for embossing a double groove - group G2.
- FIG. 10 shows a detail of a material web 31 according to the invention processed according to FIG. 1.
- the fine lines L with a small distance represent the solidification lines in the surface of the material web and are produced with the outlet openings A of the first group G1 with a small diameter.
- 60 outlet openings per inch (60 hpi) at small diameter outlet openings (first group G1) such fine solidification lines L are formed at a distance of 0.423 mm.
- the diameter of the corresponding outlet openings (group G1) is for example 0.1 mm.
- the distance of the outlet openings A of the second group G2 is for example 9 mm, so that the grooves R have a corresponding distance.
- the grooves R embossing outlet openings may have a diameter of 0.2 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09801384T PL2352872T3 (en) | 2008-12-03 | 2009-11-12 | Method and apparatus for producing a nonwoven fabric product |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008060327A DE102008060327A1 (en) | 2008-12-03 | 2008-12-03 | Method and device for producing a nonwoven product |
PCT/DE2009/001619 WO2010063253A1 (en) | 2008-12-03 | 2009-11-12 | Method and apparatus for producing a nonwoven fabric product |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2352872A1 true EP2352872A1 (en) | 2011-08-10 |
EP2352872B1 EP2352872B1 (en) | 2013-01-16 |
Family
ID=42061473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09801384A Active EP2352872B1 (en) | 2008-12-03 | 2009-11-12 | Method and apparatus for producing a nonwoven fabric product |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2352872B1 (en) |
CN (1) | CN102239286A (en) |
DE (1) | DE102008060327A1 (en) |
EA (1) | EA020014B1 (en) |
PL (1) | PL2352872T3 (en) |
WO (1) | WO2010063253A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013103844A1 (en) * | 2012-01-05 | 2013-07-11 | North Carolina State University | Method of forming nonwoven fabrics utilizing reduced energy |
WO2016200299A1 (en) * | 2015-06-10 | 2016-12-15 | Sca Hygiene Products Ab | Disintegrable hydroentangled moist wipe or hygiene tissue and method for producing it |
CN109943975A (en) * | 2019-04-19 | 2019-06-28 | 广州汇朗无纺制品有限公司 | Non-woven fabrics and its preparation method and application containing superfine fibre |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4069563A (en) | 1976-04-02 | 1978-01-24 | E. I. Du Pont De Nemours And Company | Process for making nonwoven fabric |
US4647490A (en) * | 1983-05-20 | 1987-03-03 | Johnson & Johnson | Cotton patterned fabric |
DE19501738A1 (en) | 1995-01-23 | 1996-07-25 | Fleissner Maschf Gmbh Co | Jet beam for matting fibres in web |
DE19828118A1 (en) * | 1998-06-24 | 1999-12-30 | Fleissner Maschf Gmbh Co | Device with a nozzle bar for generating liquid jets for the jet interlacing of fibers on a textile web |
JP2000144564A (en) * | 1998-11-12 | 2000-05-26 | Mitsubishi Rayon Eng Co Ltd | Nozzle for jetting fluid and production of interlaced non-woven fabric by use of the same |
JP2000160461A (en) * | 1998-11-27 | 2000-06-13 | Takayuki Mende | Water flow-interlacing device in production unit of non- woven fabric and production of non-woven fabric by using the device |
FR2795100B1 (en) * | 1999-06-16 | 2001-09-14 | Fort James France | HYDROPHILIC COTTON PRODUCT WITH A SOFT FACE AND A SCRATCHING FACE |
EP1106723B1 (en) | 1999-12-07 | 2003-03-12 | Georgia-Pacific France | Hydrophilic cotton skin cleansing article having two different external surfaces |
DE50205422D1 (en) | 2001-11-08 | 2006-02-02 | Pelz Gmbh & Co Kg W | Cosmetic cotton pad |
EP1424422A1 (en) * | 2002-11-27 | 2004-06-02 | Polyfelt Gesellschaft m.b.H. | Structured geotextiles and process for making them |
FR2856414B1 (en) * | 2003-06-18 | 2005-09-23 | Georgia Pacific France | METHOD AND DEVICE FOR HYDROLING A FIBROUS CELLULOSIC PRODUCT TABLE |
US20050136772A1 (en) * | 2003-12-23 | 2005-06-23 | Kimberly-Clark Worldwide, Inc. | Composite structures containing tissue webs and other nonwovens |
DE102005060615A1 (en) * | 2005-12-19 | 2007-06-21 | Saurer Gmbh & Co. Kg | Fleece web strengthening method, involves selecting amplitude for back and forth movement of fluid in such a manner, that meeting points produced by adjacent fluid flows, in fleece web do not cross separator line in running direction |
DE102006058620B4 (en) * | 2006-12-11 | 2011-12-08 | Trützschler Nonwovens Gmbh | nozzle body |
-
2008
- 2008-12-03 DE DE102008060327A patent/DE102008060327A1/en not_active Withdrawn
-
2009
- 2009-11-12 EP EP09801384A patent/EP2352872B1/en active Active
- 2009-11-12 PL PL09801384T patent/PL2352872T3/en unknown
- 2009-11-12 CN CN2009801484502A patent/CN102239286A/en active Pending
- 2009-11-12 WO PCT/DE2009/001619 patent/WO2010063253A1/en active Application Filing
- 2009-11-12 EA EA201100894A patent/EA020014B1/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO2010063253A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2010063253A1 (en) | 2010-06-10 |
DE102008060327A1 (en) | 2010-06-10 |
EP2352872B1 (en) | 2013-01-16 |
EA201100894A1 (en) | 2012-01-30 |
CN102239286A (en) | 2011-11-09 |
EA020014B1 (en) | 2014-08-29 |
PL2352872T3 (en) | 2013-06-28 |
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