EP2338800B1 - Pappenschale mit verstärktem Rand und Verfahren zur Herstellung - Google Patents

Pappenschale mit verstärktem Rand und Verfahren zur Herstellung Download PDF

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Publication number
EP2338800B1
EP2338800B1 EP09425530A EP09425530A EP2338800B1 EP 2338800 B1 EP2338800 B1 EP 2338800B1 EP 09425530 A EP09425530 A EP 09425530A EP 09425530 A EP09425530 A EP 09425530A EP 2338800 B1 EP2338800 B1 EP 2338800B1
Authority
EP
European Patent Office
Prior art keywords
rim
cardboard
tray
appendices
shape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP09425530A
Other languages
English (en)
French (fr)
Other versions
EP2338800A1 (de
Inventor
Anderlini Michelangelo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cartonspecialist Srl
Original Assignee
Cartonspecialist Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cartonspecialist Srl filed Critical Cartonspecialist Srl
Priority to AT09425530T priority Critical patent/ATE547333T1/de
Priority to EP09425530A priority patent/EP2338800B1/de
Publication of EP2338800A1 publication Critical patent/EP2338800A1/de
Application granted granted Critical
Publication of EP2338800B1 publication Critical patent/EP2338800B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/441—Reinforcements
    • B65D5/443—Integral reinforcements, e.g. folds, flaps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/40—Details of walls
    • B65D1/42—Reinforcing or strengthening parts or members
    • B65D1/46—Local reinforcements, e.g. adjacent closures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/2014—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape
    • B65D5/2019—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape with at least partially curved edges or the like

Definitions

  • the object of the present invention is a cardboard food tray with a reinforced opening rim, and its manufacturing method.
  • the cardboard trays are in fact fitting the most demanding packaging requirements and can be used in freezers, in refrigerators and in ovens moreover they can be printed on their outer side.
  • the normal thermally formed cardboard containers show a moderate rigidity on their peripheral portions, with specific regard to the square and rectangular forms. These containers can be used where the container's closing system does not require a particular rigidity of the rim (for instance, a sealing by thermal sealing, with lids made of cardboard and/or film).
  • a simple thermally formed cardboard container proves to be too weak, and its rims and walls will deform.
  • the peripheral rim of the tray is reinforced by a ring associated with the upper rim, that duplicates the outline of the same, or by associating a reinforcing element with the rim which is subdivided into a first portion capable of being stably associated with a portion of the board next to its connection with the walls, and into a second portion with the walls next to the rim; these two portions of the reinforcing element present a development that duplicates the rim and sides form, so as to define an additional surface or layer capable of allowing a stiffening of the area between the rim and the walls.
  • An example of the mentioned reinforcing systems is schematically described in the following, with reference to the Figures 5-8 , and in greater detail in the document WO 02/060768 A1 .
  • a further disadvantage is the fact that the coupling of such a ring to the upper rim inhibits the thermal welding properties, of any heat sealable lid, when using a material similar to that of the container itself. Therefore, the containers obtained in this manner can be sealed easily only by using certain methods (for instance filming), but cannot be sealed by heat sealing. In This case users might be obliged to use different kinds of trays depending on the sealing system they need or use.
  • the scope of the present invention is to realize a cardboard food tray with a reinforced opening rim and the relative manufacturing process, being capable of ensuring at least one of the following advantages:
  • Figs. 1-3 schematically show phases of the known manufacturing process of cardboard trays with a rim not reinforced.
  • Fig. 1 shows the cardboard utilized for manufacturing a cup-type container prior to the start of its fabrication.
  • the contour "a" of the hatched portion stands to indicate the line along which, in a first working phase, the die cutting of the cardboard is to occur.
  • the hatched lines inside the mentioned contour stand to indicate the areas "b" of the cardboard that will be subjected to a creasing suitable for favouring a subsequent deep drawing and thermal forming phase.
  • Figs. 2 shows the cardboard as it looks after the die cutting and creasing phase
  • Figures 3 and 4 show a top view and a prospective view, respectively, of the cup-type container as it looks at the end of the deep drawing and thermal forming phase.
  • the Figs. 5-8 show, in a very simplified form, the reinforcing process for the already known rim of the cup-type container of the Figs. 3 and 4 , based on a continuous ring.
  • Fig. 5 shows the cardboard utilized for obtaining the reinforcement of the rim.
  • the two hatched lines "c" stand to indicate the contours of the cardboard ring to be shaped by die-cutting.
  • Fig. 6 shows the portions of the initial cardboard (hatched parts) destined for scrapping
  • Fig. 7 shows the ring "d" obtained by die-cutting the cardboard of Fig. 5
  • Fig. 8 shows a top view of a cup-type container after the application and welding of the ring on its rim.
  • Figs. 9-12 are referring to phases of the already known process of reinforcing the rim while using cardboard segments reproducing the shape of the rim.
  • Fig. 9 shows the cardboard utilized for obtaining the reinforcement of the rim, where the hatched lines stand to indicate the contour of the cardboard segments to be obtained by die-cutting.
  • Fig. 10 shows the portions of the initial cardboard (hatched parts) destined for scrapping, while Fig. 11 illustrates four segments "e" obtained pursuant to the mentioned die-cutting and as emplaced at the instant of their application on the board of the tray.
  • Fig. 12 shows a top view of a tray after the application and welding of the segments on its rim.
  • the Figs. 13, 14 and 15 respectively illustrate a prospective view, a top view and a front view of a tray with a reinforced rim according to the invention.
  • the tray according to the invention is, like the tray of Fig. 4 , of a type produced according to the conventional method, which has a rim 8 of the opening in the shape of a flat ring, angular portions 4' fitted with creases, and reinforcing fillets 6', 9' fastened to its rim, and is characterized by the fact that the fillets are constituted of appendices of the same cardboard of the rim of the tray that form a single body with said cardboard along sections 8' of the outer contour of rim portions free of creases.
  • Figs. 13-15 refers to the case in which it becomes necessary to produce a reinforcement on all four sides of the cup-type container. If, on the contrary, the cup-type container is to be used for closing systems with films primarily exercising pressure forces on the longest sides of the tray, the reinforcing fillets on the shorter sides may be missing.
  • the Figs. 16-19 shows the phases of a first manufacturing process of a tray with a reinforced rim according to the present invention.
  • the example refers to the case where it suffices to produce a container with reinforced rims only along the two longer sides of tray, because a reinforcement limited to the mentioned two sides is adequate to withstand the pressure forces exercised on the rim of the majority of the films that close the openings of the tray.
  • the manufacturing process comprises the following phases:
  • Figs. 21-24 show the phases of a second example of a manufacturing process of a tray with a reinforced rim according to this invention.
  • the example refers to a case in which it is necessary to realize a tray with rims reinforced on all sides.
  • the manufacturing process is similar, with some obvious variants, to the previous one.
  • the only variants are the provision of two additional appendices 9 on the initial sheet, and the likewise backward bending of these appendices on the rim of the cup-type container at the end of the deep-drawing phase.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Cartons (AREA)
  • Making Paper Articles (AREA)

Claims (5)

  1. Pappschale für Nahrungsmittel, die mit einem Öffnungsrand (8) in Form eines flachen Rings und Abschnitten (4') mit Falten ausgestattet ist, wobei verstärkende, nicht gefaltete Kehlen (6, 9) an dem Rand befestigt vorhanden sind, die seine Form wiedergeben, aus derselben Pappe wie der Behälter hergestellt sind und aus Ansätzen des Rands gebildet sind, die einen einzigen Körper mit der Pappe des Behälters entlang Teilabschnitten (8') der Außenkante des Rands ausbilden, die von Falten frei sind,
    dadurch gekennzeichnet,
    dass die Kehlen (6', 9) die gefalteten Abschnitte des Öffnungsrands zumindest teilweise abdecken.
  2. Pappschale für Nahrungsmittel nach Anspruch 1,
    dadurch gekennzeichnet,
    dass die Kehlen auf dem Rand entlang der Teilabschnitte (8') der Außenkante des Rands nach hinten gebogen erscheinen.
  3. Fertigungsverfahren für eine Pappschale (7) für Nahrungsmittel mit einer vorgegebenen Form und mit einem verstärkten Öffnungsrand (8), der die Form eines flachen Rings aufweist, und Abschnitten (4') mit Falten ausgestattet, umfassend die folgenden Phasen:
    - Erhalten einer anfänglichen Bahn aus einer Pappe durch Abstanzen, die gemäß einer Kontur (3) geschnitten ist, welche zum Erhalten der Pappschale (7) mit einer vorgegebenen Form durch Tiefziehen und thermische Verformung geeignet ist;
    - Falten der Abschnitte (4) der anfänglichen Bahn, die für einen anschließenden Tiefziehprozess bestimmt sind;
    - geeignetes Tiefziehen und thermisches Verformen der gefalteten anfänglichen Bahn zum Versehen der Schale mit der vorgegebenen Form,
    dadurch gekennzeichnet,
    dass
    - Abschnitte (5) der Außenkontur der anfänglichen Bahn, die nicht zum Falten bestimmt sind, wie Ansätze (6; 9) in der Form von Streifen mit einer Breite, die im Wesentlichen gleich der Breite des Rands (8) der Behälteröffnung ist, ausgebildet werden, wobei die Ansätze dazu geeignet sind, durch Biegen an dem Rand (8) am Ende der Tiefzieh- und thermischen Verformungsphasen überdeckt zu werden, sodass sie die gefalteten Abschnitte des Öffnungsrands zumindest teilweise abdecken;
    - nachdem die anfängliche Bahn (2) den Falt-, Tiefzieh- und thermischen Verformungsphasen unterzogen wurde, die Ansätze (6; 9) entlang Linien (8'), die zur Außenkontur des Rands (8) gehören, zurück gebogen werden, bis sie den Rand überlagern, an den sie schließlich geschweißt werden.
  4. Fertigungsverfahren für eine Pappschale nach Anspruch 3,
    dadurch gekennzeichnet,
    dass das Abstanzen der anfänglichen Bahn (2) außerdem einen Einschnitt der Bahn in Teilabschnitten entlang der Linien (8') vorsieht, entlang derer die Ansätze in einer anschließenden Phase zurück gebogen werden.
  5. Fertigungsverfahren für eine Pappschale nach Anspruch 3, wobei das abschließende Schweißen der Ansätze (6; 9) an dem Rand (8) des napfartigen Behälters durch Kleben oder thermisches Schweißen erfolgt.
EP09425530A 2009-12-23 2009-12-23 Pappenschale mit verstärktem Rand und Verfahren zur Herstellung Not-in-force EP2338800B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AT09425530T ATE547333T1 (de) 2009-12-23 2009-12-23 Pappenschale mit verstärktem rand und verfahren zur herstellung
EP09425530A EP2338800B1 (de) 2009-12-23 2009-12-23 Pappenschale mit verstärktem Rand und Verfahren zur Herstellung

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP09425530A EP2338800B1 (de) 2009-12-23 2009-12-23 Pappenschale mit verstärktem Rand und Verfahren zur Herstellung

Publications (2)

Publication Number Publication Date
EP2338800A1 EP2338800A1 (de) 2011-06-29
EP2338800B1 true EP2338800B1 (de) 2012-02-29

Family

ID=42077773

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09425530A Not-in-force EP2338800B1 (de) 2009-12-23 2009-12-23 Pappenschale mit verstärktem Rand und Verfahren zur Herstellung

Country Status (2)

Country Link
EP (1) EP2338800B1 (de)
AT (1) ATE547333T1 (de)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3092093B1 (fr) * 2019-01-27 2022-06-10 Tourneville Securex Participations Barquette en carton thermoformée pour le conditionnement de produits alimentaires
EP4056368B1 (de) 2021-03-03 2024-01-10 Neupack Swiss SA Lebensmittelbehälter

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3814520A1 (de) * 1988-04-29 1989-11-09 Unilever Nv Tiefgezogener schalenfoermiger behaelter
ITBO20010045A1 (it) 2001-01-30 2002-07-30 Ipack S R L Contenitore per alimenti e relativo motodo di realizzazione
ITTO20040382A1 (it) * 2004-06-09 2004-09-09 Comital Cofresco S P A Vaschetta in cartoncino per alimenti
US20060213962A1 (en) * 2005-03-22 2006-09-28 Novacart S.P.A. Tray for foodstuffs
ITBO20060296A1 (it) * 2006-04-20 2007-10-21 Ipack S R L Metodo per la realizzazione di un contenitore - espositore per alimenti e contenitore - espositore cosi' ottenuto.

Also Published As

Publication number Publication date
EP2338800A1 (de) 2011-06-29
ATE547333T1 (de) 2012-03-15

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