EP2336458B1 - Round container for germinating or kiln-drying malt - Google Patents

Round container for germinating or kiln-drying malt Download PDF

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Publication number
EP2336458B1
EP2336458B1 EP09171369.3A EP09171369A EP2336458B1 EP 2336458 B1 EP2336458 B1 EP 2336458B1 EP 09171369 A EP09171369 A EP 09171369A EP 2336458 B1 EP2336458 B1 EP 2336458B1
Authority
EP
European Patent Office
Prior art keywords
wall
profiles
wall profiles
round container
segment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09171369.3A
Other languages
German (de)
French (fr)
Other versions
EP2336458A1 (en
Inventor
Franz Dr. Götz
Michael Nieberler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Buehler AG
Original Assignee
Schmidt Seeger GmbH
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Filing date
Publication date
Application filed by Schmidt Seeger GmbH filed Critical Schmidt Seeger GmbH
Publication of EP2336458A1 publication Critical patent/EP2336458A1/en
Application granted granted Critical
Publication of EP2336458B1 publication Critical patent/EP2336458B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/02Large containers rigid
    • B65D88/06Large containers rigid cylindrical
    • B65D88/08Large containers rigid cylindrical with a vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/74Large containers having means for heating, cooling, aerating or other conditioning of contents
    • B65D88/741Large containers having means for heating, cooling, aerating or other conditioning of contents aerating by ambient air through openings in the wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • B65D90/023Modular panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • B65D90/08Interconnections of wall parts; Sealing means therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06Chambers, containers, or receptacles
    • F26B25/14Chambers, containers, receptacles of simple construction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49863Assembling or joining with prestressing of part
    • Y10T29/49867Assembling or joining with prestressing of part of skin on frame member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49947Assembling or joining by applying separate fastener
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49947Assembling or joining by applying separate fastener
    • Y10T29/49948Multipart cooperating fastener [e.g., bolt and nut]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49947Assembling or joining by applying separate fastener
    • Y10T29/49954Fastener deformed after application
    • Y10T29/49956Riveting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49947Assembling or joining by applying separate fastener
    • Y10T29/49966Assembling or joining by applying separate fastener with supplemental joining
    • Y10T29/49968Metal fusion joining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53313Means to interrelatedly feed plural work parts from plural sources without manual intervention
    • Y10T29/53322Means to assemble container

Definitions

  • the invention relates to a method for producing a round container as well as a round container suitable for this purpose, that is to say a container with a planure which is actually round in plan view, or is approximated by a polygon.
  • stages such as germination and Spotify are performed in round containers, the structure of which is adapted to the respective process step.
  • Such round containers were previously made either of concrete or steel in the form of a tank.
  • Round container which are made of concrete, have the disadvantage that their concrete construction consuming and often difficult in the required precision, in particular the roundness and the diameter can be produced.
  • the steel containers which are constructed similar to a tank for storing liquids, are composed of a plurality of circular segments, and are set in the construction in multiple layers on each other and welded together.
  • the well-known round containers made of steel also has the disadvantage that they are usually composed of large wall elements to keep the cost of the joining work low, but therefore can be transported only consuming.
  • circular segments are placed on the first layer in a second layer and welded to each other and to the first layer.
  • the circular segments are leveled to each other in the production process of the steel tank, whereby a considerable overhead in the assembly is required.
  • a method for producing a round container is known in which a round container is composed of segments in the circumferential direction, each having the height of a floor of the round container. There is no tolerance compensation in the circumferential direction between the segments.
  • the individual segments are also not independent units, but inner planking and outer struts are separate parts, which via bolts and slots (s. Fig. 4 and related description) heights are bolted together.
  • the finished round container shows no tolerance compensating lining sheet.
  • a circular container which is composed of individual segments in the circumferential direction and a tolerance compensation is operated only in the form that contracted at a looming gap between the last and first segment of the container, so its diameter is reduced (page 3, center) ,
  • US 2 395 685 shows a circular container composed of segments, in which the wall is staggered on the one hand in the amount of several segments staggered and all segments are welded together without a tolerance compensation in the circumferential direction in the context of the invention.
  • An inventive round container is constructed from a variety of set up on a wall wall profiles that are connected to each other and to the ground and ensure the stability of the round container without further bracing.
  • the round container is replaced by the established wall profiles along the preferably circular circumference a cylinder-like shape.
  • Embodiments of the invention are also conceivable in which the inner surfaces of the cross-sectional shape of the wall profiles are curved in the plan view of the container and are part of a circular arc.
  • inventions are conceivable in which the inner surfaces of the wall profiles have a plurality of planar surfaces at an angle to each other, which form a polygon in plan view of an erected wall profile, which is constant over the length of the wall profile and approximates the perimeter of the round container is.
  • the wall profiles have a width which is suitable for allowing the wall profiles to be easily transported on the one hand to the site of the round container, the deviation in shape from a circular area is sufficiently small and at the same time the width of the wall profiles is wide enough, so that the effort for joining the variety of wall profiles is not too big.
  • the wall profiles preferably have a length which corresponds to the wall height of the round container, that is to say the height of the lateral surface bounding the round container.
  • the height of the round container is determined by the choice of the length of the wall profiles.
  • the plurality of wall profiles are placed one after the other along the circumference of the wall of the round container and connected in succession. It has proven to be advantageous that when installing the wall profiles, the wall profiles are bolted to the subfloor and the adjacent wall profiles only.
  • a center of the round container to be created is determined by being marked on the ground and being physically manifested.
  • a retaining dowel may be embedded in the ground to which auxiliary devices may later be mounted.
  • a circumferential line is created in the desired radius of the round container, which marks the course of the inner wall of the future round container, which results from the inner surfaces of the plurality of wall profiles.
  • the perimeter line is divided into segments and the segments are marked with segment markers.
  • the segment marks are distributed at equal intervals on the circumference of the circumferential line and mark a desired arc section to be covered by a defined number of the wall profiles forming the wall.
  • the first wall profile is set up such that the rear end of the wall profile is arranged at a starting point, from which a circular segment has also been measured and the wall profile follows from the starting point of the circumferential line. Then the wall profile is attached to the ground, in particular screwed.
  • the second wall profile is placed with its rear end adjacent to the front end of the first wall profile and arranged following the circumferential line. Then the second wall profile with the first wall profile and attached to the ground.
  • the subsequent wall profiles are arranged in the same way with their respective rear ends adjacent to the front ends of the last set up wall profile, aligned along the circumferential line and fixed in each case with the last set up wall profile and on the ground.
  • the wall profiles thus form a lateral surface with a polygonal base surface which approximates the peripheral line.
  • an undersize along the circumferential line is measured in an advantageous embodiment of the invention after a defined number of wall profiles along the circumference of the future round container, which corresponds to the deviation of the front end of the last established wall profile of the segment marking at the end of the segment.
  • the measured undersize is then compared to a predefined undersize threshold, and in the case of a larger undersize compared to the undersize threshold, a shim is applied to the end of the last wall profile.
  • the lining sheet has z. B. a height corresponding to the height of the wall profiles and a thickness that substantially corresponds to the value of the undersize threshold value.
  • the width of the wall profiles is carried out in an undersize, i. the width of the wall profiles is insignificantly smaller than the width which was assumed for the calculation of the desired arc section and for determining the position of the segment marking for the specific number of wall profiles.
  • each wall profile ensures an undersize according to a defined number of wall profiles, which is determined in each case at the end of a circle segment by checking the end of the last wall profile with the position of the segment marking.
  • a further series of the defined number of wall profiles is attached directly to the last end of the defined number of wall profiles, wherein after the construction of the second series, the undersize of the front end of last wall profile of the second series is again determined in relation to the position of the associated segment marking, compared with the undersized threshold value and optionally compensated or reduced by inserting a lining sheet.
  • the wall profiles are made so that they are made specifically for the radius of the later round container.
  • the wall profiles of profiles that are substantially C-shaped in cross-section, composed, in the mounted state, the open sides of the C-profiles facing outward.
  • the C-profiles consist essentially of a center leg, which forms the inner wall of the round container, and a first and second side legs, which are folded at the two ends of the middle leg relative to this.
  • the wall profiles are connected to the side legs of the C-profiles with the adjacent wall profiles.
  • the side legs of the wall profiles forming C-profiles are folded relative to the center leg so that according to the later radius of the round container, the legs of adjacent wall profiles can be connected adjacent to each other. So especially with a kink angle of just over 90 °. In this way it is possible to create a stable, easy to construct construction for a round container.
  • the wall profiles are positioned in the desired mounting angle to each other and in the case that in the mounting bracket, a first side legs of a first wall profile is not flat against the side legs of a second wall profile, which is to be connected to the first wall profile, abuts before screwing spacer elements between the first and second wall profile are introduced, in particular at the outer end of the side legs.
  • a segmental shape for joining a wall segment of individual wall profiles preferably has the curvature of the circumferential line of the round container, so that the wall profiles already rest on the segment shape in the assembly position. It is advantageous if the wall profiles rest on the segment shape so that the outside of the wall profiles rests on the segment shape and the inner surface of the wall segments for the attachment of an inner lining facing upwards and thus is completely exposed accessible.
  • An inner lining of a wall segment preferably consists of a plurality of preferably made of stainless steel inner plates, which are secured by welding in particular along its circumference of the wall segment forming wall profiles. It is advantageous if this step is carried out as long as the wall segment is in the segment shape.
  • the inner plates which are joined to an inner lining, are attached in a scale-like overlapping manner to the wall segment and thus welded in the circumferential direction at the rear end on the previous inner plate and at the front end on the wall profile.
  • the inner lining projects beyond one end of the wall segment in the circumferential direction. This ensures that, when joining a first wall segment with a second wall segment, the inner lining of the first wall segment overlaps the inner lining of the second wall segment in a scaly manner.
  • overlapping the inner linings is achieved in an advantageous manner that the inner linings of both wall segments are connected to each other by a weld along the overlapping end of the inner lining of the first wall segment without major unevenness at the joint.
  • the wall profiles already have holes in the production, which are positioned exactly for receiving the support of the inner internals.
  • the mounting holes in the wall profiles which are prefabricated for receiving the carrier and thus the inner internals, extending in alignment through the inner lining, so the supports for the internal installations can be fastened by screwing through the wall profile and through the interior lining.
  • the support for the internal installations are welded to the wall profiles.
  • a recess in the region of a receptacle for a support on the wall element is created in the inner lining, so that the carrier is directly adjacent to the inner surface of the wall element through the recess in the inner lining.
  • the carrier is preferably pre-positioned in the position to be mounted by a screw which acts through the prefabricated receiving the wall profile on the carrier.
  • the carrier is welded at its end adjacent to the inner surface of the wall profile end with the wall profile.
  • the recess in the inner lining preferably has a shape and size which ensures that on the one hand the free end of the carrier for performing the welding work is sufficiently accessible and on the other hand no unnecessarily large opening in the inner lining is formed.
  • An inventive round container can thus have along the circumference wall profiles with different receptacles for the support of the internal installations or wall profiles without recordings.
  • the end of the carrier adjacent the inner lining is sealed along its contour by means of a weld between the carrier and the inner lining. This prevents liquids or solids from escaping from the interior of the round container at the connections between the supports and the wall profiles.
  • the wall profiles are made of stainless steel.
  • the joining edges between each two screwed together wall profiles are additionally welded in this embodiment of the invention.
  • a gutter ring is usually placed on the upper annular end of all wall profiles for attaching a dome roof.
  • the round container has an adapted to the weck outer lining.
  • the side legs of the C-shaped wall profiles are folded over at their free ends again, so that they cover the open outer side of the C-profile partially.
  • Support bars are inserted between the two folded free-end fine legs of the C-profile, wherein the support bars are mounted in relation to the free distance horizontally between the two free-standing legs of the C-profile with undersize of the free legs.
  • cover plates are mounted upright standing on the support bars as an outer shell for the round container.
  • cover plates in particular trapezoidal sheets are suitable.
  • the resulting gaps between the wall profiles, the support bars and the covering surfaces are preferably to fill depending on the application of the round container with insulation materials to thermally insulate the interior of the round container from the environment.
  • the Indian FIG. 1 shown circular container 1 is composed essentially of a plurality of upright wall profiles 2, which forms a circular container limiting lateral surface, and the dome roof 21 placed thereon.
  • the wall profiles 2 are connected in groups one after the other at a mounting bracket 25, so that the lateral surface is formed.
  • the wall profiles are placed in such a way that they follow a polygonal circular circumference on the ground.
  • a gutter ring 19 is placed, which connects the circular container covering the dome roof 21 with the plurality of wall profiles 2.
  • the round container 1 At one point along the circumference, the round container 1 at different heights an air inlet 22 and an air outlet 23, which are provided for loading and venting of the round container 1, and are created by using special profiles.
  • the wall profiles 2 are C-shaped in cross-section and are composed of a central limb 20a and side limbs 20b and 20c folded at the two transverse ends of the middle limb 20a.
  • the visible in cross-section extension of the center leg 20 a corresponds to the width of the wall profile. 2
  • the wall profiles 2 have a length which essentially corresponds to the wall height 3 of the round container 1.
  • the C-shaped wall profiles 2 are arranged along the lateral surface of the round container so that the inner surface 2b of the wall profile 2 lying in the radial direction 11 of the round container 1 is formed by the center legs 20a and the open sides of the C-shaped wall profiles 2 and the side legs 20b and 20c in the radial direction 11 to the outside.
  • the ends of the folded side legs 20b and 20c which point radially outward in the mounting position, folded once more, so that by the folded ends 20b ', 20c' of the side legs 20b, 20c, the open outer side of the wall profile. 2 partially covered.
  • the ends 20b ', 20c' of the side legs 20b, 20c are folded so that the ends 20b ', 20c' are substantially parallel to the center leg 20a.
  • the inner plates 15 are thin flat stainless steel plates having a rectangular plan.
  • an inner plate 15 For mounting an inner plate 15, this is applied to the inner surface 2b of the wall surface 2 forming the outer surface of the round container so that e.g. the longitudinal side of the inner plate 15 extends substantially parallel to the extension direction of the wall profiles 2. The inner plate 15 is then attached by means of a tack weld along one of its longitudinal sides to the wall profile 2.
  • the adjoining the first inner plate 15 second inner plate 15 is so applied to the inner surface of the outer surface of the circular container 1 forming wall profiles 2, that a longitudinal side of the second inner plate via the means of Tack weld on a wall profile 2 fixed longitudinal side of the first inner plate overlaps and the other longitudinal side of the second inner plate 15 rests against the inner surface 2b of the wall profiles 2.
  • the second inner plate 15 is welded continuously along the longitudinal end with the first inner plate 15 on the longitudinal side, which overlaps on the first inner plate 15.
  • the other longitudinal end of the second inner plate, which bears against the inner surface of the round container, is connected to the inner surface 2b of the wall profiles 2 by means of a tack weld seam.
  • the result is an inner lining in which only the seams at the overlapping ends and possibly the longitudinal sides of the inner plates 15 are open and thus no gaps or larger bumps in the formed by the inner plates 15 inner lining of the round container 1 are present.
  • the respective adjacent wall profiles 2 are connected by screws in a mounting bracket 25 together.
  • the angle is referred to a wall profile 2 relative to a previously set up wall profile 2, starting from an arrangement in which the inner surfaces 2 b of the two wall profiles 2 are parallel to each other, is pivoted so that through the erected wall profiles 2 the Circumference 4 is approximated.
  • first and second side legs 20b, 20c of the wall profiles 2 are folded in a cant angle 2 'to the center leg 20a, which is greater than 90 degrees by half of the mounting angle 25.
  • the side legs 20b, 20c of the wall profiles 2 in Fig. 2 are double folded over and thus form substantially parallel to the middle leg 20a extending counter-legs 20b ', 20c' and free-ending legs 20d, e out.
  • the two freely ending legs 20d located within a wall profile 2, e represent connection surfaces on which between the freely ending legs 20 d, e extending support bar 16 can be screwed.
  • FIG. 3 shows a segmental shape 12, on which a plurality of wall profiles 2 side by side with the center leg 20a screwed facing up before installation to a wall segment 9 and the wall segment 9 on the segment mold 12 lying inner plates 15 are mounted for an interior trim.
  • the segmental shape 12 has a curvature which ensures that the wall profiles 2 resting on the segmental shape 12 are positioned substantially at the correct mounting angle 25 relative to each other.
  • the wall profiles 2 in the segmental shape can be connected to one another in such a way that the inner surfaces of the wall profiles joined to a wall segment 9 form a polygonal tract which approximates the curvature of the circumferential line 4 of the round container 1.
  • the wall profiles 2 are placed on the segment mold 12 so that the inner surfaces 2 b of the wall profiles 2 point away from the segment mold 12. Thus, the inner surfaces for fixing the inner plates 15 are freely accessible.
  • the attachment of the inner plates 15 to the wall profiles 2 is preferably done, as described above, with each other scaly overlapping inner plates.
  • the inner lining of a wall segment 9 is mounted so that the inner lining projects beyond one end of the wall segment 9 in the circumferential direction 10. Thus overlaps after setting up and assembling two wall segments 9 the inner lining of a wall segment 9 on the inner lining of an adjacent wall segment.
  • the overlapping end of the inner lining of the wall segment 9 is welded along the protruding longitudinal end of the inner lining of the adjacent wall segment 9. This ensures that even between two wall segments 9, the inner lining has only slight bumps through the welds.
  • a center point 14 is marked on a substrate 13 and physically manifested, so that this is fixed.
  • a circular peripheral line 4 is drawn in the radius of the inner surface of the round container to be created, which serves as an orientation when erecting the wall profiles 2 wall segments 9.
  • the circumferential line 4 is subdivided into equal-sized target arc sections 6a and the ends of the target arc sections 6a are identified by a respective segment marking 6.
  • the desired arc sections 6a describe a segment of the lateral surface of the round container 1, which is to be formed by a defined number of the wall profiles 2 or a wall segment 9.
  • this procedure is also possible without the pre-assembly of a defined number of wall profiles 2 to a wall segment 9 by instead of a wall segment 9 a defined number of wall profiles 2 is set up successively starting from a starting point along the perimeter 4 and bolted to the ground 13 and each other ,
  • a wall segment 9 is attached to the starting point 5 of the circumferential line 4 and screwed along the circumferential line with the substrate 13. As a result, a first, starting at the starting point 5, target arc section 6a is covered by the erected wall segment 9.
  • the distance of the end of the wall segment 9, which is the end of the last wall profile 2 of the wall segment 9 in the circumferential direction 10 is measured to the position of the associated segment marking 6 in the circumferential direction.
  • a lining sheet 8 is mounted to the end 9a of the wall segment.
  • the lining sheet 8 has a length corresponding to the length of the wall profiles 2, a width corresponding to the length of the side legs 20b and 20c, respectively, and a thickness approximately equal to the undersize threshold value 7.
  • a further wall segment 9 is mounted on the end of the first wall segment 9, which is arranged in the circumferential direction 10 at the end of the first wall segment.
  • the cover plates 17 are connected to a plurality of support bars 16 which are fixed to the wall profiles 2.
  • a plurality of support bars 16 two support bar 16, which are each mounted between two free-ending legs 20 d, 20 e of the wall profiles 2. which are connected to the wall profiles 2.
  • an insulating layer 18 is introduced, especially in the embodiment of the round container 1 as a seed box, so that the interior of the round container 1 is isolated from the environment.

Description

I. AnwendungsgebietI. Field of application

Die Erfindung betrifft ein Verfahren zum Herstellen eines Rundbehälters sowie einen dafür geeigneten Rundbehälter also einen Behälter mit einem in der Aufsicht tatsächlich runden Grundrisses, oder daran angenähert durch ein Polygon.The invention relates to a method for producing a round container as well as a round container suitable for this purpose, that is to say a container with a planure which is actually round in plan view, or is approximated by a polygon.

II. Technischer HintergrundII. Technical background

Insbesondere in einem Mälzprozess werden Prozessstufen wie Keimen sowie Darren in Rundbehältern durchgeführt, deren Aufbau an den jeweiligen Prozessschritt angepasst ist.In particular, in a malting process stages such as germination and Darren are performed in round containers, the structure of which is adapted to the respective process step.

Solche Rundbehälter wurden bislang entweder aus Beton oder aus Stahl in Form eines Tanks hergestellt.Such round containers were previously made either of concrete or steel in the form of a tank.

Rundbehälter, die aus Beton hergestellt sind, weisen den Nachteil auf, dass deren Beton-Konstruktion aufwendig und oftmals nur schwer in der erforderlichen Präzision, insbesondere der Rundheit bzw. des Durchmessers, herstellbar ist.Round container, which are made of concrete, have the disadvantage that their concrete construction consuming and often difficult in the required precision, in particular the roundness and the diameter can be produced.

Die Stahlbehälter, die ähnlich wie ein Tank zum Aufbewahren von Flüssigkeiten aufgebaut sind, sind aus einer Vielzahl von Kreissegmenten zusammengesetzt, und werden beim Aufbau in mehreren Lagen aufeinander gesetzt und miteinander verschweißt.The steel containers, which are constructed similar to a tank for storing liquids, are composed of a plurality of circular segments, and are set in the construction in multiple layers on each other and welded together.

Zum Erzielen einer ausreichenden Stabilität muss in den bekannten Rundbehältern aus Stahl zusätzlich eine Vielzahl von Versteifungselemente und Verstrebungen entlang des Umfangs an den Kreissegmenten angebracht werden.To achieve sufficient stability, a plurality of stiffening elements and braces along the circumference on the circular segments must be additionally mounted in the known steel round containers.

Den bekannten Rundbehältern aus Stahl haftet ferner der Nachteil an, dass diese meist aus großen Wandelementen zusammengesetzt sind, um den Aufwand der Fügearbeiten gering zu halten, daher jedoch nur aufwändig transportiert werden können. Nach dem Aufstellen und Verschweißen einer kompletten Lage, werden in einer zweiten Lage Kreissegmente auf die erste Lage aufgesetzt und jeweils miteinander sowie mit der ersten Lage verschweißt.The well-known round containers made of steel also has the disadvantage that they are usually composed of large wall elements to keep the cost of the joining work low, but therefore can be transported only consuming. After setting up and welding a complete layer, circular segments are placed on the first layer in a second layer and welded to each other and to the first layer.

Vor dem Aufstellen der ersten Lage, vor dem Aufsetzen von weiteren Lagen sowie vor dem Aufsetzen eines Traufrings zum Verbinden eines Dachs mit dem Rundbehälter werden im Herstellungsverfahren des Stahltanks die Kreissegmente zueinander nivelliert, wodurch ein erheblicher Mehraufwand in der Montage erforderlich ist.Before setting up the first layer before placing additional layers and before placing a gutter ring for connecting a roof to the round container, the circular segments are leveled to each other in the production process of the steel tank, whereby a considerable overhead in the assembly is required.

Sowohl in den Beton- als auch in den Tankbauten der Rundbehälter, müssen Aufnahmen für jeweilige Inneneinrichtungen an dem fertig aufgestellten Rundbehälter nach dem Aufstellen direkt an der Wand erstellt werden.Both in the concrete as well as in the tanks of the round containers, receptacles for respective interior fittings have to be created on the ready-made round container after setting up directly on the wall.

Dieser weitere aufwendige Zwischenschritt, der unter hohen Präzisionsanforderungen durchzuführen ist, erforderte einen erheblichen Mehraufwand und vergrößert somit die Herstellungskosten.This additional complex intermediate step, which must be carried out under high precision requirements, required a considerable additional expenditure and thus increases the production costs.

Aus dem deutschen Gebrauchsmuster G90 02 366 ist ein Verfahren zum Herstellen eines Rundbehälters bekannt, bei dem ein Rundbehälter aus Segmenten in Umfangsrichtung zusammengesetzt wird, die jeweils die Höhe eines Stockwerkes des Rundbehälters besitzen. Dabei wird zwischen den Segmenten kein Toleranzausgleich in Umfangsrichtung durchgeführt.From the German Utility Model G90 02 366 a method for producing a round container is known in which a round container is composed of segments in the circumferential direction, each having the height of a floor of the round container. There is no tolerance compensation in the circumferential direction between the segments.

Die einzelnen Segmente sind auch keine selbständigen Einheiten, sondern innere Beplankung und äußere Verstrebung sind separate Teile, die über Bolzen und Langlöcher (s. Fig. 4 und zugehörige Beschreibung) Höhen ausgleichend miteinander verschraubt werden.The individual segments are also not independent units, but inner planking and outer struts are separate parts, which via bolts and slots (s. Fig. 4 and related description) heights are bolted together.

Dabei ist ersichtlich, dass die Stoßfugen der Innenbeplankung gerade nicht mit den äußeren Verstrebungen übereinstimmen. Auch ein Zusammensetzen der Segmente nur mittels Verschrauben ist daher dort nicht möglich.It can be seen that the butt joints of Innenbeplankung just do not match the outer struts. Also, assembling the segments only by screwing is therefore not possible there.

Dementsprechend zeigt auch der fertige Rundbehälter kein Toleranzausgleichendes Futterblech.Accordingly, the finished round container shows no tolerance compensating lining sheet.

Ferner ist aus der DD 281 849 A5 ein Rundbehälter bekannt, der aus einzelnen Segmenten in Umfangsrichtung zusammengesetzt ist und ein Toleranzausgleich wird dabei nur in der Form betrieben, dass bei einer drohenden Lücke zwischen dem letzten und ersten Segment der Behälter zusammengezogen, also sein Durchmesser verringert wird (S. 3, Mitte).Furthermore, from the DD 281 849 A5 a circular container is known, which is composed of individual segments in the circumferential direction and a tolerance compensation is operated only in the form that contracted at a looming gap between the last and first segment of the container, so its diameter is reduced (page 3, center) ,

Auch die US 2 395 685 zeigt einen aus Segmenten zusammengesetzten Rundbehälter, bei dem die Wand einerseits in der Höhe aus mehreren Segmenten gestaffelt zusammengesetzt ist und alle Segmente miteinander verschweißt werden, ohne einen Toleranzausgleich in Umfangsrichtung im Sinne der Erfindung.Also the US 2 395 685 shows a circular container composed of segments, in which the wall is staggered on the one hand in the amount of several segments staggered and all segments are welded together without a tolerance compensation in the circumferential direction in the context of the invention.

Weiterhin ist es aus der WO 01/36314 A2 bekannt, einen Rundbehälter aus in Umfangsrichtung aufeinander folgenden Profilen herzustellen, bei denen zwischen allen Profilen Futterbleche in Form der Packaging Elements 19 angeordnet sind.Furthermore, it is from the WO 01/36314 A2 known to produce a round container from circumferentially successive profiles, in which between all profiles lining plates in the form of the packaging element 19 are arranged.

Das Problem, mit dem fertigen Rundbehälter einen exakt definierten vorgegebenen Durchmesser zu erreichen, insbesondere durch Verwendung nur einiger weniger Futterbleche an einigen wenigen Verbindungsstellen zwischen den Profilen, ist dort nicht angesprochen.The problem with the finished round container to achieve a precisely defined predetermined diameter, in particular by using only a few feed sheets at a few connection points between the profiles, is not addressed there.

III. Darstellung der ErfindungIII. Presentation of the invention a) Technische Aufgabea) Technical task

Es ist daher die Aufgabe gemäß der Erfindung, ein Verfahren zum Herstellen eines Rundbehälters, sowie einen dafür geeigneten Rundbehälter und ein zu einem Rundbehälter fügbares Wandsegment zu schaffen, das einen schnellen Aufbau des Rundbehälters bei weitgehender Unabhängigkeit von der Genauigkeit derIt is therefore an object of the invention to provide a method for producing a round container, as well as a suitable round container and a round container fügbares wall segment, the fast construction of the round container with great independence from the accuracy of

Vorarbeiten, trotz Erzielbarkeit einer hohen Endgenauigkeit, ermöglicht, sowie einen einfachen Transport der Einzelteile zum Bauort.Preliminary work, despite the attainability of a high final accuracy, allows, as well as a simple transport of the items to the site.

b) Lösung der Aufgabeb) Solution of the task

Diese Aufgabe wird durch ein Verfahren gemäß Anspruch 1 sowie einen Rundbehälter gemäß Anspruch 10 gelöst. Weitere Ausführungsformen ergeben sich aus den Unteransprüchen.This object is achieved by a method according to claim 1 and a round container according to claim 10. Further embodiments emerge from the subclaims.

Ein erfindungsgemäßer Rundbehälter ist aus einer Vielzahl von auf einem Untergrund aufgestellten Wandprofilen aufgebaut, die untereinander sowie mit dem Untergrund verbunden sind und ohne weitere Verstrebungen die Stabilität des Rundbehälters gewährleisten. Der Rundbehälter erhält durch die aufgestellten Wandprofile entlang des vorzugsweise kreisförmigen Umfangs eine zylinderähnliche Form.An inventive round container is constructed from a variety of set up on a wall wall profiles that are connected to each other and to the ground and ensure the stability of the round container without further bracing. The round container is replaced by the established wall profiles along the preferably circular circumference a cylinder-like shape.

In einer Ausführungsform der Erfindung weisen die Wandprofile den Rundbehälter begrenzende ebene Innenflächen auf, wodurch in der Aufsicht auf den Rundbehälter dieser polygonförmig einem Kreis angenähert ist.In one embodiment of the invention, the wall profiles on the circular container limiting planar inner surfaces, which in the plan view of the round container this is polygonal approximated a circle.

Es sind ferner Ausführungsformen der Erfindung denkbar, in denen die Innenflächen der Querschnittsform der Wandprofile in der Aufsicht auf den Behälter betrachtet gekrümmt sind und Teil eines Kreisbogens sind.Embodiments of the invention are also conceivable in which the inner surfaces of the cross-sectional shape of the wall profiles are curved in the plan view of the container and are part of a circular arc.

Des Weiteren sind Ausführungsformen der Erfindung denkbar, in denen die Innenflächen der Wandprofile mehrere ebene in einem Winkel zueinander stehenden Flächen aufweisen, die in der Aufsicht auf ein aufgestelltes Wandprofil einen Polygonzug bilden, der über die Länge des Wandprofils konstant ist und der Umfangslinie des Rundbehälters angenähert ist.Furthermore, embodiments of the invention are conceivable in which the inner surfaces of the wall profiles have a plurality of planar surfaces at an angle to each other, which form a polygon in plan view of an erected wall profile, which is constant over the length of the wall profile and approximates the perimeter of the round container is.

Die Wandprofile weisen eine Breite auf, die dazu geeignet ist, dass die Wandprofile einerseits leicht zu dem Aufstellungsort des Rundbehälters transportiert werden können, die Formabweichung von einer Kreisfläche ausreichend klein ist und gleichzeitig die Breite der Wandprofile breit genug ist, so dass der Aufwand zum Fügen der Vielzahl der Wandprofile nicht zu groß ist.The wall profiles have a width which is suitable for allowing the wall profiles to be easily transported on the one hand to the site of the round container, the deviation in shape from a circular area is sufficiently small and at the same time the width of the wall profiles is wide enough, so that the effort for joining the variety of wall profiles is not too big.

Die Wandprofile weisen vorzugsweise eine Länge auf, die der Wandhöhe des Rundbehälters, das heißt, der Höhe der den Rundbehälter begrenzenden Mantelfläche, entspricht. Somit wird durch die Wahl der Länge der Wandprofile die Höhe des Rundbehälters festgelegt.The wall profiles preferably have a length which corresponds to the wall height of the round container, that is to say the height of the lateral surface bounding the round container. Thus, the height of the round container is determined by the choice of the length of the wall profiles.

Es liegt im Wesen der Erfindung, dass die Vielzahl der Wandprofile nacheinander entlang des Umfangs der Wand des Rundbehälters aufgestellt und nacheinander miteinander verbunden werden. Es hat sich dabei als vorteilhaft herausgestellt, dass beim Aufstellen der Wandprofile die Wandprofile mit dem Unterboden sowie den benachbarten Wandprofilen nur verschraubt werden.It is in the nature of the invention that the plurality of wall profiles are placed one after the other along the circumference of the wall of the round container and connected in succession. It has proven to be advantageous that when installing the wall profiles, the wall profiles are bolted to the subfloor and the adjacent wall profiles only.

Zum Herstellen des erfindungsgemäßen Rundbehälters ist folgende Vorgehensweise besonders vorteilhaft: Bevor mit dem Aufstellen der Wandprofile begonnen wird, wird ein Mittelpunkt des zu erstellenden Rundbehälters festgelegt, indem er auf dem Untergrund markiert wird und körperlich manifestiert wird. Zum körperlichen Manifestieren des Mittelpunkts kann ein Haltedübel in den Boden eingelassen werden, an dem später Hilfsvorrichtungen montiert werden können.To produce the round container according to the invention, the following procedure is particularly advantageous: Before starting to set up the wall profiles, a center of the round container to be created is determined by being marked on the ground and being physically manifested. For physical manifestation of the center, a retaining dowel may be embedded in the ground to which auxiliary devices may later be mounted.

Um den Mittelpunkt wird in dem gewünschten Radius des Rundbehälters eine Umfangslinie erstellt, die den Verlauf der Innenwand des späteren Rundbehälters markiert, die sich aus den Innenflächen der Vielzahl der Wandprofile ergibt.Around the center, a circumferential line is created in the desired radius of the round container, which marks the course of the inner wall of the future round container, which results from the inner surfaces of the plurality of wall profiles.

Im folgenden Schritt wird die Umfangslinie in Segmente unterteilt und die Segmente mit Segmentmarkierungen markiert. Vorzugsweise werden die Segmentmarkierungen in gleich großen Abständen auf dem Umfang der Umfangslinie verteilt und markieren einen Sollbogenabschnitt, der von einer definierten Anzahl der die Wand bildenden Wandprofile abgedeckt werden soll.In the following step, the perimeter line is divided into segments and the segments are marked with segment markers. Preferably, the segment marks are distributed at equal intervals on the circumference of the circumferential line and mark a desired arc section to be covered by a defined number of the wall profiles forming the wall.

Das erste Wandprofil wird so aufgestellt, dass das hintere Ende des Wandprofils an einen Startpunkt angeordnet ist, von dem ausgehend auch ein Kreissegment vermessen wurde und das Wandprofil ausgehend vom Startpunkt der Umfangslinie folgt. Hierauf wird das Wandprofil an dem Untergrund befestigt, insbesondere verschraubt. Das zweite Wandprofil wird mit seinem hinteren Ende an das vordere Ende des ersten Wandprofils angrenzend aufgestellt und der Umfangslinie folgend angeordnet. Daraufhin wird das zweite Wandprofil mit dem ersten Wandprofil sowie an dem Untergrund befestigt. Die darauf folgenden Wandprofile werden in gleicher Weise mit ihren jeweils hinteren Enden an das vordere Enden des zuletzt aufgestellten Wandprofils angrenzend angeordnet, entlang der Umfangslinie ausgerichtet und jeweils mit dem zuletzt aufgestellten Wandprofil sowie an dem Untergrund befestigt.The first wall profile is set up such that the rear end of the wall profile is arranged at a starting point, from which a circular segment has also been measured and the wall profile follows from the starting point of the circumferential line. Then the wall profile is attached to the ground, in particular screwed. The second wall profile is placed with its rear end adjacent to the front end of the first wall profile and arranged following the circumferential line. Then the second wall profile with the first wall profile and attached to the ground. The subsequent wall profiles are arranged in the same way with their respective rear ends adjacent to the front ends of the last set up wall profile, aligned along the circumferential line and fixed in each case with the last set up wall profile and on the ground.

So entsteht aus den Wandprofilen eine Mantelfläche mit polygonförmiger Grundfläche, die der Umfangslinie angenähert ist.The wall profiles thus form a lateral surface with a polygonal base surface which approximates the peripheral line.

Während des Aufstellens der Wandprofile wird in einer vorteilhaften Ausführungsform der Erfindung nach einer definierten Anzahl der Wandprofile entlang der Umfangslinie des späteren Rundbehälters ein Untermaß entlang der Umfangslinie gemessen, das der Abweichung des vorderen Endes des zuletzt aufgestellten Wandprofils von der Segmentmarkierung am Ende des Segments entspricht.During the erection of the wall profiles, an undersize along the circumferential line is measured in an advantageous embodiment of the invention after a defined number of wall profiles along the circumference of the future round container, which corresponds to the deviation of the front end of the last established wall profile of the segment marking at the end of the segment.

Das gemessene Untermaß wird daraufhin mit einem vordefinierten Untermaß-Schwellenwert verglichen, wobei im Falle eines größeren Untermaßes verglichen mit dem Untermaß-Schwellenwert ein Futterblech an das Ende des letzten Wandprofils angesetzt wird. Das Futterblech weist z. B. eine Höhe auf, die der Höhe der Wandprofile entspricht und eine Dicke, die im Wesentlichen dem Wert des Untermaß-Schwellenwertes entspricht.The measured undersize is then compared to a predefined undersize threshold, and in the case of a larger undersize compared to the undersize threshold, a shim is applied to the end of the last wall profile. The lining sheet has z. B. a height corresponding to the height of the wall profiles and a thickness that substantially corresponds to the value of the undersize threshold value.

Zu diesem Zweck ist die Breite der Wandprofile in einem Untermaß ausgeführt, d.h. die Breite der Wandprofile ist unwesentlich kleiner als die Breite, die zur Berechnung des Sollbogenabschnitts und zur Festlegung der Lage der Segmentmarkierung für die bestimmte Anzahl der Wandprofile angenommen wurde.For this purpose, the width of the wall profiles is carried out in an undersize, i. the width of the wall profiles is insignificantly smaller than the width which was assumed for the calculation of the desired arc section and for determining the position of the segment marking for the specific number of wall profiles.

Das heißt, dass durch das geringe Untermaß jedes Wandprofils ein Untermaß nach einer definierten Anzahl von Wandprofilen sichergestellt wird, das jeweils am Ende eines Kreissegments durch das Prüfen des Endes des letzten Wandprofils mit der Lage der Segmentmarkierung bestimmt wird.This means that the small undersize of each wall profile ensures an undersize according to a defined number of wall profiles, which is determined in each case at the end of a circle segment by checking the end of the last wall profile with the position of the segment marking.

Falls das Untermaß kleiner als der Untermaß-Schwellenwert ist oder kein Untermaß gemessen wird, wird an das letzte Ende der definierten Anzahl der Wandprofile direkt eine weitere Serie der definierten Anzahl an Wandprofilen angesetzt, wobei nach dem Aufbau der zweiten Serie das Untermaß des vorderen Endes des letzten Wandprofils der zweiten Serie erneut in Bezug zu der Position der zugehörigen Segmentmarkierung bestimmt wird, mit dem Untermaßschwellenwert verglichen wird und optional durch Einsetzen eines Futterblechs ausgeglichen bzw. verringert wird.If the undersize is smaller than the undersize threshold value or no undersize is measured, a further series of the defined number of wall profiles is attached directly to the last end of the defined number of wall profiles, wherein after the construction of the second series, the undersize of the front end of last wall profile of the second series is again determined in relation to the position of the associated segment marking, compared with the undersized threshold value and optionally compensated or reduced by inserting a lining sheet.

Somit wird abhängig von den Herstell- und Fügegenauigkeiten zwischen den Wandprofilen nach einer vorher nicht festgelegten Anzahl von Serien von Wandprofilen ein Futterblech an das Ende einer Serie eingesetzt.Thus, depending on the manufacturing and joining accuracy between the wall profiles for a previously not specified number of series of wall profiles a lining sheet is inserted at the end of a series.

In einer weiteren Ausführungsform der Erfindung sind die Wandprofile so hergestellt, dass diese spezifisch für den Radius des späteren Rundbehälters hergestellt sind. Vorzugsweise sind die Wandprofile aus Profilen, die im Querschnitt im Wesentlichen C-förmig sind, zusammengesetzt, wobei im montierten Zustand die offenen Seiten der C-Profile nach außen weisen.In a further embodiment of the invention, the wall profiles are made so that they are made specifically for the radius of the later round container. Preferably, the wall profiles of profiles that are substantially C-shaped in cross-section, composed, in the mounted state, the open sides of the C-profiles facing outward.

Die C-Profile bestehen im Wesentlichen aus einem Mittelschenkel, der die Innenwand des Rundbehälters ausbildet, sowie einem ersten und zweiten Seitenschenkel, die an den beiden Enden des Mittelschenkels gegenüber diesem abgekantet sind.The C-profiles consist essentially of a center leg, which forms the inner wall of the round container, and a first and second side legs, which are folded at the two ends of the middle leg relative to this.

Die Wandprofile werden an den Seitenschenkeln der C-Profile mit den benachbarten Wandprofilen verbunden. Zum Anpassen der Wandprofile an den Radius des späteren Rundbehälters sind die Seitenschenkel der die Wandprofile bildenden C-Profile relativ zu dem Mittelschenkel so gekantet, dass entsprechend dem späteren Radius des Rundbehälters die Schenkel benachbarter Wandprofile aneinander anliegend verbunden werden können. Also insbesondere mit einem Kantwinkel von etwas mehr als 90°. Auf diese Weise ist es möglich, eine stabile, einfach aufzubauende Konstruktion für einen Rundbehälter zu schaffen.The wall profiles are connected to the side legs of the C-profiles with the adjacent wall profiles. To adjust the wall profiles to the radius of the future round container, the side legs of the wall profiles forming C-profiles are folded relative to the center leg so that according to the later radius of the round container, the legs of adjacent wall profiles can be connected adjacent to each other. So especially with a kink angle of just over 90 °. In this way it is possible to create a stable, easy to construct construction for a round container.

Es sind ferner Herstellverfahren des Rundbehälters denkbar, in denen Wandprofile ein und derselben Bauform für Rundbehälter unterschiedlicher Durchmesser verwendet werden. Dazu werden die Wandprofile in dem gewünschten Montagewinkel zueinander positioniert und im Falle, dass im Montagewinkel ein erster Seitenschenkel eines ersten Wandprofils nicht flächig an dem Seitenschenkel eines zweiten Wandprofils, das mit dem ersten Wandprofil zu verbinden ist, anliegt, vor dem Verschrauben Abstandselemente zwischen das erste und zweite Wandprofil eingebracht werden, insbesondere am äußeren Ende der Seitenschenkel.Furthermore, manufacturing methods of the round container are conceivable in which wall profiles of one and the same design are used for round containers of different diameters. For this purpose, the wall profiles are positioned in the desired mounting angle to each other and in the case that in the mounting bracket, a first side legs of a first wall profile is not flat against the side legs of a second wall profile, which is to be connected to the first wall profile, abuts before screwing spacer elements between the first and second wall profile are introduced, in particular at the outer end of the side legs.

Bei der Herstellung des Rundbehälters ist es vorteilhaft, wenn mehrere Wandprofile zu einem Wandsegment zusammengefügt werden, bevor diese aufgestellt und mit dem Untergrund verbunden werden. Eine definierte Anzahl der Wandprofile wird vor dem Aufstellen zu einem Wandsegment verbunden, indem diese in einer Segmentform liegend verschraubt werden.In the production of the round container, it is advantageous if several wall profiles are joined together to form a wall segment, before these are set up and connected to the ground. A defined number of wall profiles is connected prior to setting up a wall segment by these are screwed lying in a segmental shape.

Eine Segmentform zum Fügen eines Wandsegments aus einzelnen Wandprofilen weist dabei vorzugsweise die Krümmung der Umfangslinie des Rundbehälters auf, so dass die Wandprofile bereits in Montagestellung auf der Segmentform aufliegen. Dabei ist es vorteilhaft, wenn die Wandprofile so auf der Segmentform aufliegen, dass die Außenseite der Wandprofile auf der Segmentform aufliegt und die Innenfläche der Wandsegmente für die Anbringung einer Innenverkleidung nach oben weist und somit komplett freiliegend zugänglich ist.A segmental shape for joining a wall segment of individual wall profiles preferably has the curvature of the circumferential line of the round container, so that the wall profiles already rest on the segment shape in the assembly position. It is advantageous if the wall profiles rest on the segment shape so that the outside of the wall profiles rests on the segment shape and the inner surface of the wall segments for the attachment of an inner lining facing upwards and thus is completely exposed accessible.

Eine Innenverkleidung eines Wandsegments besteht vorzugsweise aus mehreren vorzugsweise aus Edelstahl gefertigte Innenplatten, die durch Verschweißen insbesondere entlang ihres Umfangs an den das Wandsegment ausbildenden Wandprofilen befestigt werden. Es ist vorteilhaft, wenn dieser Arbeitsschritt ausgeführt wird, solange sich das Wandsegment in der Segmentform befindet.An inner lining of a wall segment preferably consists of a plurality of preferably made of stainless steel inner plates, which are secured by welding in particular along its circumference of the wall segment forming wall profiles. It is advantageous if this step is carried out as long as the wall segment is in the segment shape.

Es ist ferner vorteilhaft, wenn die Innenplatten, die zu einer Innenverkleidung gefügt werden, schuppenartig einander überlappend an dem Wandsegment angebracht werden und somit in Umfangsrichtung am hinteren Ende auf der vorherigen Innenplatte und am vorderen Ende auf dem Wandprofil verschweißt wird.It is also advantageous if the inner plates, which are joined to an inner lining, are attached in a scale-like overlapping manner to the wall segment and thus welded in the circumferential direction at the rear end on the previous inner plate and at the front end on the wall profile.

Wenn aus einer definierten Anzahl der Wandprofile ein Wandsegment zusammengesetzt wird, ist es vorteilhaft, wenn die Innenverkleidung über ein Ende des Wandsegments Umfangsrichtung vorsteht. Dadurch wird sichergestellt, dass beim Fügen eines ersten Wandsegments mit einem zweiten Wandsegment die Innenverkleidung des ersten Wandsegments schuppenförmig die Innenverkleidung des zweiten Wandsegments überlappt. Durch das Überlappen der Innenverkleidungen wird in vorteilhafter Weise erreicht, dass die Innenverkleidungen beider Wandsegmente durch eine Schweißnaht entlang des überlappenden Endes der Innenverkleidung des ersten Wandsegments ohne größere Unebenheiten an der Fügestelle miteinander verbunden sind.When a wall segment is assembled from a defined number of wall profiles, it is advantageous if the inner lining projects beyond one end of the wall segment in the circumferential direction. This ensures that, when joining a first wall segment with a second wall segment, the inner lining of the first wall segment overlaps the inner lining of the second wall segment in a scaly manner. By overlapping the inner linings is achieved in an advantageous manner that the inner linings of both wall segments are connected to each other by a weld along the overlapping end of the inner lining of the first wall segment without major unevenness at the joint.

Für eine einfache und präzise Anbringung der Inneneinbauten, die über Träger mit den Wandprofilen verbunden sind, ist es vorteilhaft, wenn die Wandprofile bei der Herstellung bereits Bohrungen aufweisen, die exakt für die Aufnahme der Träger der inneren Einbauten positioniert sind. Nach der Anbringung der Innenverkleidung an die Wandsegmente bzw. Wandprofile werden die Befestigungsbohrungen in den Wandprofilen, die zur Aufnahme der Träger und somit der inneren Einbauten vorgefertigt sind, fluchtend durch die Innenverkleidung verlängert, so dass die Träger für die inneren Einbauten durch das Wandprofil und durch die Innenverkleidung hindurch mittels Verschrauben befestigt werden können.For a simple and precise attachment of the internals, which are connected by means of carriers with the wall profiles, it is advantageous if the wall profiles already have holes in the production, which are positioned exactly for receiving the support of the inner internals. After attaching the inner lining to the wall segments or wall profiles, the mounting holes in the wall profiles, which are prefabricated for receiving the carrier and thus the inner internals, extending in alignment through the inner lining, so the supports for the internal installations can be fastened by screwing through the wall profile and through the interior lining.

Alternativ ist es möglich, dass die Träger für die inneren Einbauten mit den Wandprofilen verschweißt werden. Dazu wird in die Innenverkleidung eine Aussparung im Bereich einer Aufnahme für einen Träger am Wandelement erstellt, so dass der Träger durch die Aussparung in der Innenverkleidung hindurch direkt an die Innenfläche des Wandelements angrenzt. Nach dem Anlegen des Trägers wird dieser vorzugsweise durch eine Verschraubung, die durch die vorgefertigte Aufnahme des Wandprofils auf den Träger wirkt, in der zu montierenden Lage vorpositioniert. Anschließend wird der Träger an seinem an die Innenfläche des Wandprofils grenzenden Ende mit dem Wandprofil verschweißt.Alternatively, it is possible that the support for the internal installations are welded to the wall profiles. For this purpose, a recess in the region of a receptacle for a support on the wall element is created in the inner lining, so that the carrier is directly adjacent to the inner surface of the wall element through the recess in the inner lining. After the application of the carrier this is preferably pre-positioned in the position to be mounted by a screw which acts through the prefabricated receiving the wall profile on the carrier. Subsequently, the carrier is welded at its end adjacent to the inner surface of the wall profile end with the wall profile.

Die Aussparung in der Innenverkleidung hat vorzugsweise eine Form und Größe, die sicherstellt, dass einerseits das freie Ende des Trägers zum Durchführen der Schweißarbeiten ausreichend zugänglich ist und andererseits keine unnötig große Öffnung in der Innenverkleidung entsteht.The recess in the inner lining preferably has a shape and size which ensures that on the one hand the free end of the carrier for performing the welding work is sufficiently accessible and on the other hand no unnecessarily large opening in the inner lining is formed.

Bei der Herstellung der Wandprofile werden bereits die zum Halten der Träger der inneren Einbauten erforderlichen Aufnahmen, insbesondere Bohrungen, in die entsprechenden Wandprofile eingearbeitet. Dabei werden in Abhängigkeit von der Bauform des Rundbehälters die Aufnahmen, insbesondere Bohrungen, in der erforderlichen Anzahl, Größe und der gewünschten Position in die Wandprofile eingearbeitet.In the production of the wall profiles already required for holding the carrier of the internal fixtures shots, in particular holes, are incorporated into the corresponding wall profiles. In this case, depending on the design of the round container, the receptacles, in particular holes, incorporated in the required number, size and the desired position in the wall profiles.

Beim Aufstellen der Wandprofile werden Wandprofile, die eine Aufnahme für einen Träger aufweisen, an vorher festgelegten Positionen aufgestellt. Die Positionen der Wandprofile mit einer Aufnahme werden durch die Lage der aufzunehmenden Träger bestimmt.When setting up the wall profiles wall profiles, which have a receptacle for a carrier, placed at predetermined positions. The positions of the wall profiles with a receptacle are determined by the position of the male carrier.

Ein erfindungsgemäßer Rundbehälter kann somit entlang des Umfangs Wandprofile mit unterschiedlichen Aufnahmen für die Träger der inneren Einbauten oder auch Wandprofile ohne Aufnahmen aufweisen.An inventive round container can thus have along the circumference wall profiles with different receptacles for the support of the internal installations or wall profiles without recordings.

In Ausführungsformen der Erfindung, in denen ein Träger an den Wandprofilen verschraubt und nicht verschweißt ist, ist das an der Innenverkleidung anliegende Ende des Trägers entlang dessen Umrisses mittels einer Schweißnaht zwischen Träger und Innenverkleidung abgedichtet. Somit wird verhindert, dass Flüssigkeiten oder Feststoffe an den Verbindungen zwischen den Trägern und den Wandprofilen aus dem Innenbereich des Rundbehälters austreten können.In embodiments of the invention in which a carrier is bolted to the wall profiles and not welded, the end of the carrier adjacent the inner lining is sealed along its contour by means of a weld between the carrier and the inner lining. This prevents liquids or solids from escaping from the interior of the round container at the connections between the supports and the wall profiles.

In einer Ausführungsform der Erfindung bestehen die Wandprofile aus Edelstahl. Somit ist es in dieser Ausführungsform möglich, auf eine separate Innenverkleidung zu verzichten. Um eine dichte und mit möglichst geringen Unebenheiten ausgebildete Abgrenzung des Innenbereichs des Rundbehälters durch die Wandprofile sicherzustellen, sind in dieser Ausführungsform der Erfindung die Fügekanten zwischen jeweils zwei miteinander verschraubten Wandprofilen zusätzlich verschweißt.In one embodiment of the invention, the wall profiles are made of stainless steel. Thus, it is possible in this embodiment to dispense with a separate inner lining. In order to ensure a dense and with the least possible unevenness demarcation of the inner region of the round container through the wall profiles, the joining edges between each two screwed together wall profiles are additionally welded in this embodiment of the invention.

Um eine möglichst ebene und gleiche Höhe der Wandprofile entlang des Umfangs des Rundbehälters sicherzustellen ist es vorteilhaft, vor dem Aufstellen der Wandsegmente Unebenheiten des Bodens durch eine Grobnivellierung auszugleichen, indem die Wandsegmente bzw. die Wandprofile auf eine vorgegebene Höhe nivelliert werden, z. B. durch Unterlagen von Distanzelementen unter die Wandprofile.To ensure the most level and the same height of the wall profiles along the circumference of the round container, it is advantageous to compensate for unevenness of the soil by leveling before installing the wall segments by the wall segments or the wall profiles are leveled to a predetermined height, z. B. by documents of spacers under the wall profiles.

Nach der Fertigstellung der Umfangsfläche eines Rundbehälters wird meist auf das obere ringförmige Ende aller Wandprofile ein Traufring zum Befestigen eines Kuppeldachs aufgesetzt.After completion of the peripheral surface of a round container, a gutter ring is usually placed on the upper annular end of all wall profiles for attaching a dome roof.

Je nach Einsatzzweck ist es erforderlich, dass der Rundbehälter eine an den Einsatzweck angepasste Außenverkleidung aufweist.Depending on the application, it is necessary that the round container has an adapted to the Einsatzweck outer lining.

In der Ausführungsform mit C-förmigen Profilen als Wandprofile ist es vorteilhaft, wenn eine Außenverkleidung von außen an den Wandprofilen befestigt wird, indem ein Tragriegel außen an den Wandprofilen angebracht wird.In the embodiment with C-shaped profiles as wall profiles, it is advantageous if an outer panel is attached to the outside of the wall profiles by a support bar is attached to the outside of the wall profiles.

Dazu sind die Seitenschenkel der C-förmigen Wandprofile an ihren freien Enden nochmal umkantet, so dass diese die offene äußere Seite des C-Profils teilweise abdecken. Zwischen den beiden umgekanteten frei endenen Feinschenkel des C-Profils werden Tragriegel eingeschoben, wobei die Tragriegel in Bezug auf den freien Abstand horizontal zwischen den beiden frei endenen Schenkeln des C-Profils mit Untermaß an den freien Schenkeln angebracht werden.For this purpose, the side legs of the C-shaped wall profiles are folded over at their free ends again, so that they cover the open outer side of the C-profile partially. Support bars are inserted between the two folded free-end fine legs of the C-profile, wherein the support bars are mounted in relation to the free distance horizontally between the two free-standing legs of the C-profile with undersize of the free legs.

Nach dem Befestigen der Tragriegel an den Wandprofilen werden an den Tragriegeln Abdeckbleche aufrecht stehend als Außenhülle für den Rundbehälter angebracht. Als Abdeckbleche sind insbesondere Trapezbleche geeignet.After attaching the support bar to the wall profiles cover plates are mounted upright standing on the support bars as an outer shell for the round container. As cover plates in particular trapezoidal sheets are suitable.

Die entstehenden Zwischenräume zwischen den Wandprofilen, den Tragriegeln und den Abdeckflächen sind vorzugsweise je nach Anwendung des Rundbehälters mit Isolationsmaterialien zu füllen, um das Innere des Rundbehälters gegenüber der Umgebung thermisch zu isolieren.The resulting gaps between the wall profiles, the support bars and the covering surfaces are preferably to fill depending on the application of the round container with insulation materials to thermally insulate the interior of the round container from the environment.

c) Ausführungsbeispielec) embodiments

Ausführungsformen gemäß der Erfindung sind im Folgenden beispielhaft näher beschrieben. Es zeigen:

Fig. 1:
eine perspektivische Darstellung eines Rundbehälters gemäß der Erfindung,
Fig. 2:
eine Detailansicht einer Verbindung zwischen zwei Wandprofilen,
Fig.3:
eine Seitenansicht eines auf einer Segmentform aufliegenden Wandsegments,
Fig. 4:
eine Draufsicht auf den Untergrund des Rundbehälters und
Fig. 5:
eine perspektivische Ansicht der Außenverkleidung des Rundbehälters.
Embodiments according to the invention are described in more detail below by way of example. Show it:
Fig. 1:
a perspective view of a round container according to the invention,
Fig. 2:
a detailed view of a connection between two wall profiles,
Figure 3:
a side view of resting on a segment shape wall segment,
4:
a plan view of the underground of the round container and
Fig. 5:
a perspective view of the outer lining of the round container.

Der in der Figur 1 gezeigte Rundbehälter 1 setzt sich im Wesentlichen aus einer Vielzahl von aufrecht stehenden Wandprofilen 2 zusammen, die eine den Rundbehälter begrenzende Mantelfläche bildet, sowie dem darauf aufgesetzten Kuppeldach 21.The Indian FIG. 1 shown circular container 1 is composed essentially of a plurality of upright wall profiles 2, which forms a circular container limiting lateral surface, and the dome roof 21 placed thereon.

Die Wandprofile 2 werden gruppenweise nacheinander unter einem Montagewinkel 25 miteinander verbunden, so dass die Mantelfläche entsteht. Die Wandprofile werden dabei so zueinander aufgestellt, dass diese polygonförmig einer kreisförmigen Umfangslinie auf dem Untergrund folgen. An dem oberen Ende der Vielzahl der Mantelfläche ist ein Traufring 19 aufgesetzt, der das den Rundbehälter abdeckende Kuppeldach 21 mit der Vielzahl der Wandprofile 2 verbindet.The wall profiles 2 are connected in groups one after the other at a mounting bracket 25, so that the lateral surface is formed. The wall profiles are placed in such a way that they follow a polygonal circular circumference on the ground. At the upper end of the plurality of lateral surface a gutter ring 19 is placed, which connects the circular container covering the dome roof 21 with the plurality of wall profiles 2.

An einer Stelle entlang des Umfangs weist der Rundbehälter 1 auf verschiedenen Höhen einen Lufteinlass 22 sowie einen Luftauslass 23 auf, die zur Be- bzw. Entlüftung des Rundbehälters 1 vorgesehen sind, und durch Verwendung von Sonderprofilen geschaffen werden.At one point along the circumference, the round container 1 at different heights an air inlet 22 and an air outlet 23, which are provided for loading and venting of the round container 1, and are created by using special profiles.

Die Wandprofile 2 sind im Querschnitt C-förmig und setzen sich aus einem Mittelschenkel 20a und an den beiden Querenden des Mittelschenkels 20a abgekanteten Seitenschenkeln 20b und 20c zusammen. Die im Querschnitt sichtbare Erstreckung des Mittelschenkels 20a entspricht der Breite des Wandprofils 2.The wall profiles 2 are C-shaped in cross-section and are composed of a central limb 20a and side limbs 20b and 20c folded at the two transverse ends of the middle limb 20a. The visible in cross-section extension of the center leg 20 a corresponds to the width of the wall profile. 2

Die Wandprofile 2 weisen eine Länge auf, die im Wesentlichen der Wandhöhe 3 des Rundbehälters 1 entspricht.The wall profiles 2 have a length which essentially corresponds to the wall height 3 of the round container 1.

Die C-förmigen Wandprofile 2 sind entlang der Mantelfläche des Rundbehälters so angeordnet, dass die in radialer Richtung 11 des Rundbehälters 1 innen liegende Innenfläche 2b des Wandprofils 2 durch die Mittelschenkel 20a ausgebildet wird und die offenen Seiten der C-förmigen Wandprofile 2 und die Seitenschenkel 20b und 20c in radialer Richtung 11 nach außen weisen.The C-shaped wall profiles 2 are arranged along the lateral surface of the round container so that the inner surface 2b of the wall profile 2 lying in the radial direction 11 of the round container 1 is formed by the center legs 20a and the open sides of the C-shaped wall profiles 2 and the side legs 20b and 20c in the radial direction 11 to the outside.

In der gezeigten Ausführungsform sind die Enden der gekanteten Seitenschenkel 20b und 20c, die in Montageposition radial nach außen weisen, ein weiteres Mal gekantet, so dass durch die umkanteten Enden 20b', 20c' der Seitenschenkel 20b, 20c die offene äußere Seite des Wandprofiles 2 teilweise abgedeckt ist. Dafür sind die Enden 20b', 20c' der Seitenschenkel 20b, 20c so gekantet, dass die Enden 20b', 20c' im Wesentlichen parallel zu dem Mittelschenkel 20a verlaufen.In the embodiment shown, the ends of the folded side legs 20b and 20c, which point radially outward in the mounting position, folded once more, so that by the folded ends 20b ', 20c' of the side legs 20b, 20c, the open outer side of the wall profile. 2 partially covered. For this, the ends 20b ', 20c' of the side legs 20b, 20c are folded so that the ends 20b ', 20c' are substantially parallel to the center leg 20a.

An der radial nach innen weisenden Innenfläche 2b der Wandprofile 2 ist eine aus mehreren Innenplatten 15 zusammengesetzte Innenverkleidung angebracht. Die Innenplatten 15 sind dünne ebene Edelstahlplatten, die einen rechteckigen Grundriss aufweisen.At the radially inwardly facing inner surface 2b of the wall profiles 2, a composite of a plurality of inner plates 15 inner lining is attached. The inner plates 15 are thin flat stainless steel plates having a rectangular plan.

In der in Fig. 2 gezeigten Ausführungsform der Erfindung, in der der Rundbehälter 1 ein Keimkasten ist, weisen die Innenplatten 15 eine Längsseite der Länge auf, die im Wesentlichen der Länge der Wandprofile 2 entspricht.In the in Fig. 2 shown embodiment of the invention, in which the round container 1 is a seed box, the inner plates 15 on a longitudinal side of the length corresponding to the length of the wall profiles 2 substantially.

Zur Montage einer Innenplatte 15 wird diese an die Innenfläche 2b der die Mantelfläche des Rundbehälters bildenden Wandprofile 2 so angelegt, dass z.B. die Längsseite der Innenplatte 15 im Wesentlichen parallel zu der Erstreckungsrichtung der Wandprofile 2 verläuft. Die Innenplatte 15 wird daraufhin mittels einer Heftschweißnaht entlang einer ihrer Längsseiten an dem Wandprofil 2 befestigt.For mounting an inner plate 15, this is applied to the inner surface 2b of the wall surface 2 forming the outer surface of the round container so that e.g. the longitudinal side of the inner plate 15 extends substantially parallel to the extension direction of the wall profiles 2. The inner plate 15 is then attached by means of a tack weld along one of its longitudinal sides to the wall profile 2.

Die an die erste Innenplatte 15 anschließende zweite Innenplatte 15 wird so an die Innenfläche der die Mantelfläche des Rundbehälters 1 bildenden Wandprofile 2 angelegt, dass eine Längsseite der zweiten Innenplatte über die mittels der Heftschweißnaht an einem Wandprofil 2 befestigte Längsseite der ersten Innenplatte überlappt und die andere Längsseite der zweiten Innenplatte 15 an der Innenfläche 2b der Wandprofile 2 anliegt.The adjoining the first inner plate 15 second inner plate 15 is so applied to the inner surface of the outer surface of the circular container 1 forming wall profiles 2, that a longitudinal side of the second inner plate via the means of Tack weld on a wall profile 2 fixed longitudinal side of the first inner plate overlaps and the other longitudinal side of the second inner plate 15 rests against the inner surface 2b of the wall profiles 2.

Die zweite Innenplatte 15 wird an der Längsseite, die über die erste Innenplatte 15 überlappt, entlang des Längsendes mit der ersten Innenplatte 15 durchgängig verschweißt. Das andere Längsende der zweiten Innenplatte, das an der Innenfläche des Rundbehälters anliegt, wird mittels einer Heftschweißnaht an der Innenfläche 2b der Wandprofile 2 verbunden.The second inner plate 15 is welded continuously along the longitudinal end with the first inner plate 15 on the longitudinal side, which overlaps on the first inner plate 15. The other longitudinal end of the second inner plate, which bears against the inner surface of the round container, is connected to the inner surface 2b of the wall profiles 2 by means of a tack weld seam.

So entsteht eine Innenverkleidung, in der lediglich die Nahtstellen an den überlappenden Enden sowie ggf. den Längsseiten der Innenplatten 15 offen liegen und somit keine Spalten oder größere Unebenheiten in der durch die Innenplatten 15 ausgebildeten Innenverkleidung des Rundbehälters 1 vorhanden sind.The result is an inner lining in which only the seams at the overlapping ends and possibly the longitudinal sides of the inner plates 15 are open and thus no gaps or larger bumps in the formed by the inner plates 15 inner lining of the round container 1 are present.

Die jeweils benachbarten Wandprofile 2 werden durch Schrauben, in einem Montagewinkel 25 miteinander verbunden. Mit dem Montagewinkel 25 wird der Winkel bezeichnet, um den ein Wandprofil 2 relativ zu einem vorher aufgestellten Wandprofil 2, ausgehend von einer Anordnung, in der die Innenflächen 2b der beiden Wandprofile 2 parallel zueinander verlaufen, verschwenkt wird, damit durch die aufgestellten Wandprofile 2 die Umfangslinie 4 angenähert wird.The respective adjacent wall profiles 2 are connected by screws in a mounting bracket 25 together. With the mounting bracket 25, the angle is referred to a wall profile 2 relative to a previously set up wall profile 2, starting from an arrangement in which the inner surfaces 2 b of the two wall profiles 2 are parallel to each other, is pivoted so that through the erected wall profiles 2 the Circumference 4 is approximated.

In der in Fig. 2 gezeigten Ausführungsform sind die ersten und zweiten Seitenschenkel 20b, 20c der Wandprofile 2 in einem Kantwinkel 2' zu dem Mittelschenkel 20a gekantet, der um die Hälfte des Montagewinkels 25 größer als 90 Grad ist.In the in Fig. 2 In the embodiment shown, the first and second side legs 20b, 20c of the wall profiles 2 are folded in a cant angle 2 'to the center leg 20a, which is greater than 90 degrees by half of the mounting angle 25.

Die Seitenschenkel 20b, 20c der Wandprofile 2 in Fig. 2 sind doppelt umgekantet und bilden somit im Wesentlichen parallel zu dem Mittelschenkel 20a verlaufende Gegenschenkel 20b', 20c' und frei endende Schenkel 20d,e aus. Die beiden sich innerhalb eines Wandprofils 2 gegenüberliegenden frei endenden Schenkel 20d, e stellen Anschlussflächen dar, an denen zwischen den frei endenden Schenkeln 20d, e verlaufende Tragriegel 16 angeschraubt werden können.The side legs 20b, 20c of the wall profiles 2 in Fig. 2 are double folded over and thus form substantially parallel to the middle leg 20a extending counter-legs 20b ', 20c' and free-ending legs 20d, e out. The two freely ending legs 20d located within a wall profile 2, e represent connection surfaces on which between the freely ending legs 20 d, e extending support bar 16 can be screwed.

Figur 3 zeigt eine Segmentform 12, auf der mehrere Wandprofile 2 nebeneinander liegend mit dem Mittelschenkel 20a nach oben weisend vor dem Aufstellen zu einem Wandsegment 9 verschraubt und an das Wandsegment 9 auf der Segmentform 12 liegend Innenplatten 15 für eine Innenverkleidung angebracht werden. FIG. 3 shows a segmental shape 12, on which a plurality of wall profiles 2 side by side with the center leg 20a screwed facing up before installation to a wall segment 9 and the wall segment 9 on the segment mold 12 lying inner plates 15 are mounted for an interior trim.

Die Segmentform 12 weist eine Krümmung auf, die sicherstellt, dass die auf der Segmentform 12 aufliegenden Wandprofile 2 im Wesentlichen im richtigen Montagewinkel 25 zueinander positioniert sind. Somit können die Wandprofile 2 in der Segmentform so miteinander verbunden werden, dass die Innenflächen der zu einem Wandsegment 9 gefügten Wandprofile einen Polygonstreckenzug bilden, der der Krümmung der Umfangslinie 4 des Rundbehälters 1 angenähert ist.The segmental shape 12 has a curvature which ensures that the wall profiles 2 resting on the segmental shape 12 are positioned substantially at the correct mounting angle 25 relative to each other. Thus, the wall profiles 2 in the segmental shape can be connected to one another in such a way that the inner surfaces of the wall profiles joined to a wall segment 9 form a polygonal tract which approximates the curvature of the circumferential line 4 of the round container 1.

Die Wandprofile 2 werden so auf die Segmentform 12 aufgelegt, dass die Innenflächen 2b der Wandprofile 2 von der Segmentform 12 weg weisen. Somit sind die Innenflächen zur Befestigung der Innenplatten 15 frei zugänglich.The wall profiles 2 are placed on the segment mold 12 so that the inner surfaces 2 b of the wall profiles 2 point away from the segment mold 12. Thus, the inner surfaces for fixing the inner plates 15 are freely accessible.

Zum Befestigen der Innenverkleidung werden in dem in der Fig. 3 gezeigten Aufbau einer Segmentform von oben Innenplatten 15 an den Innenflächen 2b der Wandprofile 2 angebracht.To attach the inner lining are in the in the Fig. 3 shown structure of a segmental shape of the top inner plates 15 attached to the inner surfaces 2b of the wall profiles 2.

Das Anbringen der Innenplatten 15 an den Wandprofilen 2 geschieht vorzugsweise, wie vorangehend beschrieben, mit einander schuppenartig überlappenden Innenplatten.The attachment of the inner plates 15 to the wall profiles 2 is preferably done, as described above, with each other scaly overlapping inner plates.

Die Innenverkleidung eines Wandsegments 9 wird so angebracht, dass die Innenverkleidung über ein Ende des Wandsegments 9 in Umfangsrichtung 10 vorsteht. Somit überlappt nach dem Aufstellen und Zusammensetzen zweier Wandsegmente 9 die Innenverkleidung eines Wandsegments 9 über die Innenverkleidung eines benachbarten Wandsegments 9.The inner lining of a wall segment 9 is mounted so that the inner lining projects beyond one end of the wall segment 9 in the circumferential direction 10. Thus overlaps after setting up and assembling two wall segments 9 the inner lining of a wall segment 9 on the inner lining of an adjacent wall segment. 9

Nach dem Verbinden der benachbarten Wandsegmente 9 liegt das über das axiale Ende eines ersten Wandsegments 9 vorstehende Ende der Innenverkleidung auf der Innenverkleidung des nachfolgenden Wandsegments 9 auf, d.h. beide Innenverkleidungen überlappen schuppenartig.After joining the adjacent wall segments 9, the end of the inner lining projecting beyond the axial end of a first wall segment 9 lies on the inner lining of the following wall segment 9, i. both interior linings overlap like scales.

Das überlappende Ende der Innenverkleidung des Wandsegments 9 wird entlang des überstehenden Längsendes an der Innenverkleidung des benachbarten Wandsegments 9 verschweißt. Dadurch wird sichergestellt, dass auch zwischen zwei Wandsegmenten 9 die Innenverkleidung nur geringe Unebenheiten durch die Schweißnähte aufweist.The overlapping end of the inner lining of the wall segment 9 is welded along the protruding longitudinal end of the inner lining of the adjacent wall segment 9. This ensures that even between two wall segments 9, the inner lining has only slight bumps through the welds.

Vor dem Aufstellen der Wandprofile 2 bzw. Wandsegmente 9 wird vorzugsweise, wie in Figur 4a gezeigt, ein Mittelpunkt 14 auf einen Untergrund 13 markiert und körperlich manifestiert, so dass dieser festgelegt ist. Um den Mittelpunkt 14 wird im Radius der Innenfläche des zu erstellenden Rundbehälters eine kreisförmige Umfangslinie 4 gezogen, die als Orientierung beim Aufstellen der Wandprofile 2 Wandsegmente 9 dient.Before erecting the wall profiles 2 or wall segments 9 is preferably, as in FIG. 4a shown, a center point 14 is marked on a substrate 13 and physically manifested, so that this is fixed. Around the center 14, a circular peripheral line 4 is drawn in the radius of the inner surface of the round container to be created, which serves as an orientation when erecting the wall profiles 2 wall segments 9.

In einem nachfolgenden Schritt wird die Umfangslinie 4 in gleich große Sollbogenabschnitte 6a unterteilt und die Enden der Sollbogenabschnitte 6a durch jeweils eine Segmentmarkierung 6 gekennzeichnet. Die Sollbogenabschnitte 6a beschreiben ein Segment der Mantelfläche des Rundbehälters 1, das von einer definierten Anzahl der Wandprofile 2 bzw. einem Wandsegment 9 ausgebildet werden soll.In a subsequent step, the circumferential line 4 is subdivided into equal-sized target arc sections 6a and the ends of the target arc sections 6a are identified by a respective segment marking 6. The desired arc sections 6a describe a segment of the lateral surface of the round container 1, which is to be formed by a defined number of the wall profiles 2 or a wall segment 9.

Im Folgenden wird der Aufstellvorgang anhand einer Ausführungsform der Erfindung beschrieben, in der eine definierte Anzahl der Wandprofile 2 vor dem Aufstellen zu einem Wandsegment 9 gefügt werden.In the following, the positioning process will be described with reference to an embodiment of the invention in which a defined number of the wall profiles 2 are joined to a wall segment 9 prior to installation.

Jedoch ist diese Vorgehensweise auch ohne die Vormontage einer definierten Anzahl der Wandprofile 2 zu einem Wandsegment 9 möglich, indem anstelle eines Wandsegments 9 eine definierte Anzahl der Wandprofile 2 nacheinander ausgehend von einem Startpunkt entlang der Umfangslinie 4 aufgestellt und mit dem Untergrund 13 sowie untereinander verschraubt wird.However, this procedure is also possible without the pre-assembly of a defined number of wall profiles 2 to a wall segment 9 by instead of a wall segment 9 a defined number of wall profiles 2 is set up successively starting from a starting point along the perimeter 4 and bolted to the ground 13 and each other ,

Ein Wandsegment 9 wird an den Startpunkt 5 der Umfangslinie 4 angesetzt und entlang der Umfangslinie mit dem Untergrund 13 verschraubt. Dadurch wird ein erster, am Startpunkt 5 beginnender, Sollbogenabschnitt 6a durch das aufgestellte Wandsegment 9 abgedeckt.A wall segment 9 is attached to the starting point 5 of the circumferential line 4 and screwed along the circumferential line with the substrate 13. As a result, a first, starting at the starting point 5, target arc section 6a is covered by the erected wall segment 9.

Danach wird der Abstand des Endes des Wandsegments 9, welches das Ende des letzten Wandprofils 2 des Wandsegments 9 in Umfangsrichtung 10 ist, zu der Lage der zugehörigen Segmentmarkierung 6 in Umfangsrichtung gemessen. Im folgenden Schritt wird, falls die Abweichung größer als ein vordefinierter Untermaß-Schwellenwert 7 ist, ein Futterblech 8 an das Ende 9a des Wandsegments montiert. Das Futterblech 8 weist eine Länge, die der Länge der Wandprofile 2 entspricht, eine Breite, die der Länge der Seitenschenkel 20b bzw. 20c entspricht und eine Dicke, die etwa dem Untermaß-Schwellenwert 7 entspricht, auf.Thereafter, the distance of the end of the wall segment 9, which is the end of the last wall profile 2 of the wall segment 9 in the circumferential direction 10, is measured to the position of the associated segment marking 6 in the circumferential direction. In the following step, if the deviation is greater than a predefined undersize threshold value 7, a lining sheet 8 is mounted to the end 9a of the wall segment. The lining sheet 8 has a length corresponding to the length of the wall profiles 2, a width corresponding to the length of the side legs 20b and 20c, respectively, and a thickness approximately equal to the undersize threshold value 7.

Durch das bündige Anbringen eines Futterblechs 8 mit dessen Grundfläche an der äußere Seite eines Seitenschenkels 20b, 20c am Ende des Wandsegments 9 anliegend wird somit das Untermaß des Wandsegments 9, das dem Abstand des Endes des Wandsegments 9 zu der Segmentmarkierung 6 entspricht, korrigiert bzw. verkleinert.By flush mounting a lining plate 8 with its base on the outer side of a side leg 20b, 20c at the end of the wall segment 9 fitting thus the undersize of the wall segment 9, which corresponds to the distance of the end of the wall segment 9 to the segment marking 6, corrected or reduced.

In dem darauf folgenden Schritt wird an das Ende des ersten Wandsegments 9 ein weiteres Wandsegment 9 montiert, dass in Umfangsrichtung 10 an dem Ende des ersten Wandsegments angeordnet wird.In the subsequent step, a further wall segment 9 is mounted on the end of the first wall segment 9, which is arranged in the circumferential direction 10 at the end of the first wall segment.

Um den Rundbehälter 1 von außen abzudecken, werden - wie in Figur 5 dargestellt - an den radial nach außen weisenden offenen Seiten der Wandprofile 2 Abdeckbleche 17, insbesondere Trapezbleche, angebracht.To cover the round container 1 from the outside, are - as in FIG. 5 shown - at the radially outwardly facing open sides of the wall profiles 2 cover plates 17, in particular trapezoidal sheets attached.

Die Abdeckbleche 17 werden mit einer Vielzahl von Tragriegeln 16, die an den Wandprofilen 2 befestigt sind, verbunden. In der Fig. 5 sind exemplarisch für die Vielzahl der Tragriegel 16 zwei Tragriegel 16 gezeigt, die jeweils zwischen zwei frei endenden Schenkeln 20d, 20e der Wandprofile 2 angebracht sind.
die mit den Wandprofilen 2 verbunden werden. In die von den Wandprofilen 2 und den Abdeckblechen 17 begrenzten Zwischenräume wird vor allem in der Ausführungsform des Rundbehälters 1 als Keimkasten eine Isolationsschicht 18 eingeführt, so dass der Innenraum des Rundbehälters 1 gegenüber der Umgebung isoliert ist.
The cover plates 17 are connected to a plurality of support bars 16 which are fixed to the wall profiles 2. In the Fig. 5 are exemplified for the plurality of support bars 16 two support bar 16, which are each mounted between two free-ending legs 20 d, 20 e of the wall profiles 2.
which are connected to the wall profiles 2. In the limited by the wall profiles 2 and the cover plates 17 spaces, an insulating layer 18 is introduced, especially in the embodiment of the round container 1 as a seed box, so that the interior of the round container 1 is isolated from the environment.

Meist noch vor dem Aufsetzen des Daches werden die noch notwendigen Einbauten im Inneren des Rundbehälters 1 vorgenommen. BEZUGSZEICHENLISTE 1 Rundbehälter 22 Lufteinlass 1a Innenwand 23 Luftauslass 2 Wandprofil 24 Befestigungsmittel 2' Schenkelwinkel 25 Montagewinkel 2a Außenseite 21 Kuppeldach 2b Innenfläche 3 Wandhöhe 4 Umfangslinie 5 Startpunkt 6 Segmentmarkierung 6a Sollbogenabschnitt 7 Untermaß-Schwellenwert 8 Futterblech 9 Wandsegment 9a Ende des Wandsegments 10 Umfangsrichtung 11 radiale Richtung 12 Segmentform 13 Untergrund 14 Mittelpunkt 15 Innenplatten 16 Tragriegel 17 Abdeckblech 18 Isolationskammer/Isolierung 19 Traufring 20 C-Profil 20a Mittelschenkel 20b erster Seitenschenkel 20c zweiter Seitenschenkel 20d,e frei endende Schenkel Most still before placing the roof, the still necessary internals are made inside the round container 1. LIST OF REFERENCE NUMBERS 1 round container 22 air intake 1a inner wall 23 air outlet 2 wall profile 24 fastener 2 ' leg angle 25 mounting Brackets 2a outside 21 cupola 2 B palm 3 wall height 4 peripheral line 5 starting point 6 segment marker 6a Should bow section 7 Undersize threshold 8th Futterblech 9 wall segment 9a End of the wall segment 10 circumferentially 11 radial direction 12 segment shape 13 underground 14 Focus 15 inner plates 16 supporting bars 17 Cover plate 18 Isolation chamber / isolation 19 maid of Fring 20 C-section 20a middle leg 20b first side leg 20c second side leg 20d, e free ending legs

Claims (13)

  1. A method for producing a round container (1) on a subsurface, in particular a germination container or a kiln drying container in a malthouse, through assembling a plurality of wall elements, wherein
    - wall profiles (2), which are continuous over the wall height of the round container (1) and which have in particular a flat inner surface, are continuously set up along the circumference and
    - connected to one another and to the subsurface,
    characterized in that
    before setting up the wall profiles
    - a circumference line (4) is created on the subsurface,
    - starting at a starting point on the circumference line (4), segment markers (6) are drawn along the circumference line (4) which constitute a target position for the end of a wall profile (2) after a defined number of wall profiles (2) and after setting up and bolting together the defined number of wall profiles (2) starting at the starting point
    - an undersize is measured which shows the deviation of the end of the last wall profile (2) from the defined number of wall profiles relative to the segment marker (6) and
    - when the undersize is at least the value of an undersize threshold value (7), a filler plate is attached to the end of the last wall profile (2).
  2. The method according to any of the preceding claims,
    characterized in that
    the wall profiles (2) are specifically manufactured according to the radius of the later round container, in particular bent from sheet metal plates.
  3. The method according to any of the preceding claims,
    characterized in that
    - plural wall profiles (2) are joined to form a wall segment (9) before being set up and the wall segment (9) is bolted in setup condition to the preceding wall segment, in particular
    - that the wall profiles (2), while lying flat, are assembled into wall segments in a segment jig whose curvature corresponds to the wall curvature of the round container.
  4. The method according to claim 3,
    characterized in that
    - an inner fairing in the form of inner plates (15) is mounted to the inner surface of a wall segment (9) through welding, while the wall segment is still disposed in the segment jig, and in particular
    - the inner plates (15) are applied so that they overlap like fish scales in circumferential direction of the wall segment (9), and/or
    - the inner fairing reaches beyond the wall segment (9) on one side in circumferential direction.
  5. The method according to claim 4,
    characterized in that
    - the inner fairing is drilled through coaxially with mounting bore holes in the wall profiles (2), which have already been fabricated during fabrication of the wall profiles (2),
    - internally installed components are mounted by bolting through the wall profile (2) and the inner fairing, and
    - supports of the internally installed components are sealed by a weld at the inner fairing.
  6. The method according to any of claims 1 to 4,
    characterized in that
    - cutouts in the inner fairing are fabricated in the portion of the mounting bore holes of the wall profiles (2) for placing supports of the internally installed components against the inner surfaces (2b) of the wall profiles (2),
    - supports are bolted to the wall profiles (2) for preliminary positioning, and
    - the supports are welded to the wall profiles (2).
  7. The method according to any of the preceding claims 4 to 6,
    characterized in that
    an eves ring for mounting a cupola roof (21) is placed onto the upper annular end of all wall profiles (2) set up to form a round container.
  8. The method according to any of the preceding claims,
    characterized in that
    - support beams (16) with undersize are mounted from the outside between the wall profiles (2) in order to mount an outer fairing and
    - cover plates (17) for covering non-covered portions of the wall profiles (2) are mounted to the support beams (16) as outer fairing.
  9. The method according to any of the preceding claims,
    characterized in that
    the wall profiles (2) are produced independently from the radius of the later round container.
  10. A round container which is set up on a subsurface and whose circumferential wall has a wall height and which is assembled from a plurality of wall elements disposed along the circumference line (4), wherein
    - the wall elements are vertically standing wall profiles (2),
    - the height of the wall profiles (2) is the wall height (3) of the round container and
    - the wall profiles (2) are bolted to the subsurface and to one another, characterized in that
    - the wall profiles (2) are configured C-shaped in cross-section with bent over free ends, wherein the open sides of the wall profiles (2) face radially outward in the assembled state of the round container (1) and
    - a filler plate (8) having a thickness which substantially corresponds to an undersize target value threshold (7) is mounted in circumferential direction to the end of a defined number of wall profiles in order to compensate for an undersize of the wall profiles (2).
  11. The round container according to claim 10,
    characterized in that
    the wall of the round container comprises special profiles being different from the wall profiles and having a reduced height for generating air inlet and air outlet openings (22, 23).
  12. The round container according to any of claims 10 to 11,
    characterized in that
    - the wall profiles (2) comprise radially inwardly oriented, flat inner surfaces (2b) in assembled state of the round container (1), or
    - the wall profiles (2) comprise radially inwardly oriented inner surfaces (2b) in assembled state of the round container (1), which have a constant curvature over the length of the wall profile (2) which substantially corresponds to the curvature of the circumference line (4), or
    - the wall profiles (2) comprise radially inwardly oriented inner surfaces (2b) in assembled state of the round container (1), wherein the inner surfaces (2b) are at least bent over once over the length of the wall profile (2) and the inner surface describes a polygon section which is visible in the top view and approximated to the circumference line (4).
  13. The round container according to any of claims 10 to 12,
    characterized in that
    - the wall profiles (2) are closed in outward direction through cover plates (17), wherein the cover plates (17) are mounted to support beams (16) which are permanently connected to the free ending arms (20d, e) of the wall profiles (2), and in,particular
    - an insulation chamber (18), into which insulation material can be filled, is defined by the C-shaped wall profiles (2), the support beams (16) and the cover plates (17).
EP09171369.3A 2008-07-25 2009-09-25 Round container for germinating or kiln-drying malt Active EP2336458B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008034659A DE102008034659A1 (en) 2008-07-25 2008-07-25 Round container for germination or kilning of grain

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EP2336458A1 EP2336458A1 (en) 2011-06-22
EP2336458B1 true EP2336458B1 (en) 2016-01-06

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US (2) US8397366B2 (en)
EP (1) EP2336458B1 (en)
CN (1) CN101637240B (en)
AR (1) AR072506A1 (en)
AU (1) AU2009201600B2 (en)
BR (1) BRPI0902456A2 (en)
CA (1) CA2671292C (en)
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UA (1) UA97128C2 (en)

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AU2009201600B2 (en) 2012-09-20
RU2009128336A (en) 2011-01-27
US9487349B2 (en) 2016-11-08
RU2443837C2 (en) 2012-02-27
US20100018965A1 (en) 2010-01-28
DE102008034659A1 (en) 2010-02-04
US8397366B2 (en) 2013-03-19
AR072506A1 (en) 2010-09-01
CN101637240A (en) 2010-02-03
CA2671292A1 (en) 2010-01-25
US20130212897A1 (en) 2013-08-22
UA97128C2 (en) 2012-01-10
CA2671292C (en) 2013-06-11
BRPI0902456A2 (en) 2010-04-20
CN101637240B (en) 2013-09-18
AU2009201600A1 (en) 2010-02-11
EP2336458A1 (en) 2011-06-22

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