EP2335523A1 - Dispositif de bourrage et procédé de rembourrage de faisceaux de soies dans un corps de brosse - Google Patents

Dispositif de bourrage et procédé de rembourrage de faisceaux de soies dans un corps de brosse Download PDF

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Publication number
EP2335523A1
EP2335523A1 EP09015590A EP09015590A EP2335523A1 EP 2335523 A1 EP2335523 A1 EP 2335523A1 EP 09015590 A EP09015590 A EP 09015590A EP 09015590 A EP09015590 A EP 09015590A EP 2335523 A1 EP2335523 A1 EP 2335523A1
Authority
EP
European Patent Office
Prior art keywords
fixing element
base body
fixing
stuffing
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09015590A
Other languages
German (de)
English (en)
Other versions
EP2335523B1 (fr
Inventor
Jörg Battefeld
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schlesinger Maschinenbau GmbH
Original Assignee
Schlesinger Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schlesinger Maschinenbau GmbH filed Critical Schlesinger Maschinenbau GmbH
Priority to EP09015590.4A priority Critical patent/EP2335523B1/fr
Priority to ES09015590T priority patent/ES2427599T3/es
Priority to PL09015590T priority patent/PL2335523T3/pl
Priority to BRPI1005528-2A priority patent/BRPI1005528A2/pt
Priority to CN201010593241.3A priority patent/CN102100442B/zh
Publication of EP2335523A1 publication Critical patent/EP2335523A1/fr
Priority to HK11110316.3A priority patent/HK1155921A1/zh
Application granted granted Critical
Publication of EP2335523B1 publication Critical patent/EP2335523B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/04—Machines for inserting or fixing bristles in bodies
    • A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
    • A46B3/16—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by wires or other anchoring means, specially for U-shaped bristle tufts

Definitions

  • the invention relates to a stuffing device for stuffing bundles of bristles into a brush body, wherein a feeding device for supplying wire-shaped fixing material is provided, wherein a cutting device for cutting a fixing element of the wire-shaped fixing material is present, wherein a shaping device for forming the fixing element provided to a molded fixing element wherein there is further provided a feeding means for feeding bundles of bristles, and further comprising a pushing means for pushing a fixing member having a bundle of bristles received in the brush body.
  • the invention also relates to a method for stuffing bristle bundles into a brush body. - By bristling bundles in brush body brushes are produced, which can be used for a variety of purposes. These may be, for example brushes for brooms, cleaning brushes, brushes for personal care or toilet brushes.
  • the cutting device for cutting a fixing element consists in the known stuffing devices usually from a linearly movable cutting blade. Also in the molding apparatus for producing normally U-shaped fixing elements, a linearly movable mold element is common. Furthermore, the U-shaped fixing element is pushed into the brush body with a picked bristle bundle by means of a linearly reciprocating jack.
  • the known stuffing devices thus work with three translational steps, the relative are complex to control and make the stuffing device prone to failure.
  • the receptacle for the fixation element to be cut off is generally arranged in the guide channel for the jack so that the jack must first be moved back behind the receptacle after being pushed before further fixing material can be tracked.
  • the known stuffing devices have a relatively low clock frequency or operating speed.
  • the invention the technical problem of specifying a stuffing device of the type mentioned above, which works simple and inexpensive and is constructed and can be operated at high clock frequency or operating speed. Furthermore, the invention is the technical problem of specifying a corresponding method.
  • the invention teaches a stuffing device for stuffing bundles of bristles into a brush body, wherein a feeding device for supplying wire-shaped or band-shaped fixing material is provided, wherein a cutting device for cutting a fixing element, in particular a linear fixing element of the wire-shaped or band-shaped Fixing material is present, further comprising a feed device for supplying bundles of bristles, wherein further comprises a thrust device or a stuffing device for pushing a fixing element with a received bristle bundle in the brush body, wherein a rotatable or rotating base body is provided, wherein on the rotatable base body, a cutting element is connected and wherein upon rotation of this base body, the fixing element, in particular the linear fixing element with the cutting element of the fixing material is separable (cutting device) and or wherein a shaping device for forming the fixing element, in particular of the linear fixing element is provided to a molded fixing element and wherein for this purpose a mold element is connected to the rotatable base
  • each fixing element is assigned a bundle of bristles, which bundle of bristles is fixed to the fixing element on the brush body.
  • a fixing element is pushed or stuffed with an associated bristle bundle into a receiving opening or into a receiving hole in the brush body.
  • the two halves of the bristle bundle are erected in this stuffing or piercing and protrude after fixing from the receiving opening or from the receiving hole.
  • both the cutting element and the mold element is connected to the rotatable base body, so that upon rotation of the base body, a fixing element is cut off and is deformed by the mold element.
  • the rotatable base body with attached cutting element and attached form element is then both the cutting device and the molding device the stuffing device according to the invention. It is within the scope of the invention that take place during a rotation of the base body both the cutting and the forming of the fixing element.
  • the supplied fixation material is recommended to be metal wire.
  • the fixing material is preferably fed linearly and the cutting device is preferably used to cut off an initially linear fixing element from the fixing material.
  • the supplied fixation material and the fixing element cut off from it are expediently accommodated in a receptacle of the stuffing device. It is within the scope of the invention that the first not yet deformed fixing element or the linear fixing element is brought with the molding device or with the mold element in a form intended for the injection process.
  • a particularly preferred embodiment of the invention is characterized in that the fixing element, in particular the linear fixing element with the molding device or with the mold element connected to the rotatable base body is deformed into a U-shaped fixing element.
  • the deformed fixing element then has a U-base and two U-legs connected thereto. It is within the scope of the invention that the tips of the U-legs of the U-shaped fixing element are pushed into the bottom / bottom of a receiving opening or a receiving hole of the brush body and that the associated bristle bundle is fixed in this way on the brush body.
  • the effective cutting edge of the cutting element is arranged in the rotational direction of the base body in front of the molding element, so that first the fixing element, in particular the linear fixing element is cut off from the wire-shaped fixing material and then the Fixing element is deformed, in particular to the U-shaped fixing element is deformed. It is therefore within the scope of the invention that the cutting and then the shaping of the fixing element takes place first in chronological order.
  • the cutting element is expediently a cutting blade.
  • a particularly well-proven embodiment of the invention is characterized in that the rotatable base body is designed as a cylindrical drum or cylindrical roller and that the mold element and / or the cutting element projects outward from the cylinder jacket surface of the drum or roller.
  • the molding element is preferably a molding nose protruding from the cylinder jacket surface.
  • the base body could also be polygonal in shape, for example square, in terms of its circumference.
  • the base body rotates during operation of the device with the same direction of rotation or direction of rotation, in particular continuously with the same direction of rotation or direction of rotation. This ensures a high clock frequency or operating speed.
  • the stuffing device according to the invention is designed with the proviso that after cutting a fixing element and after forming the fixing element of the base body rotates further with the same direction of rotation or direction of rotation and that during this washerrot Schlierens further wire-shaped fixation material of the recording fed is and then after a revolution of the base body another fixation element can be cut off and formed.
  • the rotatable base body executes an oscillating rotational movement during operation of the device.
  • Oscillating rotation here means that the base body rotates alternately over at least a part of a full revolution in the direction of rotation and rotates over at least part of a full revolution against the direction of rotation. It is within the scope of the invention that the cutting and shaping of the fixing element takes place during rotation of the base body in the direction of rotation.
  • the fixing material or a fixing element cut off from the fixing material be received in a receptacle arranged in front of a deformation channel.
  • the molding element connected to the rotating base body presses the fixing element into the deformation channel with the proviso that the fixing element is deformed, in particular is deformed into a U-shaped fixing element.
  • a fixing element or linear fixing element accommodated in the receptacle is arranged perpendicularly or substantially perpendicular to the longitudinal direction of the deformation channel.
  • the width of the deformation channel of the length or approximately the length of the U-base of a U-shaped fixing element corresponds and that the impressions of the linear fixing element in the deformation channel by means of the mold element is made with the proviso that the end portions of the linear Fixing element to the two U-legs of the U-shaped fixing element are erected relative to the U-base.
  • the linear fixing element is arranged in the receptacle centered in front of the entrance of the deformation channel, so that the central region of the fixing element, which forms the U-base after deformation, is arranged as exactly as possible in front of the opening of the deformation channel.
  • the pusher comprises a guided in a guide channel jack, with which jack a deformed fixing element in the brush body or in a receiving hole of the brush body is ein constructivebar.
  • a particularly preferred embodiment of the invention is characterized in that the deformed fixing element can be transferred or inserted into the guide channel with the mold element connected to the rotating base body.
  • the jack in the associated guide channel back and forth and is expediently at high speed. The recommended procedure is as follows: The impact tongue detects a deformed fixing element introduced into the guide channel during an impact movement and pushes it towards the brush body. On the way to Bürstengroper a bundle of bristles is added.
  • the front end of the jack acts on the U-base of a U-shaped fixing element and that the U-legs are aligned in the direction of brush body during the injection process.
  • the jack moves back and another deformed fixing element is inserted into the guide channel.
  • the jack pushes the fixing element as described above back into the Brush body and so on. With each pushing movement of the jack in the direction of the brush body, therefore, a fixing element with accommodated bristle bundle is transferred to the brush body.
  • the deformation channel is directly connected to the guide channel.
  • Empfohlenehab a deformed fixing element by means of the molding element through the deformation channel in the guide channel of the pusher can be inserted.
  • the deformation channel is expediently circular arc-shaped.
  • a particularly preferred embodiment of the invention is characterized in that the guide channel is arranged with the guided therein jack on another level than the recording for the fixing material or for the fixing element cut therefrom.
  • the guide channel with the jack is arranged below the receptacle for the fixation material or for the fixing element cut off thereof in horizontally arranged guide channel or horizontally arranged jack.
  • the height separation of the recording of the guide channel with the jack allows in particular that the supply of the fixing material is independent of the insertion process for the fixing element. During a push-in process, therefore, further fixation material for the next impact process can already be introduced into the receptacle.
  • the base body continues to rotate continuously with the same direction of rotation, so that one revolution after the preceding cutting and forming operation already rotates the cutting element and the forming element for the next cutting operation and molding operation on the introduced into the receptacle fixing material are available.
  • both the cutting element and the mold element is firmly connected to the base body and not movable relative to the base body.
  • the invention further teaches a method for stuffing bundles of bristles into a brush body, wherein wire-shaped fixing material is inserted into a receptacle, wherein a linear fixing element is cut off from this in the receptacle recorded fixation material with a cutting element connected to a rotating base body, wherein this linear fixing element is deformed with a mold element connected to the rotating base body, wherein the deformed fixation member is transferred to a butt assembly arranged at a different height level than the receptacle, the deformed fixation member being pushed into the brush body with the bumper, and a bristle bundle is supplied to the deformed fixation member prior to the bumping and wherein during the aforementioned push-in process, on the one hand, further fixing material is inserted or pushed into the receptacle and, on the other hand, the base body continues to rotate with the connected cutting element and the connected mold element.
  • the base body continues to rotate in the same direction of rotation or direction of rotation, in particular continuously.
  • Another embodiment is characterized that the base body performs an oscillating rotational movement or performs an oscillating rotational movement during further rotation.
  • the stuffing device according to the invention operates continuously or that the inventive method is operated continuously.
  • the jack of the pusher is reciprocated for a plurality of poking operations, preferably at high speed, while the base body continues to rotate with cutter and former, preferably continues to rotate with the same direction of rotation, and most preferably continuously rotates with the same direction of rotation. It is understood that the operations of cutting and shaping as well as interference are coordinated with each other and that the rotational speed of the base body on the one hand and the injection frequency of the jack on the other hand are controlled accordingly.
  • the invention is based first of the recognition that the stuffing device according to the invention compared to the known from practice or from the prior art stuffing devices in their construction and in their operation is much easier or less complex.
  • the three translational movements required in the known stuffing devices for cutting, shaping and piercing are replaced according to the invention by only one rotational movement and one translational movement. This simplifies the functioning and in particular the control or regulation of the stuffing device.
  • the invention is further based on the finding that the stuffing device according to the invention or the method according to the invention can operate at a significantly higher operating speed than the stuffing devices known from the prior art.
  • the invention is based primarily on the recognition that it is advantageous if the receptacle for the fixing material and the location of the cutting and shaping of the guide channel with the jack is arranged separately.
  • fixing material can be tracked already, although the injection process is not yet finished.
  • the device according to the invention can be realized with relatively simple measures and thus also with relatively low costs.
  • the figures show a stuffing device for stuffing bristle bundles 1 into a brush body 2.
  • This stuffing device initially has a feeding device 3 for feeding wire-shaped fixing material 4.
  • the wire-shaped fixing material 4 may be a thin metal wire.
  • linear fixing elements 6 are cut in the form of short linear pieces of wire with a cutting element 5 or cutting knife.
  • the linear fixing elements 6 or the short linear wire pieces are deformed into U-shaped fixing elements 8.
  • Such a U-shaped fixing element 8 is then pushed with the jack 9 of a pusher 10 in a receiving hole 11 of the brush body 2.
  • a bristle bundle 1 is fed to the U-shaped fixing element 8 with the feed device 12.
  • This bristle bundle 1 is then fixed with the U-shaped fixing element 8 on the brush body 2 and in the receiving hole 11 of the brush body 2.
  • fixing material 4 in the form of metal wire is fed to a receptacle 13.
  • the receptacle 13 is arranged in the area of action of a base body 14 rotating continuously in the same direction of rotation.
  • the cutting element 5 is connected, with the rotation of the base body 14, a linear fixing element 6 is cut off from the fixing material 4.
  • the recorded in the receptacle 13 linear fixing element 6 is deformed by the mold element 7 also connected to the rotating base body 14.
  • the linear fixing element 6 is arranged in the receptacle 13 perpendicular to a deformation channel 15.
  • This linear fixing element 6 is pressed by the rotating mold element 7 in the deformation channel 15, so that the two ends of the linear fixing element 6 upright U-legs 16 of a U-shaped fixing element 8.
  • the linear fixing element 6 is arranged centered in front of the deformation channel 15, so that during deformation By means of the molding element 7 equal length U-leg 16 result.
  • the mold element 7 which rotates with the base body 14 acts on the U-base 17 of the U-shaped fixing element 8 and pushes this fixing element 8 through the deformation channel 15 into the guide channel 18 of the push device 10.
  • the deformation channel 15 is expediently and in the form of a circular arc.
  • the transferred into the guide channel 18 U-shaped fixing element 8 is then pushed with the jack 9 of the pusher 10 in the brush body 2.
  • the jack 9 acts on the U-base 17 of the U-shaped fixing element 8 and the tips of the U-legs 16 point toward the brush body 2.
  • the U-shaped fixing element 8 with the feeding device 12 a bristle bundle. 1 fed.
  • the bristle bundle 1 then expediently abuts against the U-base 17 of the U-shaped fixing element 8, and when the two U-legs 16 of the fixing element 8 are pushed in, the two halves of the bristle bundle 1 align and protrude from the associated receiving hole 11 of the brush body 2 out. In this way, the bristle bundle 1 is fixed to the brush body 2 by means of the U-shaped fixing element 8.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Brushes (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
EP09015590.4A 2009-12-17 2009-12-17 Dispositif de bourrage et procédé de rembourrage de faisceaux de soies dans un corps de brosse Active EP2335523B1 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP09015590.4A EP2335523B1 (fr) 2009-12-17 2009-12-17 Dispositif de bourrage et procédé de rembourrage de faisceaux de soies dans un corps de brosse
ES09015590T ES2427599T3 (es) 2009-12-17 2009-12-17 Dispositivo de encaje y procedimiento para el encaje de haces de cerdas en un cuerpo de cepillo
PL09015590T PL2335523T3 (pl) 2009-12-17 2009-12-17 Urządzenie wtykające i sposób wtykania pęczków włosia w korpus szczotki
BRPI1005528-2A BRPI1005528A2 (pt) 2009-12-17 2010-12-15 dispositivo de socar e processo para socagem de feixes de cerdas em um corpo de escova
CN201010593241.3A CN102100442B (zh) 2009-12-17 2010-12-17 用于将刷毛束填入刷子体中的填塞装置及方法
HK11110316.3A HK1155921A1 (zh) 2009-12-17 2011-09-30 用於將刷毛束填入刷子體中的填塞裝置及方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP09015590.4A EP2335523B1 (fr) 2009-12-17 2009-12-17 Dispositif de bourrage et procédé de rembourrage de faisceaux de soies dans un corps de brosse

Publications (2)

Publication Number Publication Date
EP2335523A1 true EP2335523A1 (fr) 2011-06-22
EP2335523B1 EP2335523B1 (fr) 2013-06-12

Family

ID=42235840

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09015590.4A Active EP2335523B1 (fr) 2009-12-17 2009-12-17 Dispositif de bourrage et procédé de rembourrage de faisceaux de soies dans un corps de brosse

Country Status (6)

Country Link
EP (1) EP2335523B1 (fr)
CN (1) CN102100442B (fr)
BR (1) BRPI1005528A2 (fr)
ES (1) ES2427599T3 (fr)
HK (1) HK1155921A1 (fr)
PL (1) PL2335523T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102894650A (zh) * 2012-09-27 2013-01-30 扬州鼎威制刷机械有限公司 一种植毛机

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2486383A (en) * 1943-03-24 1949-11-01 John G Baumgartner Brushmaking machine
DE950364C (de) * 1953-08-23 1956-10-11 Zahoransky Anton Fa Stopfwerkzeug fuer Buersten-Stopfmaschinen
GB1065111A (en) * 1963-07-12 1967-04-12 Zahoransky Heinz Filling tool for brush filling machines
GB1590759A (en) * 1976-12-01 1981-06-10 Zahoransky H Manufacture of brushes

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201119557Y (zh) * 2007-07-31 2008-09-24 沙郎斯基股份公司 毛刷制造机
CN201150344Y (zh) * 2007-10-25 2008-11-19 沙郎斯基股份公司 制刷机
DE102007052320B4 (de) * 2007-10-31 2016-08-11 Zahoransky Ag Bürstenherstellungsmaschine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2486383A (en) * 1943-03-24 1949-11-01 John G Baumgartner Brushmaking machine
DE950364C (de) * 1953-08-23 1956-10-11 Zahoransky Anton Fa Stopfwerkzeug fuer Buersten-Stopfmaschinen
GB1065111A (en) * 1963-07-12 1967-04-12 Zahoransky Heinz Filling tool for brush filling machines
GB1590759A (en) * 1976-12-01 1981-06-10 Zahoransky H Manufacture of brushes

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102894650A (zh) * 2012-09-27 2013-01-30 扬州鼎威制刷机械有限公司 一种植毛机

Also Published As

Publication number Publication date
EP2335523B1 (fr) 2013-06-12
BRPI1005528A2 (pt) 2013-04-09
HK1155921A1 (zh) 2012-06-01
CN102100442A (zh) 2011-06-22
PL2335523T3 (pl) 2013-12-31
ES2427599T3 (es) 2013-10-31
CN102100442B (zh) 2015-07-22

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