EP2328626A2 - Pansement dotée d'une couche de mousse de polyurethane et une couche de couverture en polymère thermoplastique - Google Patents
Pansement dotée d'une couche de mousse de polyurethane et une couche de couverture en polymère thermoplastiqueInfo
- Publication number
- EP2328626A2 EP2328626A2 EP09778394A EP09778394A EP2328626A2 EP 2328626 A2 EP2328626 A2 EP 2328626A2 EP 09778394 A EP09778394 A EP 09778394A EP 09778394 A EP09778394 A EP 09778394A EP 2328626 A2 EP2328626 A2 EP 2328626A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- weight
- foam
- mol
- polyurethane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920005830 Polyurethane Foam Polymers 0.000 title claims abstract description 15
- 239000011496 polyurethane foam Substances 0.000 title claims abstract description 15
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 13
- 239000006260 foam Substances 0.000 claims abstract description 67
- 239000002131 composite material Substances 0.000 claims abstract description 46
- 239000000203 mixture Substances 0.000 claims abstract description 41
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229920002635 polyurethane Polymers 0.000 claims abstract description 29
- 239000004814 polyurethane Substances 0.000 claims abstract description 29
- 229920003009 polyurethane dispersion Polymers 0.000 claims abstract description 29
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 17
- 229920001400 block copolymer Polymers 0.000 claims abstract description 13
- 238000005187 foaming Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- -1 hydrocarbon sulfonates Chemical class 0.000 claims description 57
- 125000000129 anionic group Chemical group 0.000 claims description 53
- 229920005862 polyol Polymers 0.000 claims description 39
- 239000003795 chemical substances by application Substances 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 150000003077 polyols Chemical class 0.000 claims description 32
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 26
- 150000001875 compounds Chemical class 0.000 claims description 24
- 239000004417 polycarbonate Substances 0.000 claims description 20
- 229920000515 polycarbonate Polymers 0.000 claims description 20
- 229920000570 polyether Polymers 0.000 claims description 17
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 230000035699 permeability Effects 0.000 claims description 12
- 239000005056 polyisocyanate Substances 0.000 claims description 12
- 229920001228 polyisocyanate Polymers 0.000 claims description 12
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 10
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 9
- 239000000194 fatty acid Substances 0.000 claims description 9
- 229930195729 fatty acid Natural products 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- 239000011541 reaction mixture Substances 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- 125000001931 aliphatic group Chemical group 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 229920000058 polyacrylate Polymers 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- 230000036961 partial effect Effects 0.000 claims description 6
- DFQDHMNSUGBBCW-UHFFFAOYSA-N 1,4-diamino-1,4-dioxobutane-2-sulfonic acid Chemical class NC(=O)CC(C(N)=O)S(O)(=O)=O DFQDHMNSUGBBCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000005058 Isophorone diisocyanate Substances 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 5
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- 230000003472 neutralizing effect Effects 0.000 claims description 5
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 4
- 125000003010 ionic group Chemical group 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 239000002537 cosmetic Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920003232 aliphatic polyester Polymers 0.000 claims description 2
- 229920000193 polymethacrylate Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 94
- 206010052428 Wound Diseases 0.000 description 44
- 208000027418 Wounds and injury Diseases 0.000 description 44
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 21
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 21
- 239000006185 dispersion Substances 0.000 description 19
- 239000010408 film Substances 0.000 description 19
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 14
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- 239000007858 starting material Substances 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 10
- 239000012528 membrane Substances 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- 239000002562 thickening agent Substances 0.000 description 9
- 229920005682 EO-PO block copolymer Polymers 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 150000002009 diols Chemical class 0.000 description 7
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 5
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 5
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 5
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 5
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 4
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical class [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 4
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 4
- 150000007942 carboxylates Chemical group 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- 239000004872 foam stabilizing agent Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- 229920000909 polytetrahydrofuran Polymers 0.000 description 4
- 235000013772 propylene glycol Nutrition 0.000 description 4
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- CNPURSDMOWDNOQ-UHFFFAOYSA-N 4-methoxy-7h-pyrrolo[2,3-d]pyrimidin-2-amine Chemical compound COC1=NC(N)=NC2=C1C=CN2 CNPURSDMOWDNOQ-UHFFFAOYSA-N 0.000 description 3
- 239000004971 Cross linker Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229920001730 Moisture cure polyurethane Polymers 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 3
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- WEHWNAOGRSTTBQ-UHFFFAOYSA-N dipropylamine Chemical compound CCCNCCC WEHWNAOGRSTTBQ-UHFFFAOYSA-N 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 150000002763 monocarboxylic acids Chemical class 0.000 description 3
- QHJABUZHRJTCAR-UHFFFAOYSA-N n'-methylpropane-1,3-diamine Chemical compound CNCCCN QHJABUZHRJTCAR-UHFFFAOYSA-N 0.000 description 3
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 150000003141 primary amines Chemical class 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 150000003512 tertiary amines Chemical class 0.000 description 3
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- OOCCDEMITAIZTP-QPJJXVBHSA-N (E)-cinnamyl alcohol Chemical compound OC\C=C\C1=CC=CC=C1 OOCCDEMITAIZTP-QPJJXVBHSA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 2
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- GHPVDCPCKSNJDR-UHFFFAOYSA-N 2-hydroxydecanoic acid Chemical compound CCCCCCCCC(O)C(O)=O GHPVDCPCKSNJDR-UHFFFAOYSA-N 0.000 description 2
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 2
- NNLRDVBAHRQMHK-UHFFFAOYSA-N 3-(2-aminoethylamino)propanoic acid Chemical compound NCCNCCC(O)=O NNLRDVBAHRQMHK-UHFFFAOYSA-N 0.000 description 2
- HYEOYFUOERFWIX-UHFFFAOYSA-N 3-(7-methyloctoxy)propan-1-amine Chemical compound CC(C)CCCCCCOCCCN HYEOYFUOERFWIX-UHFFFAOYSA-N 0.000 description 2
- UDZFEGOYTOHDHK-UHFFFAOYSA-N 3-ethyl-1-N-methylpentane-1,3-diamine Chemical compound CCC(N)(CC)CCNC UDZFEGOYTOHDHK-UHFFFAOYSA-N 0.000 description 2
- RDFQSFOGKVZWKF-UHFFFAOYSA-N 3-hydroxy-2,2-dimethylpropanoic acid Chemical compound OCC(C)(C)C(O)=O RDFQSFOGKVZWKF-UHFFFAOYSA-N 0.000 description 2
- HNVRRHSXBLFLIG-UHFFFAOYSA-N 3-hydroxy-3-methylbut-1-ene Chemical compound CC(C)(O)C=C HNVRRHSXBLFLIG-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PJWWRFATQTVXHA-UHFFFAOYSA-N Cyclohexylaminopropanesulfonic acid Chemical compound OS(=O)(=O)CCCNC1CCCCC1 PJWWRFATQTVXHA-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000004472 Lysine Substances 0.000 description 2
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- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
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- C08G18/722—Combination of two or more aliphatic and/or cycloaliphatic polyisocyanates
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L71/02—Polyalkylene oxides
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F2013/00361—Plasters
- A61F2013/00727—Plasters means for wound humidity control
- A61F2013/00731—Plasters means for wound humidity control with absorbing pads
- A61F2013/0074—Plasters means for wound humidity control with absorbing pads containing foams
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F2013/00361—Plasters
- A61F2013/00855—Plasters pervious to air or vapours
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0008—Foam properties flexible
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
Definitions
- the present invention relates to a layer composite, suitable as a wound dressing, comprising a foam layer and a cover layer, wherein the cover layer comprises a thermoplastic polymer and is at least partially directly connected to the foam layer. It further relates to a method for producing such a layer composite and its use, for example as a wound dressing.
- wound dressings can be provided on the outside with a protective cover foil.
- This cover sheet can provide germ proof, seal against exudate exiting the wound while permitting water vapor permeability of the wound dressing. So far, the cover sheet must be connected by means of an adhesive with the foam layer.
- an adhesive however, has disadvantages.
- the application of an adhesive layer means additional labor and material costs and thus additional costs in the production of a wound dressing.
- the adhesive may adversely affect the permeability to water vapor.
- the adhesive can also influence the thermal deformability of the wound dressing.
- WO 2007/115696 discloses a process for the preparation of polyurethane foams for wound treatment in which a composition containing a polyurethane dispersion and specific coagulants is foamed and dried.
- the polyurethane dispersions can be obtained, for example, by reacting isocyanate-functional prepolymers of organic polyisocyanates and polymeric polyols having number average molecular weights of from 400 g / mol to 8000 g / mol and OH functionalities of from 1.5 to 6 and optionally with hydroxy-functional compounds having molecular weights of 62 g / mol to 399 g / mol and, if appropriate, isocyanate-reactive, anionic or potentially anionic and optionally nonionic hydrophilicizing agents.
- the free NCO groups of the prepolymer are then wholly or partially optionally with amino-functional compounds having molecular weights of 32 g / mol to 400 g / mol and reacted with arninofunktionellen, anionic or potentially anionic hydrophilicizing agents with chain extension.
- the prepolymers are dispersed in water before, during or after this step.
- Optionally contained potentially ionic groups are converted by partial or complete reaction with a neutralizing agent in the ionic form.
- EP 0 485 657 discloses a dressing for wounds or skin ulcers.
- the overlay includes a semi-permeable polyurethane film and a plurality of concentric polyethylene foam rings.
- the application of the foam rings to a semipermeable thin film allows the influence on the moisture / vapor permeability properties of the wound dressing. These can be tailored to the wound environment.
- the semipermeable thin film is bonded to the upper surface of a ring. It is further disclosed that this connection is achieved by means of an adhesive.
- DE 103 01 835 discloses a plaster with a printed wound dressing and a transparent fixing film.
- the wound dressing can be individually printed and molded in particular taking into account the contours of imprinted motifs.
- the one-sided adhesive on the wound-facing side fixing film overlaps the wound dressing at least on two sides and is made of transparent material, whereby the cosmetic impairment is reduced by the plaster substantially to the size of the wound dressing.
- the protruding adhesive transparent fixation foil provides a good hold, with additional segmentation even in problematic skin regions. Also disclosed are a method of making this patch, its application, and methods of use.
- the transparent fixing foil may consist of polyurethane. According to the teaching of this publication, the transparent fixing film material is provided on the wound-facing side with a transparent adhesive, which on the one hand ensures the fixation of the plaster on the skin and on the other hand for the fixation of the wound dressing on the fixing film.
- the invention therefore proposes a layer composite, suitable as a wound dressing, comprising a foam layer and a cover layer, wherein the cover layer comprises a thermoplastic polymer and is at least partially directly connected to the foam layer and wherein the foam layer comprises a polyurethane foam obtained by comprising a composition an aqueous, anionically hydrophilicized polyurethane dispersion (I) is foamed and dried.
- the foam layer comprises a foam which is obtainable from a foamed polyurethane dispersion.
- This foam layer is applied to the wound to be covered.
- this foam has a microporous, at least partially open-pore structure with cells communicating with each other.
- the cover layer of the layer composite according to the invention comprises a thermoplastic polymer.
- a thermoplastic polymer By this is meant first a polymer which, when repeatedly heated and cooled in the temperature range typical of the material for processing and application, remains thermoplastic.
- thermoplastic By thermoplastic is meant the property of a plastic to soften in a typical temperature range for him repeatedly in the heat and harden on cooling and be repeatedly formed in the softened state by flow, for example as a molded part, extrudate or forming part to semifinished or articles.
- the cover layer is embodied as a semipermeable membrane, that is to say as a membrane which retains liquid exiting from the wound through the foam layer and water from the outside, but allows water vapor to pass through.
- the cover layer and the foam layer are at least partially directly connected to one another. This means that there are areas in the layer composite in which the two layers lie directly on top of each other. In these areas, the layer composite is characterized precisely by the fact that no adhesive between the foam layer and the cover layer is present.
- the polyurethane dispersion (I) comprises polyurethanes, free isocyanate groups being at least partially reacted with anionic or potentially anionic hydrophilicizing agents.
- hydrophilizing agents are compounds which have isocyanate-reactive functional groups such as amino, hydroxy or thiol groups and furthermore acid or acid anion groups such as carboxylate, sulfonate or phosphonate groups.
- the selection of the foam layer and the cover layer according to the invention makes it possible to obtain wound dressings provided with a protective, cover and / or membrane film which can be produced in fewer passes by eliminating the requirement for an adhesive layer. Nevertheless, the adhesion of the layers to each other is sufficient.
- the layered composites can also be further processed after their production by means of thermal deformation, so that a wide variety of forms for the wound dressings can be achieved.
- the composition from which the polyurethane foam of the foam layer is obtained further comprises additives selected from the group comprising fatty acid amides, sulfosuccinamides, hydrocarbon sulfonates, hydrocarbon hydrosulfates, fatty acid salts, alkylpolyglycosides and / or ethylene oxide / propylene oxide block copolymers.
- Such additives may act as foaming agents and / or foam stabilizers.
- the lipophilic group preferably contains> 12 to ⁇ 24 carbon atoms.
- Suitable alkyl polyglycosides are obtainable, for example, by reacting relatively long-chain monoalcohols (> 4 to ⁇ 22 C atoms in the alkyl radical) with mono-, di- or polysaccharides.
- the fatty acid amides are preferably those based on mono- or di (C 2 / C 3 alkanol) amines.
- the fatty acid salts may be, for example, alkali metal salts, amine salts or unsubstituted ammonium salts.
- Such fatty acid derivatives are typically based on fatty acids such as lauric, myristic, palmitic, oleic, stearic, ricinoleic, behenic or arachidic, coconut, tallow, soybean and their hydrogenation products.
- Exemplary foam stabilizers are mixtures of sulfosuccinamides and ammonium stearates, these preferably being> 20% by weight to ⁇ 60% by weight, more preferably> 30% by weight to ⁇ 50% by weight of ammonium stearates and preferably> 40% by weight, to ⁇ 80% by weight, more preferably> 50% by weight to ⁇ 70% by weight of sulfosuccinamides.
- foam stabilizers which can be used by way of example are mixtures of fatty alcohol polyglycosides and ammonium stearates, these preferably being> 20% by weight to ⁇ 60% by weight, particularly preferably> 30% by weight to ⁇ 50% by weight of ammonium stearates and preferably> 40% by weight % to ⁇ 80% by weight, more preferably> 50% by weight to ⁇ 70% by weight of fatty alcohol polyglycosides.
- the ethylene oxide / propylene oxide block copolymers are addition products of ethylene oxide and propylene oxide with OH- or NH-functional starter molecules.
- Suitable starter molecules in principle include water, polyethylene glycols, polypropylene glycols, glycerol, trimethylolpropane, pentaerythritol, ethylenediamine, tolylenediamine, sorbitol, sucrose and mixtures thereof. Preference is given to using di- or trifunctional compounds of the abovementioned type as initiators. Particularly preferred are polyethylene glycol or polypropylene glycol.
- copolymers which are strictly block-wise composed of ethylene oxide or propylene oxide also have individual mixed blocks of EO and PO.
- Such mixed blocks are obtained when mixtures of EO and PO are used in the polyaddition reaction, so that with respect to this block results in a statistical distribution of EO and PO in this block.
- the EO / PO block copolymers used according to the invention preferably have contents of ethylene oxide units of> 5% by weight, particularly preferably> 20% by weight and very particularly preferably> 40% by weight, based on the sum of the ethylene oxide and propylene oxide units present in the copolymer.
- the EO / PO block copolymers used according to the invention preferably have ethylene oxide unit contents of ⁇ 95% by weight, more preferably ⁇ 90% by weight and most preferably ⁇ 85% by weight, based on the sum of the ethylene oxide and propylene oxide units present in the copolymer on.
- the EO / PO block copolymers used according to the invention have number-average molecular weights of ⁇ 1000 g / mol, more preferably> 2000 g / mol, very particularly preferably> 5000 g / mol.
- the EO / PO block copolymers used according to the invention preferably have number-average molecular weights of ⁇ 10000 g / mol, more preferably ⁇ 9500 g / mol, very particularly preferably ⁇ 9000 g / mol.
- An advantage of the use of the EO / PO block copolymers is that the foam obtained has a lower hydrophobicity than when using other stabilizers. As a result, the absorption behavior for liquids can be favorably influenced. In addition, unlike other stabilizers, non-cytotoxic foams are obtained using the EO / PO block copolymers.
- the ethylene oxide / propylene oxide block copolymers have a structure according to the general formula (1): HO (CH 2 CH 2 O) n - (CH 22 CCHHOO) 01 - (CH 2 CH 2 O) n H CH 3
- n is in a range of ⁇ 2 to ⁇ 200
- m is in a range of> 10 to ⁇ 60.
- n is preferably in a range from> 60 to ⁇ 180, more preferably from> 130 to ⁇ 160.
- the value of m is preferably in a range from> 25 to ⁇ 45, more preferably from> 25 to ⁇ 35.
- HLB hydrophilic-lipophilic-balance
- the aqueous, anionically hydrophilic polyurethane dispersion (I) can be obtained by
- polymeric polyols having number average molecular weights of> 400 g / mol to ⁇
- step B wherein further present in the reaction mixture potentially ionic groups by partial or complete reaction with a neutralizing agent in the ionic form is converted.
- Preferred aqueous anionic polyurethane dispersions (I) have a low level of hydrophilic anionic groups, preferably from ⁇ 0.1 to ⁇ 15 milliequivalents per 100 g of solid resin.
- the number-average particle size of the specific polyurethane dispersions is preferably ⁇ 750 nm, particularly preferably ⁇ 500 nm, determined by means of laser correlation spectroscopy.
- the ratio of NCO groups of the compounds of component Al) to NCO-reactive groups such as amino, hydroxy or thiol groups of the compounds of components A2) to A4) is in the preparation of the NCO-functional prepolymer> l, 05 to ⁇ 3 , 5, preferably> 1, 2 to ⁇ 3.0, more preferably> 1.3 to ⁇ 2.5.
- the amino-functional compounds in step B) are used in such an amount that the equivalent ratio of isocyanate-reactive amino groups of these compounds to the free isocyanate groups of the prepolymer> 40% to ⁇ 150%, preferably between> 50% and ⁇ 125%, more preferably between ⁇ 60% and ⁇ 120%.
- Suitable polyisocyanates of component Al) are aromatic, araliphatic, aliphatic or cycloaliphatic polyisocyanates having an NCO functionality of> 2.
- polyisocyanates examples include 1,4-butylene diisocyanate, 1,6-hexamethylene diisocyanate (HDI), isophorone isocyanate (IPDI), 2,2,4- and / or 2,4,4-trimethylhexamethylene diisocyanate, the isomeric bis ( 4,4'-isocyanatocyclohexyl) methanes or mixtures thereof of any isomer content, 1,4-cyclohexylene diisocyanate, 1,4-phenylene diisocyanate, 2,4- and / or 2,6-toluene diisocyanate (TDI), 1,5-naphthylene diisocyanate, 2, 2'- and / or 2,4'- and / or 4,4'-diphenylmethane diisocyanate (MDI), 1,3- and / or 1,4-bis- (2-isocyanato-prop-2-yl) benzene (TMXDI), 1,3-bis (
- modified diisocyanates having a uretdione, isocyanurate, urethane, allophanate, biuret, iminooxadiazinedione and / or oxadiazinetrione structure and unmodified polyisocyanate having more than 2 NCO groups per molecule such as 4 Isocyanatomethyl-l, 8-octane diisocyanate (nonane triisocyanate) or triphenylmethane 4,4 ', 4 "triisocyanate with.
- polyisocyanates or polyisocyanate mixtures of the abovementioned type with exclusively aliphatic and / or cycloaliphatic bound Isocyanate groups and an average NCO functionality of the mixture of ⁇ 2 to ⁇ 4, preferably ⁇ 2 to ⁇ 2.6 and particularly preferably ⁇ 2 to ⁇ 2.4.
- polymeric polyols having a number average molecular weight Mn of> 400 g / mol to ⁇ 8000 g / mol, preferably from> 400 g / mol to ⁇ 6000 g / mol and particularly preferably from> 600 g / mol to ⁇ 3000 g / mol used. These preferably have an OH functionality of> 1.5 to ⁇ 6, particularly preferably from> 1.8 to ⁇ 3, very particularly preferably from> 1.9 to ⁇ 2.1.
- Such polymeric polyols are, for example, polyester polyols, polyacrylate polyols, polyurethane polyols, polycarbonate polyols, polyether polyols, polyester polyacrylate polyols, polyurethane polyacrylate polyols, polyurethane polyester polyols, polyurethane polyether polyols, polyurethane polycarbonate polyols and polyester polycarbonate polyols. These can be used in A2) individually or in any mixtures with each other.
- polyester polyols are polycondensates of di- and optionally tri- and tetraols and di- and optionally tri- and tetracarboxylic acids or hydroxycarboxylic acids or lactones.
- free polycarboxylic acids it is also possible to use the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters of lower alcohols for the preparation of the polyesters.
- diols examples include ethylene glycol, butylene glycol, diethylene glycol, triethylene glycol, polyalkylene glycols such as polyethylene glycol, furthermore 1,2-propanediol, 1,3-
- neopentyl glycol esters with hexanediol (1,6) and isomers, neopentyl glycol and neopentyl glycol hydroxypivalate being preferred.
- polyols can also be used
- Trimethylolpropane, glycerol, erythritol, pentaerythritol, Triemthylolbenzol or trishydroxyethyl isocyanurate be used.
- Suitable dicarboxylic acids are phthalic acid, isophthalic acid, terephthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, cyclohexanedicarboxylic acid, adipic acid, azelaic acid, sebacic acid, glutaric acid, tetrachlorophthalic acid, maleic acid, fumaric acid, itaconic acid, malonic acid, suberic acid, 2-methylsuccinic acid, 3,3-diethylglutaric acid and / or 2 , 2-Dimethylsuccinic be used.
- the acid source used may also be the corresponding anhydrides.
- Preferred acids are aliphatic or aromatic acids of the abovementioned type. Particular preference is given to adipic acid, isophthalic acid and, if appropriate, trimellitic acid.
- Hydroxycarboxylic acids which can be used as reaction additives in the preparation of a hydroxyl-terminated polyester polyol include hydroxycaproic acid, hydroxybutyric acid, hydroxydecanoic acid, hydroxystearic acid and the like.
- Suitable lactones are caprolactone, butyrolactone and homologs. Preference is given to caprolactone.
- hydroxyl-containing polycarbonates preferably polycarbonatediols, having number-average molecular weights Mn of> 400 g / mol to ⁇ 8000 g / mol, preferably ⁇ 600 g / mol to ⁇ 3000 g / mol.
- carbonic acid derivatives such as diphenyl carbonate, dimethyl carbonate or phosgene
- polyols preferably diols.
- diols examples include ethylene glycol, 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, neopentyl glycol, 1,4-bis-hydroxymethylcyclohexane, 2- Methyl-l, 3-propanediol, 2,2,4-Trimethylpentandiol-l, 3, dipropylene glycol, polypropylene glycols, dibutylene glycol, polybutylene glycols, bisphenol A and lactone-modified diols of the aforementioned kind.
- the polycarbonate diol preferably contains> 40% by weight to ⁇ 100% by weight of hexanediol, preferably 1,6-hexanediol and / or hexanediol derivatives.
- hexanediol derivatives are based on hexanediol and have terminal OH groups as well as ester or ether groups.
- Such derivatives are obtainable by reaction of hexanediol with excess caprolactone or by etherification of hexanediol with itself to di- or trihexylenglykol.
- the hydroxyl-containing polycarbonates are preferably built linear.
- polyether polyols can be used.
- Suitable examples are polytetramethylene glycol polyethers, as obtainable by polymerization of tetrahydrofuran by means of cationic ring opening.
- polyether polyols are the addition products of styrene oxide, ethylene oxide,
- Propylene oxide, butylene oxide and / or epichlorohydrin to di- or polyfunctional starter molecules Polyether polyols, based on the at least proportional addition of ethylene oxide to di- or polyfunctional starter molecules, can also be used as component A4) (nonionic hydrophilicizing agents).
- starter molecules examples include water, butyldiglycol, glycerol, diethylene glycol, trimethylolpropane, propylene glycol, sorbitol, ethylenediamine, triethanolamine or 1,4-butanediol.
- Preferred starter molecules are water, ethylene glycol, propylene glycol, 1,4-butanediol, diethylene glycol and butyl diglycol.
- polyurethane dispersions (I) comprise, as component A2), a mixture of polycarbonate polyols and polytetramethylene glycol polyols, in which mixture the proportion of polycarbonate polyols in the mixture is from> 20% by weight to ⁇ 80% by weight and the proportion of polytetramethylene glycol polyols> 20% by weight to ⁇ 80% by weight. Preference is given to a proportion of> 30% by weight to ⁇ 75% by weight of polytetra-methylene glycol polyols and a proportion of> 25% by weight to ⁇ 70% by weight of polycarbonate polyols.
- Particularly preferred is a proportion of> 35% by weight to ⁇ 70% by weight of polytetramethylene glycol polyols and a fraction of> 30% by weight to ⁇ 65% by weight of polycarbonate polyols, in each case with the proviso that the sum of the weight percent of Polycarbonatepolyols and polytetramethylene glycol polyols ⁇ 100% by weight and the proportion of the sum of the polycarbonate polyols and polytetramethylene glycol polyetherpolyols in the component A2) is> 50% by weight, preferably> 60% by weight and particularly preferably> 70% by weight.
- Isocyanate-reactive anionic or potentially anionic hydrophilicizing agents of component B1) are understood as meaning all compounds which have at least one isocyanate-reactive group, such as an amino, hydroxy or thiol group, and at least one
- each R may be a C r C, 2 alkyl, C 5 -C 6 cycloalkyl and / or a C 2 -C 4 hydroxyalkyl which, when interacting with aqueous media enters a pH-dependent dissociation equilibrium and can be charged in this way negative or neutral.
- the isocyanate-reactive anionic or potentially anionic hydrophilicizing agents are isocyanate-reactive amino-functional anionic or potentially anionic hydrophilicizing agents.
- Suitable anionic or potentially anionic hydrophilizing compounds are mono- and diaminocarboxylic acids, mono- and diaminosulfonic acids and mono- and diaminophosphonic acids and their salts.
- anionic or potentially anionic hydrophilicizing agents are N- (2-aminoethyl) - ⁇ -alanine, 2- (2-aminoethylamino) -ethanesulfonic acid, ethylenediamine-propyl- or -butylsulfonic acid, 1,2- or 1,3-propylenediamine -j3-ethylsulfonic acid, glycine, alanine, Taurine, lysine, 3,5-diaminobenzoic acid and the addition product of IPDA and acrylic acid (EP-A 0 916 647, Example 1).
- cyclohexylaminopropanesulfonic acid (CAPS) from WO-A 01/88006 can be used as anionic or potentially anionic hydro
- Preferred anionic or potentially anionic hydrophilicizing agents of component B1) are those of the abovementioned type which have carboxylate or caroboic acid groups and / or sulfonate groups, such as the salts of N- (2-aminoethyl) - ⁇ -alanine, the (2-aminoethylamino) ethanesulfonic acid or the addition product of IPDA and acrylic acid (EP-A 0 916 647, Example 1).
- hydrophilization it is also possible to use mixtures of anionic or potentially anionic hydrophilicizing agents and nonionic hydrophilicizing agents.
- reaction mixture in step A) furthermore comprises:
- the compounds of component A3) have molecular weights of> 62 g / mol to ⁇ 399 g / mol.
- polyols of the stated molecular weight range having up to 20 carbon atoms such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,3-butylene glycol, cyclohexanediol, 1,4 Cyclohexanedimethanol, 1,6-hexanediol, neopentyl glycol, hydroquinone dihydroxyethyl ether, bisphenol A (2,2-bis (4-hydroxyphenyl) propane), hydrogenated bisphenol A, (2,2-bis (4-hydroxycyclohexyl) propane), trimethylolpropane, Glycerol, pentaerythritol and any mixtures thereof are used with each other.
- polyols of the stated molecular weight range having up to 20 carbon atoms such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanedi
- ester diols of the stated molecular weight range, such as ⁇ -hydroxybutyl-e-hydroxycaproic acid ester, ⁇ -hydroxyhexyl- ⁇ -hydroxybutyric acid ester, adipic acid ( ⁇ -hydroxyethyl) ester or terephthalic acid bis ( ⁇ -hydroxyethyl) ester.
- monofunctional, isocyanate-reactive, hydroxyl group-containing compounds in A3).
- monofunctional compounds are ethanol, n-butanol, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, tripropylene glycol monomethyl ether, dipropylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol monobutyl ether, tripropylene glycol monobutyl ether.
- ether 2-ethylhexanol, 1-octanol, 1-dodecanol, 1-hexadecanol.
- Preferred compounds of component A3) are 1,6-hexanediol, 1,4-butanediol, neopentyl glycol and trimethylolpropane.
- reaction mixture in step A) furthermore comprises:
- anionic or potentially anionic hydrophilizing compounds of component A4) are understood to mean all compounds which have at least one isocyanate-reactive group such as an amino, hydroxyl or thiol group and at least one functionality such as -COOTvI + , -SO 3 TVI + , -PO (O "M +) 2 where M + is for example a metal cation, H +, NH 4 +, NHR 3 +, wherein each R is a Ci-Ci 2 -alkyl, C 5 -C 6 - cycloalkyl radical and / or a C 2 - C 4 -Hydroxyalkyl may be, which undergoes a pH-dependent dissociation equilibrium when interacting with aqueous media and may be charged in this way negative or neutral .
- Suitable anionic or potentially anionic hydrophilic compounds are, for example mono- and dihydroxycarboxylic, mono- and Dihydroxysulfonic acids and mono- and dihydroxyphosphonic acids and their salts
- anionic or potentially anionic hydrophilicizing agents l are dimethylolpropionic acid, dimethylolbutyric acid, hydroxypivalic acid, malic acid, citric acid, glycolic acid, lactic acid and the propoxylated adduct of 2-butenediol and NaHSO 3 , as described in DE-A 2 446 440, page 5-9, formula I-III.
- Preferred anionic or potentially anionic hydrophilicizing agents of component A4) are those of the abovementioned type which have carboxylate or carboxylic acid groups and / or sulfonate groups.
- anionic or potentially anionic hydrophilicizing agents are those which contain carboxylate or carboxylic acid groups as ionic or potentially ionic groups, such as dimethylolpropionic acid, dimethylolbutyric acid and hydroxypivalic acid and / or salts thereof.
- Suitable nonionically hydrophilicizing compounds of component A4) are, for example, polyoxyalkylene ethers containing at least one hydroxy or amino group, preferably at least one hydroxy group. Examples of these are the monohydroxy-functional, on average> 5 to ⁇ 70, preferably> 7 to ⁇ 55 ethylene oxide units per molecule having Polyalkylenoxidpolyetheralkohole as are accessible by alkoxylation of suitable starter molecules. These are either pure polyethylene oxide ethers or mixed polyalkylene oxide ethers, , ,
- Preferred polyethylene oxide ethers of the abovementioned type are monofunctional mixed polyalkylene oxide polyethers which have> 40 mol% to ⁇ 100 mol% of ethylene oxide and> 0 mol% to ⁇ 60 mol% of propylene oxide units.
- Preferred nonionically hydrophilicizing compounds of component A4) are those of the abovementioned type, which are block (co) polymers which are prepared by blockwise addition of alkylene oxides to suitable initiators.
- Suitable starter molecules for such nonionic hydrophilicizing agents are saturated monoalcohols, such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, the isomeric pentanols, hexanols, octanols and nonanols, n-decanol, n-dodecanol, n-butanol.
- monoalcohols such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, the isomeric pentanols, hexanols, octanols and nonanols, n-decanol, n-dodecanol, n-butanol.
- Alkylene oxides which are suitable for the alkoxylation reaction are, in particular, ethylene oxide and propylene oxide, which can be used in any desired order or even as a mixture in the alkoxylation reaction.
- the free NCO groups of the prepolymers are further reacted completely or partially in step B)
- component B2 can di- or polyamines such as 1, 2-ethylenediamine, 1,2- and 1,3-diamino propane, 1, 4-diaminobutane, 1,6-diaminohexane, isophoronediamine, isomer mixtures of 2,2,4 - and 2,4,4-trimethylhexamethylenediamine, 2-methyl pentamethylene diamine, diethylene triamine, triaminononane, 1,3- and 1,4-xylylenediamine, ⁇ , ⁇ ( ⁇ ', ⁇ -tetramethyl-l l, 3- and -1.4 -xylylenediamine and 4,4-diaminodicyclohexylmethane and / or dimethylethylenediamine.
- hydrazine as well as hydrazides such as adipic dihydrazide.
- component B2 compounds which, in addition to a primary amino group, also have secondary amino groups or in addition to an amino group (primary or secondary) also OH groups, can be used.
- primary / secondary amines such as diethanolamine, 3-amino-1-methylaminopropane, 3-amino-1-ethylaminopropane, 3-amino-1-cyclohexylaminopropane, 3-amino-1-methylaminobutane, alkanolamines such as N-aminoethylethanolamine , Ethanolamine, 3-aminopropanol, neopentanolamine.
- component B2) also monofunctional isocyanate-reactive amine compounds are used, such as methylamine, ethylamine, propylamine, butylamine, octylamine, laurylamine, stearylamine, isononyloxypropylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine, N-methylaminopropylamine, diethyl (methyl) aminopropylamine, morpholine , Piperidine or suitable substituted derivatives thereof, amide amines of diprimary amines and monocarboxylic acids, monoketime of diprimary amines, primary / tertiary amines, such as N, N-dimethylaminopropylamine.
- Preferred compounds of component B2) are 1,2-ethylenediamine, 1, 4-diaminobutane and isophoronediamine.
- component Al in the preparation of the aqueous, anionically hydrophilicized polyurethane dispersions (I), the component Al) is selected from the group comprising 1,6-hexamethylene diisocyanate, isophorone diisocyanate and / or the isomeric bis (4, 4'-isocyanatocyclohexyl) methane.
- component A2) comprises a mixture of polycarbonate polyols and polytetramethylene glycol polyols, the proportion of the sum of the polycarbonate polyols and the polytetramethylene glycol polyether polyols on component A2) being> 70% by weight to ⁇ 100% by weight.
- auxiliaries examples include thickeners or thixotropic agents, antioxidants, light stabilizers, emulsifiers, plasticizers, pigments, fillers and / or leveling agents.
- thickeners can be used as thickeners, such as dextrin, starch or cellulose derivatives such as cellulose ethers or hydroxyethylcellulose, polysaccharide derivatives such as gum arabic or guar, organic fully synthetic thickeners based on polyacrylic acids, polyvinylpyrrolidones, poly (meth) acrylic compounds or polyurethanes (associative thickeners) and inorganic thickeners such as bentonites or silicic acids.
- cellulose derivatives such as cellulose ethers or hydroxyethylcellulose
- polysaccharide derivatives such as gum arabic or guar
- organic fully synthetic thickeners based on polyacrylic acids polyvinylpyrrolidones, poly (meth) acrylic compounds or polyurethanes (associative thickeners)
- inorganic thickeners such as bentonites or silicic acids.
- compositions according to the invention may also contain crosslinkers such as unblocked polyisocyanates, amide and amine-formaldehyde resins, phenolic resins, aldehyde and ketone resins such as, for example, phenol-formaldehyde resins, resols, furan resins, urea quartz, carbamic acid ester resins, triazine resins, melamine resins, benzoguanamine resins, cyanamide resins or aniline resins ,
- crosslinkers such as unblocked polyisocyanates, amide and amine-formaldehyde resins, phenolic resins, aldehyde and ketone resins such as, for example, phenol-formaldehyde resins, resols, furan resins, urea quartz, carbamic acid ester resins, triazine resins, melamine resins, benzoguanamine resins, cyanamide resins or aniline resins ,
- the thermoplastic polymer of the cover layer comprises materials selected from the group consisting of polyurethane, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyethers, polyesters, polyamide, polycarbonate, polyether-polyamide copolymers, polyacrylate, polymeth- acrylate and / or polymaleate.
- This is preferably thermoplastic polyurethane (TPU).
- these materials are elastomeric.
- films of such materials which have a thickness of> 5 microns to ⁇ 80 microns, in particular from> 5 microns to ⁇ 60 microns and most preferably from> 10 microns to ⁇ 30 microns.
- the thermoplastic polymer of the cover layer comprises polyurethanes which are selected from the group comprising aliphatic polyester polyurethanes, aromatic polyester polyurethanes, aliphatic polyether polyurethanes and / or aromatic polyether polyurethanes.
- polyurethanes which are selected from the group comprising aliphatic polyester polyurethanes, aromatic polyester polyurethanes, aliphatic polyether polyurethanes and / or aromatic polyether polyurethanes.
- the direct connection between the foam layer and the cover layer has a peel strength of> 0.01 N / mm to ⁇ 0.50 N / mm.
- the peel strength may also range from> 0.03 N / mm to ⁇ 0.30 N / mm or from> 0.05 N / mm to ⁇ 0.20 N / mm.
- the peel strength can be determined by performing 360 ° peel tests on a Zwick universal testing machine at a crosshead speed of 100 mm / min.
- the permeability of the layer composite to water vapor is> 1000 g / 24 h ⁇ m 2 to ⁇ 4000 g / 24 h ⁇ m 2 .
- This permeability to water vapor can also be in a range from> 1500 g / 24 hxm 2 to ⁇ 3000 g / 24 hxm 2 or from> 1800 g / 24 hxm 2 to ⁇ 2500 g / 24 hxm 2 .
- the cover layer a Tightness to water, expressed as a load on the layer of water column, of> 2000 mm.
- This value can also be in a range of> 4000 mm or> 6000 mm.
- the cover layer can have a permeability to water vapor of> 1000 gl 2A h. ⁇ m 2 to ⁇ 8000 g / 24 h * m 2 have. This permeability to water vapor may also be in a range from> 2000 g / 24 hxm 2 to ⁇ 6000 g / 24 hxm 2 or from> 3000 g / 24 hxm 2 to ⁇ 5000 g / 24 hxm 2 .
- the components A1) to A4) and B1) to B2) are used in the following amounts, the individual amounts always adding up to ⁇ 100% by weight:
- component A2 > 55% by weight to ⁇ 90% by weight of component A2);
- the components Al) to A4) and Bl) to B2) are used in the following amounts, the individual amounts always adding up to ⁇ 100% by weight:
- the components A1) to A4) and B1) to B2) are used in the following amounts, the individual amounts always adding up to ⁇ 100% by weight: > 10% by weight to ⁇ 30% by weight of component Al);
- the preparation of the anionically hydrophilicized polyurethane dispersions (T) can be carried out in one or more stages in homogeneous or multistage reaction, in some cases in disperse phase. After complete or partial polyaddition from Al) to A4), a dispersing, emulsifying or dissolving step takes place. This is followed, if appropriate, by a further polyaddition or modification in disperse phase.
- methods such as prepolymer mixing method, acetone method or melt dispersion method can be used.
- the acetone method is used.
- the constituents A2) to A4) and the polyisocyanate component Al) are initially introduced in whole or in part to prepare an isocyanate-functional polyurethane prepolymer and optionally diluted with a water-miscible but isocyanate-inert solvent and cooled to temperatures in the Range of> 50 0 C to ⁇ 120 0 C heated.
- the catalysts known in polyurethane chemistry can be used.
- Suitable solvents are the customary aliphatic, ketofunctional solvents, such as acetone or 2-butanone, which can be added later not only at the beginning of the preparation but also, if appropriate, in some cases. Preference is given to acetone and 2-butanone.
- solvents such as xylene, toluene, cyclohexane, butyl acetate, methoxypropyl acetate, N-methylpyrrolidone, N-ethylpyrrolidone, solvents with ether or ester units can additionally be used and distilled off in whole or in part or completely in the case of N-methylpyrrolidone, N -Ethylpyrrolidone remain in the dispersion.
- no other solvents are preferably used apart from the usual aliphatic, ketofunctional solvents.
- the molar mass Ratio of isocyanate groups to isocyanate-reactive groups for example> 1, 05 to ⁇ 3, 5, preferably> 1, 2 to ⁇ 3.0 and particularly preferably> 1, 3 to ⁇ 2.5.
- bases such as tertiary amines, for example trialkylamines having> 1 to ⁇ 12, preferably> 1 to ⁇ 6 C atoms, more preferably ⁇ 2 to ⁇ 3 C atoms in any alkyl radical or alkali metal bases such as the corresponding hydroxides used.
- alkyl radicals may, for example, also carry hydroxyl groups, as in the case of the dialkylmonoalkanol, alkyldialkanol and trialkanolamines.
- inorganic bases such as aqueous ammonia solution or sodium or potassium hydroxide can also be used as neutralizing agents.
- ammonia triethylamine, triethanolamine, dimethylethanolamine or diisopropylethylamine and also sodium hydroxide and potassium hydroxide, particular preference to sodium hydroxide and potassium hydroxide.
- the molar amount of the bases is between> 50 mol% and ⁇ 125 mol%, preferably between> 70 mol% and ⁇ 100 mol% of the molar amount of the acid groups to be neutralized.
- the neutralization can also take place simultaneously with the dispersion in that the dispersing water already contains the neutralizing agent.
- NH 2 - and / or NH-functional components are partially or completely reacted with the remaining isocyanate groups of the prepolymer.
- the chain extension is preferably carried out in water before dispersion.
- amines B2 For chain termination usually amines B2) with an isocyanate-reactive group such as methylamine, ethylamine, propylamine, butylamine, octylamine, laurylamine,
- Stearylamine isononyloxypropylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine,
- N-methylaminopropylamine diethyl (methyl) aminopropylamine, morpholine, piperidine, or suitable nete substituted derivatives thereof, amide amines from diprimary amines and monocarboxylic acids, monoketime of diprimary amines, primary / tertiary amines, such as N, N-dimethylaminopropylamine used.
- the chain extension of the prepolymers is preferably carried out before the dispersion.
- the aminic components B1) and B2) can optionally be used individually or in mixtures in water or solvent-diluted form in the process according to the invention, wherein in principle any order of addition is possible.
- the diluent content in the chain-extending component used in B) is preferably> 70% by weight to ⁇ 95% by weight.
- the dispersion preferably takes place after the chain extension.
- the dissolved and chain-extended polyurethane polymer is optionally either added to the dispersing water with high shear, such as vigorous stirring, or, conversely, the dispersing water is stirred into the chain-extended polyurethane polymer solutions.
- the water is added to the dissolved chain-extended polyurethane polymer.
- the solvent still present in the dispersions after the dispersion step is then usually removed by distillation. A removal already during the dispersion is also possible.
- the residual content of organic solvents in the polyurethane dispersions (I) is typically ⁇ 1, 0 wt .-%, preferably ⁇ 0.5 wt .-%, based on the total dispersion.
- the pH of the polyurethane dispersions (I) according to the invention is typically ⁇ 9.0, preferably ⁇ 8.5, more preferably less than ⁇ 8.0, and very particularly preferably> 6.0 to ⁇ 7.5.
- the solids content of the polyurethane dispersions (I) is preferably> 40% by weight to ⁇ 70% by weight, particularly preferably> 50% by weight to ⁇ 65% by weight, very particularly preferably> 55% by weight to ⁇ 65% by weight. % and in particular> 60% by weight to ⁇ 65% by weight.
- compositions comprise, based on the dry substance, typically> 80 parts by weight to ⁇ 99.5 parts by weight of dispersion (I),> 0 parts by weight to ⁇ 10 parts by weight of foaming aid,> 0 parts by weight to ⁇ 10 parts by weight of crosslinker and> 0 parts by weight to ⁇ 10 parts by weight of thickener ,
- these compositions according to the invention comprise, based on the dry substance,> 85 parts by weight to ⁇ 97 parts by weight of dispersion (I),> 0.5 parts by weight to ⁇ 7 parts by weight of foaming aid,> 0 parts by weight to ⁇ 5 parts by weight of crosslinking agent and> 0 parts by weight to ⁇ 5 Parts by weight thickener.
- compositions according to the invention based on the dry substance, comprise> 89 parts by weight to ⁇ 97 parts by weight of dispersion (I),> 0.5 part by weight to ⁇ 6 parts by weight of foaming aid,> 0 parts by weight to ⁇ A parts by cross-linker and> 0 parts by weight to ⁇ A parts by weight thickener.
- compositions comprising ethylene oxide / propylene oxide block copolymers as foam stabilizers are listed below. These compositions comprise, based on dry substance,> 80 parts by weight to ⁇ 99.9 parts by weight of dispersion (I) and> 0.1 part by weight to ⁇ 20 parts by weight of the ethylene oxide / propylene oxide block copolymers. Preferably, the compositions comprise, based on dry matter, from> 85 parts by weight to ⁇ 99.5 parts by weight of dispersion (I) and from 0.5 to 15 parts by weight of the ethylene oxide / propylene oxide block copolymers.
- the term "parts by weight” means a relative proportion, but not in the sense of indicating% by weight. Consequently, the numerical sum of the weight fractions can also assume values over 100.
- aqueous binders in the compositions according to the invention.
- Such aqueous binders may for example be composed of polyester, polyacrylate, polyepoxide or other polyurethane polymers.
- the foaming in the inventive method is done by mechanical stirring of the composition at high speeds, by shaking or by relaxation of a propellant gas.
- the mechanical foaming can be carried out with any mechanical stirring, mixing and dispersing techniques. As a rule, this air is entered, but also nitrogen and other gases can be used for this purpose.
- the invention furthermore relates to a method for producing a layer composite according to the present invention, comprising the steps:
- the resulting foam can be applied to a substrate during foaming or immediately thereafter or placed in a mold and dried.
- Particularly suitable as substrates are papers or films which allow a simple detachment of the wound dressing before it is used to cover an injured area.
- the order can be made, for example, by casting or knife coating, but other techniques known per se are possible.
- a multi-layer application with intermediate drying steps is basically also possible. This can then be followed by the application of the cover layer, followed by drying of the layer composite.
- the foam layer is straightened directly onto the cover layer and the still moist layer composite is dried.
- the previously dried foam layer is placed on the previously dried foam layer, the cover layer or on top layer and the resulting layer composite is still tempered.
- the application of the cover layer to the foam layer is carried out in such a way that the cover layer is laminated onto the previously dried foam layer.
- calendering machines can be used for lamination.
- the application of the cover layer takes place here vorteilhafitbook under slight pressure to improve the adhesion of the cover layer to the foam.
- temperatures above 30 ° C. should be used.
- temperatures of> 80 C C to ⁇ 160 0 C preferably from> 100 0 C to ⁇ 150 0 C, more preferably from> 120 0 C to ⁇ 140 0 C.
- temperatures of 200 0 C should not exceeded, otherwise it may cause undesirable yellowing of the foams.
- a two- or multi-stage drying is also possible.
- the drying is usually carried out using known heating and drying equipment, such as (convection) drying cabinets, hot air or IR lamps. Drying by passing the coated substrate over heated surfaces, for example rolls, is also possible.
- heating and drying equipment such as (convection) drying cabinets, hot air or IR lamps. Drying by passing the coated substrate over heated surfaces, for example rolls, is also possible.
- the application and the drying can each be carried out batchwise or continuously, but a completely continuous process is preferred.
- the polyurethane foams can typically have foam densities of> 50 g / liter to ⁇ 800 g / liter, preferably> 100 g / liter to ⁇ 500 g / liter, more preferably> 100 g / liter to ⁇ 350 g / liter ( Mass of all starting materials [in g] based on the foam volume of one liter).
- the polyurethane foams may have a microporous, at least partially open-pore structure with cells which communicate with one another.
- the density of the dried foams is typically below 0.4 g / cm 3 , preferably less than 0.35 g / cm 3 , more preferably> 0.01 g / cm 3 to ⁇ 0.3 g / cm 3 and most preferably is> 0, lg / cm 3 to ⁇ 0.3 g / cm 3 .
- the polyurethane foam layers ie the foam layer and / or the cover layer, after drying typically have a thickness of> 0.1 mm to ⁇ 50 mm, preferably> 0.5 mm to ⁇ 20 mm, particularly preferably> 1 to ⁇ 10 mm, most preferably> 1.5 mm to ⁇ 5 mm.
- the layer composite obtained can finally be deformed under pressure and heating in order to be adapted for its later intended use.
- the invention further provides the use of a layer composite according to the present invention as a sports article, textile article, cosmetic article or wound dressing.
- a wound dressing Preferred is the use as a wound dressing.
- the wound dressing can be shaped so that it can be placed on body parts.
- An example of a body part is the heel, the forehead, the chin, the neck, the iliac crest or the buttocks.
- the body part may for example be a joint.
- the wound dressing is the adapted to the male body part such as the heel or a joint, so for example a finger joint, an elbow joint, a knee joint or an ankle.
- FIG. 1 a cross-sectional view of a layer composite according to the invention
- FIG. 1 shows a cross-sectional view of a layer composite according to the invention.
- the foam layer 10 is designed as a polyurethane foam layer, wherein the polyurethane foam can be obtained as described.
- the cover layer 20, which is embodied as a thermoplastic polyurethane membrane, is in direct contact with the foam layer 10.
- the porous foam of the foam layer 10 can absorb excess exudate from the wound. Water vapor can diffuse through the cover layer 20, so that a wound healing-promoting climate in the wound can be built up.
- the cover layer 20 protects the underlying foam layer 10 from contamination and germ colonization.
- the layer composite can then be further deformed to obtain a wound dressing adapted to a body contour.
- the solids contents were determined according to DIN-EN ISO 3251. NCO contents were determined volumetrically in accordance with DIN-EN ISO 11909, unless expressly stated otherwise.
- the "free suction” was determined by absorption of physiological saline solution according to DIN EN 13726-1, Part 3.2.
- Diaminosulphonate NH 2 -CH 2 CH 2 -NH-CH 2 CH 2 -SO 3 Na (45% in water)
- Desmophen ® C2200 polycarbonate polyol, OH number 56 mg KOH / g, number average molecular weight 2000 g / mol (Bayer MaterialScience AG, Leverkusen,
- PolyTHF ® 2000 Polytetramethylenglykolpolyol, OH number 56 mg KOH / g, number average
- PolyTHF ® 1000 Polytetramethylenglykolpolyol, OH number 112 mg KOH / g, number average molecular weight 1000 g / mol (BASF AG, Ludwigshafen, DE)
- Polyether LB 25 monofunctional polyether based on ethylene oxide / propylene oxide, number average molecular weight 2250 g / mol, OH number 25 mg KOH / g (Bayer MaterialScience AG, Leverkusen, DE)
- Pluronic ® PE 6800 EO / PO block copolymer, weight average molecular weight 8000 g / mol (BASF AG, Ludwigshafen, DE)
- Film 1 Polyether-polyurethane membrane film, water vapor permeability (DIN).
- Film 2 Polyether-polyurethane membrane film, water vapor permeability (DIN).
- Film 3 Polyether-polyurethane membrane film, water vapor permeability (DIN).
- the determination of the average particle sizes (indicated by the number average) of the polyurethane dispersion 1 was carried out by means of laser correlation spectroscopy (LKS, apparatus: Malvern Zetasizer 1000, Malver Inst. Limited).
- the contents given for the foam additives relate to aqueous solutions.
- the finished prepolymer was dissolved with 4840 g of acetone while cooled to 50 0 C and then a solution of 27.4 g of ethylenediamine, 127.1 g of isophoronediamine, 67.3 g of diaminosulfonate and 1200 g of water was added within 10 min. The stirring time was 10 min. It was then dispersed by adding 654 g of water. This was followed by removal of the solvent by distillation in vacuo.
- the resulting polyurethane dispersion had the following properties:
- MVTR Moisture transport rate MVTR of wound dressings according to DIN EN 13726-2, part 3.2.
- TFHC Moisture absorption and retention TFHC of a wound dressing on contact with liquid according to DIN EN 13726-1, part 3.3.
- Peel strength For the determination, 360 ° peel tests were carried out on a Zwick universal testing machine with a crosshead speed of 100 mm / min.
- the examples show that laminates, which are suitable as wound dressings due to their moisture transport rate and their moisture absorption, can be laminated with membrane films.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Biomedical Technology (AREA)
- Materials Engineering (AREA)
- Hematology (AREA)
- Epidemiology (AREA)
- Dermatology (AREA)
- Manufacturing & Machinery (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Chemical & Material Sciences (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Pharmacology & Pharmacy (AREA)
- Polyurethanes Or Polyureas (AREA)
- Laminated Bodies (AREA)
- Materials For Medical Uses (AREA)
- Cosmetics (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09778394A EP2328626A2 (fr) | 2008-09-19 | 2009-09-08 | Pansement dotée d'une couche de mousse de polyurethane et une couche de couverture en polymère thermoplastique |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08164722A EP2165718A1 (fr) | 2008-09-19 | 2008-09-19 | Pansement doté d'une couche de mousse de polyuréthane et d'une couche de revêtement en polymère thermoplastique |
EP09778394A EP2328626A2 (fr) | 2008-09-19 | 2009-09-08 | Pansement dotée d'une couche de mousse de polyurethane et une couche de couverture en polymère thermoplastique |
PCT/EP2009/006505 WO2010031509A2 (fr) | 2008-09-19 | 2009-09-08 | Pansement dotée d'une couche de mousse de polyurethane et une couche de couverture en polymère thermoplastique |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2328626A2 true EP2328626A2 (fr) | 2011-06-08 |
Family
ID=40242532
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08164722A Ceased EP2165718A1 (fr) | 2008-09-19 | 2008-09-19 | Pansement doté d'une couche de mousse de polyuréthane et d'une couche de revêtement en polymère thermoplastique |
EP09778394A Withdrawn EP2328626A2 (fr) | 2008-09-19 | 2009-09-08 | Pansement dotée d'une couche de mousse de polyurethane et une couche de couverture en polymère thermoplastique |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08164722A Ceased EP2165718A1 (fr) | 2008-09-19 | 2008-09-19 | Pansement doté d'une couche de mousse de polyuréthane et d'une couche de revêtement en polymère thermoplastique |
Country Status (11)
Country | Link |
---|---|
US (1) | US20110171277A1 (fr) |
EP (2) | EP2165718A1 (fr) |
JP (1) | JP2012502708A (fr) |
KR (1) | KR20110060902A (fr) |
CN (1) | CN102159165A (fr) |
AU (1) | AU2009294937A1 (fr) |
BR (1) | BRPI0919337A2 (fr) |
CA (1) | CA2737468A1 (fr) |
RU (1) | RU2011115101A (fr) |
TW (1) | TW201023917A (fr) |
WO (1) | WO2010031509A2 (fr) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2338528B1 (fr) * | 2009-12-24 | 2013-05-29 | Paul Hartmann AG | Matrice d'hydrogel dotée d'une capacité d'absorption élevée pour des liquides |
DE102011106393A1 (de) | 2011-07-02 | 2013-01-03 | Steffen Herr | Doppellagiges textiles Flächengebilde mit einstellbaren, festem Lagenabstand in der Verwendung als Wundauflage |
DE102012007919A1 (de) | 2012-04-20 | 2013-10-24 | Steffen Herr | Doppellagiges textiles Flächengebilde mit einstellbaren, festem Lagenabstand in der Verwendung als Wundauflage |
CN103356333B (zh) * | 2013-07-22 | 2015-04-29 | 科云生医科技股份有限公司 | 伤口覆盖物及其制造方法 |
EP3086745A1 (fr) * | 2013-12-27 | 2016-11-02 | 3M Innovative Properties Company | Non-tissé composite d'absorption de liquides et articles associés |
CN105816272B (zh) * | 2015-01-05 | 2019-02-15 | 陕西远光高科技有限公司 | 一种医用功能性泡棉敷料材料 |
DE102015206083A1 (de) * | 2015-04-02 | 2016-10-06 | Ivf Hartmann Ag | Wundauflage zur Wundbehandlung im feuchten oder feuchtnassen Milieu |
TWI597075B (zh) * | 2015-05-12 | 2017-09-01 | Hydrophilic polyurethane, hydrophilic polyurethane foam and its preparation Wet wound dressing | |
CN106310497A (zh) * | 2015-07-01 | 2017-01-11 | 泰升国际科技股份有限公司 | 负压治疗装置 |
CN105153393B (zh) * | 2015-08-04 | 2017-10-17 | 李明莹 | 亲水及生物安全的聚合物泡沫、其制备方法和应用 |
US10913251B2 (en) | 2015-09-01 | 2021-02-09 | Mitsui Chemicals, Inc. | Buffer material, buffer material for coating robot, robot with buffer material, and coating robot with buffer material |
GB201610184D0 (en) * | 2016-06-10 | 2016-07-27 | Eumar Tech Ltd | Product |
US20190335878A1 (en) * | 2016-11-14 | 2019-11-07 | Covestro Deutschland Ag | Foam of polyurethane for use in cosmetic applications |
TWI638006B (zh) * | 2017-07-20 | 2018-10-11 | 泰陞國際科技股份有限公司 | 疤 疤 patch and its manufacturing method |
TWI620580B (zh) * | 2017-07-20 | 2018-04-11 | Taicend Technology Co Ltd | Anti-stick dressing and manufacturing method thereof |
EP3590990A1 (fr) * | 2018-07-03 | 2020-01-08 | Covestro Deutschland AG | Procédé et dispositif de production d'une dispersion de polyuréthane à moussage réduit |
WO2020007429A1 (fr) * | 2018-07-04 | 2020-01-09 | Coloplast A/S | Pansement en mousse comprenant un antiseptique |
NL2022104B1 (en) | 2018-11-30 | 2020-06-26 | Stahl Int B V | Process to prepare aqueous polyurethane dispersions that are substantially free of volatile organic compounds and that have a high solids content |
EP3906000A4 (fr) * | 2018-12-31 | 2022-06-22 | Clippert, Geof | Pansement refermable |
JP7343310B2 (ja) * | 2019-06-10 | 2023-09-12 | 株式会社Adeka | 皮膚化粧料 |
US20220354700A1 (en) * | 2019-06-24 | 2022-11-10 | Geof CLIPPERT | Re-closable wound dressing with increased adhesive layer |
CN113637145B (zh) * | 2021-07-13 | 2022-04-29 | 广东图恩新材料有限公司 | 一种高储存稳定性聚氨酯组合料及其制备方法 |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE2446440C3 (de) | 1974-09-28 | 1981-04-30 | Bayer Ag, 5090 Leverkusen | Verfahren zur Herstellung von wäßrigen Dispersionen von Sulfonatgruppen aufweisenden Polyurethanen |
CA1326416C (fr) * | 1986-08-25 | 1994-01-25 | Ralph Xavier Ewall | Pansements de polymere |
EP0485657A1 (fr) | 1990-11-15 | 1992-05-20 | Catalina Biomedical Corporation | Pansement semi-perméable modifiable |
GB9102660D0 (en) * | 1991-02-07 | 1991-03-27 | Ultra Lab Ltd | Wound dressing materials |
DE4418319C3 (de) * | 1994-05-26 | 2001-08-09 | Stockhausen Chem Fab Gmbh | Schichtförmig aufgebauter Körper zur Absorption von Flüssigkeiten sowie seine Herstellung und seine Verwendung |
DE19525489A1 (de) * | 1995-07-13 | 1997-01-16 | Wolff Walsrode Ag | Strahlenhärtbare, wäßrige Dispersionen, deren Herstellung und Verwendung |
DE19750186A1 (de) | 1997-11-13 | 1999-05-20 | Bayer Ag | Hydrophilierungsmittel, ein Verfahren zu dessen Herstellung sowie dessen Verwendung als Dispergator für wäßrige Polyurethan-Dispersionen |
DE10024624A1 (de) | 2000-05-18 | 2001-11-22 | Bayer Ag | Modifizierte Polyisocyanate |
DE10301835A1 (de) * | 2003-01-20 | 2004-07-29 | Beiersdorf Ag | Pflaster mit bedruckter Wundauflage und transparenter Fixierfolie |
US20060142529A1 (en) * | 2004-02-06 | 2006-06-29 | Verena Thiede | Hydrophilic polyurethane polymers derived from a mdi-based isocyanate-terminated prepolymer |
DE102006016636A1 (de) * | 2006-04-08 | 2007-10-18 | Bayer Materialscience Ag | Polyurethan-Schäume für die Wundbehandlung |
-
2008
- 2008-09-19 EP EP08164722A patent/EP2165718A1/fr not_active Ceased
-
2009
- 2009-09-08 CN CN2009801366578A patent/CN102159165A/zh active Pending
- 2009-09-08 BR BRPI0919337-5A patent/BRPI0919337A2/pt not_active IP Right Cessation
- 2009-09-08 AU AU2009294937A patent/AU2009294937A1/en not_active Abandoned
- 2009-09-08 KR KR1020117006259A patent/KR20110060902A/ko not_active Application Discontinuation
- 2009-09-08 RU RU2011115101/15A patent/RU2011115101A/ru not_active Application Discontinuation
- 2009-09-08 US US13/120,037 patent/US20110171277A1/en not_active Abandoned
- 2009-09-08 WO PCT/EP2009/006505 patent/WO2010031509A2/fr active Application Filing
- 2009-09-08 CA CA2737468A patent/CA2737468A1/fr not_active Abandoned
- 2009-09-08 EP EP09778394A patent/EP2328626A2/fr not_active Withdrawn
- 2009-09-08 JP JP2011527234A patent/JP2012502708A/ja not_active Withdrawn
- 2009-09-18 TW TW098131445A patent/TW201023917A/zh unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2010031509A3 * |
Also Published As
Publication number | Publication date |
---|---|
KR20110060902A (ko) | 2011-06-08 |
CN102159165A (zh) | 2011-08-17 |
WO2010031509A3 (fr) | 2010-08-12 |
AU2009294937A1 (en) | 2010-03-25 |
JP2012502708A (ja) | 2012-02-02 |
CA2737468A1 (fr) | 2010-03-25 |
TW201023917A (en) | 2010-07-01 |
WO2010031509A2 (fr) | 2010-03-25 |
BRPI0919337A2 (pt) | 2015-08-11 |
RU2011115101A (ru) | 2012-10-27 |
EP2165718A1 (fr) | 2010-03-24 |
US20110171277A1 (en) | 2011-07-14 |
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