EP2314533B1 - Method for making a printed product - Google Patents
Method for making a printed product Download PDFInfo
- Publication number
- EP2314533B1 EP2314533B1 EP09013445A EP09013445A EP2314533B1 EP 2314533 B1 EP2314533 B1 EP 2314533B1 EP 09013445 A EP09013445 A EP 09013445A EP 09013445 A EP09013445 A EP 09013445A EP 2314533 B1 EP2314533 B1 EP 2314533B1
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- EP
- European Patent Office
- Prior art keywords
- paper web
- printed product
- printed
- longitudinal direction
- format
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 206010052904 Musculoskeletal stiffness Diseases 0.000 description 11
- 238000007639 printing Methods 0.000 description 7
- 230000009467 reduction Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
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- 230000001133 acceleration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
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- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D1/00—Multiple-step processes for making flat articles ; Making flat articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/54—Auxiliary folding, cutting, collecting or depositing of sheets or webs
- B41F13/56—Folding or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/66—Applications of cutting devices
- B41J11/68—Applications of cutting devices cutting parallel to the direction of paper feed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/66—Applications of cutting devices
- B41J11/70—Applications of cutting devices cutting perpendicular to the direction of paper feed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/28—Folding in combination with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
- B41P2227/70—Forming the printing surface directly on the form cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/421—Forming a pile
- B65H2301/4217—Forming multiple piles
- B65H2301/42172—Forming multiple piles simultaneously
Definitions
- the invention relates to a method for producing a printed product according to the preamble of claims 1 or 2.
- the object is to propose provisions in a method of the type mentioned above, which are able to eliminate the disadvantages of the known methods.
- the object hereof must be seen in the context of the growing demands on the operation of modern digital printing machines which seek to maximize both the paper web width and the web speed of the printed paper to meet the economic requirements.
- this object is achieved by dividing the paper web into a variable number of printing-specific partial webs according to a first format extent of the finished product, each of these partial webs being printed sequentially with all sides of a printed product. Subsequent to the printing phase, the paper web is continuously separated in the transverse direction, such that the respective section length is a multiple of a second format extent of the finished printed product.
- These partial webs individually or in association with each other, are then transversely folded at least once, and then cut in the longitudinal direction of the paper web, corresponding to the width of the printed product, whereby it is also possible to perform the folding after the formation of the partial webs.
- a significant advantage of the invention is the fact that the rigidity of such products is increased or maximized by the measures mentioned.
- the rigidity itself is a measure of the resistance of a body to deformation by a force. This stiffness is heavily dependent on the material thickness of the body. Especially with printed products, this material thickness is due to the minimal mechanical resistance of the Material (paper) is the decisive property for the formation of an operationally suitable degree of rigidity.
- the secure positioning of the body increases after a translational transport movement, then also increases the resistance to slipping of the folded sheet within the stack, thus proving his once assumed position stable.
- a loose sheet thus has a single or multiply folded printed sheet same end surface a corresponding several times greater stiffness, which proves advantageous in terms of positional stability on transport and stacking.
- Another advantage of the invention is the fact that the sheet with each Querfalzung experiences an increase in stiffness, since in such an operation, the width of the web portion remains untouched, and only with each fold, a reduction of the resulting surface while doubling the mass he follows.
- the counterforce of the sheet formed body also increases in proportion to its mass due to gravitational force, which also leads to an increase in its holding power, especially when these folded sheets are stacked together in a composite.
- the stacking formed by the folded printed sheets is characterized by a strong inner surface tension force, which ensures that the printed sheets within the stack remain perpendicular during the entire process. Diving during transport and stacking of such sheets interfering transverse forces, these assets no inner slippage of single sheets more trigger, whereby the compactness of such stacks is guaranteed, so maculatures no longer form an issue.
- Another significant advantage of the invention is the fact that the processing speed of the digitized printing process can be significantly increased by the folds of the sheet. At constant web speed reduces the clock frequency of the sheet to be stacked by a factor of 2 per fold.
- Another significant advantage of the invention is the fact that the fold (s) of the sheet, as already briefly mentioned above, can generally take place before or after at least one separation operation, which ensures a high flexibility in production, with in this separation operation to It is different, whether it is longitudinal or cross sections. Furthermore, it is to be distinguished for the essence of the invention, whether it is a single or double or multiple fold.
- a first embodiment according to the invention consists in first making one or more folds over the entire width of the printed paper web; subsequently After folding (s) the individual sheets are separated to a certain width in the longitudinal direction of the paper web and then fed to a respective stack.
- the width of the paper web for example, divided into four longitudinal paper webs, then four parallel stacks are also provided.
- a further embodiment according to the invention consists in first of all separating the partial webs in the longitudinal direction of the paper web, before the folds occur, i. the folding takes place here transversely to the separating cuts already made in the longitudinal direction of the paper web and relates to a number of printed sheets which corresponds to the number of partial webs created in advance.
- the advantage of the invention is further to be seen in the fact that both in the previously carried out separating cuts in the longitudinal direction of the paper web, as well as in the made after the folding or folds separating operations, a prior Querperfor ist the paper web can be made, and that this perforation with the respective subsequent folding plane coincides.
- a fold can be produced, which is extremely flat, which is not to fear a bead-like Auftmung the fold edges, because just such a one-sided accumulated bead-like Auftmung a border zone would prove to be extremely negative for the further processing of the book block.
- Fig. 1 shows a sequentially printed paper web 1, which is preferably printed on both sides.
- This paper web 1 is transferred in operative connection with a deflection roller 2 from a horizontal to a vertical path.
- this 90 ° deflection shown here is not systemically relevant; Any other guidance of the paper web underlying the space is also possible, and in principle, a deflection is not necessarily provided, as for example Fig. 2 evident.
- FIG. 1 shows that after the deflection of a preferably motor-driven cutting roller 3 is in use, which cuts off a certain length of the paper web 1 transverse to its longitudinal direction. This length is determined so that in the subsequent folding by a folding blade 4 folding the sheet undergoes a single-acting folding.
- the folded printed sheet 5 is divided by cutting devices 6 or cutting modules into several partial webs AD.
- it is advantageous for the cutting stability of the individual partial webs if the individual cutting elements 13a are not simultaneously in use along a progressive cutting plane.
- Such a cut-away in the cutting direction cutting technology goes out Fig. 1 (See also Fig. 2-4 ).
- the individual sheets AD individually stacked and palletized, which then individual book blocks 7 are present, which can be fed to further processing.
- four pages of a book block are created with a simple fold.
- Such folding substantially increases the degree of stiffness of the folded signature, based on the realization that rigidity itself is a measure of the resistance of a body to deformation by a force.
- This rigidity is weight dependent on the cross section of the body.
- the moment of resistance due to the thin layer of the sheet and its material (paper) is the decisive factor for the formation of a degree of rigidity suitable for transport and stacking.
- the material-moderate predetermined compliance with the sheet With each reduction of the material-moderate predetermined compliance with the sheet immediately increases the safe transportability of such a body, which then also its stacking can be positionally stable.
- the further processing of such book blocks is qualitatively secured, otherwise expensive remedy measures would have to be made, but their success is not considered certain, because the reprints resp.
- Engaging individual non-perpendicularly arranged sheets into the stack is virtually impossible, which then, on a qualitative basis, must regularly lead to the rejection of such a book block.
- Fig. 2 is different too Fig. 1 in that here is based on a double fold, and moreover, before the first fold is a perforating roller 8 in use, which performs a dual function.
- a perforation is thus made transversely to the paper web; then at the next cycle, the same roller then acts as a cutting mechanism, for example as a cutting blade.
- the cut length of a printing sheet 9 thus has centrally in the drawing not shown in more detail perforation, which preferably then forms the plane of the first performed by a folding blade 4 fold. After this first folding of the sheet is fed to another station 10, where a second folding blade 11 is used for the second fold.
- Fig. 4 As regards the perforation, the separation across the web and the double fold, according to the procedures Fig. 2 , As regards the longitudinally matched to the paper web formation of the individual sheet lengths 16, the separation section along the paper web with cutting means 13 before the first perforation resp. Dividing cut made in the transverse direction to the paper web.
- At least one fold can be done off-center, whereby a so-called pre-or Nachfalz arises, which is advantageous if such a sheet is supplemented in the course of further processing with deposits of other printed products, as the pros or Nachfalz forms a unique reference surface for the respective spreading device.
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung eines Druckproduktes gemäss dem Oberbegriff der Ansprüche 1 oder 2.The invention relates to a method for producing a printed product according to the preamble of
Aus der
Um hiergegen Abhilfe schaffen zu können, hat man verschiedentlich versucht, Transport und Stapelung mit zusätzlichen Hilfsvorkehrungen zu verbessern, welche das System aber unnötig verwickelt machten. Teilweise ging man sogar dazu über, die Bahngeschwindigkeit des bedruckten Papiers zu reduzieren, um die auf das Druckprodukt wirkenden Querkräfte bei Transport und Stapelung zu minimieren, was aber wiederum nicht zu den erhofften Resultaten geführt hat, abgesehen davon, dass damit eine Produktionsminderung die Folge war.In order to remedy this, it has been variously tried to improve transport and stacking with additional auxiliary arrangements, which made the system but unnecessarily involved. In some cases, one even started to reduce the web speed of the printed paper in order to minimize the transverse forces acting on the printed product during transport and stacking, which in turn did not lead to the expected results, except that this was a result of a reduction in production ,
Hier will nun die Erfindung Abhilfe schaffen. Der Erfindung, wie sie in den Ansprüchen gekennzeichnet ist, liegt die Aufgabe zugrunde, bei einem Verfahren der eingangs genannten Art Vorkehrungen vorzuschlagen, welche die Nachteile der bekanntgewordenen Verfahren zu beseitigen vermögen. Die sich hier stellende Aufgabe muss im Zusammenhang mit den wachsenden Anforderungen hinsichtlich des Betriebes moderner Digitaldruckmaschinen gesehen werden, welche eine Maximierung sowohl der Papierbahnbreite als auch der Bahngeschwindigkeit des bedruckten Papiers anstreben, um die wirtschaftlichen Anforderungen gerecht zu werden.Here now the invention wants to remedy. The invention, as characterized in the claims, the object is to propose provisions in a method of the type mentioned above, which are able to eliminate the disadvantages of the known methods. The object hereof must be seen in the context of the growing demands on the operation of modern digital printing machines which seek to maximize both the paper web width and the web speed of the printed paper to meet the economic requirements.
Erfindungsgemäss wird diese Aufgabe gelöst, indem die Papierbahn entsprechend einer ersten Formatausdehnung des fertigen Produkts in eine variable Anzahl von druckspezifischen Teilbahnen unterteilt wird, wobei jede dieser Teilbahnen sequentiell mit allen Seiten eines Druckproduktes bedruckt sind. Im Nachgang der Druckphase wird die Papierbahn in Querrichtung fortlaufend getrennt, dergestalt, dass die jeweilige Abschnittslänge ein Mehrfaches einer zweiten Formatausdehnung des fertigen Druckprodukts beträgt. Diese Teilbahnen, einzeln oder im Verbund miteinander, werden dann mindestens einmal quer gefaltet, und diese sodann in Längsrichtung der Papierbahn, entsprechend der Breite des Druckproduktes, geschnitten, wobei auch möglich ist, die Falzung nach der Bildung der Teilbahnen vorzunehmen.According to the invention, this object is achieved by dividing the paper web into a variable number of printing-specific partial webs according to a first format extent of the finished product, each of these partial webs being printed sequentially with all sides of a printed product. Subsequent to the printing phase, the paper web is continuously separated in the transverse direction, such that the respective section length is a multiple of a second format extent of the finished printed product. These partial webs, individually or in association with each other, are then transversely folded at least once, and then cut in the longitudinal direction of the paper web, corresponding to the width of the printed product, whereby it is also possible to perform the folding after the formation of the partial webs.
Ein wesentlicher Vorteil der Erfindung ist darin zu sehen, dass durch die genannten Massnahmen die Steifigkeit solcher Produkte erhöht bis maximiert wird. Die Steifigkeit selbst ist ein Mass für den Widerstand eines Körpers gegen Verformung durch eine Kraft. Diese Steifigkeit ist gewichtig von der Materialstärke des Körpers abhängig. Gerade bei Druckprodukten ist diese Materialstärke aber auf Grund des minimalen mechanischen Widerstandes des Werkstoffes (Papier) die entscheidende Eigenschaft zur Bildung eines operativ tauglichen Steifigkeitsgrades.A significant advantage of the invention is the fact that the rigidity of such products is increased or maximized by the measures mentioned. The rigidity itself is a measure of the resistance of a body to deformation by a force. This stiffness is heavily dependent on the material thickness of the body. Especially with printed products, this material thickness is due to the minimal mechanical resistance of the Material (paper) is the decisive property for the formation of an operationally suitable degree of rigidity.
Wenn also durch eine oder mehrere Falzungen des Druckbogens mehrere aufeinander geschichtete Lagen entstehen, so erhöht sich zwangsläufig der Widerstandsmoment eines solchen gefalteten Körpers.Thus, if a plurality of layers stacked on top of each other result from one or more folds of the printed sheet, the resistance moment of such a folded body inevitably increases.
Da zur Bestimmung des Widerstandskoeffizienten eines Körpers dessen Höhe im Quadrat in die W-Formel einfliesst, ergibt sich, dass sich bereits durch eine einfache erste Falzung der Widerstandsmoment, der die Steifigkeit gegen Biegung induziert, theoretisch um ein Vierfaches zunimmt, wobei hier eine kleine Reduktion dieses Faktors zu erwarten ist, da die einzelnen aufeinander liegenden Blätter keine körperverschmelzende Verbindung miteinander eingehen.Since the determination of the resistance coefficient of a body whose height squared in the W formula flows, it follows that even by a simple first fold the moment of resistance, which induces the stiffness against bending, theoretically increases by a factor of four, here a small reduction This factor is to be expected because the individual superimposed leaves do not form a body-splitting connection with each other.
Demgegenüber kommt in unserem Fall aber zum Tragen, dass die Lagen bei jeder Umlegung eine randseitige zusammenhängende Falte aufweisen, durch welche einerseits die primäre Steifigkeit grösser wird, und andererseits einen grösseren Widerstand gegen Querallenfalls Torsionskräfte bildet.In contrast, in our case, however, comes into play that the layers at each assignment have a peripheral contiguous fold, on the one hand, the primary stiffness is greater, and on the other hand forms a greater resistance to Querallenfalls torsional forces.
Da diese Kräfte auf den Körper bei einem auf Hochleistung ausgelegten Transport und der anschliessenden Stapelung von Druckbogen immer wieder auftreten können, ist es wichtig, hiergegen Abhilfe zu schaffen. Diese auf Transport und Stapelung wirkenden Kräfte hängen auch damit zusammen, dass das System Beschleunigungsphasen und intertemporale Verzögerungen aufweist, so dass bereits durch eine erste Falzung vorteilhaft eingewirkt wird, indem eine kräftige Reduktion der Nachgiebigkeit eines so gebildeten Körpers resultiert.Since these forces can occur again and again on the body in the case of transport designed for high performance and the subsequent stacking of printed sheets, it is important to remedy this. These forces acting on transport and stacking are also related to the system having acceleration phases and intertemporal delays, so that even a first fold advantageously acts by resulting in a substantial reduction in the compliance of a body thus formed.
So gesehen, erhält man für Transport und Stapelung eines solchen einfach oder mehrfach gefalzten Druckbogens eine glatte Vervielfachung der daraus resultierenden Steifigkeit gegenüber einem einfachen ungefalzten Druckbogen, was entscheidend ist, denn an sich ist der werkstoffbedingte Widerstand des Druckbogens in der Regel als minimal einzustufen.Seen in this way, one obtains a smooth multiplication of the resulting stiffness compared to a simple unfolded sheet for transport and stacking of such a single or multiple folded sheet, which is crucial, because in itself the material-related resistance of the sheet is usually classified as minimal.
Wird also die Nachgiebigkeit minimiert, erhöht sich die sichere Positionierung des Körpers nach einer translatorischen Transportbewegung, sodann erhöht sich auch das Verharrungsvermögen gegen Verrutschen des gefalzten Druckbogens innerhalb des Stapels, womit sich seine einmal eingenommene Position als stabil erweist. Gegenüber einem losen Blatt weist also ein einfach oder mehrfach gefalzter Druckbogen gleicher Endoberfläche einen entsprechend mehrfach grösseren Steifigkeitsmoment auf, der sich auf Transport und Stapelung vorteilhaft hinsichtlich der Positionsstabilität erweist.Thus, if the compliance is minimized, the secure positioning of the body increases after a translational transport movement, then also increases the resistance to slipping of the folded sheet within the stack, thus proving his once assumed position stable. Compared to a loose sheet thus has a single or multiply folded printed sheet same end surface a corresponding several times greater stiffness, which proves advantageous in terms of positional stability on transport and stacking.
Ein weiterer Vorteil der Erfindung ist darin zu sehen, dass der Druckbogen mit jeder Querfalzung eine Zunahme des Steifigkeitsmomentes erfährt, da bei einem solchen Vorgang die Breite des Teilbahnabschnittes unberührt bleibt, und lediglich mit jeder Falzung eine Verminderung der daraus resultierenden Oberfläche bei gleichzeitiger Verdoppelung der Masse erfolgt.Another advantage of the invention is the fact that the sheet with each Querfalzung experiences an increase in stiffness, since in such an operation, the width of the web portion remains untouched, and only with each fold, a reduction of the resulting surface while doubling the mass he follows.
Mit der Zunahme des Steifigkeitsmomentes nimmt auch die Gegenkraft des aus Druckbogen bestehenden Körpers auf Grund der Gravitationskraft proportional zu seiner Masse zu, was auch zu einer Erhöhung seines Verharrungsvermögens führt, insbesondere dann, wenn diese gefalzten Druckbogen im Verbund miteinander gestapelt werden.As the stiffness moment increases, the counterforce of the sheet formed body also increases in proportion to its mass due to gravitational force, which also leads to an increase in its holding power, especially when these folded sheets are stacked together in a composite.
Damit lässt sich erreichen, dass die durch die gefalzten Druckbogen gebildete Stapelung durch eine starke innere Oberflächenspannkraft gekennzeichnet ist, welche dafür sorgt, dass die Druckbogen innerhalb der Stapelung während des ganzen Vorganges perpendicular erhalten bleiben. Tauchen beim Transport und Stapelung solcher Druckbogen interferierende Querkräfte auf, vermögen diese kein inneres Verrutschen einzelner Druckbögen mehr auszulösen, wodurch die Kompaktheit solcher Stapelungen gewährleistet ist, sonach Makulaturen kein Thema mehr bilden.This makes it possible to achieve that the stacking formed by the folded printed sheets is characterized by a strong inner surface tension force, which ensures that the printed sheets within the stack remain perpendicular during the entire process. Diving during transport and stacking of such sheets interfering transverse forces, these assets no inner slippage of single sheets more trigger, whereby the compactness of such stacks is guaranteed, so maculatures no longer form an issue.
Ein weiterer wesentlicher Vorteil der Erfindung ist darin zu sehen, dass die Verarbeitungsgeschwindigkeit des digitalisierten Druckvorganges durch die Falzungen des Druckbogens wesentlich gesteigert werden kann. Bei gleichbleibender Bahngeschwindigkeit reduziert sich die Taktfrequenz der zu stapelnden Druckbogen um den Faktor 2 pro Falzung.Another significant advantage of the invention is the fact that the processing speed of the digitized printing process can be significantly increased by the folds of the sheet. At constant web speed reduces the clock frequency of the sheet to be stacked by a factor of 2 per fold.
Ein weiterer wesentlicher Vorteil der Erfindung ist darin zu sehen, dass die Falzung(en) der Druckbogen, wie bereits oben kurz erwähnt, allgemein vor oder nach mindestens einer Trennoperation stattfinden können, was eine hohe Flexibilität in der Produktion gewährleistet, wobei bei dieser Trennoperation zu unterscheiden ist, ob es sich um Längs- oder Querschnitte handelt. Des Weiteren ist für das Wesen der Erfindung zu unterscheiden, ob es sich um eine einfache oder doppelte oder mehrfache Falzung handelt.Another significant advantage of the invention is the fact that the fold (s) of the sheet, as already briefly mentioned above, can generally take place before or after at least one separation operation, which ensures a high flexibility in production, with in this separation operation to It is different, whether it is longitudinal or cross sections. Furthermore, it is to be distinguished for the essence of the invention, whether it is a single or double or multiple fold.
Eine erste erfindungsgemässe Ausführungsart besteht darin, dass zuerst eine oder mehrere Falzungen über die ganze Breite der bedruckten Papierbahn vorgenommen werden; anschliessend werden nach erfolgter Falzung(en) die einzelnen Druckbogen auf eine bestimmte Breite in Längsrichtung der Papierbahn getrennt und danach jeweils einem Stapel zugeführt. Wird also die Breite der Papierbahn beispielsweise in vier Längpapierbahnen aufgeteilt, sind dann auch vier parallele Stapelungen vorgesehen.A first embodiment according to the invention consists in first making one or more folds over the entire width of the printed paper web; subsequently After folding (s) the individual sheets are separated to a certain width in the longitudinal direction of the paper web and then fed to a respective stack. Thus, if the width of the paper web, for example, divided into four longitudinal paper webs, then four parallel stacks are also provided.
Eine weitere erfindungsgemässe Ausführungsart besteht darin, dass zuerst eine Trennung der Teilbahnen in Längsrichtung der Papierbahn vorgenommen wird, bevor es zu den Falzungen kommt, d.h. die Falzung erfolgt hier quer zu den bereits in Längsrichtung der Papierbahn durchgeführten Trennschnitten und betrifft eine Anzahl von Druckbogen, welche der Anzahl der vorgängig erstellten Teilbahnen entspricht.A further embodiment according to the invention consists in first of all separating the partial webs in the longitudinal direction of the paper web, before the folds occur, i. the folding takes place here transversely to the separating cuts already made in the longitudinal direction of the paper web and relates to a number of printed sheets which corresponds to the number of partial webs created in advance.
Wird eine zweifache oder mehrfache Falzung zugrundegelegt, so entsteht dann jeweils einen Verbund von vier zweiseitig, resp. acht zweiseitig bedruckten Seiten. Unabhängig davon, können die Trennschnitte in Längsrichtung der Papierbahn auch hier vor oder nach den Falzungen vorgenommen werden, analog zu den obigen Erläuterungen bei einer einfachen Falzung.If a double or multiple folding is used as the basis, then a combination of four two-sided, resp. eight two-sided printed pages. Regardless, the separating cuts in the longitudinal direction of the paper web can also be made here before or after the folds, analogous to the above explanations in a simple fold.
Der Vorteil der Erfindung ist des Weiteren darin zu sehen, dass sowohl bei den vorweg ausgeführten Trennschnitten in Längsrichtung der Papierbahn, als auch bei der nach der Falzung oder den Falzungen vorgenommen Trennoperationen, eine vorgängige Querperforierung der Papierbahn vorgenommen werden kann, und dass diese Perforierung mit der jeweiligen nachfolgenden Falzebene zusammenfällt. Damit lässt sich eine Falzung herstellen, welche äusserst flach ausfällt, womit keine wulstartige Auftürmung der Falzränder zu befürchten ist, denn genau eine solche einseitige aufsummierte wulstartige Auftürmung einer Randzone würde sich für die Weiterverarbeitung der Buchblocks als äusserst negativ erweisen.The advantage of the invention is further to be seen in the fact that both in the previously carried out separating cuts in the longitudinal direction of the paper web, as well as in the made after the folding or folds separating operations, a prior Querperforierung the paper web can be made, and that this perforation with the respective subsequent folding plane coincides. Thus, a fold can be produced, which is extremely flat, which is not to fear a bead-like Auftürmung the fold edges, because just such a one-sided accumulated bead-like Auftürmung a border zone would prove to be extremely negative for the further processing of the book block.
Vorteilhafte und zweckmässige Weiterbildungen der erfindungsgemässen Aufgabenlösung sind in den weiteren abhängigen Ansprüchen gekennzeichnet.Advantageous and expedient developments of the inventive task solution are characterized in the further dependent claims.
Im Folgenden wird anhand der Zeichnung Ausführungsbeispiele der Erfindung näher erläutert. Alle für das unmittelbare Verständnis der Erfindung unwesentlichen Merkmale sind fortgelassen worden. Gleiche Merkmale sind in den verschiedenen Figuren mit den gleichen Bezugszeichen versehen.In the following, embodiments of the invention will be explained in more detail with reference to the drawing. All features that are immaterial to the instant understanding of the invention have been omitted. Identical features are provided in the various figures with the same reference numerals.
Es zeigt:
- Fig. 1
- eine sequentiell bedruckte Papierbahn, mit einer einfach gehaltenen Falzung und mit einem anschliessenden Trennschnitt in Längsrichtung und Stapelung der gefalz- ten Druckbogen;
- Fig. 2
- eine sequentiell bedruckte Papierbahn, mit einer zweifachen Falzung und anschliessender und Stapelung der gefalzten Druckbogen;
- Fig. 3
- eine sequentiell bedruckte Papierbahn mit einer einfach gehaltenen Falzung, wobei der längs der Papierbahn durchgeführte Trennschnitt vorgängig der Falzung stattfin- det und
- Fig. 4
- eine sequentiell bedruckte Papierbahn mit einer zweifachen Falzung, wobei der längs der Papierbahn durchgeführte Trennschnitt vorgängig der Falzung stattfindet.
- Fig. 1
- a sequentially printed paper web, with a simply held fold and with a subsequent separating cut in the longitudinal direction and stacking of the folded printed sheets;
- Fig. 2
- a sequentially printed paper web, with a double fold and subsequent and stacking of the folded sheet;
- Fig. 3
- a sequentially printed paper web with a simply held fold, whereby the separating cut carried out along the paper web takes place in advance of the fold, and
- Fig. 4
- a sequentially printed paper web with a double fold, whereby the separating cut carried out along the paper web takes place before the fold.
Dann ist es etwa nicht so, dass durch die Falzung eine Reduzierung der Produktionskadenz in Kauf genommen werden müsste: Da hier mit einer breiten Papierbahn gearbeitet werden kann, ist es ohne weiteres möglich, vier und mehr Teilbahnen vorzusehen, welche jede davon einem Buchblock zugeordnet sind. Damit lässt sich mit einem solchen System eine grosse Steigerung der Produktivität gegenüber der Herstellung und Stapelung einzelner nicht gefalzter Druckbogen erzielen, selbst bei gleichbleibender Druckgeschwindigkeit des Systems.Then it is not the case that a reduction of the production cadence would have to be accepted by the fold: Since it is possible to work here with a wide paper web, it is readily possible to provide four or more partial webs, each of which is assigned to a book block , Thus, with such a system, a large increase in productivity compared to the production and stacking of individual non-folded printed sheets can be achieved, even at a constant printing speed of the system.
Damit erhält man einen Druckbogen der nun achtfach bedruckt ist, und schliesslich, nach dem in Längsrichtung der Papierbahn vorgenommenen Trennschnitt, welcher analog zu
Bezogen auf eine einfache Falzung entspricht
Dasselbe lässt sich auch hinsichtlich
Betreffend die physikalischen Überlegungen hinsichtlich der Zunahme der Steifigkeit des Druckbogens bei einer oder mehreren Falzungen wird an die Ausführungen unter dem Kapitel "Darstellung der Erfindung" verwiesen.Concerning the physical considerations regarding the increase of the stiffness of the printing sheet in one or more folds, reference is made to the explanations under the chapter "Presentation of the invention".
Des Weiteren ist bei allen Ausführungsbeispielen hinzuweisen, dass mindestens eine Falzung aussermittig erfolgen kann, womit eine sogenannte Vor- oder Nachfalz entsteht, welche vorteilhaft ist, wenn ein solcher Druckbogen im Verlaufe der weiteren Verarbeitung mit Einlagen weiterer Druckerzeugnisse ergänzt wird, da die Vor- oder Nachfalz eine eindeutige Referenzfläche für die jeweilige Spreizvorrichtung bildet.Furthermore, it should be noted in all embodiments that at least one fold can be done off-center, whereby a so-called pre-or Nachfalz arises, which is advantageous if such a sheet is supplemented in the course of further processing with deposits of other printed products, as the pros or Nachfalz forms a unique reference surface for the respective spreading device.
Wie bereits erwähnt, können nicht nur eine oder zwei Falzungen vorgenommen, sondern auch deren drei und mehr vorgesehen werden. Wird anfänglich eine höhere Falzzahl vorgesehen, kann diese im Verlauf der Bildung eines Buchblocks fortlaufend erhöht oder verkleinert werden. Insbesondere bei einer höheren zusammenhängenden Falzzahl, welche sich auf die Anzahl Seiten des Buchblocks niederschlägt (bei 3 Falzungen erhielte man dann ein Druckprodukt von 16 Seiten), kann in der Endphase auf eine tiefere Falzzahl übergegangen werden, damit nicht unnötigerweise leere Seiten Bestandteil des Buckblocks werden.As already mentioned, not only one or two folds can be made, but also three or more can be provided. If initially a higher number of folds is provided, this can be continuously increased or decreased in the course of the formation of a book block. In particular, at a higher contiguous fold, which is reflected on the number of pages of the book block (with 3 folds would then receive a printed product of 16 pages), can be moved to a deeper fold number in the final phase, so that unnecessarily empty pages become part of the Buck block ,
Claims (10)
- Method for producing a printed product by means of a digital method, in which the entire content of the printed product is printed in sequential succession along a paper web, the printed paper web then being further processed to produce a printed product, the paper web being printed on one side or both sides and the width of the paper web being used as the basis of at least a first format extent (X) with respect to the finished printed product, characterised in that, by means of a first cutting operation transverse to the longitudinal direction of the paper web (1), a section length (9) amounting to a multiple of a second format extent (Y) of the finished printed product (7) is formed, in that the section length (9) is folded transversely at least once by means of folding means (4) and in that, by means of at least one cutting operation performed on the thus folded printed product in the longitudinal direction of the paper web (1), at least one partial web (5a) having a width corresponding to the first format extent (X) of the finished printed product (7) is formed.
- Method for producing a printed product by means of a digital method, in which the entire content of the printed product is printed in sequential succession along a paper web, the printed paper web then being further processed to produce a printed product, the paper web being printed on one side or both sides and the width of the paper web being used as the basis of at least a first format extent (X) with respect to the finished printed product, characterised in that, by means of at least one first cutting operation in the longitudinal direction of the paper web (1), at least one partial web (16) is formed in correspondence to the width of the first format extent (X) of the finished printed product (7), in that, by means of a second cutting operation transverse to the longitudinal direction of the paper web, a section length of the partial web having a length amounting to a multiple of a second format extent (Y) of the finished printed product (7) is formed, and in that the partial web (16) is folded transversely at least once in correspondence to the second format extent (Y).
- Method according to Claim 1 or 2, characterised in that the second format extent (Y) is folded twice or multiple times transversely to the longitudinal direction of the paper web (1), and in that two and more partial webs (5a, 16) disposed parallel to one another are formed in the longitudinal direction of the paper web (1).
- Method according to Claim 1 or 2, characterised in that, in the course of the formation of a book block (7), the number of folds transverse to the longitudinal direction of the paper web (1) is varied intermittently or at specific points in relation to the second format extent (Y).
- Method according to Claim 4, characterised in that a change in the number of folds is governed by the number of pages of the book block (7).
- Method according to Claim 1 or 2, characterised in that, prior to a folding, the paper web (1) or the partial web (16) receives a transverse perforation (8) which forms at least the plane of the first fold.
- Method according to Claim 1 or 2, characterised in that the cut is executed in the longitudinal direction of the paper web by means of motor-driven cutting modules (13).
- Method according to Claim 7, characterised in that, in the case of a plurality of partial webs, the cutting elements (13a) associated with the cutting modules (13) operate offset from one another in the longitudinal direction of the paper web.
- Method according to Claim 1 or 2, characterised in that the cutter for the cut executed transversely to the longitudinal direction of the paper web and/or the folding modules is/are motor-driven.
- Method according to one or more of Claims 1 to 9, characterised in that at least one transverse fold is executed off-centre.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09013445A EP2314533B1 (en) | 2009-10-23 | 2009-10-23 | Method for making a printed product |
AT09013445T ATE552197T1 (en) | 2009-10-23 | 2009-10-23 | METHOD FOR PRODUCING A PRINTED PRODUCT |
US12/910,082 US8556789B2 (en) | 2009-10-23 | 2010-10-22 | Method for producing a printed product |
JP2010238044A JP5766932B2 (en) | 2009-10-23 | 2010-10-22 | Manufacturing method of printed matter |
US14/036,450 US20140024512A1 (en) | 2009-10-23 | 2013-09-25 | Method for producing a printed product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09013445A EP2314533B1 (en) | 2009-10-23 | 2009-10-23 | Method for making a printed product |
Publications (2)
Publication Number | Publication Date |
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EP2314533A1 EP2314533A1 (en) | 2011-04-27 |
EP2314533B1 true EP2314533B1 (en) | 2012-04-04 |
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Family Applications (1)
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EP09013445A Active EP2314533B1 (en) | 2009-10-23 | 2009-10-23 | Method for making a printed product |
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US (2) | US8556789B2 (en) |
EP (1) | EP2314533B1 (en) |
JP (1) | JP5766932B2 (en) |
AT (1) | ATE552197T1 (en) |
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-
2009
- 2009-10-23 EP EP09013445A patent/EP2314533B1/en active Active
- 2009-10-23 AT AT09013445T patent/ATE552197T1/en active
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2010
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- 2010-10-22 US US12/910,082 patent/US8556789B2/en active Active
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2013
- 2013-09-25 US US14/036,450 patent/US20140024512A1/en not_active Abandoned
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EP2314533A1 (en) | 2011-04-27 |
US8556789B2 (en) | 2013-10-15 |
ATE552197T1 (en) | 2012-04-15 |
JP2011088750A (en) | 2011-05-06 |
US20140024512A1 (en) | 2014-01-23 |
US20110098169A1 (en) | 2011-04-28 |
JP5766932B2 (en) | 2015-08-19 |
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